Samsung SGH-G810 Service Manual

efrcom

GSM TELEPHONE

SGH-G810

GSM TELEPHONE

CONTENTS

Safety Precautions

1.

Specification

2.

Product Function

3.

Array course control

4.

Exploded View and Parts list

5.

MAIN Electrical Parts List

6.

Disassembly and Assembly

7. Instructions

Block Diagrams

8.

PCB Diagrams

9.

Chart of Troubleshooting

10.

Reference data

11.

GSPN(Global Service Partner Network)

Country Web Site

North America service.samsungportal.com

Latin America latin.samsungportal.com

CIS cis.samsungportal.com

Europe europe.samsungportal.com

China china.samsungportal.com

Asia asia.samsungportal.com

Mideast

This Service Manual isaproperty of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.

Africa mea.samsungportal.com

&

Samsung Electronics Co.,Ltd.

ⓒ

2008. 04.

Rev.1.0

Safety Precautions

1.

Repair Precaution

1-1.

Repair in Shield Box, during detailed tuning.

●

Take specially care of tuning or test,

because specipicty of cellular phone is sensitive for surrounding interference(RF noise).

Be careful to useakind of magnetic object or tool,

●

because performance of parts is damaged by the influence of manetic force.

Surely useastandard screwdriver when you disassemble this product,

●

otherwise screw will be worn away.

Useathicken twisted wire when you measure level.

●

thicken twisted wire has low resistance, therefore error of measurement is few.

A

Repair after separate Test Pack and Set because for short danger(for example an

●

overcurrent and furious flames of parts etc) when you repair board in condition of

connecting Test Pack and tuning on.

Take specially care of soldering, because Land of PCB is small and weak in heat.

●

Surely tune on/off while using AC power plug, becausearepair of battery charger is

●

dangerous when tuning ON/OFF PBA and Connector after disassembing charger.

Don't use as you pleases after change other material than replacement registered on SEC

●

System.

Otherwise engineer in charge isn't charged with problem that you don't keep this rules.

1-1

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Safety Precautions

ESD(Electrostatically Sensitive Devices) Precaution

1-2.

Several semiconductor may be damaged easilly by static electricity. Such parts are called by

ESD(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below.

You can prevent from ESD damage by static electricity.

Remove static electricity remained your body before you touch semiconductor or parts with

●

semiconductor. There are ways that you touch an earthed place or wear static electricity

prevention string on wrist.

Use earthed soldering steel when you connect or disconnect ESD.

●

Use soldering removing tool to break static electricity.,otherwise ESD will be damaged by

●

static electricity.

Don't unpack until you set up ESD on product. Because most of ESD are packed by box

●

and aluminum plate to have conductive power,they are prevented from static electricity.

You must maintain electric contact between ESD and place due to be set up until ESD is

●

connected completely to the proper place oracircuit board.

1-2

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Specification

2.

GSM General Specification

2-1.

EGSM 900 DCS 1800 PCS 1900 WCDMA 2100

Freq. Band[MHz]

Uplink/Downlink

ARFCN range

Tx/Rx spacing 10MHz 20MHz 20MHz 130MHz

Mod. Bit rate/

Bit Period

Time Slot Period/

Frame Period

Modulation 0.3GMSK 0.3GMSK 0.3GMSK

880~915 925~960

0~124 &

975~1023

270.833kbps

3.692us

576.9us

4.615ms

1710~1785 1805~1880

512~885 512~810

270.833kbps

3.692us

576.9us

4.615ms

1850~1910 1930~1990

270.833kbps

3.692us

576.9us

4.615ms

1920~1980 2110~2170

UL:9612~9888

DL:10562~10838

3.84Mcps

(chip rate)

Frame length : 10ms

Slot length : 0.667ms

QPSK HPSK

MS Power 33dBm~5dBm 30dBm~0dBm 30dBm~0dBm 24dBm~-50dBm

Power Class

Sensitivity -102dBm -100dBm -100dBm -106.7dBm

TDMAMux888

Cell Radius 35Km 2Km 2Km 2Km

4

max

(

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+33

dBm)

max

(

1

+30

dBm)

2-1

max

(

1

+30

dBm)

max

(

3

+24

dBm)

Specification

GSM TX power class

2-2.

TX Power

control level

533±2

631±2

729±2

827±2

925±2

10 23±2

11 21±2

GSM850 GSM900

dBm

TX Power

control level

030±3

128±3

226±3

324±3

422±3

520±3

618±3

DCS1800

dBm

TX Power

control level

030±3

128±3

226±3

324±3

422±3

520±3

618±3

PCS1900

dBm

12 19±2

13 17±2

14 15±2

15 13±2

16 11±3

17 9±3

18 7±3

19 5±3

dBm

716±3

814±3

912±4

10 10±4

11 8±4

12 6±4

13 4±4

14 2±5

dBm

716±3

814±3

912±4

10 10±4

11 8±4

12 6±4

13 4±4

14 2±5

dBm

15 0±5

2-2

dBm

15 0±5

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dBm

Product Function

3.

Main Function

HSDPA/UMTS, EDGE, GPRS

•

WLAN

•

Bluetooth v2.0+EDR

•

USB v2.0 HS compatible

•

Camera5Mega

•

FM Radio

•

Instant Messaging capability

•

E-mail

•

Featured applications provide alarms, calendar, calculator, record audio, converter, timer, stopwatch,

•

File viewer(MS office, PDF)

•

Multimedia Message Service(MMS)

•

Multimedia capability(with included Media player)

•

Photo caller ID

•

Speakerphone capability

•

WEB/WAP browser(HTMS, xHTML, WML)

•

802.11

and world time.

b/g

Optical Zooming and camcorder

x3

3-1

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Array course control

4.

Software Adjustments

4-1.

There is2set to download the binary image into your device.

-

First set]

[

3

JIG BOX(UMTS TEST JIG; GH80-03308A)

1.

USB Cable:JIG to PC

2.

Test Cable:JIG to BENU

3.

Power Cable:JIG to power supply

4.

Serial Cable:JIG to PC

5.

Power Supply

6.

Rf Cable:Scotch to Agilent

7.

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M:GH39-0109

(0.4

8960

4-1

1A, 1.5

or CMU200(GH39-00397A)

M: GH39-01093A

)

Array course control

Second Set]

[

1

USBDataLinkCable:BENU to PC(GH39-00922A)

Standard Battery for BENU(GH43-02986A)

4-2

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Software Download

4-2.

Array course control

4-2-1.

Pre-requisite for Download

SGH-G810 Mobile Device

Apollo v4.3.exe:Downloader Application for SGH-G810

USB Download Driver:SS60_Downloader_Driver.zip

Rom Image:PDA(*.IMG), MODEM(*.BIN) images

Equipment set for Download.

4-3

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Array course control

4-2-2.

Concupts&cautions

.

You can download PDA or MODEM separately. But We are always recommended to

download both at the same time using same version of rom image.

To download an image, the phone need to be set toaproper download mode.

There are3download modes.

PDA download:Hold

MODEM download:Hold

All download:Hold

keys and power on->Blue screen with some information.

1, 4

keys and power on->Blinking"MODEM DOWNLOAD"

7, *

on blue screen

keys and power on->Blinking"ALL DOWNLOAD" on blue screen

4, 7

For PDA image download, the phone shows download progress on the screen

For MODEM image download, the phone shows RGBW/B Screen.

For All download mode, MODEM image is downloaded first and then PDA

downloading starts.

After downloading PDA, the phone will be reboot.

Do NOT interrupt downloading process or the phone will be damaged. You would be

unable to boot up the phone or to re-flash the phone. Let it finish downloading

process even though you are flashing wrong images.

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Array course control

4-2-3.

USB Driver installation for PDA

Execution Apollo.exe.

SGH-G810 connect to the Host computer using download equipment set.

Hold

“1+4”

or Hold

key and insert power supplied test cable when use equipment set

“1+4”

key and press power on key when use equipment set

2.

Install PDA side driver.

Follow New H/W Installation Manager.

Select‘IBootHostUSB.inf’file under‘i550_Apollo_Drivers\PDA_driver’folder when

Windows asks for new h/w driver. It is safe to choose“Yes”for the waring window.

Confirm“SAMSUNG BlueFin USB Downloader”Installed.

Refer to Next Page.

If Windows doesn’task for USB driver, it means USB driver installation was

**

failed before. Open Hardware Manager then delete devices with?or!mark then

try again. If it doesn’twork, you need to right click on the device then try Driver

Update.

1

After installing PDA driver, Apollo shows the connection status if it is installed

properly.

4-5

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Array course control

4-6

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Array course control

4-2-4.

USB Driver installation for MODEM

Hold

“7 + *”

“7+ *”

key and insert power supplied test cable when use equipment set1or

key and press power on key when use equipment set

2.

Install Modem side driver.

Execute‘Setup.exe’file under‘i450_Apollo_Drivers\PHONE_driver’folder when

Windows asks for new h/w driver.

Confirm“SAMSUNG USB Composite Device”Installed.

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Array course control

4-2-5.

USB Driver installation

4-8

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Array course control

4-2-6.

Download the image using APOLLO

Execution Apollo.exe.

SelectaRom Image to download

Check this field : 1. SGH-i550 (above GG2^)

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Array course control

Select the proper check option

.

PDA stasus

Bootloader:Update PDA Bootloader section.

-

NV Clear:IMEI section erase.

-

You can see following message when you click this option

MODEM Status

Boot Update:Update Modem Bootloader section.

-

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Array course control

Make sure that phone and host computer connection, click proper download

button.

PDA download

:

MODEM download

All download

:

Hold

:

Hold

keys and power on->Blue screen with some information.

1, 4

keys and power on->Blinking"MODEM DOWNLOAD"

7, *

on blue screen

keys and power on->Blinking"ALL DOWNLOAD" on blue screen

4, 7

4-11

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Array course control

Do NOT interrupt downloading process.

Pda download time: About1min.

-

Modem download time:About2min.

-

All download time: About3min.

-

Confirm Download Complete.

SGH-G810 will be reboot when PDA download complete.

-

4-12

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Array course control

4-2-7.

Troubleshooting

Unable to install USB driver.

Try another Download equipment

Try another SGH-G810.

Consult to R&D team.

Download stops in the middle.

Close and launch Apollo again then try again.

Check the battery is charged enough.

Download doesn’tstart

Check the connection between Apollo andaSGH-G810.

Check the image that is not damaged.

Select an image and download again.

Phone doesn’tboot up after downloading.

Check the release version of PDA and MODEM. They should be same.

Make sure that rom image, and then try to download.

4-13

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Array course control

4-14

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5. Exploded View and Parts List

5-1. Cellular phone Exploded View

QMW02

QFU01

QKP02

QSH01

QME02

QCK02 QLC01 QCA01

QSP01 QMO01

QVO01

QCA02

QAN03

QCR49

QKP01

QME01

QMP01

QAN06 QMI03 QSH02

QCK01 QCR87

QAN02

QPC01

QSC02 QCR05

QFL00

QFR01

QFL01

QHI02

QHI01

QCR85

QSC01

5-1

QCR85

QRF03

QRF07

QSD01

QRE01 QRF01

QCR04

QCH04

QBA01

QBA00

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Exploded View and Parts List

5-2. Cellular phone Parts list

Design LOC Description SEC CODE

QAN02 INTENNA-SGHG810 GH42-01377A QAN03 INTENNA-SGHG810 BT & GPS GH42-01378A QAN06 ASSY RUBBER-ANTENNA GH98-07824A QBA00 PMO COVER-BATT V5 GH72-47985H QBA01 INNER BATTERY PACK-1200MAH,BLK GH43-02986A QCA01 CAMERA MODULE-SGHG810(CIF) GH59-05244A QCA02 CAMERA MODULE-SGHG810(5M) GH59-05248A QCH04 ASSY COVER-CAMERA GH98-06886H QCK01 PMO KEY-CAMERA GH72-45003H QCK02 PMO KEY-POWER GH72-45004H QCR04 SCREW-MACHINE 6001-001479 QCR05 SCREW-MACHINE 6001-001478 QCR49 SCREW-MACHINE 6001-001823 QCR85 SCREW-MACHINE 6001-002097 QCR85 SCREW-MACHINE 6001-002097 QCR87 SCREW-TAPPING 6002-001412

QFL00 ASSY CASE-LOWER/FRONT GH98-06715H

QFL01 ASSY CASE-LOWER GH98-06712H QFR01 ASSY CASE-FRONT GH98-06713H QFU01 ASSY CASE-UPPER GH98-06711H

QHI01 ASSY HINGE-SLIDE BASE GH98-07242A

QHI02 ASSY HINGE-PUSH ROD GH98-08089A QKP01 ASSY KEYPAD-MAIN(EU/T_SIL) GH98-07244H QKP02 ASSY KEYPAD-SUB(EU/T_SIL) GH98-07245H QLC01 LCD-MAIN LCD MODULE GH07-01232A

QME01 KEY FPCB-M/DOME SHEET 15KEY GH59-05125A QME02 KEY FPCB-S/DOME SHEET 9KEY GH59-05351A

QMI01 MICROPHONE-ASSY-SGHG810(SMD TY GH30-00450A

QMI03 RMO RUBBER-MIC HOLDER V2 GH73-11597A

QMO01 MOTOR DC-SPH-B5000 GH31-00255B QMP01 PBA MAIN-SGHG810 GH92-04240A

QMW02 PMO WINDOW-MAIN GH72-45011H

QPC01 FPC-CON TO CON(G810) GH41-02002A QRE01 ASSY CASE-REAR GH98-06714H

QRF01 TAPE-COVER RF GH74-36681H QRF03 PMO COVER-EAR GH72-46031H QRF07 PMO COVER-MINI USB V2 GH72-46762H

QSC01 PMO COVER-SCREW CAP GH72-45916H QSC02 TAPE-SCREW CAP LOWER GH74-36693H QSD01 PMO COVER-SD GH72-43221H QSH01 ASSY COVER-SHIELDCAN TOP GH98-08431A QSH02 ASSY COVER-BTM GH98-08433A

QSP01 SPEAKER 3001-002299

QVO01 PMO KEY-VOLUME GH72-45005H

5-2

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MAIN Electrical Parts List

6.

SEC CODE Design LOC Discription

0403-001547

0406-001150

0406-001201

0406-001254

0406-001256

0406-001267

0407-001002

0407-001007

0504-000168

0504-001113

0505-001165

0505-001570

0601-002268

0801-002294

0801-002321

0801-003012

0801-003013

0801-003052

0801-003065

0801-003124

0801-003205

D700 DIODE-ZENER

ZD906 DIODE-TVS

ZD700 DIODE-TVS

ZD703 DIODE-TVS

ZD706 DIODE-TVS

ZD707 DIODE-TVS

ZD708 DIODE-TVS

ZD710 DIODE-TVS

ZD711 DIODE-TVS

ZD701 DIODE-TVS

ZD702 DIODE-TVS

ZD704 DIODE-TVS

ZD601 DIODE-TVS

ZD602 DIODE-TVS

ZD603 DIODE-TVS

ZD604 DIODE-TVS

D400 DIODE-ARRAY

D901 DIODE-ARRAY

D903 DIODE-ARRAY

TR901 TR-DIGITAL

TR400 TR-DIGITAL

TR402 TR-DIGITAL

TR900 FET-SILICON

TR611 FET-SILICON

LED700 LED

LED702 LED

U303 IC-CMOS LOGIC

U901 IC-CMOS LOGIC

U917 IC-CMOS LOGIC

U900 IC-CMOS LOGIC

U902 IC-CMOS LOGIC

U301 IC-CMOS LOGIC

U302 IC-CMOS LOGIC

U409 IC-CMOS LOGIC

U408 IC-CMOS LOGIC

U909 IC-CMOS LOGIC

6-1

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Main Electrical Parts List

SEC CODE Design LOC Discription

0904-002227

1001-001336

1001-001394

1001-001461

1001-001483

1001-001489

1009-001024

1106-001511

1108-000127

1108-000135

1201-002531

1201-002570

1201-002581

1201-002610

1202-001079

1203-002716

1203-003432

1203-003737

1203-004330

1203-004339

1203-004340

1203-004430

1203-004524

1203-004548

1203-004607

1203-004621

1203-004728

1203-004763

UCP800 IC-DSP

U906 IC-ANALOG SWITCH

U609 IC-ANALOG SWITCH

U501 IC-ANALOG SWITCH

U502 IC-ANALOG SWITCH

U700 IC-ANALOG SWITCH

U701 IC-ANALOG SWITCH

U702 IC-ANALOG SWITCH

U703 IC-ANALOG SWITCH

U704 IC-ANALOG SWITCH

U705 IC-ANALOG SWITCH

U907 IC-ANALOG SWITCH

U903 IC-HALL EFFECT S/W

UME900 IC-SRAM

UME300 IC-MCP

UME800 IC-MCP

PAM200 IC-POWER AMP

FEM100 IC-POWER AMP

F104 IC-RF AMP

U504 IC-AUDIO AMP

U610 IC-VOLTAGE COMP.

U912 IC-VOLTAGE COMP.

U910 IC-VOL. DETECTOR

U607 IC-POSI.FIXED REG.

U706 IC-POSI.FIXED REG.

U601 IC-MULTI REG.

U608 IC-MULTI REG.

U602 IC-MULTI REG.

U606 IC-MULTI REG.

U404 IC-VOL. DETECTOR

U605 IC-MULTI REG.

U603 IC-DC/DC CONVERTER

U604 IC-MULTI REG.

U500 IC-POWER SUPERVISOR

U612 IC-POSI.FIXED REG.

U911 IC-VOL. DETECTOR

6-2

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SEC CODE Design LOC Discription

1203-004778

1203-004838

1204-002746

1205-003281

1205-003297

1205-003467

1404-001221

2007-000070

2007-000137

2007-000138

2007-000140

2007-000141

2007-000143

2007-000148

2007-000157

U400 IC-POWER SUPERVISOR

U401 IC-BATTERY

U101 IC-TUNER

UCP300 IC-MODEM

U100 IC-TRANSCEIVER

U908 IC-SWITCH

VR100 THERMISTOR-NTC

R222 R-CHIP

R619 R-CHIP

R803 R-CHIP

R804 R-CHIP

R805 R-CHIP

R321 R-CHIP

R109 R-CHIP

R110 R-CHIP

R132 R-CHIP

R524 R-CHIP

R525 R-CHIP

R601 R-CHIP

R734 R-CHIP

R923 R-CHIP

R924 R-CHIP

R115 R-CHIP

R434 R-CHIP

R502 R-CHIP

R504 R-CHIP

R218 R-CHIP

R311 R-CHIP

R313 R-CHIP

R316 R-CHIP

R319 R-CHIP

R410 R-CHIP

R643 R-CHIP

R725 R-CHIP

R412 R-CHIP

R721 R-CHIP

Main Electrical Parts List

6-3

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Main Electrical Parts List

SEC CODE Design LOC Discription

2007-000157

2007-000159

2007-000162

2007-000164

2007-000165

R722 R-CHIP

R723 R-CHIP

R724 R-CHIP

R917 R-CHIP

R129 R-CHIP

R130 R-CHIP

R131 R-CHIP

R325 R-CHIP

R326 R-CHIP

R413 R-CHIP

R414 R-CHIP

R503 R-CHIP

R507 R-CHIP

R511 R-CHIP

R523 R-CHIP

R529 R-CHIP

R621 R-CHIP

R628 R-CHIP

R629 R-CHIP

R630 R-CHIP

R631 R-CHIP

R648 R-CHIP

R719 R-CHIP

R726 R-CHIP

R905 R-CHIP

R909 R-CHIP

R910 R-CHIP

R911 R-CHIP

R912 R-CHIP

R913 R-CHIP

R914 R-CHIP

R915 R-CHIP

R922 R-CHIP

U916 R-CHIP

R908 R-CHIP

R401 R-CHIP

6-4

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SEC CODE Design LOC Discription

2007-000169

2007-000170

2007-000171

2007-001119

2007-001285

2007-001290

2007-001292

2007-001298

R602 R-CHIP

U913 R-CHIP

R302 R-CHIP

R636 R-CHIP

R639 R-CHIP

R903 R-CHIP

R925 R-CHIP

R102 R-CHIP

R120 R-CHIP

R135 R-CHIP

R221 R-CHIP

R318 R-CHIP

R404 R-CHIP

R526 R-CHIP

R618 R-CHIP

R642 R-CHIP

R702 R-CHIP

R703 R-CHIP

R718 R-CHIP

R802 R-CHIP

R821 R-CHIP

R822 R-CHIP

R825 R-CHIP

R826 R-CHIP

R902 R-CHIP

R918 R-CHIP

U915 R-CHIP

U918 R-CHIP

R417 R-CHIP

R528 R-CHIP

R116 R-CHIP

R119 R-CHIP

R322 R-CHIP

R304 R-CHIP

R113 R-CHIP

R328 R-CHIP

Main Electrical Parts List

6-5

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Main Electrical Parts List

SEC CODE Design LOC Discription

2007-001298

2007-001305

2007-002965

2007-007009

2007-007014

2007-007107

2007-007137

2007-007306

2007-007309

2007-007315

2007-007316

2007-007317

2007-007318

2007-007321

2007-007468

2007-007528

2007-007698

2007-007741

2007-008015

R407 R-CHIP

R510 R-CHIP

R117 R-CHIP

R118 R-CHIP

R728 R-CHIP

R729 R-CHIP

R201 R-CHIP

R406 R-CHIP

R408 R-CHIP

R125 R-CHIP

R126 R-CHIP

R204 R-CHIP

R202 R-CHIP

R203 R-CHIP

R710 R-CHIP

R711 R-CHIP

R712 R-CHIP

R713 R-CHIP

R824 R-CHIP

R104 R-CHIP

R735 R-CHIP

R814 R-CHIP

R305 R-CHIP

R800 R-CHIP

R801 R-CHIP

R815 R-CHIP

R820 R-CHIP

R108 R-CHIP

R403 R-CHIP

R515 R-CHIP

R411 R-CHIP

R416 R-CHIP

R141 R-CHIP

R646 R-CHIP

R647 R-CHIP

R819 R-CHIP

6-6

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SEC CODE Design LOC Discription

2007-008052

2007-008055

2007-008117

2007-008516

2007-008588

2007-008806

2007-009084

2203-000233

2203-000254

2203-000278

2203-000330

R809 R-CHIP

R810 R-CHIP

R811 R-CHIP

R813 R-CHIP

R432 R-CHIP

R415 R-CHIP

R114 R-CHIP

R122 R-CHIP

R200 R-CHIP

R640 R-CHIP

C115 C-CER,CHIP

C134 C-CER,CHIP

C175 C-CER,CHIP

C419 C-CER,CHIP

C422 C-CER,CHIP

C427 C-CER,CHIP

C431 C-CER,CHIP

C177 C-CER,CHIP

C182 C-CER,CHIP

C304 C-CER,CHIP

C305 C-CER,CHIP

C307 C-CER,CHIP

C311 C-CER,CHIP

C312 C-CER,CHIP

C313 C-CER,CHIP

C706 C-CER,CHIP

C826 C-CER,CHIP

C191 C-CER,CHIP

C531 C-CER,CHIP

C544 C-CER,CHIP

C629 C-CER,CHIP

C630 C-CER,CHIP

C185 C-CER,CHIP

C186 C-CER,CHIP

C425 C-CER,CHIP

C545 C-CER,CHIP

Main Electrical Parts List

6-7

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Samsung SGH-G810 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual