Samsung SP0411N, SP0311N, SP0221N Service Manual

PANGO(PL40) Series
Model:
SP0221N SP0311N SP0411N
HARD DISK DRIVE service manual
Hard Disk Drive
Contents
1. Specification summary
2. Block Diagram of HDD
3. Connector & Jumper Pin Assignments
4. Exploded View
6. How to use LEO Program
7. How to progress Burn-In Test
8. Caution
Attachment
related HDD
Attachment Attachment
1. The basic information
2. HDD related terms
3. Q&A
SAMSUNG HARD DISK DRIVE
1. Specification Summary
Items Specification Remarks
Voltage Requirement DC +12V/±10%, DC +5V/±5%
Interface ATA - 6
SP0221N - 20.0GB (1CH)
Capacity
Disk / Head
Features
Seek Time
(RD/WT typical)
RPM 7,200 ± 0.35 % RPM
Temperature
(Operating)
Track to Track : 1.0 / 1.2 ms Average : 10.0 / 12.0 ms Full Stroke : 17.5 / 19.0 ms
SP0311N - 30.0GB (1CH) SP0411N - 40.0GB (1CH)
SP0221N - 1/1(disk/head) SP0311N - 1/1(disk/head) SP0411N - 1/1(disk/head)
S.M.A.R.T Compliant Buffer size 2 Mbytes
MTBF(POH) 500,000 hours
5~55°C
UDMA133supporting
MA100 Default)
(UD
Humidity
(Operating)
Temperature
(Non-operating)
Humidity
(Non-operating)
Linear Shock
(Operating)
Linear Shock
(Non-operating)
PANGO(PL40)
5~90%
-40~+70°C
5~95%
63 G @2.0ms Linear Shock
350 G (2ms linear shock)
Non-condensing
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SAMSUNG HARD DISK DRIVE
2. Block Diagram of HDD
PREAMP &
WRITE DRIVER
Marvell 81G5122
HDA
SPINDLE MOTOR &
ACTUATOR COMBO
DRIVER
HA13627
HDD
Flash 1Mbit
M29F102BB
AT Controller
R/W Channel
Servo Controller
Dual-DSP
88I6522
Buffer 16Mbit
EM636165TS-6
A T A B U S
HDA (HEAD DISK ASSEMBLY)
-HEAD
-DISK
- VCM (Voice Coil Motor)
- SPM (Spindle Motor)
PANGO(PL40)
PCBA (PCB ASSEMBLY)
-PCBA
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SAMSUNG HARD DISK DRIVE
3. Connector / Jumper Pin Assignment
40 Pin I/O Connector Interface Signals
Number Signal Number Signal Remarks
1 RESET- 2 GND 3 DD7 4 DD8 5 DD6 6 DB9 7 DD5 8 DB10
9 DD4 10 DB11 11 DD3 12 DB12 13 DD2 14 DB13 15 DD1 16 DB14 17 DD0 18 DB15 19 GND 20 Key Pin 21 DMARQ 22 GND 23 DIOW - : STOP 24 GND 25 DIOR - : HDMARDY
27 IORDY : DDMARDY
29 DMACK 30 GND 31 INTRQ 32 IOCS16 33 DA1 34 PDIAG - : CBLID ­35 DA0 36 DA2 37 CS0- 38 CS1­39 DASP- 40 GND
Jumper Pin Assignment
+GG+
12NN5
VDDV
JUMPER PIN
26 GND
: HSTROBE
28 CSEL
:HSTROBE
PCBA components side
oooo
PANGO(PL40)
2468
1357
246810121416182022242628303234363840
13579111315171921232527293133353739
HDA BASE
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SAMSUNG HARD DISK DRIVE
②④⑥⑧ ①③⑤⑦
M
S
C
S
A
L
S
T
S
A
E
T
V
L
E
E
R
MASTER (1DRIVE)
< Jumper Pin Setting for
SP0221n,SP0311N>
②④⑥⑧ ①③⑤⑦
M
S
C
S
A
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MASTER
(1DRIVE)
②④⑥⑧ ①③⑤⑦
S
C
S
S
T
E L
SLAVE
②④⑥⑧ ①③⑤⑦
C
S
S
T
E
L
SLAVE
M
L
A
A
S
V
T
E
E
R
S
M
L
A
A
S
V
T
E
E R
②④⑥⑧ ①③⑤⑦
M
S
C
S
A
L
S
T
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A
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V
L
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E
R
CABLE
SELECT
②④⑥⑧ ①③⑤⑦
M
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S
A
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V
L
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R
CABLE
SELECT
②④⑥⑧ ①③⑤⑦
M
S
C
S
A
L
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T
S
A
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V
L
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R
MASTER (1DRIVE)
②④⑥⑧ ①③⑤⑦
S
C
S T
S E
L
SLAVE
M
L
A
A
S
V
T
E
E
R
②④⑥⑧ ①③⑤⑦
M
S
C
S
A
L
S
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S
A
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L
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CABLE
SELECT
< Setting for SP0411N >
BIOS Setup Parameter
모델구분
SP0221N SP0311N SP0411N
CYL HD PRE LZ SEC SIZE
38,870 58,246 77,622
16 16 16
< 32GB Capacity Limit of PC/BIOS >
비고
X X X
X X X
63 63 63
20.0 GB
30.0 GB
40.0 GB
39,180,960 58,711,968 78,242,976
PANGO(PL40)
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SAMSUNG HARD DISK DRIVE
4. Exploded View
PANGO(PL40)
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SAMSUNG HARD DISK DRIVE
<< Major components of HDD >>
HDD is formed by major components as follows: Base, Cover, ARM(E-Block), Latch, Crash Stop, Pivot Bearing, Breather Filter, Window Clock, Window Push Pin, Jump Pin, Spindle Motor, Actuator, Magnetic Head, Magnetic Disk, PCBA
① Base
Base could be a basic frames for HDD assembly. Spindle motor, ARM, VCM, cover and PCBA are assembled on it, and other components are sub-assembled on those configuration. ARM and Spindle motor assembled to Head and Disk each in advance,then those are assembled on Base. If base could be effected by external and internal vibration (spindle motor & actuator's fake vibration), relative displacement occurred between head and disk so to reduce this effect to PES(Position Error Signal) and data signal, shape design concerned mode shaping should be needed.
② Cover
Cover protect HDD components from the exterior impact and play role of sealing to cut off particle and moisture which could be a fatal factor to head and disk. Cover is also designed in consideration of noise and vibration effect.
③ ARM (E-block)
ARM is assembled HGA and VCM coil back and forth and it is connected to pivot axis pivot bearing. When VCM coil generate torque due to electromagnetic force of VCM, ARM swing around pivot and play a role of carriage so as head may access to information side of disk.
Inertia
reach to the proper point on of HDD efficiency, is minimizing ARM's weight to decrease inertia. And then to decrease weight of ARM, it'll be composed low density materials and reduce ARM's size within safety allowed when designed.
Unbalance
unbalance occur and it caused ARM to torque. And acceleration might affect on unbalance mass in condition impact or vibration are given from the exterior. In case of magnetic latch, this unbalance could be a reason that latch released. Therefore shape simulation of ARM should be designed lest the center of gravity should go off center of revolving.
④ Latch
When power HDD off, spindle motor stop spinning and park at parking zone automatically according to the order systemized. By that time if head is given any impact or vibration from the exterior, head invade data zone clung to disk. And then data damaged consequently, Latch solve the problem above as maintain the regular distance of ARM.
: It is the best way to shorten data access time that shows how fast head can
: If the center of gravity for ARM isn't the same with that of pivot center,
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SAMSUNG HARD DISK DRIVE
⑤ Crash Stop
Crash stop is made of elastic material and weaken a impact of actuator in emergency condition, head getting out of data zone when it move to parking zone or seek.
⑥ Pivot Bearing
Pivot bearing is a roll bearing fixed the center of gyration of ARM. Inner Race is fixed by screw after being connected to Base pivot and outer Race is fixed by retaining ring after being connected by ARM's hole and make the ARM's revolving movement actively.
⑦ Breather Filter
In the interior of HDD, air flow is formed by the spinning disk in high speed and pressure distribution occurred. This pressure is lower than atmospheric pressure of the exterior of HDD and due to this, the outside air inflow into the interior caused contamination. Breather filter fixed in inflow plug induce clean air and help air circulation.
⑧ Window Clock
Head must know the data's location information to access data on disk. Servo write is a process of recording information disk. To record information, we make hole that head for servo write can enter the interior of HDD and this hole is window clock. This hole is closed with sealing label after done servo writing, be careful not to be occurred inner contamination due to label's injury.
⑨ Window Push Pin
Head should be controlled to move on disk at a regular track pitch interval rate during servo writing. ARM is torqued by VCM continuously and was controlled each track's moving using push pin. Window push pin is a hole for this, the pin could enter interiorofHDA and be careful contamination caused by label's injury because this hole is closed by sealing label after done servo writing.
⑩ Jump Pin
During installing, HDD need setting of pin organization in the next according to the drive running mode: master drive in single system, master drive in dual system, slave drive in dual system.
⑪ Spindle Motor
Spindle motor is a sort of small motor which can change electric energy to mechanical energy utilizing for magnetic field. When the current of stator's coil formed by electromagnet is on, magnetic power occur between stator and rotator. (repeal occur between same pole and attract occur in case of different pole) This power can make rotator revolve and we should keep on changing the magnetic pole of the stator to maintain rotate at regular speed. To progress this function, we deduct rotation speed and circuit for controlling needed. It is possible to control the current flow and time interval with Hall element and MR
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SAMSUNG HARD DISK DRIVE
element (these are sensitive to voltage change). The magnetic disk of hard disk is running
by DC Brushless direct drive motor directly. Brush has long life and high reliability because it doesn't have belt. Recently we use flat motor to be adopted to the request of minimizing. The rotation bearing is supported by Fluid Dynamic Bearing(FDB), this is not keeping high speed spinning but also reducing resistance even eliminating and this make the acceleration better. The life of hard disk is up to the durability of this bearing supporting revolving axis. Spindle motor rotate a disk media at regular speed.This device start to rotate as soon as put power on and no matter what HDD read or write data,spindle motor always revolve. Besides accurate reading from the media point of view is possible when maintain the constant speed within 0.1%,rotation error. The control circuit of spindle motor receive the index data from the spindle motor or media at every spin and check whether constant speed persists or not then revise the speed. Spindle motor is applied to DC brushless motor.
⑫ Actuator
Hard disk has 2 disks so it has 4 written sides, and each side needs each written replay
device, 8 heads needed. This 4 heads can't work independently. Each head is connected with one carriage and set as running altogether. For example, one head move at tenth track and then the rest come to move at the same track. Retrieval(information searching) is a moving the head to track properly. The faster searching speed, the better for a quick access. It is profitable to use voice coil motor for a fast searching speed. Making narrow the width and interval of track is for HDD capacity improvement so we can build more tracks on written side so searching movements in head become subtle. Therefore servo control the decision of HDD location. Magnetic disk is put standard signal for location marking from the manufacturing step. Head read this to find the relative difference then run motor mediate the head's location.
⑬ Magnetic Head
Magnetic field is formed around the conduct on passing electric current to conductor and the direction and size of magnetic field are decided by those of an electric current. Magnetic head build a minute gap in core (formed by ring) and pass an electric current then strong magnetic leakage are occurred around gap thus magnetic particles of media vary the direction according to the that of current: this is called recording. On the contrary, a process induce magnetic signal to electric signal is called reading(decipherment).
⑭ Magnetic Disk
Recording carrier become a permanent magnet according to applying magnetic material to the surface and change the magnetization direction of a electromagnet and it is possible to store information during long term.
⑮ PCBA
PCBA is a circuit element concerning about HDD running and constructed in engine IC,COMBO IC,read/write IC,ROM ,and sort of chip etc.
- Engine IC: contained RAM&Interface IC and exchange information to computer.
- COMBO IC: Controlling spindle motor & VCM running when HDD power on.
- Read/Write IC: read/write of HDD
PANGO(PL40)
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SAMSUNG HARD DISK DRIVE
- ROM: Checking HDD basic function and management basic spec.
5.Maintenance Cylinder Configuration
Contents Disk Location sector size Header CTBL 4, 0, 131 8 CHN_TB3 IDFY 0, 0, 1 1
IDFY 0, 0, 1 3 MLIST 0, 0, 6 1 MLIST SRVTBL 0, 0, 7 3 SV_TBL CONFIG 1, 0, 1 2 CONFIG SNTBL 1, 0, 3 2 BISPT 1, 0, 5 4 BRSLT 1, 0, 10 1 FINALTST 1, 0, 12 8 FINALTST 1, 0, 19 8 CTBL 1, 0, 30 8 CHN_TBL VLISTHDR 1, 0, 78 1 VLIST_H VLIST 1, 0, 79 16 SLISTHDR 1, 0, 111 1 SLIST_H SLIST 1, 0, 112 128 TLIST 1, 0, 368 4 TLIST ALIST 1, 0, 372 8 RLIST TMPRTR 1, 0, 395 2 TMPRTURE MRTUNE 1, 0, 383 3 SV_TBL2 ARCOTBL2 1, 0, 387 8 CHN_TB2 LATCHFRC 4, 0, 4 1 LATCH_FC BTIME 4, 0, 91 2 BI_TIME ERRTRK 4, 0, 56 1 BER ERRZN 4, 0, 57 1 BER1 ERRDRV 4, 0, 58 1 BER2 SRTDATA 4, 0, 59 1 ER_CNT SRTSRVO 4, 0, 60 1 SV_ERCNT PARAM 4, 0, 62 10 TSTPI 4, 0, 82 4 TPI_WRW MRTUNEMT 4, 0, 86 5 MR_TUNE DLIST 3, 0, 1 768 BPI 4, 0, 521 8 AZL_BPI BPICSM 4, 0, 513 8 AZL_CSM CURGEO 4, 0, 512 1 CUR_BPI SMART 11, 0, 1 8 SMARTMEM SEL 11, 0, 2 4 ELOG 12, 0, 1 768 RCOHDR 5, 0, 1 2 RCOHDR RCODATA 5, 0, 1 256 RCODATA SKEW 0, 0, 2 1 SKEW CRITERIA 0, 0, 11 1 MRSKEW 0, 0, 189 1 MRSKEW SMTBL 0,0,192 1 SM UNITABLE 0, 0, 197 2 UNITABLE SETMAX 0, 0, 233 1 SETMAX D_CSM 3, 0, 2 252 WB_RLT 0, 1, 5 1 WB_RLT GAIN 0, 0, 691 1 GAIN WKHEAD 4, 0, 72 4 WK_HEAD NPV 4, 0, 77 4 HIT 4,0,533 4
PANGO(PL40)
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SAMSUNG HARD DISK DRIVE
7. How to use HUTIL Program
1) Before you start HUTIL support from Voyager11P to VERNA series.(HUTIL 1.09 version)
(HUTIL has been upgrading constantly whenever new model comes out.)
- Preparation before use Diskette or HDD containing HUTIL.EXE should be boot-up to MS-DOS mode,that is, should be contained IO.SYS, MSDOS.SYS,COMMAND.COM (IO.SYS, MSDOS.SYS: hidden file). And also HUTIL.CFG is required.
2) Explanation of each menu
OPTION - ABOUT HUTIL : Version of HUTIL. OPTION - DOS SHELL : Execute DOS Shell. If you want back to HUTIL, input EXIT. EXIT TO DOS : End HUTIL program. OPTION - DRIVE INFORMATION : Open the information window about the target HDD.
Press ESC to close.
TEST - READ ALL: Display error list when error is occurred after reading whole cylinder.
Message will be appeared if the test time delay is over 20 seconds compared with other normal HDD. In this case, HDD may have problem. (Progress sequential read test from cyl. #0 to the last cylinder. No Defect Free.
- Refer to attachment below.)
TEST - READ FROM : Read from the designated cylinder and head to the last cylinder.
Press ESC to stop in the middle.
TEST - WRITE ALL: Write 00h on all cylinder except maintenance cylinder.
All data will be removed. (Even partition table, boot sector & FAT)
TEST - WRITE FROM : Write from the designate cylinder and head to the last cylinder. INFORMATION - NEW DEFECT LIST : View the error list in memory. TEST - BURN IN : Download burn-In script to HDD. TEST - DEFECT FREE : Progress after Read Drive command.
Defect free operation for the defects in the error list. TEST - SHORT TEST : Menu for random read test, no defect free test. TEST - LONG TEST : Read test from the first cylinder to the last in order,
no defect free test.
TEST - LONG TEST & DF : Current auto test.Check defect and defect free during read test and
examine defect free again.
INFORMATION - NEW DEFECT MAP : Show defect on drive in graphic mode. These defects are invisible
because of done then these are added after defect free done B/I & Read test or Auto test separately.
INFORMATION - GROWN DEFECT MAP : Show the defects in graphic mode during HUTIL program.
Moving along cursor with up/down arrow key, these keys are indicated the location of defects in the right list on disk. This location is agreed with the real location because skew was concerned in that already. The color of an arrow is agreed with those of head in
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