SAMSUNG SH24ZS6A Service Manual

ROOM AIR CONDITIONER
INDOOR UNIT
SH18ZS0A AQ18S0GBA AQ18S0GEA AQT18S0GBA AQT18S0GEA SH24ZS6A AQ24S6GBA AQ24S6GEA AQT24S6GBA AQT24S6GEA
OUTDOOR UNIT
SH18ZS0AX UQ18S0GBA UQ18S0GEA UQT18S0GBA UQT18S0GEA SH24ZS6AX UQ24S6GBA UQ24S6GEA UQT24S6GBA UQT24S6GEA
Manual
CONTENTSAIR CONDITIONER
1. Product Specifications
2. Operating Instructions
3. Disassembly and Reassembly
4. Refrigerating Cycle Diagram
5. Set Up the Model Option
6. Exploded Views and Parts List
7. PCB Diagram
8. Wiring Diagram
9. Schematic Diagram
1. Product Specifications
1-1 Table
Item
Power Source
Performance
Electrical
Rating
Features
Dimensions
&
Weight
Model
Capacity (ISO/SASO) Air Circulation (High) m Moisture Removal (High) Liters/h Available Voltage Range V Running Amperes A Power Input kW Power Factor % Energy Efficiency Ratio BTU/wh Compressor Locked Rotor Amperes A Controls / Temperature Control Control Unit Timer Fan Speed
Airflow Direction (Indoor)
Compressor Refrigerant / Amount Charged at Rating g Refrigerant Control
Operation Sound
Refrigerant Tubing Connections Max. Allowable Tubing Length m
Refrigerant Tube Diameter
Refrigerant Tube Kit / Accessories
Unit Dimensions Width mm
Package Dimensions Width mm
Weight
Horizontal Vertical
Indoor Hi/Mi/Low dB-A Outdoor-Hi dB-A
Narrow Tube (in.) Wide Tube (in.)
Height mm
Depth mm Height mm
Depth mm Net kg Shipping kg
3
/min
SH18ZS0A / AQ18S0GEA
Cool Heat
220-240V~,50Hz
18,000 BTU/h
Indoor unit Outdoor unit
-
20,000 BTU/h
13.5 14.0
2.5
198~264
7.8 7.8
1.75 1.74
98.1 97.0
10.23 11.49 35
Microprocessor / Thermistor
Wireless remote control
24-Hour ON / OFF
3 Steps and Turbo / 2 Step
Manual
Auto
Rotary(Samsung)
R22 / 1,150g
Capillary tube
46 / 44 / 42
57
Flare type
15
6.35(1/4")
12.70(1/2")
Optional / Hanger-plate
315 620
1,080 787
205 320 286 692
1,151 909
397 444
13 45 16 49
18,000 BTU/h
-
AQT18S0GBA
Cool Heat
220V~,60Hz
4,000 kcal/h
13.5 14.0
8.5 9.5
1.87 2.10
99.0 99.0
9.63 9.52
Microprocessor / Thermistor
Wireless remote control
24-Hour ON / OFF
3 Steps and Turbo / 2 Step
Optional / Hanger-plate
Indoor unit Outdoor unit
315 620
1,080 787
205 320 286 692
1,151 909
397 444
13 54 16 58
20,000 BTU/h
2.5
187~253
35
Manual
Auto
Rotary(Samsung)
R22 / 1,570g
Capillary tube
48 / 46 / 44
58
Flare type
15
6.35(1/4")
12.70(1/2")
5,040 kcal/h
1Samsung Electronics
Table(cont.)
Item
Power Source
Performance
Electrical
Rating
Features
Dimensions
&
Weight
Model
Capacity (ISO/SASO) Air Circulation (High) m Moisture Removal (High) Liters/h Available Voltage Range V Running Amperes A Power Input kW Power Factor % Energy Efficiency Ratio BTU/wh Compressor Locked Rotor Amperes A Controls / Temperature Control Control Unit Timer Fan Speed
Airflow Direction (Indoor)
Compressor Refrigerant / Amount Charged at Rating g Refrigerant Control
Operation Sound
Refrigerant Tubing Connections Max. Allowable Tubing Length m
Refrigerant Tube Diameter
Refrigerant Tube Kit / Accessories
Unit Dimensions Width mm
Package Dimensions Width mm
Weight
Horizontal Vertical
Indoor Hi/Mi/ Low dB-A Outdoor-Hi dB-A
Narrow Tube (in.) Wide Tube (in.)
Height mm
Depth mm Height mm
Depth mm Net kg Shipping kg
3
/min
AQ18S0GBA
Cool Heat
220V~,60Hz
18,000 BTU/h
Indoor unit Outdoor unit
-
19,000 BTU/h
13.5 14.0
2.5
187~253
8.3 9.0
1.77 2.00
96.9 98.6
10.16 9.5
35
Microprocessor / Thermistor
Wireless remote control
24-Hour ON / OFF
3 Steps and Turbo / 2 Step
Manual
Auto
Rotary(Samsung)
R22 / 1,210g
Capillary tube
46 / 44 / 42
58
Flare type
15
6.35(1/4")
12.70(1/2")
Optional / Hanger-plate
315 620
1,080 787
205 320 286 692
1,151 909
397 444
13 45 16 49
18,000 BTU/h
-
AQT18S0GEA
Cool Heat
220-240V~,50Hz
4,000 kcal/h
13.5 14.0
8.0 8.8
1.85 2.00
97.9 98.8
9.73 10.00
Microprocessor / Thermistor
Wireless remote control
24-Hour ON / OFF
3 Steps and Turbo / 2 Step
Optional / Hanger-plate
Indoor unit Outdoor unit
315 620
1,080 787
205 320 286 692
1,151 909
397 444
13 54 16 58
20,000 BTU/h
2.5
198~264
35
Manual
Auto
Rotary(Samsung)
R22 / 1,650g
Capillary tube
48 / 46 / 44
58
Flare type
15
6.35(1/4")
12.70(1/2")
5,040 kcal/h
Samsung Electronics2
SH24ZS6A / AQ24S6GEA
Cool Heat
220-240V~,50Hz
6.8 kW - 7.0 kW -
14.0 14.5
3.0
198~264
11.2 11.8
2.42 2.65
92.6 92.6
9.6 9.1 82
Microprocessor / Thermistor
Wireless remote control
24-Hour ON / OFF
3 Steps and Turbo / 2 Step
Manual
Auto
Rotary(Samsung)
R22 / 1,370g
Capillary tube
48 / 46 / 44
61
Flare type
20
6.35(1/4")
15.88(5/8")
Optional / Hanger-plate
Indoor unit Outdoor unit
315 638
1,080 880
205 310 286 704
1,151 1,023
397 413
13 64.5 16 68.5
AQ24S6GBA
Cool Heat
220V~,60Hz
24,000 BTU/h
Indoor unit Outdoor unit
-
25,000 BTU/h
14.0 14.5
3.0
187~253
10.5 11.5
2.30 2.55
99.6 96.6
10.4 9.4 51
Microprocessor / Thermistor
Wireless remote control
24-Hour ON / OFF
3 Steps and Turbo / 2 Step
Manual
Auto
Rotary(Samsung)
R22 / 1,350g
Capillary tube
50 / 48 / 46
62
Flare type
20
6.35(1/4")
15.88(5/8")
Optional / Hanger-plate
315 638 680 880 415 310
1,122 704
895 1,023 429 413
13 64 16 68
AQT24S6GBA
Cool Heat
220V~,60Hz
24,000 BTU/h
-
5,040 kcal/h
14.0 14.5
187~253
13 13.5
2.6 2.8
90.9 94.3
9.2 8.6
Microprocessor / Thermistor
Wireless remote control
24-Hour ON / OFF
3 Steps and Turbo / 2 Step
Reciprocation(Tecumseh)
R22 / 1,600g
Capillary tube
48 / 46 / 44
Flare type
6.35(1/4")
15.88(5/8")
Optional / Hanger-plate
Indoor unit Outdoor unit
315 638
1,080 880
205 310 286 704
1,151 1,023
397 413
13 64.5 16 68.5
24,000 BTU/h
3.0
73
Manual
Auto
61
20
6,048 kcal/h
6.8 kW - 6.9 kW -
AQT24S6GEA
Cool Heat
220-240V~,50Hz
14.0 14.5
3.0
198~264
11.5 1 1.5
2.78 2.82
92.6 92.6
9.4 9.6 82
Microprocessor / Thermistor
Wireless remote control
24-Hour ON / OFF
3 Steps and Turbo / 2 Step
Manual
Auto
Reciprocation(Bristol)
R22 / 1,300g
Capillary tube
48 / 46 / 44
61
Flare type
20
6.35(1/4")
15.88(5/8")
Optional / Hanger-plate
Indoor unit Outdoor unit
315 638
1,080 880
205 310 286 704
1,151 1,023
397 413
13 64.5 16 68.5
3Samsung Electronics
1-2 Pressure Graph
20
7.00
32.4/24.0
30.6/22.5
27.0/19.0
24.0/17.0
21.5/15.0
6.00
5.00
4.00
3.00 25 30 35 40 45
20
7.00
32.4/24.0
30.6/22.5
27.0/19.0
24.0/17.0
21.5/15.0
6.00
5.00
4.00
3.00 25 30 35 40 45
18K BTU
G)
2
Low pressure(kg/cm
Outdoor inlet air D.B. temp(˚C)
Indoor inlet air D.B. temp(˚C)
24K BTU
G)
2
Low pressure(kg/cm
Outdoor inlet air D.B. temp(˚C)
Indoor inlet air D.B. temp(˚C)
Samsung Electronics4
2. Operating Instructions
2-1 The Feature of Key in remote control
FUNCTION OF KEYNAMED OF KEYNo
1
2
(UP)
On/Off & Timer Set/Cancel button. Press the button to stop and run the air conditioner or On/Off timer set up.
Mode selection button. Each time you press this button, Mode is changed in the following order.
Temperature adjustment button(UP). To increase the temperature by the pressing the temperature button.
: Auto Mode : Fan Only : Cool Mode : Heat Mode : Dry Mode
3
(DOWN)
Temperature adjustment button(DOWN). To decrease the temperature by the pressing the temperature button.
Turbo/Sleep mode selection button. Press the button one or more times until appears. The air conditione cools or heats the room as quickly as possible. After 30minutes, the air conditioner is reset automatically to the previous mode.
4
Turbo/Sleep mode selection button. Press the button one or more times until appears. The sleep timer can be used when you are cooling or heating your room to switch the air conditioner off automatically after a period of six hours.
Fan speed adjustment button. Each time you press this button,
5
6
7
8
9
FAN SPEED is changed in the following order.
Swing button. It adjusts the airflow to upward and downward.
On Timer button. The On Timer enables you to switch on the air conditioner automatically after a given period of time that is from 30 minutes to 24 hours.
To cancel, press the (Set/Cancel) button.
Off Timer button. The Off Timer enables you to switch off the air conditioner automatically after a given period of time that is from 30 minutes to 24 hours.
To cancel, press the (Set/Cancel) button.
Energy Saving button. If you wish to save energy when using your air conditioner, select the Energy saving
mode with the button.
5Samsung Electronics
Operating Instructions
2-1-1 Name & Function of Key in remote control
1. AUTO MODE : In this mode, operation mode(COOL, HEAT) is selected automatically by the room temperature of initial operation.
Room Temp Tr21°C+∆T 21°C +∆T>Tr
Cool Operation (Set Temp:24˚C+∆T) Heat Operation (Set Temp:22˚C+∆T)
Operation Type
T= -1°C, -2°C, 0°C, +1°C, +2°CT is controlled by setting temperature
up/down key of remote control
2. COOL MODE : The unit operates according to the difference between the setting and room temperature. (18°C~30°C)
3. HEAT MODE : The unit operates according to the difference between the setting and room temperature. (16°C~30°C) *Prevention against cold wind : In order to prevent the
cool air from flowing out at the heat mode, the indoor fan does not operate or operates very slowly in the following cases. At this time, the indoor heat exchanger will be preheating.
- For 3~5 minutes after the initial operation
- For deicing operation
- The operation of an indoor fan in accordance with the temperature of an indoor heat exchanger
The temperature of
indoor heat exchanger
below 28˚C
28˚C~below 34˚C
34˚C~below 40˚C
above 40˚C
Indoor fan speed
off
LL Speed
L Speed
Setting Speed
*High temperature release function : It is a function to
detect an outdoor overload by the sensor of an indoor heat exchanger and to turn the outdoor fan or the compressor ON/OFF for safety.
*Deice : Deicing operation is controlled by indoor unit's
heat exchanger temperature and accumulating time of compressor's operation. Deice ends by sensing of the processing time by deice condition.
4. DRY MODE : Has 3 states, each determined by room temperature. The unit operates in DRY mode. *Compressor ON/OFF Time is controlled compulsorily
(can not set up the fan speed, always breeze).
*Protective function : Low temperature release.
(Prevention against freeze)
5. TURBO MODE : This mode is available in AUTO, COOL, HEAT, DRY, FAN MODE. When this button is pressed at first, the air conditioner is operated "powerful" state for 30 minutes regardless of the set temperature, room temperature. When this button is pressed again, or when the operating time is 30 minutes, turbo operation mode is canceled and returned to the previous mode. *But, if you press the TURBO button in DRY or FAN
mode that is changed with AUTO mode automatically.
6. SLEEP MODE : Sleep mode is available only in COOL or HEAT mode. The operation will stop after 6 hours. *In COOL mode : The setting temperature is
automatically raised by 1°C each 1hour When the temperature has been raised by total of 2°C, that temperature is maintained.
*In HEAT mode : The setting temperature is automatically
dropped by 1°C each 1hour. When the temperature has been dropped by total of 2°C, that temperature is maintained.
7. FAN SPEED : Manual (3 step), Auto (4 step) Fan speed automatically varies depending on both the difference between setting and the room temperature.
8. COMPULSORY OPERATION : For operating the air conditioner without the remote control. *The air conditioner starts up in the most suitable mode
for the room temperature:
Room Temperature
Less than 21˚C
21˚C or above
Operating Mode
Heat Cool
Temperature Setting
22˚C approx. 24˚C approx.
Samsung Electronics6
Operating Instructions
9. SWING : BLADE-H is rotated vertically by the stepping motor. *Swing Set : Press the button under the remote
control is displayed on LCD the and the blades move up and down. If the one more time press the
button, blades location is stop.
10. SETTING THE ON/OFF TIMER. : *ON TIMER : The On Timer enables you to switch on the
air conditioner automatically after a given period of time. You can set the period of time from 30 minutes to 24 hours.
*OFF TIMER : The Off Timer enables you to switch off
the air conditioner automatically after a given period of time. You can set the period of time from 30 minutes to 24 hours.
11. SELF DIAGNOSIS
LAMP or DISPLAY Monitor
Description
Indoor unit room temperature sensor error(open or short)
Indoor unit heat exchanger temperature sensor error(open or short)
Indoor fan motor malfunction
EEPROM error
Option error(option wasn’t set up or option data error)
OPERATION TIMER TURBO
: Lamp off
: Lamp flickering
12. BUZZER SOUND : Whenever the On/Off button is pressed or whenever change occurs to the condition which is set up or select, the compulsory operation mode, buzzer is sounded "beep".
7Samsung Electronics
2-2 Installation
2-2-1 Selecting Area for Installation
Select an area for installation that is suitable to the customer's needs.
2-2-1(a) Indoor Unit
1. Make sure that you install the indoor unit in an area providing good ventilation. It must not be blocked by an obstacle affecting the airflow near the air inlet and the air outlet.
2. Make sure that you install the indoor unit in an area allowing good air handling and endurance of vibration of the indoor unit.
3. Make sure that you install the indoor unit in an area where there is no source of heat or vapor nearby.
4. Make sure that you install the indoor unit in an area from which hot or cool air is spread evenly in a room.
5. Make sure that you install the indoor unit in an area away from TVs, audio units, cordless phones, fluorescent light­ing fixtures and other electrical appliances (at least 1 meter).
6. Make sure that you install the indoor unit in an area which provides easy pipe connection with the outdoor unit, and easy drainage for condensed water.
3. Make sure that you install the outdoor unit in area provid­ing good ventilation and which is not dusty. It must not be blocked by any obstacle affecting the airflow near the air inlet and the air outlet.
4. Make sure that you install the outdoor unit in area free from animals or plants.
5. Make sure that you install the outdoor unit in area not blocking the traffic.
6. Make sure that you install the outdoor unit in area easy to drain condensed water from the indoor unit.
7. Make sure that you install the outdoor unit in area which provides easy connection within the maximum allowable length of a coolant pipe(18✳✳:15meters, 24✳✳:20meters).
Note
1. Add (18✳✳: 20g, 24✳✳: 30g) of refrigerant (R22) for every 1 meter if the pipe length exceeds the standard pipe length of 5 meters.
2. Maintain a height between the indoor and outdoor units of less than 8 meters.
8. Make sure that you install the outdoor unit in an area which is large enough to accommodate the measure­ments.
7. Make sure that you install the indoor unit in an area which is large enough to accommodate the measure­ments shown in figure on the next page.
2-2-1(b) Outdoor Unit
1. Make sure that you install the outdoor unit in area not exposed to the rain or direct sun light. (Install a separate sunblind if exposed to direct sun light.)
2. Make sure that you install the outdoor unit in area allow­ing good air moment, not amplifying noise or vibration, especially to avoid disturbing neighbors. (Fix the unit firmly if it is mounted in a high place.)
• It is harmful to the air conditioner if it is used in the following environments: greasy areas (including areas near machines), salty areas such as coast areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice.
2-2-1(c) Remote Control Unit
1. Make sure that you install the remote control unit in an area free from obstacles such as curtains etc, which may blocksignals from the remote control unit.
2. Make sure that you install the remote control unit in an area not exposed to direct sunlight, and where there is no source of heat.
3. Make sure that you install the remote control unit in an area away from TVs, audio units, cordless phones, fluo­rescent lighting fixtures and other electrical appliances (at least 1 meter).
Samsung Electronics8
3. Disassembly and Reassembly
Stop operation of the air conditioner and remove the power cord before repairing the unit.
3-1 Indoor Unit
No Parts Procedure Remark
1 Front Panel
1) Stop the air conditioner operation and block the main power.
2) Detach tape of Front Panel upper.
3) Open the upper Front Grille by pulling right and left sides of the Grille.
4) Slide the lower Front Grille down, then disassemble it by pulling it forwards.
5) Take the left and right Filter out.
6) Loosen one of the right screw and detach the Terminal Cover.
7) Detach the thermistor from the Front Grille.
8) Loosen 5 fixing screws of Front Grille.
9) Pull the lower left and right of discharge softly for the outside cover to be pulled out.
10) In order to disassemble the Panel Grille,
press, in order, the left, center, and right of the upper side of the Panel Grille with the palm of the hand to remove the hook. And then disassemble the Panel Grille.
9Samsung Electronics
Disassembly and Reassembly
No Parts Procedure Remark
2
3
4
Electrical Parts
(Main PCB)
Tray Drain
Heat Exchanger
1) Take all the connector of PCB upper side out.(Including Power Cord)
2) Detach the outdoor unit connection wire from the Terminal Block.
3) If pulling the main PCB up. It will be taken out.
1) Pull Tray Drain out from the Back Body.
1) Loosen 2 fixing earth screws of right side.
2) Detach the Connection Pipe.
3) Detach the Holder Pipe at the rear side.
4) Loosen 2 fixing screws of right and left side.
5) Lifting the Heat Exchanger up a little to push the up side for detach from the indoor unit.
Samsung Electronics10
Disassembly and Reassembly
No Parts Procedure Remark
5 Fan Motor
&
Cross Fan
1) Loosen the 4 fixing screws and detach the Motor Holder.
2) Loosen 1 fixing screw of Fan Motor. (By use of M3 wrench)
3) Detach the Fan Motor from the Fan.
4) Detach the Fan from the left Holder Bearing.
11Samsung Electronics
3-2 Outdoor Unit
No Parts Procedure Remark
1
2
Cabinet
Fan Motor
&
Propeller Fan
1) Turn off the unit and remove the power cable.
2) Detach the Top Cover.
3) Detach the Control Box Cover.
4) Unplug the Ass'y Cable.
5) Detach the Cabinet-Side.
6) Detach the Cabinet-Front.
* When you assemble the parts, check if the
each parts and Component Electric Box are fixed firmly.
1) Detach the Nut Flange. (Turn to the clockwise)
2) Disassemble the Propeller Fan.
Samsung Electronics12
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