SERVICE & OPERATING MANUAL
Original Instructions
Quality System
ISO9001 Certied
Environmental
Management System
ISO14001 Certied
Model DA05
Model DA07
Model DA10
Metallic and Non-Metallic
Surge Dampeners
Table of Contents
Principle of Operation ............................................................................1
Temperature Limitations ........................................................................ 1
Installation & Startup ............................................................................. 1
Service & Warranty ................................................................................1
Dimensions ............................................................................................2
Installation Guide ...................................................................................3
Repair Parts List ....................................................................................4
Repair Parts Drawing ............................................................................ 5
CE Declaration of Conformity - Machinery ............................................6
Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA
da050710sdsm-rev0811
Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
©Copyright 2011 Warren Rupp, Inc. All rights reserved.
SERVICE AND OPERATING MANUAL
Model DA05 ½" Surge Dampener
Model DA07 ¾" Surge Dampener
Model DA10 1" Surge Dampener
The Warren Rupp, Inc. Surge Dampener reduces ow and pressure pulsation
which is characteristic of reciprocating pumps.
PRINCIPLE OF OPERATION
The surge dampener uses a exible virgin PTFE diaphragm to separate a liquid
chamber from a compressed air chamber. After the dampener is manually
charged with air, the diaphragm strokes at the same rate as the pump strokes.
This movement effectively "dampens" ow and pressure uctuations.
TEMPERATURE LIMITATIONS
Operating temperature limitations are as follows.
Material Minimum Temp. Maximum Temp.
PVDF 0°F/ -18°C 212°F / 100°C
Nylon 32°F/ 0°C 180°F / 82°C
Polypropylene 32°F/ 0°C 180°F / 82°C
Virgin PTFE -35°F/ -31°C 212°F / 100°C
Nitrile -10°F/ -23°C 190°F / 88°C
INSTALLATION & START-UP
Locate the unit in the discharge piping near the pump. The dampener will operate
in any position. However, when used with liquids that tend to settle out, the unit
should be installed at the top side of piping to provide easy discharge of foreign
solids by gravity.
Adjust the inlet air pressure to the dampener until the pump runs as smoothly
as possible. Watch the liquid discharging, or use a gauge, to detect pressure
uctuations. Then adjust pressure to the unit as needed.
IMPORTANT
Read these safety warnings
an d instr uc tions in this
manual completely, before
insta lla tio n and st art-up
is the responsibility of the purchaser to retain
this manual for reference. Failure to comply with
the recommendations stated in this manual will
damage the surge dampener, and void factory
warranty.
M a x i m u m
operating pressure
is 100 psi (7 bar).
L imit at i o n ar e
based upon mechanical stress only and may
be signicantly altered by pumping certain
chemicals. Consult engineering guides for
chemical compatibilities and temperature limits.
of the surge dampener. It
CAUTION
CAUTION
Be fo re surge da mp en er
ope ra t io n, i ns pec t a ll
ga s ke ted fa st e ne rs for
l oose ne s s c au se d b y
loose fasteners to preven t leakage. Follow
recommended torques stated in this manual.
gaske t creep. Re-t orq ue
NOTE: Self-relieving regulator 020-039-000 will make these adjustments easier.
SERVICE
When service is required on the dampener, remove the 8 capscrews. The wetted
chamber can be removed from the unit and exposes the diaphragm. Remove the
diaphragm. When reassembling the wetted chamber onto the air chamber, use
a torque wrench set at 70 in/lbs. (7.9 Newton meters)
WARRANTY
This unit is guaranteed for a period of ve years against defective material and
workmanship.
da050710sdsm-rev0811 Models DA05, DA07, DA10 Page 1