Samsung SF4500 Troubleshooting

Page 1
Samsung Electronics 8-1
8. Troubleshooting
8-1 SCANNER
PROBLEM ITEMS TO BE CHECKED HOW TO SOLVE
White Copy
Black Copy
Defective image quality
• Check shading profile.
• Check white Ref. value and black Ref. value.
• Check CIS signal input level.
• Check shading profile.
• Check if CIS LED is on/off.
• Check white ref.value and black Ref.value.
• Check CIS signal input level.
• Check shading profile.
• Check printing quality.
• Remake shading profile in the tech mode.
• Replace U17 if it is defective. (white Ref. =3.0V. black Ref=1.4V)
• Check if it is 3.0V when operating and
1.5V when idle. If defective, replace CIS.
• Remake shading profile in the tech mode.
• Check if CIS harness is pluged.
• If defective, replace U17. (white Ref.=3.0V. black Ref=1.4V)
• Check if it is 3.0V when operating and
1.5V when idle. If defective, replace CIS.
• Remake shading profile.
• Refer to printing quality.
8-1-1. COPY
PROBLEM ITEMS TO BE CHECKED HOW TO SOLVE
Scanning error
Defective image quality
• Check if printer cable is installed.
• Check if printer cable is appropriate.
• Check how TWAIN driver is installed.
• Check parallel port I/P part.
Check the early state of J2 print signals.: #1, 10-14, 31, 32, 36
Check U4 input/output signals.
Check input/output signals of U16-43 ~ 51, U16 - 53 ~ 61.
Refer to ‘1.COPY’.
• Check if printer cable is correctly installed.
• Check if printer cable is proper for IEEE1284.
• Reboot the system after TWAIN driver is installed again.
• Replace the main PBA.
Refer to ‘1.COPY’.
8-1-2. PC-SCAN
Page 2
Samsung Electronics 8-2
8-1-4 Setting-up System
8-1-4-1 Options
8-1-3 Service Mode
8-1-3-1 HOW TO ENTER SERVICE MODE
In service (tech) mode, the technician can check the machine and perform various test to isolate the cause of a malfunction.
To enter the service (tech) mode, press MENU, #, 1, 9, 3, 4 in sequence, and the LCD briefly displays ‘TECH’, the machine has entered service (tech) mode. While in service (tech) mode, the machine still
performs all normal operations. To return to normal user mode, press MENU, #, 1, 9, 3, 4 in sequence again, or turn the power off, then on by unplugging and plugging the power cord.
Options changed while in service mode do not remain changed unless you clear the machine’s memeory.
Options in User Mode Item Default Status
RINGER VOLUME [LOW/MEDIUM/HIGH] HIGH HOME SETTING
E RESOLUTION [STANDARD/FINE/SUPER FINE] FINE E CONTRAST [NORMAL/DARKEN/LIGHTEM/PHOTO] MORMAL
Options in Tech Mode Item Default Status
MODEM TEST FSK/2400/4800/7200/
9600/12000/14400 bps DTMF TEST 1100/1650/1850/2100Hz ADJUST SCAN LED ON TIME RINGER VOLUME [LOW/MEDIUM/HIGH] HIGH HOME SETTING
E RESOLUTION [STANDARD/FINE/SUPER FINE] FINE E CONTRAST [NORMAL/DARKEN/LIGHTEN/PHOTO] NORMAL
PROGRAM DOWNLOAD
Page 3
Samsung Electronics 8-3
8-1-4-2 OPTIONS IN SYSTEM SETUP
MODEM TEST
The modem will send various transmit signals on the telephone line you can check the fallowing:
• FSK tect
• Tones : 1100Hz, 1650Hz, 1850Hz, 2100Hz
• G3 training : 14400, 12000, 9600, 7200, 4800, 2400bpi
DTMF
DTMF (Dual Tone Multiple Frequency) signal can be checked.
• 1, 2, 3, 4, 5, 6, 7, 8, 9, 0, *, #
ADJUST SCAN LED ON TIME
• It is used to adjust the anount of light of CIS. It is already set at CIS LED ON TIME to get optimum quality.
ADJUST SEQUENCES
1. Load All White Document in scanner Unit
2. Enter ‘Tech Mode’
3. Press MENU→ 04(SYSTEM SETUP)
→ ✔ → ✔
4. LCD will display ‘ADJUST SCAN LED ON TIME?’
5. Press ‘START’ then LCD will display ‘SHADING..’
6. After scanning, Shading waveform will be printed
out.
7. Press ‘STOP’
8. Turn OFF system and Turn ON
WARNNING! Shading profile MUST be made after Downloading a new Firmware. If not, system will not work properly.
Fig.8-1-4-2-1 Mono Shading Waveform
Fig.8-1-4-2-2 Color Shading Waveform
Page 4
Samsung Electronics 8-4
RINGER VOLUME
•Refer to User ’s Guide.
HOME SETTING
•Refer to User ’s Guide.
PROGRAM DOWNLOAD
• It is used to download ROM files into the machine
using its flash ROM. If you download CIS or the main board again, you should adjust SCAN LED ON TIME.
• Download Sequences:
Press the ‘START’ key in ‘PROGRAM DOWN­LOAD?’ then the display shows ‘ARE YOU SURE? 1. YES 2. NO’
Press the ‘I’ key
Download ROM files from a PC that can be con­nected with Pallel cable (IEEE 1284).
8-1-5 Changing System data
8-1-5-1 Selectable System data
System data in User Mode Item Default Status
FAX PAPER SIZE [LETTER/A4/LEGAL] A4 MESSAGE CONFIRMATION REPORT [ON/OFF/ERROR] ON-ERROR AUTO TX/RX REPORT [ON/OFF] OFF REMOTE RCV MF CODE [0-9] *9* DIAL MODE [TONE/PLUSE] TONE ECM MODE [ON/OFF] ON DIRECT COPY [ON/OFF] OFF AUTO REDUCTION [ON/OFF] ON
E VERTICAL REDUCTION ONLY [ON/OFF] OFF DISCARD SIZE [0-30] 8mm RETRY INTERVAL [1-7] 3minutes RETRY COUNT [0-2] 2 AUTO RECEIVE ON RING COUNT [1-7] 2 FORCED MEMORY TX [ON/OFF] OFF RECEIVE TERMINAL ID. [ON/OFF] OFF CONTINUOUS POLL REPORT [ON/OFF] OFF FAX PRINT QUALITY [LQ/DRAFT] LQ
System data in Tech Mode Item Default Status
MODEM SPEED [2400/4800/7200/9600/12000/14400] 14.4 KBPS FAX TX LEVEL [1-15] –12dBm FAX RX LEVEL [40-50] –43dBm FLASH TIME [100/280/600] 100ms PAUSE TIME [1-9] 4sec
Page 5
Samsung Electronics 8-5
8-1-5-2 SYSTEM DATA
MODEM SPEED
Default = 14400 bps
Select baud rate of 14400, 12000, 9600, 7200, 4800, or 2400 bps. The lower the baud rate, the larger the acceptable error rate. T30 protocol has a fixed speed of 300 bps in the protocol mode. When the TX speed is set to 14400 or 12000 bps, the RX speed will be either V.17 or V.33. When the TX speed is set to 9600 or 7200 bps, the RX speed will be either V.29 or V.27 ter. When the TX speed is set to 4800 or 2400 bps, the RX speed will be V.27 ter.
FAX TX LEVEL
Default = –12 dBm
FCC requires that the transmission level be less than –9 dBm. From –9 dBm to –15 dBm is acceptable. You can set the transmission level between 0 and –15 dBm in 1dBm steps using the control panel keypad. Accuracy is +0/–3 dBm.
FAX RX LEVEL
Default = –43 dBm
Reception level may be too low due to cable losses. If set to –43 dBm, reception sensitivity will be betWeen 0 and –43 dBm.
FLASH TIME
Default = 100 mseconds
Choose flash time 100/280/600 milliseconds.
PAUSE TIME
Default = 4.0 seconds
This sets the length of the pause time from 1 through 9 seconds, when the pause button is pressed.
8-1-5-3 CHANGING SYSTEM DATA
Press MENU and one-touch button 01 system data. Then press 1 to choose ‘Tech’. Press ▲ or
repeatedly to select the desired system data. When the desired system data appears, enter the cor­responding information to change the status of the selected function. Press STOP to return to the date and time display.
Page 6
Samsung Electronics 8-6
8-2 FAX/TELEPHONE Precautions
PROBLEM ITEMS TO BE CHECKED HOW TO SOLVE
TEL LINE CANNOT BE ENGAGED (NO DIAL TONE)
Cannot MF dial.
MF dial is possible but not DP dial.
Defective fax transmission
Defective automatic fax reception
• When you pick up the handset:
Check line cord connection and P3(LIU) connection.
Check hook switch of H/B Cradle and D2(LIU) connection.
Check the circuit around R2, Q1 and Q2 of LIU PBA.
Can’t you hear dial tone though the line is engaged?
• When you press “OHD” key:
Check line cord connection.
Check U7(main PBA), main LIU harness, and P1(LIU PBA).
Check relaying operation of LIU PBA : Is the control signal of
U18-49(main) high?
• Check U7(main PBA), main-LIU harness, and P1(LIU PBA)
• Check signals of U16-122, 123.
• Check DP control signal of U3-27 of LIU PBA and the circuit around R2, Q1 and Q2.
• Check connection of R43 of LIU PBA.
• Check U7(main PBA), main LIU harness, and P1(LIU PBA).
• aIs the external phone hooked off?
b
Is the output of U2-4(LIU PBA) low?
• Check ‘hook off’. : Refer to ‘TEL LINE CANNOT BE ENGAGED’.
• Check the control signals of U15-122,
123.
• Check transmission path.: Check output of U15-44(main PBA) and input of U3-3(LIU PBA).
• Check reception path.: Check output of U3-40(LIU PBA) and input of U15-45(main PBA).
• Is the ring checked? Check ring pattern at U18-84(main PBA).
• Refer to ‘Defective Transmission’.
• ➀Insert it correctly into the connection jack called “line”.
Replace defective parts.
Replace LIU PBA.
Replace the handset.
• ➀Insert it correctly into the connection jack called “line”.
Replace defective parts.
Replace main PBA IF the control signal of U18-49(main) is low. Replace LIU PBAif
high but phone line cannot be connected.
• Replace defective parts.
• Replace main PBA if the signals of U16-
122(LIU_TXD) are abnormal. Replace LIU PBA if the signals of U16-123(LIU_RXD).
• Replace LIU PBA.
• Replace LIU PBA.
• Replace defective parts.
• aHook on the external phone correctly.
b
Replace LIU PBA if low.
• Refer to ‘TEL LINE CANNOT BE
ENGAGED’.
• Replace main PBA if the signals of
U15-122 (LIU_TXD) are abnormal. Replace LIU PBA if the signals of U15-123 (LIU_RXD) are abnormal.
• Replace main PBA, if abnormal.
• Replace LIU PBA if the output of
U3-40 (LIU PBA) is not confirmed. Check the circuit around U6 (main PBA) if the input of U21-45 (main PBA) is not confirmed though the output of U3-40 (LIU PBA) is confirmed.
• Replace LIU PBA if it cannot be checked.
• Refer to ‘Defective Transmission’.
Page 7
Samsung Electronics 8-7
8-3 Paper Feed
PROBLEM ITEMS TO BE CHECKED HOW TO SOLVE
ASF feeds paper but paper is not supplied to the engine.
ASF cannot feed paper.
Can’t feed envelopes
Tilted Printing
• Check if actuator feed operates perfectly.
• Check if paper sensor is normal.
• Check if stopper clutch operates perfectly.
• Check if too much paper has been supplied.
• Check if pickup roller rubber of the ASF is worn out.
• Check the location of the envelope guide of ASF.
• Check if paper guide of the ASF is adjusted to the size of paper.
• Replace actuator-feed, spring, or other defective parts.
• Replace the paper sensor.
• Replace stopper clutch assembly.
• Supply appropriate amount of paper(130 sheets of normal copying paper).
• Replace pickup roller rubber.
• Open the envelope guide when you feed envelopes.
• Adjust paper guide to the size of paper.
* ASF: Automatic Sheet Feeder
Page 8
Samsung Electronics 8-8
8-4. Printing Quality
8-4-1 White lines on letters or graphics.
Cause If nozzles in print head has a problem, white lines are marked on the print.
‘Self-Test printing’ will let you know if nozzles have fallen problems.
Solution
1) Run ‘print control panel’ to “clean cartridge” and check if nozzles have been blocked.
2) Wipe with soft cloth the contact surfaces of ink car­tridge and carriage, and check if nozzles have been cleaned properly.
3) Separate ink cartridge from carriage and combine them. Repeat it about 5 to 6 times and check if con­nection is proper.
4) Replace ink cartridge and check whether there’s a problem with thehead.
5) Check if head cable is inserted well into the main circuit board and then check if nozzles have prob­lems.
6) Check if head cable is broken or torn and then check if nozzles have problems.
7) Replace the main circuit board with a new one and check if nozzles have problems.
If this line is broken, it confirms that nozzles have problems.
Page 9
Samsung Electronics 8-9
8-4-2 When Vertical lines are printed crookedly
Cause : Vertical lines are printed crookedly if you
do not “align Vertical lines” on the printer.
Solution
1) Run print control panel to “align Vertical lines”, and
2) Select the best one of the above samples and enter the number.
3) This function to align Vertical lines is available both for mono and color cartridges.
8-4-3 When ink spreads on transparent
film
Cause : You selected a wrong medium on the
driver or you did not use transparent film designated for inkjet.
Solution
1) Use only transparent film designated for inkjet when you print on transparent film by an inkjet printer.
2) Run “Windows driver” and select “transparent film” as the kind of paper if you print on Windows.
12 3 45
Page 10
Samsung Electronics 8-10
8-5. Defective Operation
PROBLEM ITEMS TO BE CHECKED HOW TO SOLVE
LCD does not display (operation panel)
Cannot enter by keys(operation panel)
LF MOTOR does not operate.
CR MOTOR does not operate.
TX MOTOR does not operate.
Paper Jam
• Powered up?
• VCC(+5v) M+4.5V?
• Is the level of U16-130(_POR) high (more than +4V)?
• Check Main to OPE harness and J3(main).
• Is the level of U16-153 (_RST_OUT) high (more than +4V)?
• Is the level of U18-31 (_OPE_RST) high (more than +4V)?
• Check control signals of U16-124, 125(OPE_TXD, OPE_RXD).
• Refer to 4-7 of “LCD does not display”.
• Check OPE key contacts.
• Check the control signals of U16­141~145.
• Check input signals and driving output of U1 and U2.
• Check the control signals of U16­31~36.
• Check input signals and driving output of U25 and U28.
• Check the operation of the document sensor of OPE PBA.
• Check the operation of TX Motor.
Check the control signals of U18­105~110.
Check input signals and driving out­put of U23 and U24.
• Check sheet feeder and ejector.
• Check the operation of LF motor.
• Check paper exit sensor.
• Check power.(SMPS)
a
Check if the cord is connected.
b
Check each power channel. (+5V, +11.75V, +30V)
• Check power harness.
• Check the circuit around U103.
• Replace defective parts.
• Check the state of data bus of U16.: Replace the main PBA.
• Check the circuit around U18.
• If signals of OPE_TXD are defective, replace the main PBA. If signals of OPE_RXD is defective, replace OPE PBA.(Refer to circuit explanation.
• Refer to 4-7 of “LCD does not display”.
• Replace OPE.
• If control signals are not made when the other functions are normal, replace the main PBA.
• If driving output is defective when input signals are normal, replace U1 and U2.
• If control signals are not made when the other functions are normal, replace the main PBA.
• If driving output is defective when input signals are normal, replace U25 and U28.
• If defective, replace the sensor.
• ➀If control signals are not made when
the other functions are normal, replace the main PBA
If driving output is defective when the other functions are normal, replace
U23 and U24.
• Get rid of jammed paper.
• Refer to “LF motor does not operate.”
• If the sensor senses paper exit when it operates normally, replace the main PBA.
Page 11
Samsung Electronics 8-11
PROBLEM ITEMS TO BE CHECKED HOW TO SOLVE
Document Jam
No Paper
No Document
No Cartridge
Bad Cartridge
Ink low
Can’t PRINT
• Check document feeder.
• Check the operation of TX motor.
Check the control signals of U18­105~110.
Check the input signals and driving output of U23 and U24.
• Paper Empty?
• U18-48 is HIGH? (+4V or over)
• No document?
• Check the document sensor of OPE PBA.
• Check if ink cartridge is installed.
• Check contacted part of the head.
• Check head checking circuit and driver.: Check U16-8,9,10,128,154,156, U18-103 control signals and head data.
• Check if ink cartridge is defective.
• Check the output level of U22-1.
• Check the amount of ink.
• Check centronics cable connection.
• Check what type of print driver has been installed.
• Check I/F part of parallel port.
Check the initial state of J2 print control signal of CON8.: No.1,
10 - 14, 31, 32, 36
Check input and output signal of U4.
Check input and output signals of U16-43 ~ 51 and U16-53 ~ 61.
• Remove jammed documents and insert it again.
• ➀If control signals are not made when
other functions are normal, replace the main PBA
If driving output is defective when input signals are normal, replace U23
and U24.
• Feed paper.
• If high, replace the paper empty sensor. If low, replace the main PBA.
• Insert documents.
• If high, replace the document sensor. If low, replace the OPE PBA.
• Insert ink cartridge.
• Clean it.
• Replace the main PBA.
• Replace ink cartridge.
• If low, replace the main PBA.
• Replace ink cartridge using ‘cartridge’ key.
• Connect it correctly.
• Install the print driver again and reboot the system.
• Replace the main PBA.
Loading...