SERVICE AND OPERATING MANUAL
II 2GD T5
Model DMF3S
3" Flap Valve Pump
A WARREN RUPP PUMP BRAND
DRILLER’S MUD SERIES
Table of Contents
Engineering Data and Performance Curve............................................................ 1
Temperature Limitations and Explanation of Pump Nomenclature ....................... 2
Dimensions ............................................................................................................ 3
Principle of Operation ............................................................................................ 4
Installation and Start-Up ........................................................................................ 4
Air Supply .............................................................................................................. 4
Air Inlet & Priming .................................................................................................. 4
See pages 15 & 16
for ATEX ratings
Type 7
ESADS+Plus®:
Pilot Valve .............................................................................................................. 6
Pilot Valve Actuator ................................................................................................ 6
Air Exhaust ............................................................................................................ 6
Between Uses ....................................................................................................... 6
Check Valve Servicing ........................................................................................... 6
Diaphragm Servicing ............................................................................................. 6
Reassembly ........................................................................................................... 6
Service Instructions: Troubleshooting ................................................................... 7
Warranty ................................................................................................................ 7
Material Codes ...................................................................................................... 8
Important Safety Information ................................................................................. 9
Recycling ............................................................................................................... 9
Grounding The Pump .......................................................................................... 10
Composite Repair Parts List ........................................................................... 11-12
Externally Serviceable Air Distribution System ................................5
Composite Repair Drawing.................................................................................. 13
CE Declaration of Conformity - Machinery .......................................................... 14
CE Declaration fo Conformity - ATEX .................................................................. 15
Explanation of ATEX Certication ........................................................................ 16
dmf3sdl7sm-rev0614
Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrupp.com
©Copyright 2014 Warren Rupp, Inc. All rights reserved.
Quality System
A WARREN RUPP PUMP BRAND
II 2GD T5
ISO 9001 Certied
DRILLER’S MUD SERIES
3" Flap Valve
Environmental
Management System
ISO 14001 Certied
INTAKE/DISCHARGE PIPE SIZE
3" (75mm) 150# ANSI FLANGE
BAR
7
100
90
6
80
5
70
PSI
20(34)
100 PSI
80 PSI
CAPACITY
0 to 260 gallons per minute
(0 to 988 liters per minute)
AIR CONSUMPTION
SCFM (M
40(68)
60(101.9)
3
/hr)
80(135.9)
DMF3S Type 7
Air-Operated
Double Diaphragm Pump
See pages 15 & 16
for ATEX ratings
AIR VALVE
No-lube, no-stall
design
MODEL DMF3 Performance Curve
Performance based on the following: elastomer fitted pump, flooded suction,
water at ambient conditions. The use of other materials and varying hydraulic
100(169.9)
ENGINEERING, PERFORMANCE
& CONSTRUCTION DATA
SOLIDS-HANDLING
Up to nearly 3" (75mm)
conditions may result in deviations in excess of 5%.
HEADS UP TO
125 psi or 289 ft. of water
(8.8 Kg/cm2 or 88 meters)
4
HEAD
3
2
1
0
60
60 PSI
50
40
40 PSI
120(203.9)
30
20
20 PSI Air Inlet Pressure
10
0
40
200
60 80
100
120
140 160
U.S. Gallons per minute
180
200
220
240
0 100 200 300 400 500 600 700 800 900 1000
Liters per minute
CAPACITY
SANDPIPER® pumps are designed to be powered only by compressed air.
260
dmf3sdl7sm-rev0614 Model DMF3S Page 1
Explanation of Pump Nomenclature: DMF3S
II 2GD T5
MATERIALS OF CONSTRUCTION
To order a pump or replacement parts, rst enter the Model Number DMF3S, followed by the Type Designation listed below in the far left column.
DMF3S
Type 7
DB-7 356-T6AL 356-T6AL 356-T6AL Alm35AL Alm35AL 356-T6AL 416SS SS PS B B A B 245
Manifold
Elbow
Outer
Chamber
Inner
Chamber
Outer
Diaphragm
Plates
Inner
Diaphragm
Plate
Intermediate
Housing
Diaphragm
Rod
Valve
Hardware Diaphragm Flap
Seat
Valve
Material
Seat
Gasket
Sealing
Rings
Shippping
Wt. (lbs)
Meanings of
Abbreviations:
A = Compressed Fibre CI = Cast Iron
AL = Aluminum PS = Plated Steel
Alm = Almag 35 Aluminum SS = Stainless Steel
B = Nitrile
Materials
Nitrile General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic uid resistance. Should
not be used with highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro
hydrocarbons.
For specic applications, always consult “Chemical Resistance Chart" Technical Bulletin
Maximum and Minimum Temperatures are the limits for which
these materials can be operated. Temperatures coupled with
pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of
the temperature ranges.
Operating Temperatures
Maximum Minimum
190°F -10°F
88°C -23°C
II 2 G c T5
II 3/2 G c T5
II 2 D c T100oC
All models, including pumps equipped with Aluminum wetted and midsection parts.
See page 16 for ATEX Explanation of Type Examination Certicate.
dmf3sdl7sm-rev0614 Model DFM3S Page 2
Dimensions:
Dimensions are ± 1/8"
Figures in parenthesis = millimeters
DMF3S
27.63
339
90.43
668
38.91
405
1” NPT AIR INLET
3” NPT DISCHARGE PORT
48.8
422
57.3
59
57.3
59
3” NPT SUCTION PORT
43.03
177
05.81
074
1” NPT EXHAUST PORT
dmf3sdl7sm-rev0614 Model DMF3S Page 3
SERVICE AND OPERATING MANUAL
II 2GD T5
A WARREN RUPP PUMP BRAND
DRILLER’S MUD SERIES
See pages 15 & 16
for ATEX ratings
PLEASE NOTE!
The photos shown in this manual are for general instruction only. Your specic model
may not be shown. Always refer to the parts list and exploded view drawing for your
specic model when installing, disassembling or servicing your pump.
PRINCIPLE OF PUMP OPERATION
This ap swing check valve pump is powered by compressed air and is a 1:1
pressure ratio design. It alternately pressurizes the inner side of one diaphragm
chamber, while simultaneously exhausting the other inner chamber. This causes the
diaphragms, which are connected by a common rod, to move endwise. Air pressure
is applied over the entire surface of the diaphragm, while liquid is discharged from
the opposite side. The diaphragm operates under a balanced condition during the
discharge stroke, which allows the unit to be operated at discharge heads over 200
feet (61 meters) of water head.
Since the diaphragms are connected by a common rod, secured by plates to the
center of the diaphragms, one diaphragm performs the discharge stroke, while the
other is pulled to perform the suction stroke in the opposite chamber.
For maximum diaphragm life, keep the pump as close to the liquid being pumped
as possible. Positive suction head in excess of 10 feet of liquid (3.048 meters) may
require a back pressure regulating device. This will maximize diaphragm life.
Alternate pressuring and exhausting of the diaphragm chamber is performed by
means of an externally mounted, pilot operated, four-way spool type air distribution
valve. When the spool shifts to one end of the valve body, inlet air pressure is applied
to one diaphragm chamber and the other diaphragm chamber exhausts. When the
spool shifts to the opposite end of the valve body, the porting of chambers is reversed.
The air distribution valve spool is moved by an internal pilot valve which alternately
pressurizes one side of the air distribution valve spool, while exhausting the other side.
The pilot valve is shifted at each end of the diaphragm stroke by the diaphragm plate
coming in contact with the end of the pilot valve spool. This pushes it into position for
shifting of the air distribution valve.
The chambers are manifolded together with a suction and discharge check valve
for each chamber, maintaining ow in one direction through the pump.
Model DMF3S
Type 7
INSTALLATION & START-UP
Locate the pump as close to the product being pumped as possible, keeping suction
line length and number of ttings to a minimum. Do not reduce line size.
For installations of rigid piping, short exible sections of hose should be installed
between pump and piping. This reduces vibration and strain to the piping system.
A Warren Rupp Tranquilizer
pulsation in ow.
This pump was tested at the factory prior to shipment and is ready for operation. It is
completely self-priming from a dry start for suction lifts of 20 feet (6.096 meters) or less.
For suction lifts exceeding 20 feet of liquid, ll the chambers with liquid prior to priming.
®
Surge Suppressor is recommended to further reduce
AIR SUPPLY
Air supply pressures cannot exceed 125 psi (8.61 bar). Connect the pump air inlet
to an air supply of sufcient capacity and pressure required for desired performance.
When the air line is solid piping, use a short length of exible hose (not less than 3/4"
(19mm) in diameter) between pump and piping to eliminate strain to pipes.
AIR INLET & PRIMING
For start-up, open an air valve approximately 1/2" to 3/4" turn. After the unit primes,
an air valve can be opened to increase ow as desired. If opening the valve increases
cycling rate, but does not increase ow rate, cavitation has occurred, and the valve
should be closed slightly.
For the most efcient use of compressed air and the longest diaphragm life, throttle
the air inlet to the lowest cycling rate that does not reduce ow.
dmf3sdl7sm-rev0614 Model DFM3S Page 4
AIR VALVE LUBRICATION
The Sandpiper pump’s pilot valve and main air valve assemblies are designed
to operate WITHOUT lubrication. This is the preferred mode of operation. There
may be instances of personal preference, or poor quality air supplies when lubrication
of the compressed air supply is required. The pump air system will operate with
properly lubricated compressed air supplies. Proper lubrication of the compressed air
supply would entail the use of an air line lubricator (available from Warren Rupp) set
to deliver one drop of 10 weight, non-detergent oil for every 20 SCFM of air the pump
consumed at its point of operation. Consult the pump’s published Performance Curve
to determine this.
It is important to remember to inspect the sleeve and spool set routinely. It should
move back and forth freely. This is most important when the air supply is lubricated.
If a lubricator is used, oil accumulation will, over time, collect any debris from the
compressed air. This can prevent the pump from operating properly.
Water in the compressed air supply can create problems such as icing or freezing
of the exhaust air causing the pump to cycle erratically, or stop operating. This can
be addressed by using a point of use air dryer (available from Warren Rupp) to
supplement a plant’s air drying equipment. This device will remove excess water from
the compressed air supply and alleviate the icing or freezing problem.
Externally Serviceable Air Distribution System
Please refer to the exploded view drawing and parts list in the Service Manual
supplied with your pump. If you need replacement or additional copies, contact your
local Warren Rupp Distributor, or the Warren Rupp factory Literature Department at
the number shown below. To receive the correct manual, you must specify the MODEL
and TYPE information found on the name plate of the pump.
Models with 1" suction/discharge or larger and METAL center sections
The main air valve sleeve and spool set is located in the valve body mounted on
the pump with four hex head capscrews. The valve body assembly is removed from
the pump by removing these four hex head capscrews.
With the valve body assembly off the pump, access to the sleeve and spool set is
made by removing four hex head capscrews (each end) on the end caps of the valve
body assembly. With the end caps removed, slide the spool back and forth in the
sleeve. The spool is closely sized to the sleeve and must move freely to allow for proper
pump operation. An accumulation of oil, dirt or other contaminants from the pump’s
air supply, or from a failed diaphragm, may prevent the spool from moving freely. This
can cause the spool to stick in a position that prevents the pump from operating. If
this is the case, the sleeve and spool set should be removed from the valve body for
cleaning and further inspection.
Remove the spool from the sleeve. Using an arbor press or bench vise (with an
improvised mandrel), press the sleeve from the valve body. Take care not to damage
the sleeve. At this point, inspect the o-rings on the sleeve for nicks, tears or abrasions.
Damage of this sort could happen during assembly or servicing. A sheared or cut
o-ring can allow the pump’s compressed air supply to leak or bypass within the air
valve assembly, causing the pump to leak compressed air from the pump air exhaust
or not cycle properly. This is most noticeable at pump dead head or high discharge
pressure conditions. Replace any of these o-rings as required or set up a routine,
preventive maintenance schedule to do so on a regular basis. This practice should
include cleaning the spool and sleeve components with a safety solvent or equivalent,
inspecting for signs of wear or damage, and replacing worn components.
To re-install the sleeve and spool set, lightly lubricate the o-rings on the sleeve with
an o-ring assembly lubricant or lightweight oil (such as 10 wt. air line lubricant). Press
the set into the valve body easily, without shearing the o-rings. Re-install one end cap,
gasket and bumper on the valve body. Using the arbor press or bench vise that was
used in disassembly, press the sleeve back into the valve body. You may have to clean
the surfaces of the valve body where the end caps mount. Material may remain from
the old gasket. Old material not cleaned from this area may cause air leakage after
reassembly. Take care that the bumper stays in place allowing the sleeve to press
in all the way. Reinstall the spool, the opposite end cap, gasket and bumper on the
valve body. After inspecting and cleaning the gasket surfaces on the valve body and
intermediate, reinstall the valve body on the pump using new gaskets. Tighten the four
hex head capscrews evenly and in an alternating cross pattern.
dmf3sdl7sm-rev0614 Model DMF3S Page 5
PILOT VALVE
The pilot valve assembly is accessed by removing the main air distribution valve
body from the pump and lifting the pilot valve body out of the intermediate housing.
Most problems with the pilot valve can be corrected by replacing the o-rings. Always
grease the spool prior to inserting it into the sleeve. If the sleeve is removed from
the body, reinsertion must be at the chamfered side. Grease the o-rings to slide the
sleeve into the valve body. Securely insert the retaining ring around the sleeve. When
reinserting the pilot valve, push both plungers (located inside the intermediate bracket)
out of the path of the pilot valve spool ends to avoid damage.
PILOT VALVE ACTUATOR
Bushings for the pilot valve actuators are threaded into the intermediate bracket
from the outside. The plunger may be removed for inspection or replacement. First
remove the air distribution valve body and the pilot valve body from the pump. The
plungers can be located by looking into the intermediate. It may be necessary to use
a ne piece of wire to pull them out. The bushing can be turned out through the inner
chamber by removing the outer chamber assembly. Replace the bushings if pins have
bent.
AIR EXHAUST
If a diaphragm fails, the pumped liquid or fumes can enter the air end of the pump,
and be exhausted into the atmosphere. When pumping hazardous or toxic materials,
pipe the exhaust to an appropriate area for safe disposition.
This pump can be submerged if materials of construction are compatible with the
liquid. The air exhaust must be piped above the liquid level. Piping used for the air
exhaust must not be smaller than 1" (2.54 cm). Reducing the pipe size will restrict
air ow and reduce pump performance. When the product source is at a higher level
than the pump (ooded suction), pipe the exhaust higher than the product source to
prevent siphoning spills.
Freezing or icing-up of the air exhaust can occur under certain temperature and
humidity conditions. Use of a Warren Rupp Extractor/Dryer unit should eliminate most
icing problems.
BETWEEN USES
When used for materials that tend to settle out or transform to solid form, the pump
should be completely ushed after each use, to prevent damage. Product remaining
in the pump between uses could dry out or settle out. This could cause problems with
valves and diaphragms at re-start. In freezing temperatures, the pump must be drained
between uses in all cases.
CHECK VALVE SERVICING
For ap valve inspection or replacement, remove the ange bolts securing the
suction and discharge elbows and loosen Dresser-type couplings. The ap valves are
exposed for inspection or servicing upon removal of elbows.
DIAPHRAGM SERVICING
Diaphragms are serviced by removing the outer diaphragm chambers which are
secured with 12 bolts. After removing the outer chamber, unbolt the diaphragm plate by
removing 6 socket head capscrews (Allen wrench required). To remove the diaphragm
rod, remove the inner diaphragm plate secured by a nut on the end of the diaphragm
rod. The opposite diaphragm and rod can then be removed as a unit. The interior
components consisting of sleeve bearings, rod seals, and pilot valve actuator bushings
are now accessible for service if required.
REASSEMBLY
All procedures for reassembling the pump are the reverse of the above with these
further instructions:
1. Install the diaphragms with their natural bulge outward. Make certain that the
rubber diaphragm rod bumper is installed on the rod behind each inner diaphragm
plate. Re-torque the 6 socket head capscrews that secure the diaphragm between the
plates to 30 foot Ibs. (40.67 Newton meters) torque reading.
2. Caution should be used while reassembling the check valves. The valves are
designed for some preload over the retainer and the hinge pad. This is done to insure
proper face contact with the seat. After all parts are in place, tighten the lock nuts down
on the assembly to the point where visual inspection shows that seat and valve face
mate without gap. This is important for dry primes. However, after priming action has
started, valves will function due to differential pressure without concern or trouble.
dmf3sdl7sm-rev0614 Model DFM3S Page 6
TROUBLE SHOOTING
PROBLEM: Pump cycles but will not pump. (Note: higher suction lifts require faster
cycling speed for priming.)
POSSIBLE CAUSES:
A. Air leak in suction line.
B. Excessive suction lift.
C. Check valve not closing.
D. Leakage at joint of suction manifold or elbow ange.
E. Suction line plugged.
F. Diaphragm ruptured.
PROBLEM: Pump will not cycle. (Note: Always disconnect air supply to relieve air
pressure before disassembling any portion of pump.)
POSSIBLE CAUSES:
A. Discharge hose or line plugged, or discharge head requirement greater than air
pressure. (Disconnect discharge line to check.)
B. Spool in air distribution valve not shifting. (Remove end cap and check spool - must
slide freely.)
C. Diaphragm ruptured. (Air will escape out discharge line in this case.)
D. Blockage in diaphragm chamber preventing movement. (Shut off air supply and
reopen after pressure is relieved.)
E. Plugged or dirty exhaust mufer.
PROBLEM: Uneven discharge ow. (Indicates one chamber not operating properly.)
POSSIBLE CAUSES:
A. Check valve not sealing properly in one chamber.
B. Diaphragm failure in one chamber.
C. Air leak at suction manifold joint or elbow ange one side.
For additional information, see the Warren Rupp Troubleshooting Guide.
WARRANTY
This pump is warranted for a period of ve years against defective material and
workmanship. Failure to comply with the recommendations stated in this manual voids
all factory warranty.
RECOMMENDED WARREN RUPP ACCESSORIES
TO MAXIMIZE PUMP PERFORMANCE:
• Tranquiilizer® Surge Suppressor. For nearly pulse-free ow.
• Warren Rupp Air Dryer. For clean, dry compressed air.
• Warren Rupp Filter/Regulator. For modular installation and
service convenience.
• Warren Rupp Speed Control. For manual or programmable
process control. Manual adjustment or 4-20mA reception.
For more detailed information on these accessories, contact your local
Warren Rupp Factory-Authorized Distributor, or Warren Rupp corporate
headquarters.
dmf3sdl7sm-rev0614 Model DMF3S Page 7
MATERIAL CODES
THE LAST 3 DIGITS OF PART NUMBER
000 Assembly, sub-assembly;
and some purchased items
010 Cast Iron
012 Powered Metal
015 Ductile Iron
020 Ferritic Malleable Iron
025 Music Wire
080 Carbon Steel, AISI B-1112
100 Alloy 20
110 Alloy Type 316 Stainless Steel
111 Alloy Type 316 Stainless Steel
(Electro Polished)
112 Alloy C
113 Alloy Type 316 Stainless Steel
(Hand Polished)
114 303 Stainless Steel
115 302/304 Stainless Steel
117 440-C Stainless Steel (Martensitic)
120 416 Stainless Steel
(Wrought Martensitic)
123 410 Stainless Steel
(Wrought Martensitic)
148 Hardcoat Anodized Aluminum
149 2024-T4 Aluminum
150 6061-T6 Aluminum
151 6063-T6 Aluminum
152 2024-T4 Aluminum (2023-T351)
154 Almag 35 Aluminum
155 356-T6 Aluminum
156 356-T6 Aluminum
157 Die Cast Aluminum Alloy #380
158 Aluminum Alloy SR-319
159 Anodized Aluminum
162 Brass, Yellow, Screw Machine Stock
165 Cast Bronze, 85-5-5-5
166 Bronze, SAE 660
170 Bronze, Bearing Type,
Oil Impregnated
175 Die Cast Zinc
180 Copper Alloy
305 Carbon Steel, Black Epoxy Coated
306 Carbon Steel, Black PTFE Coated
307 Aluminum, Black Epoxy Coated
308 Stainless Steel, Black PTFE Coated
309 Aluminum, Black PTFE Coated
310 PVDF Coated
313 Aluminum, White Epoxy Coated
330 Zinc Plated Steel
331 Chrome Plated Steel
332 Aluminum, Electroless Nickel Plated
333 Carbon Steel, Electroless
Nickel Plated
335 Galvanized Steel
336 Zinc Plated Yellow Brass
337 Silver Plated Steel
340 Nickel Plated
342 Filled Nylon
351 Food Grade Santoprene
353 Geolast; Color: Black
354 Injection Molded #203-40
Santoprene- Duro 40D +/-5;
Color: RED
355 Thermal Plastic
356 Hytrel
357 Injection Molded Polyurethane
358 Urethane Rubber
(Some Applications)
(Compression Mold)
359 Urethane Rubber
360 Nitrile Rubber Color coded: RED
361 Nitrile
363 FKM (Fluorocarbon).
Color coded: YELLOW
364 E.P.D.M. Rubber.
Color coded: BLUE
365 Neoprene Rubber.
Color coded: GREEN
366 Food Grade Nitrile
368 Food Grade EPDM
370 Butyl Rubber
Color coded: BROWN
371 Philthane (Tuftane)
374 Carboxylated Nitrile
375 Fluorinated Nitrile
378 High Density Polypropylene
379 Conductive Nitrile
405 Cellulose Fibre
408 Cork and Neoprene
425 Compressed Fibre
426 Blue Gard
440 Vegetable Fibre
465 Fibre
500 Delrin 500
501 Delrin 570
502 Conductive Acetal, ESD-800
503 Conductive Acetal, Glass-Filled
505 Acrylic Resin Plastic
506 Delrin 150
520 Injection Molded PVDF
Natural color
540 Nylon
541 Nylon
542 Nylon
544 Nylon Injection Molded
550 Polyethylene
551 Glass Filled Polypropylene
552 Unlled Polypropylene
553 Unlled Polypropylene
555 Polyvinyl Chloride
556 Black Vinyl
558 Conductive HDPE
570 Rulon II
580 Ryton
590 Valox
591 Nylatron G-S
592 Nylatron NSB
600 PTFE (virgin material)
Tetrauorocarbon (TFE)
601 PTFE (Bronze and moly lled)
602 Filled PTFE
603 Blue Gylon
604 PTFE
606 PTFE
607 Envelon
608 Conductive PTFE
610 PTFE Encapsulated Silicon
611 PTFE Encapsulated FKM
632 Neoprene/Hytrel
633 FKM/PTFE
634 EPDM/PTFE
635 Neoprene/PTFE
637 PTFE, FKM/PTFE
638 PTFE, Hytrel/PTFE
639 Nitrile/TFE
643 Santoprene®/EPDM
644 Santoprene®/PTFE
656 Santoprene Diaphragm and
Check Balls/EPDM Seats
661 EPDM/Santoprene
666 FDA Nitrile Diaphragm,
PTFE Overlay, Balls, and Seals
668 PTFE, FDA Santoprene/PTFE
Delrin and Hytrel are registered
tradenames of E.I. DuPont.
Gylon is a registered tradename
of Garlock, Inc.
Nylatron is a registered tradename
of Polymer Corp.
Santoprene is a registered tradename
of Exxon Mobil Corp.
Rulon II is a registered tradename
of Dixion Industries Corp.
Ryton is a registered tradename
of Phillips Chemical Co.
Valox is a registered tradename
of General Electric Co.
PortaPump, Tranquilizer and
SludgeMaster are registered tradenames
of Warren Rupp, Inc.
dmf3sdl7sm-rev0614 Model DFM3S Page 8
IMPORTANT SAFETY
INFORMATION
IMPORTANT
Read these safety warnings
Read these safety warnings
and instructions in this
and instructions in this
manual completely, before
manual completely, before
installation and start-up
of the pump. It is the responsibility of the
of the pump. It is the responsibility of the
purchaser to retain this manual for reference.
purchaser to retain this manual for reference.
Failure to comply with the recommendations
Failure to comply with the recommendations
stated in this manual will damage the pump,
stated in this manual will damage the pump,
and void factory warranty.
and void factory warranty.
prevent leakage. Follow recommended torques
stated in this manual.
gas will void the warranty.
pressurized and must be bled of its pressure.
pumping a product which is hazardous or toxic,
the air exhaust must be piped to an appropriate
area for safe disposition.
installation and start-up
CAUTION
Before pump operation,
inspect all gasketed
fasteners for looseness
caused by gasket creep. Retorque loose fasteners to
CAUTION
Pump not designed,
tested or certied to be
powered by compressed
natural gas. Powering
the pump with natural
WARNING
Before maintenance or
repair, shut off the compressed air line, bleed the
pressure, and disconnect
the air line from the pump.
The discharge line may be
WARNING
In the event of diaphragm
rupture, pumped material
may enter the air end of the
pump, and be discharged
into the atmosphere. If
WARNING
Take action to prevent static
sparking. Fire or explosion
can result, especially when
handling ammable liquids.
containers or other miscellaneous equipment
must be grounded. (See page 10)
The pump, piping, valves,
WARNING
This pump is pressurized
internally with air pressure
during operation. Always
make certain that all bolting
is in good condition and
bolting is reinstalled during assembly.
that all of the correct
WARNING
When used for toxic or
aggressive uids, the pump
should always be ushed
clean prior to disassembly.
WARNING
Before doing any maintenance on the pump,
be certain all pressure is
completely vented from the
pump, suction, discharge,
openings and connections. Be certain the air
supply is locked out or made non-operational,
so that it cannot be started while work is being
done on the pump. Be certain that approved
eye protection and protective clothing are worn
all times in the vicinity of the pump. Failure to
follow these recommendations may result in
serious injury or death.
piping, and all other
WARNING
Airborne particles and
loud noise hazards.
Wear ear and eye
protection.
WARNING
Use safe practices
when lifting
kg
RECYCLING
Many components of SANDPIPER® AODD pumps are made
of recyclable materials (see chart on page 12 for material
specications). We encourage pump users to recycle worn out parts
and pumps whenever possible, after any hazardous pumped uids
are thoroughly ushed.
dmf3sdl7sm-rev0614 Model DMF3S Page 9
Grounding The Pump
One eyelet is fastened to the pump hardware.
One eyelet is installed to a true earth ground.
(Requires a 5/16 or 8mm maximum diameter bolt)
WARNING
Take action to prevent static sparking. Fire or explosion can result,
especially when handling ammable
liquids. The pump, piping, valves,
containers or other miscellaneous
equipment must be grounded.
This 8 foot long (244 centimeters)
Ground Strap, part number 920.025.000
can be ordered as a service item.
To reduce the risk of static electrical sparking, this pump must be
grounded. Check the local electrical code for detailed grounding
instruction and the type of equipment required, or in the absence of local
codes, an industry or nationally recognized code having jurisdiction over
specic installations.
dmf3sdl7sm-rev0614 Model DFM3S Page 10
SERVICE AND OPERATING MANUAL
II 2GD T5
Model DMF3S
Repair parts list
A WARREN RUPP PUMP BRAND
DRILLER’S MUD SERIES
See pages 15 & 16
for ATEX ratings
3" Flap Valve Pump
Type 7
ITEM
NO. PART NUMBER DESCRIPTION QTY.
1 031.012.000 SLEEVE & SPOOL SET 1
2 060.096.000 BASE, PUMP 1
3 070.006.170 SLEEVE, BEARING 2
4 095.043.156 BODY, AIR VALVE 1
5 095.073.000 ASSEMBLY, PILOT VALVE 1
5-A 095.070.551 BODY, PILOT VALVE 1
5-B 560.023.360 O-RING (SPOOL) 2
5-C 560.033.360 O-RING 4
5-D 675.037.080 RETAINING RING 1
5-E 755.025.000 SLEEVE, PILOT VALVE 1
5-F 775.026.000 SPOOL, PILOT VALVE 1
6 114.002.156 INTERMEDIATE 1
7 115.020.080 BRACKET, FOOT 2
8 115.021.080 BRACKET, FOOT 2
9 132.002.360 BUMPER, DIAPHRAGM PLATE 2
10 132.014.358 BUMPER, AIR VALVE 2
11 135.016.162 BUSHING, THREADED, W/ O-RING 560.001.360 2
12 165.011.157 CAP, END 2
13 170.012.330 CAPSCREW, HEX HEAD 1/2-13 UNC X 2.00 8
14 170.023.330 CAPSCREW, HEX HEAD 4
15 170.024.330 CAPSCREW, HEX HD, 7/16-14 X 1 8
16 170.032.330 CAPSCREW, HEX HEAD 8
17 170.034.330 CAPSCREW, HEX HEAD 1/2-13 UNC X 2.00 8
18 170.045.330 CAPSCREW, HEX HEAD 4
19 170.066.330 CAPSCREW, HEX, 1/2-13 X 2.25 36
20 172.001.330 CAPSCREW, SOCKET 12
21 196.003.155 CHAMBER, INNER 2
22 196.004.155 CHAMBER, OUTER 2
23 286.018.360 DIAPHRAGM 2
24 312.015.155 ELBOW, SUCTION 2
25 312.016.155 ELBOW, DISCHARGE 2
26 334.020.000 FLANGE, FOLLOWER 4
27 338.008.360 FLAP VALVE 4
28 360.010.425 GASKET, END CAP 2
29 360.013.379 GASKET, FLANGE 4
30 360.014.379 GASKET, FLANGE 4
31 360.021.000 GASKET 4
32 360.041.379 GASKET, VALVE BODY 1
33 360.048.425 GASKET, VALVE BODY 1
34 518.014.156 MANIFOLD 2
dmf3sdl7sm-rev0614 Model DMF3S Page 11
Model DMF3S Parts List, Continued
ITEM
NO. PART NUMBER DESCRIPTION QTY.
35 545.007.330 NUT, HEX - 7/16-14 20
36 545.008.330 NUT, HEX, 1/2-13 32
37 547.002.110 NUT, STOP 8
38 547.006.330 NUT, STOP 2
39 560.001.360 O-RING 2
40 560.020.360 O-RING 6
41 560.022.360 O-RING 2
42 570.002.360 PAD, HINGE 4
43 570.012.371 PAD, WEAR 2
44 612.014.000 PLATE, DIAPHRAGM 2
45 612.015.156 PLATE, OUTER DIAPHRAGM 2
46 618.003.330 PLUG, PIPE, 1/4 2
47 618.004.330 PIPE, PLUG 2
48 620.011.114 PLUNGER, ACTUATOR 2
49 670.006.115 RETAINER, FLAP VALVE 4
50 685.008.120 ROD, DIAPHRAGM 1
51 720.004.360 SEAL, U-CUP 2
52 722.007.010 SEAT, FLAP VALVE 4
53 807.016.330 7/16-14 STUD 12
54 807.017.330 7/16-14 X 3 STUD 8
55 807.018.110 STUD, 1/4-20 8
56 900.003.330 WASHER, LOCK, 1/2 16
57 900.006.330 WASHER, LOCK - 7/16 12
58 901.006.330 WASHER, FLAT, 1/2 12
59 901.011.180 WASHER 12
60 901.013.180 WASHER, SEALING 2
61 901.023.330 WASHER, FLAT 2
dmf3sdl7sm-rev0614 Model DFM3S Page 12
Model DMF3S Composite Repair Drawing
24
53
52
25
35
42
49
55
30
37
36
22
47
23
38
44
61
9
21
19
50
31
6
34
57
15
41
51
3
60
11
39
46
48
20
59
45
43
7
56
13
29
30
27
52
54
29
14 57
17
19
58
26
56
36
5-E
5-C
5-F
5-B
32
5-A
5-D
33
4
18
1
1612
8
10
28
40
2
©2010 Warren Rupp, Inc. All rights reserved.
®SANDPIPER are registered tradenames of Warren Rupp, Inc.
Printed in U.S.A.
dmf3sdl7sm-rev0614 Model DMF3S Page 13
Declaration of Conformity
Manufacturer:
®
Warren Rupp, Inc.
Mansfield, Ohio, 44902 USA
certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF,
M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, RS Series
U Series, EH and SH High Pressure, W Series, SMA and SPA Submersibles,
and Tranquilizer Surge Suppressors comply with the European Community
Directive 2006/42/EC on Machinery, according to Annex VIII. This product
has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units
for Liquids - Common Safety Requirements, to verify conformance.
Signature of authorized person
, 800 N. Main Street
October 20, 2005
Date of issue
David Roseberry
Printed name of authorized person
Revision Level: F
Engineering Manager
Title
April 19, 2012
Date of revision
EC Declaration of Conformity
In accordance with ATEX Directive 94/9/EC,
Equipment intended for use in potentially explosive environments.
Manufacturer:
Warren Rupp, Inc.
A Unit of IDEX Corportion
800 North Main Street
P.O. Box 1568
Mansfield, OH 44902 USA
EN 60079-25: 2011
For pumps equipped with Pulse Output ATEX Option
Quality B.V. (0344)
AODD Pumps and Surge Suppressors
For Type Examination Designations, see page 2 (back)
AODD (Air-Operated Double Diaphragm) Pumps
EC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 X
DEKRA Certification B.V. (0344)
Meander 1051
6825 MJ Arnhem
The Netherlands
®
Applicable Standard:
EN13463-1: 2009
EN13463-5: 2011
DATE/APPROVAL/TITLE:
14 MAY 2014
David Roseberry, Engineering Manager
EC Declaration of Conformity
ATEX Summary of Markings
Type Marking Listed In
Pump types, S1F, S15, S20,
and S30 provided with the
pulse output option
Pump types, S1F, S15, S20,
and S30 provided with the
integral solenoid option
Pump types, HDB1½, HDB40,
HDB2, HDB50, HDB3, HDF1,
HDF25, HDF2, HDF3M, PB¼,
S05, S1F, S15, S20, S30, SB1,
SB25, ST1½, ST40, G15, G20,
and G30, without the above
listed options, no aluminum
parts
Pump types, DMF2, DMF3,
HDB1½, HDB40, HDB2,
HDB50, HDB3, HDF1, HDF25,
HDF2, HDF3M, PB¼, S05, S1F,
S15, S20, S30, SB1, SB25,
SE½, ST1, ST25, ST1½, ST40,
U1F, G05, G1F, G15, G20, and
G30
Surge Suppressors all types II 2 G T5
EC Type Certificate No. Pumps: KEMA 09ATEX0071 X
Type Certificate No. Pumps: KEMA 09ATEX0072 X
Type Certificate No. Suppressors: KEMA 09ATEX0073
II 2 G Ex ia c IIC T5
II 3/2 G Ex ia c IIC T5
II 2 D
Ex c iaD 20 IP67 T100oC
II 2 G EEx m c II T5
II 3/2 G EEx m c II T5
II 2 D c IP65 T100
II 1 G c T5
II 3/1 G c T5
II 1 D c T100
I M1 c
I M2 c
II 2 G c T5
II 3/2 G c T5
II 2 D c T100
II 3/2 G T5
II 2 D T100
Non-Conductive
Fluids
KEMA 09ATEX0071 X
CE 0344
KEMA 09ATEX0071 X
o
C
o
C
o
C
o
C
CE 0344
KEMA 09ATEX0071 X
KEMA 09ATEX0072 X
CE 0344
KEMA 09ATEX0072 X
CE
KEMA 09ATEX0073
CE
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0072 X
KEMA 09ATEX0072 X
KEMA 09ATEX0072 X
KEMA 09ATEX0072 X
KEMA 09ATEX0073
KEMA 09ATEX0073
KEMA 09ATEX0073
No
Yes
Yes
No
Yes
Yes
No
Yes
Yes
No
Yes
No
Yes
Yes
No
Yes
Yes
Pumps marked with equipment Category II 3/1 G (internal 3 G /
eternal 1 G), 1D, M1 and M2 when used for non-conductive fluids.
The pumps are Category II 2 G when used for conductive fluids.
Pumps and surge suppressors marked with equipment Category II 3/2
(internal 3 G / external 2 G), 2D when used for non-conductive fluids.
The pumps are Category II 2 G when used for conductive fluids.
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