Samsung TW15X53X, TW14N63X, TW21B3N3X, TX14N3F3X-SEC, TW15X53X-BWT Alignment and Adjustments
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Samsung Electronics
4-1
Fig. 4-1 Top parts Location-1
ΠGEAR FL CAM
´ MOTOR LOADING ASS’Y
ˇ LEVER FL ARM ASS’Y
¨ HOLDER FL CASSETTE ASS’Y
ˆ LEVER FL DOOR
Ø SLIDER FL DRIVE
4. Disassembly and Reassembly
4-1 Deck Parts Locations
4-1-1 Top View
Œ
´
ˇ
¨
ˆ
Ø
4-2
Samsung Electronics
Disassembly and Reassembly
Fig. 4-2 Top Parts Location-2
ΠFE HEAD
´ CYLINDER ASS’Y
ˇ ACE HEAD ASS’Y
¨ LEVER UNIT PINCH ASS’Y
ˆ LEVER #9 GUIDE ASS’Y
Ø LEVER TENSION ASS’Y
∏ BAND BRAKE ASS’Y
” DISK S REEL
’ LEVER S BRAKE ASS’Y
˝ GEAR IDLE
Ô LEVER IDLE
LEVER T BRAKE ASS’Y
Ò DISK T REEL
Œ
´ ˇ ¨
ˆ
Ø
∏”’ Ô ˝
”
Ò
Disassembly and Reassembly
Samsung Electronics
4-3
4-1-2 Bottom View
Fig. 4-3 Bottom Parts Location
ΠGEAR JOINT 1
´ GEAR JOINT 2
ˇ BRACKET GEAR
¨ MOTOR CAPSTAN ASS’Y
ˆ LEVER T LOAD ASS’Y
Ø GEAR LOADING DRIVE
∏ LEVER S LOAD ASS’Y
” HOLDER CLUTCH ASS’Y
’ BELT PULLEY
˝ SLIDER CAM
Œ
´ˇ
¨
ˆ
Ø
∏
”
’
˝
4-4
Samsung Electronics
Disassembly and Reassembly
4-2-1 Lever FL Door Removal
1) Push the Holder FL Cassette Ass'y Πabout 20mm
in the direction of arrow “A”.
2) Rotate the Lever FL Door ´ in the direction of
arrow “B”.
3) Release the Hook ˇ and Remove the Lever FL
Door ´ in the direction of arrow “C”.
"B"
"C"
"A"
´ LEVER FL DOOR
ˇ HOOK
ΠHOLDER FL CASSETTE ASS'Y
4-2-2 Holder FL Cassette Ass’y Removal
1) Pull the Holder FL Cassette Ass'y Πto the eject
position.
2) Pull the Holder FL Cassette Ass'y Πas grasping
the Holder FL Cassette Ass'y Πand Lever FL
Cassette-R ´ in the same time to release hooking
from Main Base until the Boss [A] of Holder FL
Cassette Ass'y Πis taken out from the Rail [B].
3) Lift the Holder FL Cassette Ass'y Œ, in this time,
you have to grasp the Lever FL Cassette-R ´
Continuously until the Holder FL Cassette Ass'y
Πis taken out completely.
Note : Be sure to insert Lever FL Cassette-R ´ in the
direction of “A” to prevent separation and breakage
of the Lever FL Cassette-R ´ at disassembling and
reassembling.
4-2 Main Deck
Fig. 4-4 Lever FL Door Removal
Fig. 4-5 Holder FL Cassette Ass’y Removal
ΠHOLDER FL
CASSETTEE ASS`Y
BOSS [A]
´ LEVER FL CASSETTEE -R
"A"
RAIL [B]
Disassembly and Reassembly
Samsung Electronics
4-5
4-2-4 Lever FL Arm Ass’y Removal
1) Push the hole “A” in the direction of arrow “B”
use the pin.(about Dia. 2.5)
2) Pull out the Lever FL Arm Ass'y Πfrom the Boss
of Main Base.
3) Remove the Lever FL Arm Ass'y Πin the direction
of arrow “C”.
Fig. 1-7 Gear FL Cam, Gear Worm
4-2-3 Slider FL Drive, Gear FL Cam Removal
1) Pull the Slider FL Drive Πto the front direction.
2) Remove the Slider FL Drive Πin the direction of
arrow. (Refer to Fig. 1-6)
3) Remove the Gear FL cam ´.
Note : When reinstalling be sure to reassemble Slider
FL drive Πafter you insert the Boss of Lever FL
ARM-R in Groove of Slider Fl drive Œ.
Assembly : Align the Gear FL Cam Πwith the Gear
worm wheel Post as shown drawing.
(Refer to Timing point)
Fig. 4-6 Slider FL Drive Removal
ΠLEVER FL ARM ASS`Y
"C"
"B"
PIN
HOLE "A"
Fig. 4-8 Lever FL Arm Ass’y Removal
´ GEAR FL CAM
ΠGEAR FL CAM
GEAR WORM WHEEL
POST
TIMING POINT
ΠSLIDER FL DRIVE
4-6
Samsung Electronics
Disassembly and Reassembly
4-2-5 Gear Worm Wheel Removal
1) Remove the Gear Worm wheel Œ.
Fig. 4-9 Gear Worm Wheel Removal
4-2-6 Motor Loading Ass’y Removal
1) Remove the screw Œ.
2) Remove the Motor Loading Ass’y ´.
Y
Fig. 4-10 Motor Loading Ass’y Removal
ΠGEAR WORM WHEEL
´ MOTOR LOADING ASS`
ΠSCREW
Disassembly and Reassembly
Samsung Electronics
4-7
4-2-7 Bracket Gear, Gear Joint 2, 1 Removal
1) Remove the SCREW Œ.
2) Remove the Bracket Gear ´.
3) Remove the Gear Joint 2 ˇ.
4) Remove the Gear Joint 1 ¨.
Assembly :
1) Be sure to align dot mark of Gear Joint 1
Œ
with
dot mark of Gear Joint 2 ´ as shown Fig 4-12.
(Refer to Timing point1)
2) Confirm the Timing Point 2 of the Gear Joint 2 ´
and Slider Cam ˇ.
4-2-8 Gear Loading Drive, Slider Cam,
Lever Load S, T Ass’y Removal
1) Remove the Belt Pulley. (Refer to Fig. 4-30)
2) Remove the Gear Loading Drive Πafter releasing
Hook [A] in the direction arrow as shown in detail
drawing.
3) Remove the Slider Cam ´.
4) Remove the Lever Load ˇ, Link Load ˆ & Lever
Load ¨, Link Load Ø.
Fig. 4-11 Bracket Gear, Gear Joint 1,2 Removal
Fig. 4-12 Gear Joint 1,2 Assembly
Fig. 4-13 Gear Loading Drive, Slider Cam,
Lever T, S Load Ass’y Removal
¨ GEAR JOINT 1
ˇ GEAR JOINT 2
ΠSCREW
´ BRAKET GEAR
HOOK(A)
´ SLIDE CAM
ΠGEAR LOADING DRIVE
¨ LEVER LOAD T
Ø LINK LOAD T
ˇ LEVER LOAD S
ˆ LINK LOAD S
ΠGEAR JOINT1
TIMING POINT 1
´ GEAR JOINT2
TIMING POINT 2
ˇ SLIDER CAM
4-8
Samsung Electronics
Disassembly and Reassembly
4-2-9 Gear Loading Drive, Slider Cam,
Lever Load S, T Ass’y Assembly
1) When reinstalling, be sure to align dot of Lever
Load T Ass'y
Œ
with dot of Lever Load S Ass'y ´
as shown in drawing, (Refer to Timing Point 1).
2) Insert the Pin A,B,C,D into the Slider Cam ˇhole,
3) Be sure to align dot of Lever Load T Πand dot of
Gear Loading Drive ¨, (Refer to Timing Point 2).
4) Aline dot of Gear Loading drive ¨ with mark of
Slider Cam ˇ as shown in drawing(Refer to
Timing Point 3).
4-2-10 Lever Pinch Drive,
Lever Tension Drive Removal
1) Remove the Lever Pinch Drive Œ, Lever Tension
Drive ´.
Fig. 4-14 Gear Loading Drive, Slider Cam,
Lever Load S, T Ass’y Assembly
Fig. 4-15 Lever Pinch Drive,
Lever Tension Drive Removal
Œ
LEVER LOAD T
TIMING POINT 1
´ LEVER LOAD S
ΠLEVER PINCH DRIVE
´ LEVER TENSION DRIVE
TIMING POINT 2
TIMING POINT 3
PIN A
PIN C
LEVER LOAD T
ˇ SLIDER CAM
PIN D
PIN B
LEVER LOAD S
Disassembly and Reassembly
Samsung Electronics
4-9
4-2-11 Lever Tension Ass’y,
Band Brake Ass’y Removal
1) Remove the Lever Brake S Ass'y (Refer to Fig 4-17).
2) Remove the Spring Tension Lever Œ.
3) Rotate stopper of Main Base in the direction of
arrow “A”.
4) Lift the Lever Tension Ass'y ´ & Band brake
Ass'y ˇ.
Note :
1) When replacing the Lever Tension Ass'y ´, be sure
to apply Grease on the post,
2) Take care not to touch stain on the felt side, and not
to be folder and broken Band brake Ass'y
3) After Lever Tension Ass'y seated, Rotate stopper of
Main Base to the Mark[B].
4-2
-12 Lever Brake S, T Ass’y
Removal
1) Release the Hook [A] and the Hook [B], [C] in the
direction of arrow as shown in Fig 4-17.
2) Lift the Lever S, T Brake Ass'y Œ, ´ with spring
brake ˇ.
Assembly :
1)Assembly the Lever S Brake Ass'y Πon the Main
Base.
2)Assembly the Lever T Brake Ass'y ´ with spring
brake ˇ.
Note : Take extreme care not to be folded and
transformed Spring Brake at removing or reinstalling.
Fig. 4-16 Lever Tension Ass’y,
Band Brake Ass’y Removal
Fig. 4-17 Lever Brake S, T Ass’y Removal
ˇ BAND BRAKE ASS`Y
´ LEVER TENTION ASS`Y
ΠSPRING TENTION LEVER
HOOK(A)
ˇ SPRING BRAKE
STOPPER
"A"
MARK[B]
ΠLEVER S BRAKE ASS`Y
HOOK(C)
HOOK(B)
´ LEVER T BRAKE ASS`Y
4-10
Samsung Electronics
Disassembly and Reassembly
Fig. 4-19 Disk S, T Reel Removal
4-2-13 Gear Idle Ass’y Removal
1) Push the Lever Idle Πin the direction of arrow
“A”, “B”.
2) Lift the Lever Idle Œ.
Assembly :
1) Apply oil in two Bosses of Lever Idle Œ.
2) Assemble the Gear Idle ´ with the Lever Idle Œ.
Note : When replacing the Gear Idle ´, be sure to
add oil in the boss of Lever Idle Œ.
4-2-14 Disk S, T Reel Removal
1) Lift the Disk S, T Reel Œ, ´.
Fig. 4-18 Gear Idle Ass’y Removal
"A"
ΠLEVER IDLE
´ GEAR IDLE
HOOK "C"
"B"
´ GEAR IDLE
ΠDISK S REEL
´ DISK T REEL
Disassembly and Reassembly
Samsung Electronics
4-11
4-2-15 Holder Clutch Ass’y Removal
1) Remove the Washer Slit Œ.
2) Lift the Holder Clutch Ass’y ´.
Note : When you reinstall Holder Clutch Ass'y
1) Check the condition of spring as shown in detail A.
2) Don't push Holder Clutch Ass'y down with excessive force Just insert Holder Clutch Ass'y into post
center with dead force and Rotate it smoothly.
Be sure to confirm that spring is in the slit of Gear
Center Ass'y as shown in detail B.
Fig. 4-20 Holder Clutch Ass’y Removal
4-2-16 Lever Up Down Ass’y, Gear Center
Ass’y Removal
1)
Remove the 2 hooks in the direction of arrow as
shown Fig. 4-21 and lift the Lever Up Down Ass’y
Œ.
2) Lift the Gear Center Ass’y ´.
Assembly :
1) Insert the Lever Up Down Ass'y Πin the rectangular holes on Main Base as shown in Fig 4-22.
2) Lift the Lever Up Down Ass'y Œ about 35°.
(Refer to Fig 4-22)
3) Insert Ring of the Gear Center Ass'y ´ in the
Guide of the Lever Up Down Ass'y Œ.
4) Insert the Gear Center Ass'y ´ in the post on
Main Base.
5) Push down the Lever Up Down Ass'y Πfor
locking of the Hook.
Note :
1) Take care not to separate and sentence does not
mark sense.
2) Be sure to confirm that Ring of the Gear Center
Ass'y ´ is in the Guide of the Lever Up Down
Ass'y Πafter finishing assembly of Lever Up
Down Ass'y Œ and Gear Center Ass'y ´.
Fig. 4-21 Lever Up Down Ass’y Removal
Fig. 4-22 Lever Up Down Ass’y Removal
ΠWASHER SLIT
´ HOLDER CLUTCH ASS`Y
ΠLEVER UP DOWN ASS`Y
DETAIL A
<BAD>
<BAD>
SPRING
DETAIL B
SPRING
<GOOD>
<GOOD>
GEAR CENTER ASS'Y
GUIDE
LEVER UP DOWN ASS'Y
RING
GEAR
POST
HOOK
35
´ GEAR CENTER ASS`Y
MAIN BASE
4-12
Samsung Electronics
Disassembly and Reassembly
4-2-18 Lever Unit Pinch Ass’y, Plate Joint,
Spring Pinch Drive Removal
1) Lift the Unit Pinch Ass’y Œ.
2) Remove the Plate Joint ´ from Lever Pinch Drive.
3) Remove the Spring Pinch Drive ˇ.
Note :
1) Take extreme care not to touch the grease on the
Roller Pinch.
2) When reinstalling, be sure to apply grease on the
post pinch roller.
Fig. 4-23 Guide Cassette Door Removal
Fig. 4-24 Lever Unit Pinch Ass’y, Plate Joint,
Spring Pinch Drive Removal
4-2-17 Guide Cassette Door Removal
1) Lift the Hook [A].
2) Rotate the Guide Cassette Door Πin the direction
of arrow.
Note : After reinstalling the Guide Cassette Door Œ
sure the Hook [A].
ΠGUIDE CASSETTE DOOR
HOOK [A]
ΠLEVER UNIT PINCH ASS`Y
´ PLATE JOINT
ˇ SPRING PINCH DRIVE
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