Samsung SGH-Z620 Service Manual
GSM TELEPHONE
SGH-Z620
GSM TELEPHONE
CONTENTS
1. Safety Precautions
2. Specification
3. Product Function
4. Array course control
5. Exploded View and Parts list
6. MAIN Electrical Parts List
7. Block Diagrams
8. PCB Diagrams
9. Flow Chart of Troubleshooting
10. Reference data
This Service Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law.
ⓒ
Samsung Electronics Co.,Ltd.
2006. 09. Rev.1.0
Contents
1. Safety Precautions
1-1. Repair Precaution ...........................................................................1-1
1-2. ESD(Electrostatically Sensitive Devices) Precaution ...........................1-2
2. Specification
2-1. GSM General Specification ..............................................................2-1
2-2. GSM TX power Level ......................................................................2-2
3. Product Function
4. Array course control
4-1. Downloading Binary Files .............................................................4-2
4-2. Pre-requsite for Downloading .......................................................4-2
4-3. S/W Downloader Program ............................................................4-3
5. Exploded View and Parts list
5-1. Cellular phone Exploded View ......................................................5-1
5-2. Cellular phone Parts list ..............................................................5-2
5-3. Disassembly ...............................................................................5-4
5-4. Assembly ...................................................................................5-6
6. MAIN Electrical Pa rts List
7. Block Diagrams
8. PCB Diagrams
Contents
9. Flow Chart of Troubleshooting
9-1. Baseband ................................................................................9-1
9-1-1. Power ON ..........................................................................9-1
9-1-2. Initial ................................................................................9-4
9-1-3. SIM Part .............................................................................9-6
9-1-4. Microphone Part .................................................................9-7
9-1-5. Speaker Part_1(MP3, SPEAKER PHONE) ................................9-8
9-1-6. Speaker Part_2(RECEIVER) ................................................9-10
9-1-7. Charging Part ...................................................................9-11
9-2. RF .........................................................................................9-13
9-2-1. EGSM RX .........................................................................9-13
9-2-2. DCS RX ...........................................................................9-15
9-2-3. PCS RX ............................................................................9-16
9-2-4. EGSM TX .........................................................................9-17
9-2-5. DCS TX ...........................................................................9-18
9-2-6. PCS TX ............................................................................9-19
10. Reference data
1. Safety Precautions
1-1. Repair Precaution
●
Repair in Shield Box, during detailed tuning.
Take specially care of tuning or test,
because specipicty of cellular phone is sensitive for surrounding interference(RF noise).
●
Be careful to use a kind of magnetic object or tool,
because performance of parts is damaged by the influence of manetic force.
●
Surely use a standard screwdriver when you disassemble this product,
otherwise screw will be worn away.
●
Use a thicken twisted wire when you measure level.
A thicken twisted wire has low resistance, therefore error of measurement is few.
●
Repair after separate Test Pack and Set because for short danger (for example an
overcurrent and furious flames of parts etc) when you repair board in condition of
connecting Test Pack and tuning on.
●
Take specially care of soldering, because Land of PCB is small and weak in heat.
●
Surely tune on/off while using AC power plug, because a repair of battery charger is
dangerous when tuning ON/OFF PBA and Connector after disassembing charger.
●
Don't use as you pleases after change other material than replacement registered on SEC
System.
Otherwise engineer in charge isn't charged with problem that you don't keep this rules.
1-1
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Safety Precautions
1-2. ESD(Electrostatically Sensitive Devices) Precaution
Several semiconductor may be damaged easilly by static electricity. Such parts are called by
ESD(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below.
You can prevent from ESD damage by static electricity.
●
Remove static electricity remained your body before you touch semiconductor or parts with
semiconductor. There are ways that you touch an earthed place or wear static electricity
prevention string on wrist.
●
Use earthed soldering steel when you connect or disconnect ESD.
●
Use soldering removing tool to break static electricity. , otherwise ESD will be damaged by
static electricity.
●
Don't unpack until you set up ESD on product. Because most of ESD are packed by box
and aluminum plate to have conductive power,they are prevented from static electricity.
●
You must maintain electric contact between ESD and place due to be set up until ESD is
connected completely to the proper place or a circuit board.
1-2
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2. Specification
2-1. GSM/WCDMA General Specification
EGSM 900
Phase 2
Freq.
Band[MHz]
Uplink/Downlink
ARFCN range
Tx / Rx s pa c in g 45 MHz 95 MHz 80 MHz 190 MHz
Mod. Bit rate/
Bit Period
Time Slot
Period/Frame
Period
Mo d ul ati on 0.3 GMSK 0.3 GMSK 0.3 GMSK
880~915
925~960
0~124 &
975~1023
270.833 kbps
3.692 us
576.9 us
4.615 ms
DCS1800
Phase 1
1710~1785
1805~1880
512~885 512~810 10562~10838
270.833 kbps
3.692 us
576.9 us
4.615 ms
PCS1900 WCDMA
1850~1910
1930~1990
270.833 kbps
3.692 us
576.9 u s
4.615 ms
1920~1980
2110~2170
3.84 Mcps/s
10 ms
UL:2BPSk
DL:QPSK
MS Power 33dBm~5dBm30dBm~0dBm 30dBm~0dBm
Po w er C la ss 5 pcl ~ 19 pcl 0 pcl ~ 15 pcl 0 pcl ~ 15 pcl CLASS3
Se n si tiv it y -102 dBm -100 dBm -100 dBm -106.7 dBm
TDMA Mux 8 8 8 -
Cell Radius 35 Km 2 Km - -
MAX:24(+1,-3) dBm
MIN:<-50 dBm
2-1
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Specification
2-2. GSM TX power class
TX Power
control level
5 33±2 dBm
6 31±2 dBm
7 29±2 dBm
8 27±2 dBm
9 25±2 dBm
10 23±2 dBm
11 21±2 dBm
EGSM900
TX Power
control level
0 30±3 dBm
1 28±3 dBm
2 26±3 dBm
3 24±3 dBm
4 22±3 dBm
5 20±3 dBm
6 18±3 dBm
DCS1800
TX Power
control level
0 30±3 dBm
1 28±3 dBm
2 26±3 dBm
3 24±3 dBm
4 22±3 dBm
5 20±3 dBm
6 18±3 dBm
PCS1900
12 19±2 dBm
13 17±2 dBm
14 15±2 dBm
15 13±2 dBm
16 11±3 dBm
17 9± 3dBm
18 7±3 dBm
19 5±3 dBm
7 16±3 dBm
8 14±3 dBm
9 12±4 dBm
10 10±4 dBm
11 8±4 dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
7 16±3 dBm
8 14±3 dBm
9 12±4 dBm
10 10±4 dBm
11 8±4 dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
15 0±5 dBm
2-2
15 0±5 dBm
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3. Product Function
Main Function
-Camera and camcorder
-Music player
-Bluetooth
-Web browser
-File viewer
-Java
-Multimedia Message Service(MMS)
-E-mail
3-1
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4. Array course control
Test Jig (GH80-03308A)
Test Cable (GH39-00478A)
RF Test Cable (GH39-00397A)
4-1
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Array course control
4.1 Downloading Binaries.
Start the Downloader application.
You can get the downloader program from binary zip file. Unzip the file and move to the \tools\downloa
der directory. You will see below if run the [M6275]U-Medic v1.3_SVC.exe file.
Please follow the order. The detailed fact is explained below. (store the user data using PC-Studio3 if ne
cessary)
1. Load the Z620.mdc file.
2. Connect the Mobile Handset to the PC via USB port.
3. Download.
First, click the 'Load' button to select “Z620.mdc” file. The mdc file is located in the \tools\downloader dir
ectory. And then Connect the Mobile Handset to the PC via USB port. Press power button with red color
and button captioned 4 to put the mobile into download mode. To verify that the mobile is put into down
load mode, just check the front LCD screen of the mobile. (USB DOWNLOAD SAMSUNG UMTS)
Once the mobile is detected/sensed by the Downloader Application, the appropriate Mobile Entry will be
enabled in the application screen.Optionally Port Search button could be pressed to detect/sense the mob
ile.
4-2
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Array course control
Press 'Download' Button to proceed. After successful completion of download, a message saying Downloa
d Completed will be flashed.
Please try to download again if you will see the "ERROR : Download Fail" popup. We need to download
twice when the Boot and Resource code is changed. This is for preventing a wrong operation.
Warning:-
Incorrect download of binary file may lead to incorrect operation of the mobile, or the mobile may not op
erate at all.
4-3
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5. Exploded View and Parts List
5-1. Cellular phone Exploded View
QKP01
QFU01
QFR01
QMP01
QCR49
QVK01
QAN02
QRE01
QCR06
QVO01
QIF01
QMI03
QBR09
QSD01
QMI01
QCA01
QSC05
QSC06
QHI01
QMW01
QLC01
QMO01
QSP01
QFL01
QCR47
QSC16
QSC18
QBA01
QBA00
QRF01
QCR06
QSC13
5-1
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Exploded View and Parts List
5-2. Cellular phone Parts list
Design LOC Discription SEC CODE
QAN02
QBA00
QBA01
QBR09
QCA01
QCR06
QCR47
QCR49
QFR01
QFU01
QKP01
QMI01
QMI03
QMO01
QMP01
INTENNA-SGHZ620 GH42-00849A
ASSY COVER-BATT GH98-02985A
INNER BATTERY PACK-900MAH GH43-02398A
NDC-HINGE BRACKET GH71-06431A
UNIT-CAMERA GH59-03288A
SCREW-MACHINE 6001-001155
SCREW-MACHINE 6001-001695
SCREW-MACHINE 6001-001823
ASSY CASE-FRONT GH98-02959A
ASSY CASE-F/UPPER GH98-02791A
ASSY KEYPAD-(TIM/BLK) GH98-02790A
MICROPHONE-ASSY-SGHD830 GH30-00278A
RMO-RUBBER MIC HOLDER GH73-07110A
MOTOR DC-SGHZ620 GH31-00265A
PBA MAIN-SGHZ620 GH92-02732A
QRF01
QSC05
QSC06
QSC13
QSC16
QSC18
QSP01
QVK01
QRE01
QFL01
QLC01
RMO-RUBBER REAR SCREW COVER GH73-07752A
PMO-RUBBER RF COVER GH72-30630A
MPR-FOLDER SCREW SHEET A GH74-22971A
MPR-FOLDER SCREW SHEET B GH74-22972A
MPR-TAPE F/TOP SCREW A GH74-27733A
MPR-TAPE F/TOP SCREW B GH74-27734A
SPEAKER 3001-002015
UNIT-VOLUME KEY GH59-03219A
ASSY-CASE-REAR GH98-00901A
QIF01 PMO-COVER IF GH72-30626A
QSD01 PMO-COVER MICRO SD GH72-30628A
QVO01 PMO-VOLUME KEY GH72-30629A
ASSY-CASE-F/LOWER GH98-00898A
QHI01 ASSY-HINGE GH98-00899A
MEA-LCD MODULE KIT GH97-06596A
QMW01 AS-LCD WINDOW GH81-04515A
5-2
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Exploded View and Parts List
Discription SEC CODE
BAG PE 6902-000297
CBF INTERFACE-DATA LINK CABLE GH39-00444A
ADAPTOR-SGHD800 TA(EU) GH44-01060A
S/W CD-SGHZ620 PC STUDIO 3.0 GH46-00328A
UNIT-EARPHONE(BLK) GH59-02499A
LABEL(P)-WATER SOAK GH68-02026A
LABEL(P)-WATER SOAK GH68-02026A
LABEL(R)-MASTER TIM GH68-11408B
MANUAL USERS-TIM TALIAN GH68-11875A
LABEL(P)-BASE FRONT LABEL GH68-12049A
LABEL(R)-MAIN(TIM) GH68-12061A
BOX(P)-UNIT MAIN(TIM) GH69-04317A
CUSHION-CASE TA2 MA2 GH69-04584A
RMO-RUBBER YAMAHA GH73-07659A
MPR-BOHO VINYL LCD CONN GH74-15350A
MPR-VINYL BOHO F/UPPER B GH74-25093A
MPR-VINYL BOHO MAIN WIN A GH74-25095A
MPR-TAPE DUST PREVENTION GH74-25103A
MPR-TAPE KEY TAIL GH74-25104A
MPR-GASK TAPE GH74-25105A
MPR-TAPE GASKET IF GH74-25107A
MPR-TAPE ESD LCD MODULE GH74-25846A
MPR-INSU TAPE PBA VOLKEY GH74-26674A
MPR-INSU TAPE PBA SD GH74-27338A
MPR-INSU TAPE PBA IF GH74-27375A
MPR-TAPE GH74-27595A
MPR-TAPE GH74-27596A
MPR-TAPE KEYPAD PREVENTION GH74-27820A
MPR-VINYL BOHO STATIC GH74-28052B
MPR-TAPE KEYPAD R GH74-28054A
AS-LCD TAPE GH81-05256A
AS-IC-MCP UMTS GH81-05912A
5-3
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Exploded View and Parts List
5-3. Disassembly
1
1) Remove 6Screws on Rear Case.
2) Open the IF COVER.
3) Open the MICRO SD COVER.
※
caution
1) Be careful not to get a damage.
2
②
③
①
1) Lift the hook at the end of the lower case
with an instrument and disassemble the
Rear Cover like the sequence below.
※
caution
1) Be careful not to get a damage of Rear
Case.
43
③
①
④
②
1) Detach the LCD,CAMERA conn.
2) Detach the Vol Key FPCB with tweezers
3) Remove the screw on PBA.
4) Remove the Keypad.
※
caution
1) Be careful not to get a damage of FPCB
when Detaching LCD conn, CAM conn, and
VOLUME KEY FPCB.
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1) Remove the dust prevention tape.
※
caution
1) Pay attention to damage of the LCD,CAM
conn.
5-4
Exploded View and Parts List
5
1) Disassemble the Front Cover from front
case by Pushing out the hinge spring.
2) Please refer to the Picture below.
※
caution
1) Be careful not to get a damage.
2) Pay attention to the damage of the
LCD,CAM conn.
6
1) Remove the SCREW CAP.
2) UNSCREW 4 Points.
※
caution
1) When you use a screwdriver, Be careful of
the damage of component.
87
①
③
②
1)DisassembletheUpperCaseofthefolder
with an instrument like below.
※
caution
1) Be careful not to get a damage.
1) Seperate the MOT & SPK with tweezers.
2)RemovetheLCDfromtheLOWERcase
(Holding the direction of hinge bracket like
below)
※
caution
1) When you remove the LCD. Be careful of
the crack and damage of the LCD & LCD
FPCB
5-5
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Exploded View and Parts List
9
1) Remove the Hinge Bracket with tweezers.
2) In order to detach the CAM, Remove the
Hinge like below
※
caution
1) Be careful of the crack and damage of the
CAM FPCB
10
1) Please check the disassembled part.
5-6
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5-4. Assembly
Exploded View and Parts List
1
1) Insert CAM FPCB in the LOWER like
below.
2) Insert Hinge like below P lease refer
to the Picture below.
※
caution
1) Be careful CAM FPCB Crack.
2
1) Insert LCD FPCB keeping up the lower
direction of Hinge Bracket
2) Place the SPK & MOTOR.
3) Place the LCD.
※
caution
1) When you insert the LCD FPCB, Pay
attention to damage of the FPCB
2) Be careful of SPK & MOTOR wire crack
43
①
②
③
1) Combine the UPPER & Lower
Please refer to the sequence below.
※
caution
1) Be careful not to get a damage of outward
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1) SCREW the 4 POINTs.
※
caution
1) When you use a screwdriver, Be careful of
the damage of component.
5-7
Exploded View and Parts List
5
1) Combine the Folder and Front case like the
picturebelow.(Keepingupthelower
direction of hinge bracket and Folder
position.)
※
caution
1) Be careful not to get a damage.
2) Be careful of the crack and damage of LCD,
LCD Conn.
3) Absolutely Keep up the picture's direction
of Folder
6
1)KeepinguptheFOLDER'sdirection,
Combine the Folder with a instrument.
※
caution
1) Be careful not to get a damage.
2) Absolutely Keep up the picture's direction
of Folder
87
1) Combine the KEY FPCB Conn.
※
caution
1) Be careful not to get a damage of KEY
FPCB
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1) Screw down
2) Connect CAMERA,LCD Conn.and VOLUME
KEY FPCB
※
caution
1) Be careful not to get a damage of
CAMERA,LCD FPCB and VOLUME KEY FPCB.
5-8
Exploded View and Parts List
9
①
①
②
1) Assemble the REAR with FRONT ASS'Y like
below sequence.
※
caution
1) Be careful not to get a damage.
②
③
③
10
1) SCREW the 6 POINTs.
2) Insert SCREW Cap at two points
※
caution
2) Pay attention to damage of the LCD con
FPCB.
5-9
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Exploded View and Parts List
5-5. LCD KIT
1
1) Attach the gasket on the LCD Conn.
※
caution
1) Attach the gasket according to red line like
apicture.
2
1) Attach the black insulation tape on the
LCD
※
caution
1) Be careful of the red lines.
5-10
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6. MAIN Electrical Parts List
SEC CODE Design LOC Discription STATUS
0403-001511 ZD400 DIODE-ZENER SA
0403-001547 D504 DIODE-ZENER SA
0404-001172 D100 DIODE-SCHOTTKY SA
0404-001172 D101 DIODE-SCHOTTKY SA
0404-001172 D102 DIODE-SCHOTTKY SA
0404-001172 D502 DIODE-SCHOTTKY SA
0406-001208 ZD202 DIODE-TVS SA
0406-001223 ZD200 DIODE-TVS SA
0406-001223 ZD201 DIODE-TVS SA
0406-001254 ZD203 DIODE-TVS SA
0406-001254 ZD204 DIODE-TVS SA
0406-001254 ZD205 DIODE-TVS SA
0406-001254 ZD206 DIODE-TVS SA
0406-001254 ZD207 DIODE-TVS SA
0406-001254 ZD208 DIODE-TVS SA
0406-001254 ZD209 DIODE-TVS SA
0406-001254 ZD210 DIODE-TVS SA
0406-001254 ZD211 DIODE-TVS SA
0406-001254 ZD212 DIODE-TVS SA
0406-001254 ZD213 DIODE-TVS SA
0406-001254 ZD214 DIODE-TVS SA
0406-001254 ZD215 DIODE-TVS SA
0406-001254 ZD216 DIODE-TVS SA
0406-001254 ZD217 DIODE-TVS SA
0406-001254 ZD218 DIODE-TVS SA
0406-001254 ZD219 DIODE-TVS SA
0501-002039 TR401 TR-SMALL SIGNAL SA
0504-001113 TR100 TR-DIGITAL SA
0504-001113 TR500 TR-DIGITAL SA
0505-001518 TR200 FET-SILICON SA
0505-001889 U506 FET-SILICON SA
0801-002995 U402 IC-CMOS LOGIC SA
1001-001354 U302 IC-ANALOG SWITCH SA
1001-001410 U303 IC-ANALOG SWITCH SA
1003-001395 U403 IC-EL DRIVER SA
1006-001322 U102 IC-LINE TRANSCEIVER SA
1108-000071 UME400 IC-MCP SA
6-1
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Main Electrical Parts List
SEC CODE Design LOC Discription STATUS
1201-002304 U304 IC-AUDIO AMP SA
1201-002426 PAM700 IC-POWER AMP SA
1203-003532 U201 IC-POSI.FIXED REG. SA
1203-003532 U301 IC-POSI.FIXED REG. SA
1203-003674 U404 IC-DC/DC CONVERTER SA
1203-003728 U505 IC-VOL. DETECTOR SA
1203-003737 U502 IC-POSI.FIXED REG. SA
1203-003742 U401 IC-BATTERY SA
1203-003768 U507 IC-POSI.FIXED REG. SA
1203-003769 U504 IC-POSI.FIXED REG. SNA
1203-004102 U501 IC-POWER SUPERVISOR SA
1203-004362 U200 IC-MULTI REG. SA
1204-002138 U300 IC-MELODY SA
1205-002568 U503 IC-SWITCH SA
1205-002645 U600 IC-TRANSCEIVER SA
1205-002781 U700 IC-RECEIVER SA
1205-002790 UCP100 IC-MODEM SA
1404-001224 U101 THERMISTOR-NTC SA
1405-001082 VR217 VARISTOR SA
1405-001082 VR218 VARISTOR SA
1405-001082 VR219 VARISTOR SA
1405-001082 VR220 VARISTOR SA
1405-001082 VR226 VARISTOR SA
1405-001082 VR227 VARISTOR SA
1405-001082 VR229 VARISTOR SA
1405-001082 VR300 VARISTOR SA
1405-001082 VR301 VARISTOR SA
1405-001110 VR225 VARISTOR SA
1405-001138 VR230 VARISTOR SA
1405-001138 VR231 VARISTOR SA
2007-000138 R610 R-CHIP SA
2007-000141 R217 R-CHIP SA
2007-000145 R615 R-CHIP SA
2007-000148 R305 R-CHIP SA
2007-000148 R306 R-CHIP SA
2007-000148 R504 R-CHIP SA
2007-000154 R403 R-CHIP SA
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Main Electrical Parts List
SEC CODE Design LOC Discription STATUS
2007-000156 R402 R-CHIP SA
2007-000161 R407 R-CHIP SA
2007-000162 R242 R-CHIP SA
2007-000162 R507 R-CHIP SA
2007-000164 R410 R-CHIP SA
2007-000169 R413 R-CHIP SA
2007-000171 R243 R-CHIP SA
2007-000171 R310 R-CHIP SA
2007-000171 R607 R-CHIP SA
2007-000171 R710 R-CHIP SA
2007-000171 R805 R-CHIP SA
2007-000172 R129 R-CHIP SA
2007-000172 R132 R-CHIP SA
2007-000242 R301 R-CHIP SA
2007-000242 R304 R-CHIP SA
2007-000690 R406 R-CHIP SA
2007-000775 R412 R-CHIP SA
2007-001119 R202 R-CHIP SA
2007-001292 R611 R-CHIP SA
2007-007136 R600 R-CHIP SA
2007-007316 R612 R-CHIP SA
2007-007318 R106 R-CHIP SA
2007-007318 R604 R-CHIP SA
2007-007468 R506 R-CHIP SA
2007-007491 R603 R-CHIP SA
2007-007491 R703 R-CHIP SA
2007-007528 R213 R-CHIP SA
2007-007528 R701 R-CHIP SA
2007-007741 R502 R-CHIP SA
2007-007766 R107 R-CHIP SA
2007-008040 R203 R-CHIP SA
2007-008040 R204 R-CHIP SA
2007-008040 R205 R-CHIP SA
2007-008040 R206 R-CHIP SA
2007-008040 R207 R-CHIP SA
2007-008040 R208 R-CHIP SA
2007-008040 R209 R-CHIP SA
6-3
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Main Electrical Parts List
SEC CODE Design LOC Discription STATUS
2007-008040 R210 R-CHIP SA
2007-008040 R211 R-CHIP SA
2007-008040 R212 R-CHIP SA
2007-008040 R214 R-CHIP SA
2007-008040 R215 R-CHIP SA
2007-008040 R216 R-CHIP SA
2007-008040 R218 R-CHIP SA
2007-008040 R219 R-CHIP SA
2007-008045 R235 R-CHIP SA
2007-008045 R237 R-CHIP SA
2007-008045 R508 R-CHIP SA
2007-008045 R602 R-CHIP SA
2007-008045 R616 R-CHIP SA
2007-008045 R619 R-CHIP SA
2007-008045 R702 R-CHIP SA
2007-008045 R802 R-CHIP SA
2007-008051 R303 R-CHIP SA
2007-008052 R315 R-CHIP SA
2007-008054 R130 R-CHIP SA
2007-008054 R227 R-CHIP SA
2007-008055 R126 R-CHIP SA
2007-008055 R220 R-CHIP SA
2007-008055 R221 R-CHIP SA
2007-008055 R241 R-CHIP SA
2007-008055 R512 R-CHIP SA
2007-008055 R513 R-CHIP SA
2007-008213 R601 R-CHIP SA
2007-008401 R409 R-CHIP SA
2007-008419 R127 R-CHIP SA
2007-008419 R223 R-CHIP SA
2007-008419 R224 R-CHIP SA
2007-008419 R225 R-CHIP SA
2007-008419 R226 R-CHIP SA
2007-008419 R229 R-CHIP SA
2007-008419 R240 R-CHIP SA
2007-008420 R609 R-CHIP SA
2007-008478 R120 R-CHIP SA
6-4
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