Samsung HH105ECM, HH175ECM, HH140ECM, UH105GCM, UH140GCM Service Manual

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DUCT TYPE AIR CONDITIONER
INDOOR UNIT
HH105ECM HH140ECM HH175ECM
SERVICE
OUTDOOR UNIT
UH105GCM UH140GCM UH175GCM
Manual
CONTENTSAIR CONDITIONER
1. Product Specifications
3. Refrigerating Cycle Diagram
4. T roubleshooting
5. Exploded Views and Parts List
6. PCB Diagram
7. Wiring Diagram
8. Schematic Diagram
1. Product Specifications
1-1 Table
MODEL
Capacity
Power Supply
Power Input
Running Current
Indoor Unit
Outdoor Unit
INDOOR UNIT
OUTDOOR UNIT
Cooling
Heating
Cooling Heating Cooling Heating
H.H
Fan Speed (at 0mmAq)
Air Circulation (at 14mmAq)
Noise Level (Sound Pressure)
Heat Exchanger
Fan
Dimensions
Weight
Fan Speed
Air Circulation (Hi) Sound Pressure Level
Fan
Compressor
Hi Med Low
H.H
Hi Med Low
Hi Med Low
Row x Stages x Fin Pitch
Motor Output
W
kg
Hi Low
Motor Output
HH105ECM
UH105GCM
BTU/h
W
BTU/h
W
kW kW
A
A r.p.m r.p.m r.p.m r.p.m
3
m
/min
3
m
/min
m3/min
3
m
/min dB(A) dB(A) dB(A)
Type
Type
W
H
D
Type
Type
Model
mm mm mm
Net / Gross
r.p.m. r.p.m.
3
m
/min dB(A)
W
34,000 10,000 38,200 11,200
3.9
3.9
6.8
6.8
1,000
860 760 660
35 29 23 20 48 47 46
-
390
1,110
650
66 / 77
980 480
-
65
114
ZR47KCE-TFD
HH140ECM UH140GCM
47,800 14,000 54,600 16,000
3ø, 380-415V~, 50Hz
5.10
5.65
9.1
9.8 1,050 1,000
950 900
36 34 32 30 49 48 47
Wave fin coil
3 x 14 x 1.7(900mm)
Sirocco
211 390
1,110
650
66 / 77
980 480
90 65
Propeller
114
Scroll
ZR61KCE-TFD
HH175ECM UH175GCM
56,300 16,500 64,800 19,000
6.9
6.9
12.2
12.2
1,000
900 800 700
45 39 33 30 51 49 48
-
390
1,400
650
75 / 88
930 450
90 67
114
ZR81KCE-TFD
1Samsung Electronics
Table(cont.)
MODEL
Compressor
Outdoor Unit
Heat Exchanger
Refrigerant
Dimensions
Condition
Piping
Notice : This model is tested under the external static pressure of 14mmAq.
Weight
Indoor Unit
Outdoor Unit
Pipe O.D. Size Connection Method
Between
INDOOR UNIT
OUTDOOR UNIT
Capacity
Protection
Type
Row x Stages x Fin Pitch
Face Area
Control
(R407C)Charge
(H x W x D)
kg Cool(DB/WB) Heat(DB/WB) Cool(DB/WB) Heat(DB/WB)
Liquid
Gas
Height
Pipe Length
Net / Gross
kW
2
m
g
mm
˚C ˚C ˚C
˚C mm(inch) mm(inch)
m m
HH105ECM UH105GCM
2 x 36 x 1.7(840 / 806)
968 x 880 x 320
11.7
0.756
2,800
85 / 90
HH140ECM UH140GCM
18.1
Internal
Wave fin coil
2 x 44 x 1.7(911)
1.022
Electrical expansion valve
3,800
1,135 x 930 x 375
105 / 115
27 / 19 20 / 15 35 / 24
7 / 6
9.52(3/8")
19.05(3/4") Flare
Max. 30 Max. 50
HH175ECM UH175GCM
19.7
2 x 48 x 1.7(935 / 915)
1.122
3,850
1,270 x 930 x 385
136 / 146
Samsung Electronics2
1-2 Dimensions
1-2-1 Indoor Unit
HH105ECM/HH140ECM
(Unit : mm)
Number
1 2 3 4 5 6 7 8
Name
Liquid pipe connection Gas pipe connection Drain pipe connection Drain pipe connection Power supply connection Air discharge flange Air suction flange Hook
Description
ø9.52 Flare ø19.05 Flare OD27.2 ID21.6 (without drain pump) OD29 ID25 (with drain pump)
For M8~M10
3Samsung Electronics
Product Specifications
HH175ECM
(Unit : mm)
Number
1 2 3 4 5 6 7 8
Name
Liquid pipe connection Gas pipe connection Drain pipe connection Drain pipe connection Power supply connection Air discharge flange Air suction flange Hook
Description
ø9.52 Flare ø19.05 Flare OD27.2 ID21.6 (without drain pump) OD29 ID25 (with drain pump)
For M8~M10
Samsung Electronics4
1-2-2 Outdoor Unit
880
968
320
930
1,135
375
UH105GCM
Product Specifications
(Unit : mm)
UH140GCM
(Unit : mm)
5Samsung Electronics
Product Specifications
930
1,270
385
UH175GCM
(Unit : mm)
Samsung Electronics6
2. Installation
2-1 Assigning Address to Indoor Unit
1. Before installing the indoor unit, assign an address to the indoor unit according to the air conditioning system plan.
2. The address of the indoor unit is assigned by adjusting MAIN(SW02) and RMC(SW01) rotary switches.
K1 K2 K3 K4
SW03
K5 K6 K7 K8
SW04
K9
K10
K11
K12
SW05
SW02 MAIN SW01 RMC
3. The MAIN address is for communication between the indoor unit and the outdoor unit. Therefore, you must set it to operate the air conditioner properly.
4. It is required to set the RMC address if you install the wired remote controller and/or the centralized controller.
5. If you install optional accessories such as the wired remote controller, centralized controller, etc. see an appropriate
installation manual.
6. If an optional accessory is not installed, you do not have to set the RMC address. However, adjust K1 and K2 switches of
the SW03 DIP switch to "ON" position in this case.
7. Set the MAIN address by adjusting the rotary switch(SW02) from 0 to F. Each indoor unit connected to the same outdoor
unit must have different address.
7.
i. e. If an indoor unit does not have an optional accessory and its
MAIN address is "4".
K1 K2 K3 K4
K5 K6 K7 K8
K9
K10
K11
K12
SW03
SW04
SW05
SW02 MAIN
SW01 RMC
7Samsung Electronics
2-2 Additional Functions
K5 K6 K7 K8
K5 K6 K7 K8
K5 K6 K7 K8
Compensation for lost temperature in heating operation
Reduces the difference between an actual room temperature and a sensed
temperature by the air conditioner when heating.
Switch No. Switch ON Switch OFF
K5 2°C compensation 5°C compensation
Adjusting filter cleaning cycle
You can adjust the cycle for filter sign indicator.
Switch No. Switch ON Switch OFF
K6 1000 hours 2000 hours
Hot water heater
You must adjust the K7 when you install the hot water heater.
SW04
SW04
Switch No. Switch ON Switch OFF
K7 No use of hot water heater Use of hot water heater
SW04
Samsung Electronics8
2-3 Setting Up Option Switches
Option Switch
Display
Key
Rotary Switch
You should display that how many indoor units are connected to the outdoor unit. Refer to the table below, then turn the arrow to appropriate position.
Rotary Switch
Switch No.
0 or 1
2 3 4 5 6 7 8
Number of
indoor unit(s)
One Two
Three
Four Five
Six
Seven
Eight
Switch No.
9 A B C D E F
-
Number of
indoor unit(s)
Nine
Ten Eleven Twelve
Thirteen
Fourteen
Fifteen
-
KEY Display
K1 K2 K3 K4
RESETCHECK MODE DISPLAY
MODE
DIS 1
SEG 1 SEG 2 SEG 3 SEG 4
DIS 2
9Samsung Electronics
Installation
Summary of KEY functions
Number of press times
Use the K1 only for heat pump models.
Function
(Displayed on SEG 3, 4)
1
2
3
4
K1
Adding refrigerant at
heating mode
Test operation at
heating mode
End
-
Reading data indicated on the display
KEY
K1
Number of
press
1 2 3
Adding refrigerant for heat pump models Test operation for heat pump models End
(Displayed on SEG 3, 4)
K2
Adding refrigerant at
cooling mode
Test operation at
cooling mode
Pump Down for recovery
of refrigerant
End
Item
(Displayed on SEG 3, 4)
K3
Reset
-
-
-
Display Meaning
(Displayed on SEG 3, 4)
K4
Displays data
-
-
-
Example
K2
K3
K4
1 2 3 4
1
2 3(1) 4(2) 5(3)
6(4)
7(5)
8(6)
Adding refrigerant for cooling only models Test operation for cooling only models Pump Down for recovery of refrigerant End Reset
Discharge temperature of compressor Temperature of outdoor heat exchanger Outdoor temperature Step of electronic expansion valve
(0 step : all closed, 480 step : all open)
Temperature of evaporator
Indoor temperature
110 °C
38 °C 34 °C
120STEP
(12 x 10)
-2 °C
12 °C 22 °C
9
10(7)
( ) is adjusted to HH105ECM/HH140ECM models.
Stopping view mode & display communication data
Samsung Electronics10
3. Refrigerating Cycle Diagram
Liquid Side
*Allowable pipe length : Max. 50m *Allowable drop distance : Max. 30m
Gas Side
INDOOR UNIT OUTDOOR UNIT
Heat Exchanger (Evaporator)
Heat Exchanger (Condensor)
Muffler
Compressor
High pressure switch
Accumulator
Cooling Heating Gas leak check point
3-Way Valve
Drier
Filter
EEV
3-Way Valve
11Samsung Electronics
4. Troubleshooting
Detection of errors
If an error occurs during the operation, an LED flickers and the operation is stopped except the LED.
If you re-operate the air conditioner, it operates normally at first, then detect an error again.
4-1 LED Display on the receiver & display unit
LED Display
Indicators
Concealed Type
Abnormal conditions
Power reset
Error of temperature sensor in indoor unit (OPEN/SHORT)
Error of heat exchanger sensor in indoor unit(OPEN/SHORT)
Error of outdoor temperature sensor Error of COND sensor Error of DISCHARGE sensor (OPEN/SHORT)
1. No communication for 2 minutes between indoor unit and outdoor unit (communication error for more than 2 minutes)
2. Indoor unit receiving the communication error from outdoor unit
3. Outdoor unit tracking 3 minute error
4. When sending the communication error from outdoor unit the mismatching of the communication numbers and installed numbers after completion of tracking. (com­munication error for more than 2 minutes)
Blue
Red
Standard Type
Operating
Displayed on appropriate indoor unit which is operating
Displayed on appropriate indoor unit which is operating
Displayed on appropriate indoor unit which is operating Displayed on outdoor unit
1. Error of indoor unit: Displayed on the indoor unit regardless of operation
2. Error of outdoor unit: Displayed on the indoor unit which is operating
1. Communication error between indoors (Communication error for more than
2 minutes)
2. Slave of indoor unit tracking error
-
If you turn off the air conditioner when the LED is flickering, the LED is also turned off. : On : Flickering : Off
-
If you re-operate the air conditioner, it operates normally at first, then detect an error again.
Error of indoor unit: Displayed on the indoor unit regardless of operation
Samsung Electronics12
LED Display(cont.)
Troubleshooting
Indicators
Concealed Type
Abnormal conditions
Blue
Red
Operating
Standard Type
1. 2nd detection of high temperature COND
2. 2nd detection of high temperature DISCHARGE
Displayed on appropriate indoor unit which is operating Displayed on outdoor unit
3. Error of reverse phase
Error of float switch
Error of setting option switches for optional accessories
EEPROM error
EEPROM option error
-
If you turn off the air conditioner when the LED is flickering, the LED is also turned off. : On : Flickering : Off
-
If you re-operate the air conditioner, it operates normally at first, then detect an error again.
13Samsung Electronics
4-2 Outdoor Unit
If an error occurs during the operation, it is displayed on the outdoor unit PCB.
Display
Explanation
High temperature of Discharge (Protection control)
High temperature of outdoor heat exchanger (Protection control)
COMP DOWN to protect being frozen
Error of momentary power failure (disappears when the unit is Off/On)
Error of OUT TEMP sensor (OPEN/SHORT)
Error of temperature sensor in outdoor heat exchanger (OPEN/SHORT)
Error of Discharge TEMP sensor (OPEN/SHORT)
System Down caused by communication error after completion of tracking
Mismatching of the indoor unit numbers set with those communicated after completion of tracking
Error of float switch in indoor unit
Error of setting option switches for optional accessories
Remark
Error about protection control of outdoor unit
Errors about outdoor unit sensor (OPEN/SHORT) Detection during the operation of indoor unit (Sensing and sending errors into the communication data)
Communication and indoor unit errors
Self-diagnosis of indoor and outdoor unit (x:indoor unit address)
x
x
Flicker
Flicker
K1, K2, K3, K4, K5 Flicker
The order of priority : E1 E2 E4 E5 P0 P1 P5 P6 t1 t2 t3 tu to G4 G5 E3 qx rx vx
The order of priority : - In case that the same error displays from multi-indoor units, the one having the faster address has the priority.
OPEN/SHORT error of room sensor in indoor unit
OPEN/SHORT error of eva in sensor in indoor unit
EEPROM option error
x
Error of fan starting
x
Open error of electronic expansion valve in outdoor unit (Detected once or more times)
Close error of electronic expansion valve in outdoor unit (Detected once or more times)
Below -5°C when cooling (Outdoor temperature)
Over 30°C when heating (Outdoor temperature)
K1, K2, K3, K4, K5
Displays of operating status
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