Samsung SCX 6220 Troubleshootin

Page 1
Troubleshooting
Service Manual
7-1
Samsung Electronics
7
7
7. Troubleshooting
7.1 Scanner
White copy • Check the Scan-Cover open. • Room light can transit a thin original.
• Check shading profile. • Remake shading profile in the tech mode.
Black copy • Check the CCD problem in Main PBA. • Check the CCD harness contact.
• Check shading profile. • Remake shading profile in the tech mode.
Defective image quality • Check shading profile. • Remake shading profile in the tech mode.
• Check the gap between original and scanner. • The gap above 0.5mm can cause a glass blurred image.
• Check printing quality. • See “Print” troubleshooting.
Abnormal noise • Check the Scanner Motor and any mechanical • Check the right position of the Scanner
disturbance. Motor, and check the any mechanical dis
turbance in the CCD carriaging part.
• Check the Motor Driver in Driver PBA. • If any driver is defective, replace it.
PROBLEM ITEMS TO BE CHECKED. HOW TO SOLVE
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Service Manual
Troubleshooting
7-2
Samsung Electronics
7.1.2 PC-Scan
Scanning Error • Check the printer cable installed. • Check correct installation, and use standard
IEEE1284 cable.
• Check how TWAIN driver is installed. • Remove any other scanner driver.
• Reboot after reinstallation of the TWAIN driver.
• Check the printer port(Parallel). • Check the parallel-port-related items in the CMOS Setup. As a printer port, Select ECP among SPP(Normal), ECP, and EPP modes(increase print-ing speed)
• Check harness contact. • Check CN12 contact in Main PBA
• Check the IEEE1284 signal level. • If any signal level is defective, replace Driver PBA.
Main PBA = 0.8V to 2.4V TTLsignal.
• Otherwise, replace Main PBA.
• Check the USB signal level. • If USB signal level is defective, replace Main PBA.
Defective image • Check shading profile. • Remake shading profile in the tech mode. Quality • Check the gap between original and scanner glass. • The gap above 0.5mm can cause a
blurred image.
Abnormal noise • Check the Scanner Motor and any mechanical • Check the right position of the Scanner
disturbance. Motor, and check the any mechanical
disturbance in the CCD carriaging part.
• Check the motor driver in Driver PBA. • If any driver is defective, replace it.
PROBLEM ITEMS TO BE CHECKED. HOW TO SOLVE
Page 3
Troubleshooting
Service Manual
7-3
Samsung Electronics
7.2 FAX (only SCX-6320F)
7.2.1 FAX/TELEPHONE Precautions
TEL LINE CANNOT BE ENGAGED (NO DIAL TONE)
Cannot MF dial MF dial is possible but
not DP dial. Defective fax
transmission
Defective automatic fax reception
• When you press “ OHD” key: a) Check line cord connection.
b) Check MAIN LIU harness, and CN1
(LIU PBA).
• Check MAIN-LIU harness.
• Check DP control signal of MAIN PBA and Liu PBA.
• Check MAIN LIU harness.
• Is the external phone hooked off?
• Check ‘hook off’ : Refer to ‘TEL LINE CANNOT BE ENGAGED’ above.
• Check transmission path and reception path of the LIU PBA.
• Is the ring checked?
• Refer to ‘Defective Transmission.’
a) insert it correctly into the connection jack
called “line”.
b) Replace defective parts.
• Replace defective parts.
• Replace LIU PBA.
• Replace defective parts.
• Replace LIU PBA if low.
• Refer to ‘TEL LINE CANNOT BE ENGAGED’ above.
• Replace main PBA, if abnormal.
• Replace LIU PBA. Replace main PBA.
• Replace LIU PBA if it cannot be checked.
• Refer to ‘Defective Transmission’.
PROBLEM ITEMS TO BE CHECKED. HOW TO SOLVE
Page 4
Service Manual
Troubleshooting
7-4
Samsung Electronics
7.3 Print Quality
Vertical black line and band
1. Bad blade of Toner cartridge
2. LSU
3. Bad cleaning blade of drum cartridge.
1. Change Toner cartridge
2. Replace LSU
3. Replace drum cartridge.
Error Status Check Solution
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Vertical white line 1. LSU window contamination
2. Toner cartridge
1. Clean LSU window
2. If not LSU, change Toner cartridge.
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No image 1. GND OPC is well grounded?
2. LSU running well?
3. Biss voltage is normal?
4. Lower toner?
5. Is there video data from Main PBA
1. Measure the resistance between frame ground and the ground spring attached frame. Confirm stable ground. Unless bad ground, detach cabinet, check where is bad point
2.Adjust LSU or replace it
3. Normal Dev bias = -450V
4. Shake toner cartridge and print.If a like good, toner is empty
5. Test engine test pattern , replace Main PBA
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Light image 1. LSU light power normal?
2. Enough toner?
3. High charger voltage?
4. Lower bias voltage
5. Contamination of high voltage contact.
6. Transfer volatge and roller.
1. LSU light power check is difficult.
Compare with new one and check.
2. Check toner and the toner cartridge counter
3~4. Measure all high voltage output.
5. Leakage toner cause bad contact and
increase contact resistance. Clean contami­nated area.
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Page 5
Troubleshooting
Service Manual
7-5
Samsung Electronics
Dark image 1. LSU light power normal?
2. Bias voltage output is high?
3. Video data is always supplied?
4. Bad high charge voltage contact.
1. Check the rated level and replace.
2. Set to power rating.
3. Replace defected board.
4. Check the charge voltage or change the drum cartridge.
Error Status Check Solution
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Background 1. High voltage output is normal?
2. C/R of drum cartridge is contaminated?
1. Adjust to the rated status.
2. Replace drum cartridge.
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Ghost 1. High voltage output.
2. Pre-Transfer Lamp.
3. Bad high voltage contact.
1. Check every high voltage.
2. Check the turn-on PTL, LED crash.
3. Clean the inside machine or replace drum cartridge.
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Stains on back of paper
1. Contamination of transfer roller.
2. Stains of paper path.
3. Pressure roller’s contamination.
1. Clean the transfer roller with vacuum cleaner.
2. Clean the area of paper path with cloth or air cleaner.
3. Remove fuser and replace it.
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Service Manual
Troubleshooting
7-6
Samsung Electronics
Poor Fusing 1. Use recommended paper?
2. Check fusing temperature.
3. The machine was under the low tempera ture for a long time?
1. Should use recommended paper.
2. Check engine controller board. If you have not thermometer, measure the thermistor voltage to CPU, If 2.3V±5% in printing CPU works well. Then, disassemble fuser and check the thermistor contact and thermistor.
3. Re-check after putting the machine in the warm place for certain period.
Error Status Check Solution
Partial blank image (not periodic)
1. Toner is low?
2. The toner cartridge is out of position?
1. Replace Toner cartridge.
2. Checkand adjust.
Partial blank image (periodic)
1. Develop roller scar or particle.
2. Scar or particle. (94.3 mm)
3. Transfer roller scar or particle. (56.6 mm)
1. Replace toner cartridge.
2. Replace drum cartridge.
3. Replace transfer roller.
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Different image density (left and right)
1. Charge roller’s pressure force unbalance
2. Dev. roller and OPC or Dev. roller and blade’s pressure force unbalance
3. Transfer roller’s pressure force unbalance of each side
1. Replace drum cartridge.
2. Replace toner cartridge and drum cartridge.
3. Check left and right spring of transfer roller and the spring pressing the toner cartridge inside the machine
Horizonral band 1. Unstable high voltage contact
2. Charge roller’s contamination
3. Contamination of heat roller
4. Malfunction of LSU
1. Clean each contact and check good contact
2. Clean charge roller
3. Replace fuser unit
4. Check Main PBA.
Page 7
Troubleshooting
Service Manual
7-7
Samsung Electronics
Abnormal Image Printing and Defective Roller
If abnormal image prints periodically, check the parts shown below.
1 OPC Drum 94.3 mm White spot. Black spot 2 Charge Roller 38.3 mm White spot. Black spot 3 Supply Roller 43.8 mm Horizontal dark band 4 Develope Roller 54.3 mm Horizontal dark band 5 Transfer Roller 56.6 mm Black side contamination/transfer fault 6 Heat Roller 83.6 mm Black spot, White spot 7 Pressure Roller 91.0 mm Black side contamination
NO Roller Abnormal image period Kind of abnormal image
Page 8
Service Manual
Troubleshooting
7-8
Samsung Electronics
No Image
Check connection to computer or replace controller
Take out the cartridge and prepare the tester for electronic connection
Repair or replace the GND terminal
Check the path between Main board and HVPS. Repair or replace the defective component or board
The mirror in LSU might be misplaced so the light path to the OPC deviates ->Repair or replace LSU or remove any defective matters in the machine
Self test
pattern prints?
No image?
Self testing is possible ?
Is the OPC
terminal of machine
is well-connected
to Frame?
Does the
video data line to
LSU transit to High/Low
when printing?
Retest after replacing the connector or controller board
A on
next page
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
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Page 9
Troubleshooting
Service Manual
7-9
Samsung Electronics
Transfer roller might be out of its location
-> Locate the roller into its place
This could occurs when he power of LSU is low or the density is low due to the obstacles on the window
-> Replace LSU or clean the window
A
Transfer
voltage OK? (on the
transfer roller
shaft)
Are the
connection terminal
and connection
correct?
Repair or replace terminal
Replace HVPS or repair defective component
Is the connection
terminal OK?
Replace HVPS or repair defective component
Repair or replace terminal
Developing
(-450V) and supplying
(-600V) voltage
are OK?
Does the
counter indicate over
the toner’s guaranty
life
Replace the toner cartridge
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
Page 10
Service Manual
Troubleshooting
7-10
Samsung Electronics
All Black
All black in
printing area?
Is charge
voltage supplied
from HVPS?
Is the
Hsync signal received
in LSU?
Charge part’s contact is bad -> Repair or replace the drum cartridge
Does the
video data line to LSU
transit to High/Low when
printing?
Replace LSU
Check the path among video controller, engine board, HVPS, LSU for the shortage or open -> Repair or replace the boards
Repair or replace HVPS
Replace LSU
NO
NO
NO
NO
YES
YES
YES
YES
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Page 11
Troubleshooting
Service Manual
7-11
Samsung Electronics
Vertical White Line (Band)
White line
missing definitely?
Dirt of dust stuck onto the window of internal lens of LSU
-> Clean it or replace LSU
Preventive obstacles through the path between OPC of toner cartridge and LSU prevent the path -> Remove the obstacles
Check if the
printout is still has the
same problem even right after
passed through the
transfer roller
Toner material might be stuck to blade in the developer inside and it prevents toner supply -> Replace the toner cartridge
Check both if the toner cartridge’s counter is over its guaranty and amount of the toner material
-> Replace the toner cartridge
The ribs in fuser or toner on the roller may invoke the image problem -> Replace the fuser cover or the defective part
The image is originally black or the black part is far close to the top
-> Use the pattern which has the image below bigger than 10mm from the top
NO
NO
YES
YES
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Page 12
Service Manual
Troubleshooting
7-12
Samsung Electronics
Dark Image
Dark selected
via RCP?
Change to
Normal and test
Works correctly
with -450V of Bias
voltage?
Works correctly after replaced LSU?
Repair or replace the defective component
The power of LSU is set high or internal problem
-> Replace LSU or adjust volume
Same at Normal?
END
NO
NO
NO
Toner over supply due to the adjustment fault of metering blade in toner cartridge
-> Replace toner cartridge
NO
YES
YES
YES
YES
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Page 13
Troubleshooting
Service Manual
7-13
Samsung Electronics
Barkground
Recommended
paper used?
Transfer,
charge and developing
voltage are OK?
Operating/
storage atmosphere is
too high temperature
/humidity?
Solve the problem under the recommended condition (10-32 degree Centigrade)
Dirty or
dust around the
charge roller?
Clean the charge roller or replace step-up device /terminal after check
Work OK?
Internal blade or supplying part of the toner cartridge is defective
-> Replace the toner cartridge
Check Terminals or contacts and "transfer roller springs" are misplaced
-> Repair or replace transfer roller etc.
Check if the LED of PTL in front of the transfer roller is on when it presses the top cover switch on purpose
-> If not, replace PTL
Print 20 to 30 pages using the recommended paper
Same problem
occurs?
- Adjust voltage or replace HVPS
- Repair or replace after checking the terminals’ contacts
END
Replace the toner cartridge
NO
NO
NO NO
NO
NO
YES
YES
YES
YES
YES
YES
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Page 14
Service Manual
Troubleshooting
7-14
Samsung Electronics
Ghost
YES
Is it regular
interval of 94.3mm?
PTL lamp
works OK?
Transfer
voltage is set to
standard?
Is it regular
interval of 54.3mm?
Is it regular
interval of 56.6mm?
(as transfer roller
interval)
Developing
/supplying voltage
normal? (-450V/
-600V)
Check HVPS contacts and HVPS’s self­output
-> If failed, repair/replace HVPS
Replace PTL assembly
Irregularity of NIP between rollers in toner cartridge
-> Replace toner cartridge
- Repair or replace HVPS
- Check and Repair or replace the terminal contacts
A specific part of the transfer roller has ruined or its resistance value is changed
-> Replace transfer roller
Transfer roller cannot force regularly due to the gears eccentricity of transfer roller
-> Replace the defective component
Bias voltage
is OK? (-450V)
Operating/storage
temperature is too low or
not recommended
paper used?
Adjust the Bias voltage or replace HVPS
There may be a problem in toner layer control in toner cartridge
-> Replace the toner cartridge
Use the machine with recommended paper and at condition
NO
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
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Page 15
Troubleshooting
Service Manual
7-15
Samsung Electronics
Black Spot
Is it regular
interval of 38.3mm?
The problem occured since the obstacles stuck to charge roller
-> Clean the Charge Roller and then reprint.
When taking
out the toner cartridge,
toner leaks?
Toner leaks and much toner material dropped onto the paper -> Replace the toner cartridge
Bad image
removes by
scratching?
Check toner is stuck onto the P/R or H/R in fuser
-> Clean it or replace
The problem randomly occurred due to the toner fallen -> Clean the machine
NO NO NO
YES
YES
YES
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Page 16
Service Manual
Troubleshooting
7-16
Samsung Electronics
Horzontal Band
NO
Black band?
The black
band has regular
interval?
Black band
is far about 94.3mm from
white band?
Problem of internal contacts in OPC
-> Replace the drum cartridge
The OPC is damaged under the direct sunlight for around 5 minutes -> If the same problem persists in 10 hours, replace the drum cartridge
This occurs when no Hsync/ at LSU
-> Replace LSU
94.3mm interval?
Heat roller is ruined
-> Replace the roller
The OPC is damaged due to the irregular transfer voltage of HVPS
-> Repair/replace HVPS
-> If the same problem persists, replace the drum cartridge
Does it appear
at every 83.6mm at
specific place?
Problems of terminal contact, transfer voltage supplying, and transfer roller’s due to the charge roller is ruined (38.3mm)
-> Repair/replace HVPS, drum cartridge
NO
NO NO
NO
YES
YES
YES
YES
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Page 17
Troubleshooting
Service Manual
7-17
Samsung Electronics
Irregular Density
OK after
taking out and
rocking the toner
cartridge?
It is over the guaranty life of toner cartridge (Check the counter and replace it)
When gray pattern printing, irregular density
persists?
PTL lamp
works OK?
Any obstacles
on the PTL lamp?
transfer/
charge/developing
voltage drops while
printing?
Defective agitator in the toner supplying part of the
toner cartridge
->Replace the
toner cartridge
Check if the ’guide deve spring’ works OK and repair/repalce
Check high voltage output and repair/ replace terminals, HVPS
Replace lamp
Clean the window of PTL
Bad images
around the no image
area?
Irregularity of toner supply from the
toner cartridge
-> Replace the
toner cartridge
Light distortion due to the mirror ruined or LSU’s diffused reflection
-> Replace LSU
NO
NO NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
Page 18
Service Manual
Troubleshooting
7-18
Samsung Electronics
White Spot
Is it regular
interval of 94.3mm?
Obstacles stuck on OPC’s surface
-> Clean the OPC and machine or replace
toner cartridge
When putting in/out the drum cartridge
, scratch is made
-> Replace the
drum cartridge
Transfer
voltage is normal?
D/R in the
toner cartridge
unit has the defect
-> Replace the
toner cartridge
Too high voltage supplied due to the setting error of transfer voltage
-> Adjust/replace HVPS
NO
NO
YES
YES
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Page 19
Troubleshooting
Service Manual
7-19
Samsung Electronics
Trembling at the End When OHP Printing
Recommended
OHP film used?
Inserted over
than 10 films into
the MPF?
When multi-page OHP printng, less than 10 films are guranteed. (Reduce the number of films and re-insert after paper check LED if off)
Use the recommended film
When OHP
printing, does the fan
temporarily stops
and revolves?
Use the recommended film
Other parts are touching the fan and prevents it from revolution
-> Check and repair
NO
NO NO
YES
YES
YES
Page 20
Service Manual
Troubleshooting
7-20
Samsung Electronics
Poor Fusing Grade
After printing
completed, any error
related fuser?
Both ends
of thermostat
open?
Replace thermostat and re-test
Replace the control component on Main PBA
Check any contact problem in thermistor and repair
The machine
placed under the
severe low tempera
ture for a long
time?
Place the machine at normal temperature and re-test
While printing,
the voltage of pin 60
of U36 (CPU) on Main
PBA is 2.1V
- 2.6V?
Thermistor’s
contact is OK?
Open the top
cover. When black
printing, is the fuser NIP
width is 3.0-
3.5mm?
The paper used is too thick or contains too much cotton in it
-> Re-test with the recommended paper
Check if the hardness of P/R, and spring force is OK? (hardness: 24 degree, spring’s force: 3 Kg)
Re-assemble
thermistor
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
Page 21
Troubleshooting
Service Manual
7-21
Samsung Electronics
7.4 Malfunction
No power
Fuser Error
Cover open
Jam 0
Jam 1
1. Check power is supplying
2. Check fuse F1 open
1. Thermostat open
2. AC wire open
3. Thermistor wire open
4. Main PBA
1. When close Side cover, check the lever is pressed
2. Micro switch’s contact
3. CPU and related circuit
Check where Jam 0 happens
1. Paper is not picked up
2. Paper is located in feed sensor
3. Happened when inserting specific papers such as envelope into the MPF (Multipurpose Paper Feeder)?
4. Happened when inserting specific papers such as envelope into the Manual Feeder?
5. Is the Stacker Extender is folded out?
6. Does not the Guide Adjust distort the papers
Paper is stopped in just after of fuser unit.
1. If supplying power differs from machine’s power rating, replace the machine.
2. Replace it.
1. Detach AC connector and measure the resistane between pin 1 and 2. If it is megohm, thermostat is open, Replace it.
2. Check bad connector contact or wire is cut.
3. Check thermistor wire and its connection.
4. Replace Main PBA
1. Open Side cover and press the lever with pen. If Controller detects cover close, there is some mechanical trouble in Side cover and lever’s assembly. If not so there is elec­trical problem.
1. Check whether solenoid is working or not by using Engine test mode
2. Check feed sensor malfunction.
3. Re-try inserting a fewer papers.
•fan the papers and align
•take out the loaded papers and insert them reverse direction
4. Take out the loaded papers and insert them reverse direction
•inserted papers as recommended for Manual Feeding?
•When loading, tap the papers until paper detect sensor senses loading
5. When using long papers, use the Stacker Extender
6. Adjust Guide to fit the paper width
1. It is mostly resulted from double feeding. Check paper is well stocked in feeder.
2. Check feed actuator position and actuator’s operating. There may be stiff movind or double reflection. If not so, check the opera­tion of feed sensor by Engine test mode.
3. Check exit lever operation. Remore jam and check actuator moving by hand. If actu­ator is too stiff, paper is wrapped around the heat roller. Remove obstacles or replace.
Error Status Check Solution
Page 22
Service Manual
Troubleshooting
7-22
Samsung Electronics
Jam 2
Jam 2 at face-down tray
Clutch error
High voltage error
Feeding obstacles
Skew Stacking
Engine Error Document Jam
Check where Jam 2 happens
1. Paper is curled and cannot exit.
2. Paper is curled in the exit cover?.
1. Then paper is not drawn in because of the stack of papers in the Out tray.
2. Does it curl while coming out?
1. Check the spring of solenoid
2. Check the armature assembly/cushion
3. Electrical check
1. Check the terminal output voltage
2. Check HVPS
Does the Plate-knockup prevent the paper loading?
Is the Guide adjust set to the paper width?
1. Took out the Stacker extender to support long papers?
2. Stacked too many papers more than Stacker can hold?
Check CBF Harness_CN7.(Main PBA to LSU) Document is not picked up(in ADF).
Document is stopped after it has fed into the ADF.
Does it curl while coming out?
1. Remove paper using pinset or some tool and watch if separate claws have any troble. Clean around fuser.
2. Check locking works wells. Watch whether the ribs of exit cover hace any burr or resisitive edge. If they do, remove obstacles or replace.
1. Load recommended quantity of papers
2. Open the Cover Front and check whether roller or spring, which are related to paper out, is not out of position. If so, re-locate or replace.
1. Check whether the spring is expanded or not.
2. Check armature is well installed. It may be unstable assemble.
3. Remove the Main PBA.
1. Remove the Toner cartridge and open the cover and press cover open switch lever and measure the voltage with high voltage probe and sending printing data. If the volt­age is normal, change the toner cartridge.
2. Disassemble the left side cover, and check HV of the solder side of HVPS and change it.
MPF : Turn the power off and on. Open and close
the Side cover to return to the original state.
Cassette : Adjust Guide to fit the paper width.
Fit the paper width using the Guide adjust.
1. Use extender as per the paper length.
2. The Face-up stacker normally can hold 100 pages when using 75g/m2, however, stack­ing capacity can be lowered depending on the type of papers.
Refer to troubleshooring “ENGINE ERROR”.
1. Check document is well stocked in ADF.
2. Check whether document was been fas­tened together by staple or clip.
3. Load recommended quantity of papers.
1. Check whether the Reg. sensor is working or not.
2. Check whether the Feed Roller is working or not.
1. Check the Open Cover whether there are bosses.
2. Check the ADF ass'y is well assemble.
Error Status Check Solution
Page 23
Troubleshooting
Service Manual
7-23
Samsung Electronics
No Power (LCD NO display LED Off)
Plug in the
power cord?
The power
voltage supplying is
the same as
rating?
The fan
revolves when
powered on?
LEDs blink once when
powered on?
Shortage on
the OPE panel
board?
Repair/replace the board
Check the voltage first and plug the power cord
Supply the power as the rating
Connections
on board are OK?
Re-connect firmly and re-test
The connection error between controller board and panel board or malfunction of boards.
-> Replace the boards
Fuse of SMPS
if open?
Shortage
between 5V and
GND, or between
24V and
GND?
Replace the fuse
Toner cartridge
is in the set?
Detect failure due to the board which detects side cover open or switch error
-> Replace the board or switch
Put in the cartridge
Remove the shortage or replace the board
NO
NO
NO
NO
NO
NO
NO NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
YES
Page 24
Service Manual
Troubleshooting
7-24
Samsung Electronics
Fuser Error
Less than 10W?
AC is being supplied?
The voltage
of pin #60 of U36
(CPU) on the Main PBA
is about 2.65V when
printing?
END
Thermostat is open due to the heat etc.
-> Replace the thermostat
The voltage of pin #6 of U5 on the Main PBA is about
3.2V? If not check the CN4 on the power board.
Measure the resistance at the both ends of AC Line with covers open
Remove the covers
Re-assemble the top cover and close it
Thermistor, connecting point or engine board defect -> Repair/replace the component/board
NO
NO
NO
YES
YES
YES
Page 25
Troubleshooting
Service Manual
7-25
Samsung Electronics
Paper Jam (Mis-Feeding)
Sounds the
solenoid on when starts
print?
Does the
paper move?
Does the
paper move more than
100mm?
The Main PBA board defected
-> Replace boards
The solenoid defected
-> Replace it
The pick-up unit is assembled wrong
-> Re-assemble or replace the unit
Feeder
sensor is assembled
reverse?
Switch them
The sensor and Main PBA defected
-> Repair/replace
Too many
papers in the
feeder?
Paper guides
fit the paper width?
Paper end curled?
Does the
extender pulled out?
<Recommendation> Use the MPF for the thick paper such as envelope and cardstock
Reduce the amount and re-test
Take out the paper and re-insert
Use the recommended and quality paper
Pull out the extender
NO
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES YES
Page 26
Service Manual
Troubleshooting
7-26
Samsung Electronics
Paper Jam (Jam 1)
Paper
stopped before
the OPC?
Check the LSU and if it has the defect replace it
Paper
stopped before
the fuser?
Severe skew
when feeding?
Adjust the paper guides to fit the paper width
The force of springs pressing the developer is weak
-> Check guide-DEVE
The paper
came out through
between fuser and
developer?
Too thin
or sensitive paper to
static electricity?
Use the recommended paper
Check guide transfer is grounded Check the shutter prevents feeding
Check the input path to the fuser (such as mis-assembly)
The
actuator of
paper exit sensor
works OK?
Check the actuator exists and its operation and around the Main PBA
-> Replace
Is the paper
rolled around the
presseure
roller?
Remove the fuser, remove the paper and replace the pressure roller, if necessary
Feeds
multiple pages?
Remove any factors
Check the roller and ribs of fuser are in place, and remove burrs, if any
-> Remove the factors of jam
NO NO NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
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Engine Error
Check
CBF Harness-CN7
(Main B’D to
LSU)
Check
Main B’D CN7-9,
P_MOTOR Signal
( )
Check
Main B’D CN7-8,
LREADY Signal
( )
END
Try again to connector or Replace connector
Replace Main PBA
Replace LSU
Replace Main PBA
Replace LSU
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
Check
Main B’D CN7-4,
LDON Signal
( )
Check
Main B’D CN7-1,
HSYNC Signal
( )
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7.5 Toner Cartridge and Drum Cartridge Service
It is not guaranteed for the default caused by using other toner and the drum cartridge other than the car­tridge supplied by the Samsung Electronic or caused by non-licensed refill production.
Precautions on Safe-keeping of the Drum Cartridge
Excessive exposure to direct light more than a few minutes may cause damage to the drum cartridge.
Service for the Life of Toner Cartridge
If the printed image is light due to the life of the toner, you can temporarily improve the print quality by redistributing the toner(Shake the toner cartridge), however, you should replace the toner cartridge to solve the problem thoroughly.
Service for Judgement of Inferior Expendables and the Standard of Guarantee
Please refer to User's Manual or Instructions on Fax/Printer Expendables SVC for the judgement of inferior expendables and the standard of guarantee besides this service manual.
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7.5.1 Signs and Measures at Poor toner cartridge
Light image and partially blank image (The life is ended.)
• The printed image is light or unclean and untidy.
• Some part of the image is not printed.
• Periodically a noise as "tick tick" occurs.
1. If the image is light or unclean and untidy printed image ­Shake the toner cartridge and then recheck.
(1)NG: Check the weight of the
toner cartridge
(2)OK: Lack of toner, so the life
is nearly closed.
2. Some part of image is not printed
- Shake the toner cartridge and then recheck.
(1)NG: Check the weight of the
toner cartridge and clean the LSU window with a cotton swab, then recheck.
(2)OK: Lack of toner, so the life
is nearly closed.
3. Periodically a noise as "tick tick" occurs - Measure the cycle and the weight of the toner cartridge.
4. White vertical stripes on the whole screen or partly : Check the weight of the toner cartridge.
1. All of 1, 2, 3 above­If it become better by shaking, replace with a new toner cartridge after 50-100 sheets in the closing state of the life span.
2. In case of 2­If it becomes better after cleaning the LSU window, then the toner cartridge is normal. (Because of foreign substance on the LSU window, the image has not been printed partly.)
3. In case of 3­If the cycle of noise is about 2 seconds, the toner inside the toner cartridge has been nearly exhausted. (Purchase and replace with a new toner cartridge after using about 200 sheets at the point of occurrence)
4. In case of 3­This is a phenomenon caused by lack of toner, so replace with a new toner cartridge.
Toner Contamination
• Toner is fallen on the papers periodically.
• Contaminated with toner on prints partly or over the whole surface.
1. Toner is fallen on the paper periodically .
(1)Check the cycle of the falling
of the toner.
(2)Check the appearance of both
ends of the toner cartridge and the drum cartridge.
2.The center of the printed matter
is contaminated with toner. (1)Check whether foreign
substances or toner are stuck to the terminal (contact point) of the toner cartridge and the drum cartridge.
(2)Check whether the state of the
terminal assembly is normal.
1. If both ends of the OPC drum are contaminated with toner: Check the life of the toner cartridge and the drum cartridge.
2. Check whether it could be recycled.
Fault Signs Cause & Check Solution
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
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White or Black
spot
• Light or dark black dots on the image occur periodically .
• White spots occur in the image periodically.
1. If light or dark periodical black dots occur, this is because the deve rollers are contaminated with foreign substance or paper particles.
(1)38.3mm interval :
Charged roller
(2)94.3mm interval :
OPC cycle
2. If white spots occur in a black image at intervals of 94.3 mm, or black spots occur elsewhere, the OPC drum is damaged or foreign substance is stuck to the surface.
3. If a black and white or graphic
image is partially broken at irregu­lar intervals, the transfer roller's life has been expired or the transfer voltage is abnormal.
1. In case of 1 above ­Run OPC Cleaning Mode Print 4-5 times repeatedly to remove. Especially check foreign sub­stance on the OPC surface, then remove them with a clean gauze moistened with IPA(Isopropyl Alcohol) not to damage OPC if necessary .
Caution : Never use usual alcohol.
2. In case of 2 ­If they are not disappeared by running OPC Cleaning Mode Print 4-5 times.
: at intervals of 94.3mm -
Replace the OPC Drum.
: at intervals of 38.3mm -
Remove foreign substance, Clean the Charged Roller
: Broken image -
Replace the toner cartridge according to carelessness.
3. In case of 3 - Exchange the transfer roller because the life of the transfer roller in use has been expired. (Check the transfer voltage and readjust if different.)
Recycled product • Poor appearance of the
toner cartridge and the drum cartridge.
• Unclean and rough printouts.
• Bad background in the image.
1. Poor appearance of the toner cartridge and the drum cartridge.
(1)Check the damage to label
and whether different materials are used.
(2)Check the appearance of
parts of the toner cartridge and the drum cartridge, such as frame, hopper.
2. Unclean and rough printouts.
(1)Check whether foreign sub-
stance or toner are stuck to the terminal (contact point) of the toner cartridge and the drum cartridge.
(2)Check whether the state of the
terminal assembly is normal.
1. In case of 1 ­(1)If there is an evidence of dis-
assembling the toner cartridge.
(2)If materials other than normal
parts of the toner cartridge are added or substituted.
2. In case of 2 - If there are any
abnormals in connection with the situation of 1.
(1)It occurs when the toner cartridge
is recycled over 2 times.
(2)If toner nearly being expired
are collected to use, it is judged as the recycled toner cartridge.
Fault Signs Cause & Check Solution
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
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Ghost & Image Contamination
• The printed image is too light or dark, or partially contaminated black.
• Totally contaminatedblack.
(Black image printed out)
1. The printed image is too light or dark, or partially contaminated black.
(1)Check whether foreign sub
stance or toner are stuck to the terminal(point of contact) of the toner cartridge.
(2)Check whether the terminal
assembly is normal.
2. Totally contaminated black. (Black image printed out)
(1)Check whether foreign sub
stances are stuck to the terminal (point of contact) of the toner cartridge and the drum cartridge and the state of assembly. (Especially check the charged roller terminal.)
1. All of 1, 2, 3 above (1)Remove toner and foreign
substances adhered to the contact point of the toner cartridge.
(2)The contact point of the unit
facing that of the toner cartridge also must be cleaned.
(3)If the terminal assembly is
unsafe:
• Fully stick the terminal to or
reassemble it after disassembling.
• Disassemble the side plate and
push the terminal to be stuck, then reassemble it.
2. In case of 2
It is a phenomenon when the OPC drum of the drum cartridge is not electrically charged. Clean the terminals of the charged roller, then recheck it.
Fault Signs Cause & Check Solution
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7.6 The cause and solutions of bad environment of the software
7.6.1 The printer is not working (1)
1. Check if the PC and the printer is properly con­nected and the toner cartridge installed.
2. Printing is nor working in the Windows.
3. Check if the printer cable is directly connected to peripheral devices
1. Replace the printer cable. If the problems not solved even after the cable replaced, check the amount of the remaining tone.
2. Check if the connection between PC and printer port is proper. If you use windows, check if the printer driver in the controller is set up. If the printer driver is properly set up, check in which program the printing is not working. The best way to find out is to open the memo pad to check the function of printing. If it is not working in a certain program, adjust the setup the program requires. Sometimes, the printout is normal within the Windows basic pro­grams, but it's not working in a particular program. In such case, install the new driver again. If not working in the Windows basic program, Check the setup of the port of CMOS is on ECP. And check the address of IRQ 7 and 378
3. If the scanner needs to be connected to the printer, first the remove the scanner from the PC to see if the printer is properly working alone.
Check and Cause Solution
• Description : While Power turned on, the printer is not working in the printing mode.
1. Secure more space of the hard disk.
2. Printing error occurs even if there is enough space in the hard disk.
3. Check the parallel-port-related items in the CMOS Setup.
4. Reboot the system to print.
1. Not working with the message 'insufficient printer memory' means hard disk space problem rather than the RAM problem. In this case, provide more space for the hard disk. Secure more space using the disk utilities program.
2. The connection of the cable and printer port is not proper. Check if the connection is properly done and if the parallel port in CMOS is rightly set up.
3. As a printer port, Select ECPor SPP among SPP(Normal), ECP, and EPP modes(increase printing speed) SPP normal mode sup­port 8-bit data transfer, while ECPMode transfer the 12-bit data.
4. If the regular font is not printing, the cable or the printer driver may be defective. Turn the PC and printer off, and reboot the system to print again. If not solved, double-click the printer in my computer If the regular fonts are not printed this time again. the cable must be defective so replace the cable with new one.
Check and Cause Solution
• Description : After receiving the printing order, no response at all or the low speed of printing occurs due to wrong
setup of the environment rather than malfunction of the printer itself.
7.6.2 The printer is not working (2)
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1. Set up the parallel port in the CMOS SETUP.
2. Printer Driver Error.
3. Error message from insufficient memory. (The printing job sometimes stops or due to insufficient virtual memory, but it actually comes from the insufficient space of the hard disk.)
1. Select SPP(Normal) or ECP LPT Port the among ECP, EPP or SPP in the CMOS Setup.
2. Check the printer in My Computer.(to see if the printer driver is compatible to the present driver or delete the old driver, if defective and reinstall the new driver)
3. Delete the unnecessary files to secure enough space of the hard disk and start printing job again.
Check and Cause Solution
• Description : The printing is not working properly even when the cable has no problem. (even after the cable is
replaced) If the printer won't work at all or the strange fonts are repeated, the printer driver may be defective or wrong setup in the CMOS Setup.
How to delete the data in the spool manager.
7.6.3 Abnormal Printing
1. Insufficient space of the hard disk in the directory assigned for the basic spool.
2. If the previous printing error not solved.
3. When expected to collide with other program.
4. When an application program or the printer driver is damaged.
5. When some files related to OS are damaged or virus infected.
6. Memory is less than suggested one.
1. Delete the unnecessary files to provide more space to start printing job.
2. If there are some files with the extension name of ****.jnl, Delete them and Reboot the Windows to restart printing job.
3. Shut down all other programs except the current one, if possible.
4. Delete the printer driver completely and reinstall it.
5 After rebooting the computer, check for viruses, restore the dam-
aged files and reinstall the program to do the printing job.
6. Add up enough memory to the PC.
Check and Cause Solution
• Description : To spool which stands for "simultaneous peripheral operations online" a computer document or task
list (or "job") is to read it in and store it, usually on a hard disk or larger storage medium so that it can be printed or otherwise processed at a more convenient time (for example, when a printer is finished printing its current document).
7.6.4 SPOOL Error
In the spool manager, the installed drivers and the list of the documents waiting to be printed are shown. Select the document to be deleted and check the delete menu. If you intend to delete the current document being printed, the data being transferred to the printer will be put out and then the document is removed. Before choosing the document, the menu is still inactive. Or put the document out of the list and repeat the routine as in the above or finish the spool manager.
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