Samsung SCX 4216F-XAZ Troubleshootin

7
7
7-1
Samsung Electronics
TROUBLESHOOTING
Service Manual
7. Troubleshooting
7.1 Paper Feeding Problems
• Description Printing begins when the paper is in the wrong position.
Check and Cause Solution
A defective feed sensor actuator can cause incorrect tim­ing.
Replace the defective actuator
7.1.2 JAM 0
• Description
1. Paper has not exited from the cassette.
2. Jam-0 occurs if the paper feeds into the printer.
PTL
P
I
C
K
/
R
PR
CR
DR
SR
TR FR
Empty Sensor
OPC
L S U
Fuser
Toner Cartridge
EXIT Sensor
Feed
Sensor
MP Sensor
Check and Cause Solution
1. Check the Solenoid by using Engine Test Mode : Diagnostic Mode code 0
2. Check if the pad is loose due to bad sealing of the side-pad.
3. Check the surface of the roller-pick­up for foreign matter.
4. If continuous clusters occur, check whether the assembly slot between shaft-pickup and housing-pickup become open or is broken away.
5. If the paper feeds into the printer rand Jam 0 occurs, perform DCU to check feed-sensor of the engine board.
1. Replace the solenoid.
2. Replace the side-pad Assembly Lor R, if necessary.
3. Clean with soft cloth dampened with IPA(Isopropyl Alcohol) or water.
4. Replace the Housing-Pickup and/or Shaft-Pickup.
7-2
TROUBLESHOOTING
Samsung Electronics
Service Manual
7.1.4 JAM 2
• Description
1. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the Actuator-Feed.
PTL
P
I
C
K
/
R
PR
CR
DR
SR
TR FR
Empty Sensor
OPC
L S U
Fuser
Toner Cartridge
EXIT Sensor
Feed
Sensor
MP Sensor
Check and Cause Solution
1. If the paper is completely fed out of the printer, but Jam 2 occurs : Exit sensor is defective.
• After the paper is completely dis-
charged, actuator Exit should return to the original position to shut off the photo-sensor. Sometimes it takes longer than it should and does not return.
2. If the paper is rolled in the Fuser Roller:
• This occurs when a Guide claw is
broken away or transformed.
• It occurs when the Guide slaw spring
is broken away or transformed.
• It occurs when the Heat-Roller or Pressure-Roller is seriously contami­nated with toner powder.
3. Paper is accordion jammed in fuser.
1. Check if the exit sensor actuator is defective.
• Check if the actuator exit is deformed
(Check if the lever part is deformed in shape).
• Check whether burrs occur in the
assembly part of the actuator exit or not and if the actuator is smoothly operated.
• Check if foreign matters and wire get
caught in the actuator exit's operation.
2. If the paper is stuck in the fuser : dis-
assemble the fuser and remove the jammed paper, and clean the surface of the pressure roller with dry gauze.
3. Remove the jammed paper after disas-
sembling the fuser : Clean the surface of the pressure roller with dry gauze.
• Remove the toner particles stained
on the rib.
• Check the assemblage and perfor-
mance of the exit.
7.1.3 JAM 1
• Description
1. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the Actuator-Feed.
PTL
P
I
C
K
/
R
PR
CR
DR
SR
TR FR
Empty Sensor
OPC
L S U
Fuser
Toner Cartridge
EXIT Sensor
Feed
Sensor
MP Sensor
Check and Cause Solution
1. If the recording paper is jammed in front of or inside the fuser.
2. If the recording paper is stuck in the discharge roller and the fuser just after passing through the Actuator­Feed, Feed Actuator may be defec­tive.
1. Replace the SMPS.
2. Reassemble the Actuator-Feed and Spring-Actuator if the return is bad.
7-3
Samsung Electronics
TROUBLESHOOTING
Service Manual
7.1.5 Multi-Feeding
• Description Multiple sheets of paper are fed at once.
Check and Cause Solution
1. Solenoid malfunction(the solenoid does not work properly): Perform Engine Test Mode : Diagnostic Mode code 0.
2. Friction-Pad is contaminated with foreign matter.(oil..)
3. The face of paper is blended.
1. Replace the solenoid if necessary.
2. Clean the friction-pad with soft cloth dampened with IP A(Isopropyl Alcohol).
3. Use the smooth paper.
7.1.6 Paper rolled in the fuser
• Description If contaminated at intervals of 57mm on the back of a paper.
Check and Cause Solution
1. Contamination of the pressure roller. (Background, Hot off set)
1. Disassemble the fuser, clean the area between the Heat-roller and Thermistor and remove the foreign matter off of the pressure roller.
2. If background appears badly in the printing, fix it by referring to the solutions for background. (See 4.5.8 Background)
7-4
TROUBLESHOOTING
Samsung Electronics
Service Manual
7.1.7 Paper rolled in the OPC
• Description Paper is rolled up in the OPC.
Check and Cause Solution
1. Paper is too thin.
2. The face of paper is curled.
1. Recommend to use normal paper thickness.
2. How to remove the rolled paper in the OPC.
• Remove the paper while turning the OPC against the ongoing direction.
• Clean fingerprints on the OPC softly with soft cloth dampened with IPA(Isopropyl Alcohol) or tis­sue.
7.1.8 Defective ADF
• Description
ADF (Automatic document Feeder) is not properly operated.
Check and Cause Solution
1. Check if ADF rubber and HOLDER rubber are dam­aged.
2. Check if the document sensors of ADF Ass’y (3 paper sensors) are normal.
1. Replace the contaminated or damaged part.
2. If you cannot confirm the damaged part with the naked eye, try to replace the ADF Ass’y.
7-5
Samsung Electronics
TROUBLESHOOTING
Service Manual
7.2. Printing Problems (malfunction)
7.2.1 Defective Operation (LCD WINDOW ) Display
• Description
Strange characters are displayed on the OPE Panel and buttons are not operated.
Check and Cause Solution
1. Clear the memory.(see page 6.5.3)
2. Check if OPE HARNESS is connected to the Connection B'd correctly.
1. Try again after clearing the memory.
2. After confirming that OPE HARNESS is connected to the Connection B'd correctly, if it is so, then replace the OPE Ass’y and Main Board in sequence.
7.2.2 Defective LCD Operation
• Description
Defective LCD Operation
Check and Cause Solution
1. Clear the memory. (See page 6.5.3).
2. Confirm to catch a click sound, while a key on the OPE panel is pressed on.
1. The key is wrong itself or wrongly assembled.
2. Even after the key has been replaced, it is still wrong, try to replace the OPE Ass’y and the Main B'd in sequence.
7-6
TROUBLESHOOTING
Samsung Electronics
Service Manual
7.2.3 Not functioning of the fuser gear due to melting away
• Description
The Motor breaks away from its place due to gear melting away.
Check and Cause Solution
1. Check the Heat Lamp. 1. Replace the Fuser.
2. Replace the Main PBA.
3. Replace the SMPS.
7.2.4 Paper Empty
• Description
The paper lamp on the operator panel is on even when paper is loaded in the cassette.
Check and Cause Solution
1. Bending or deformation of the actuator of the paper sen­sor.
2. The function of the Main PBA is defective Perform Engine Test Mode : Perform Engine Test Mode diagnos­tic code 2.
1. Replace the defective actuator.
2. Replace the Main PBA.
7.2.5 Paper Empty without indication
• Description
The paper lamp on the operator panel does not come on when the paper cassette is empty.
Check and Cause Solution
1. Bending or deformation of the actuator of the paper sen­sor.
2. The function of the Main PBAis defective Perform.
1. Replace the defective actuator.
2. Replace the Main PBA.
7-7
Samsung Electronics
TROUBLESHOOTING
Service Manual
7.2.6 Door Open
• Description
The ERROR lamp is on even when the print Door is closed.
Check and Cause Solution
1. The hook lever in the Front Cover may be defective.
2. Check the Connector(CN1) and Circuit of the Cover Switch department in the Main PBA.
1. Replace the hook lever, if defective.
2. Check the insertion of the Door Open S/W Connect.
3. Replace the Main PBA or Door Open S/W.
7.2.7 No lamp on when the Door is open
• Description
The ERROR lamp does not come on even when the printer Door is open.
Check and Cause Solution
Check the Connector(CN1) and Circuit of the Cover Switch department in the Main PBA.
1. Check the insertion of the Door S/W Connect.
2. Replace the Main PBA or Door Open S/W.
7-8
TROUBLESHOOTING
Samsung Electronics
Service Manual
7.2.8 Defective Motor operation
• Description
Main Motor is not driving when printing, and paper does not feed into the printer, resulting 'Jam 0'.
Check and Cause Solution
1. Motor harness or sub PCB may be defective.
2. Perform Engine Test Mode diagnostic code 0 and Check the Motor operation.
1. Check the Motor harness, replace it, if defective.
2. Replace the SMPS, if necessary.
7.2.9 No Power
• Description
When system power is turned on, all lamps on the operator panel do not come on.
Check and Cause Solution
1. Check if the power input and SMPS output are normal.
2. Check for defective of LED-Panel on the front-cover if the LED of Panel does not appear after normal warming-up.
1. Replace the power supply cord or SMPS.
2. Replace the control board.
3. Replace the LED-panel.
7-9
Samsung Electronics
TROUBLESHOOTING
Service Manual
7.2.10 Vertical Line Getting Curved
• Description
When printing, vertical line gets curved.
Check and Cause Solution
1. If the supply of +24v is unstable in the Main Control board linking with LSU, check drive by Engine Test Mode : Diagnostic Code 1 LSU Motor on.
1. Replace LSU.
2. Replace the Main Control board.
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