Samsung SCX 1000 Service Manual

SERVICE
Mult-function Printer
SCX-1000I SCX-1000SI
Manual
Mult-function Printer
CONTENTS
2. Specifications
3. Disassembly and Reassembly
4. Maintenance & T roubleshooting
5. Exploded Views and Parts List
6. Electrical Parts List
7. Block Diagrams
8. PCB Diagrams
9. Schematic Diagrams
ELECTRONICS
© Samsung Electronics Co.,Ltd. August 2000 Printed in Korea. VERSION NO. : 1.00 P/N.: JB-0006A
1. Precautions
Follow these safety, ESD, and servicing precautions to prevent personal injury and equipment damage.
1-1 Safety Precautions
1. Be sure that all built-in protective devices are in place. Restore any missing protective shields.
2. Make sure there are no cabinet openings through which people- particularly children- might insert fingers or objects and contact dangerous voltages.
3. When re-installing chassis and assemblies, be sure to restore all protective devices, including control knobs and compartment covers.
4. Design Alteration Warning: Never alter or add to the mechanical or electrical design of this equipment, such as auxiliary connectors, etc. Such alterations and modifications will void the manufacturer’s warranty.
5. Components, parts, and wiring that appear to have overheated or are otherwise damaged should be replaced with parts which meet the original specifications. Always determine the cause of damage or overheating, and correct any potential hazards.
6. Observe the original lead dress, especially near sharp edges, AC, and high voltage power supplies. Always inspect for pinched, out-of­place, or frayed wiring. Do not change the spacing between components and the printed circuit board.
7. Product Safety Notice: Some electrical and mechanical parts have special safety-related characteristics which might not be obvious from visual inspection. These safety features and the protection they provide could be lost if a replacement component differs from the original. This holds true, even though the replacement may be rated for higher voltage, wattage, etc.
Components critical for safety are indicated in the parts list with symbols . Use only replacement components that have the same ratings, especially for flame resistance and dielectric specifications. A replacement part that does not have the same safety characteristics as the original may create shock, fire, or other safety hazards.
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1-2 Samsung Electronics
Precautions
1-2 ESD Precautions
Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called “Electrostatically Sensitive (ES) Devices”, or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor “chip” components. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.
CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal
safety reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly.
3. Use only a grounded tip soldering iron to solder or desolder ESDs.
4. Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ESDs.
5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs.
6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material.
7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.
2. Specification
2-1 Copier
Scanner Type Flat-bed without ADF (Automatic Document Feeder) Maximum Original Size A4/Letter Maximum Paper Size A4/Letter/Legal Maximum Scan Width 216 mm Optical Resolution (HxV) 300 x 600 dpi Copy Quality Fast, Normal, Best
Mono Copy Speed Maximum: 4cpm. Color Copy Speed Maximum: 1.5cpm. Maximum Print-edge Margin Top: 3.4mm, Bottom: 19.5mm, Each Side: 6.5mm Multicopy 99 pages Zoom Rate 25 % ~ 400 % (1 % Step) Contrast Control 3 Steps
2-1Samsung Electronics
2-2 Printer
Technology Color Thermal Inkjet Engine Type 2-Pen (K and CMY) Operating System Windows 95/98/NT Interface IEEE 1284 (ECP Support), USB (without HUB Mode) Emulation HBP Print Speed
(2)
Mono 9ppm Draft / 7ppm Normal Color 4.5ppm Draft / 2ppm Normal
Print Resolution (H x V) Draft 300 x 600 dpi
Normal 600 x 600 dpi
Best 1200 x 1200 dpi (Addressable) Maximum Paper Size A4, Letter, Legal Effective Printing Width 8.0” (203 ± 1mm) Paper Feeding Capacity Maximum150 Sheets Output Tray Capacity Maximum 50 sheets Maximum Cable Length 6 ft(1.8m) of standarol IEEE 1284
(3)
Note:
(2) Speed claims based on the test files: spdtst.sam(mono), spdtstc2.sam(color)/Letter size (3) Non-standard cable can cause misoperations.
2-2 Samsung Electronics
Specification
2-3 Scanner
Operation System Windows 95/98/NT Interface IEEE 1284 (ECP Support), USB (without HUB Mode) Compatibility TWAIN Device Platen Color CIS (Contact Image Sensor) Scan Width Max.: 8.5” (216 mm), Effective: 8.2” (210 mm) Color Depth 30 bit Optical Resolution (H x V) 300 x 600 dpi Interpolation Resolution Max. 4800 dpi Pre-scan Mode Yes, 75 dpi
2-4 Ink-head
Mono Cartridge Color Cartridge Head Babbage 208 nozzles Birch 192 nozzles Ink type Pigment Dye Ink Color Black Color (CMY) Ink Yield High yield : 1075 pages 200 pages
2-5 Power Supply
Rated AC Input Voltage 110 ~ 240 VAC (Universal) Rated Input Frequency 50 ~ 60 Hz Minimum/Maximum AC Input 90 VAC/265 VAC Maximum Input Current 3A DC Channels
(4)
+5V +5%, +12V +2%, +30V +5%
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Specification
2-6 Dimension
Machine Size (W x D x H) 445 x 369x 258mm Machine Weight About 7.8 Kg (Machine itself)
2-7 Packaging
Power Cord 1EA IEEE 1284 Cable 1EA USB Cable No CD-ROM 2EA Ink Cartridge Mono 1EA, Color 1EA Manual 2vol.
2-8 Environmental Condition
Absolute Storage Temperature
(5)
-25oC ~ 60oC
Absolute Storage Humidity
(5)
10% RH ~ 90% RH
Recommended Temperature 16oC ~ 32oC Operating Condition Humidity 40% RH ~ 70% RH
2-9 Machine Life
Product Life in Time 3 Years Life Time in Pages 20,000 Printing Pages Maximum Monthly Duty Cycle 1,200 Printing Pages except Ink-head
Note:
(5) Packing Condition
2-4 Samsung Electronics
Specification
MEMO
3. Disassembly and Reassembly
3-1 General Precautions on Disassembly
When you disassemble and reassemble components, you must use extreme caution. The close proximity of cables to moving parts makes proper routing a must. If components are removed or replaced, any cables disturbed by the procedure must be replaced as close as possible to their original positions. Before removing any component from the machine, note the cable routing that will be affected.
Whenever servicing the machine, you must perform as follows:
1. Check to verify that documents are not stored in memory.
2. Unplug the power cord.
3. Use a flat and clean surface.
4. Replace only with authorized components.
5. Do not force to remove or planten plastic-material components.
6. Make sure all components are in their proper position.
1. Remove the guide outer.
2. Remove two screws securing the rear cover. Separate the rear cover from the main frame.
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3-2 Rear Cover
3-3 Scanner Unit Assembly
3-2 Samsung Electronics
Disassembly and Reassembly
1. Raise the scanner support to hold up the scanner unit and remove the stopper holding the scanner unit.
2. Remove two screws and take out the PCB cover.
4. Unplug the harness and one connector from the main PBA.
3. Unlatch the harness cover by pushing on the bottom of the tabs upward, then remove the cover.
1
2
Unlatch the cover.
You should connect or remove the FPC cable vertically to avoid the FPC cable pin damage.
FPC cable
7. Pull the scanner unit backward and remove the assembly from the main frame.
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Disassembly and Reassembly
6. Place the scanner support to its original position.
3-4 Scanner
1. Before you disassemble the scanner, you should remove: * Scanner unit assembly (See page 3-3)
Before you assemble or disassemble the scanner, you should take on the wrist strap device for ESD protection. (See 1-2 ESD precausions)
2. Lift and open the platen cover.
Planten cover
3-4 Samsung Electronics
Disassembly and Reassembly
4. Unlatch the frame securing the scanning glass and remove it.
5. Remove the glass from the main frame.
6. Lift the CIS and unplug one connector from the CIS.
1
2
3. Pull the cover upward and remove it.
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Disassembly and Reassembly
9. Remove the cover of the motor bracket.
10. Remove three screws and take out the motor
bracket.
8. Remove the shaft.
7. Remove C-cap, then push the part marked with A and remove the belt.
A
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Disassembly and Reassembly
1. Remove two screws securing the PCB cover to the main frame. Take out the PCB cover.
2. Unplug one connector from the PCB.
3. Unlatch the OPE panel to the direction of the arrows and take out the cover.
3-5 OPE panel
6. Remove two screws and remove the LCD board with OPE board.
5. Remove six screws, then turn the OPE board upside down.
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Disassembly and Reassembly
3. Remove two screws securing the board and take the board out.
1. Open the scanner unit.
2. Remove two screws securing the PCB cover. Take out the cover from the main frame.
3. Remove two screws securing the main PBA to the main frame and unplug all connectors. Take out the main PBA.
3-7 Main PBA
You should connect or remove the FPC cable vertically to avoid the FPC cable pin damage.
1. Before you disassemble the smart board, you should remove: * OPE panel (See page 3-6)
2. Unplug one FPC cable from the PCB.
3-6 Smart board
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Disassembly and Reassembly
3-8 Drive PBA
1. Before you disassemble the drive PBA, you should remove: * Rear cover. (See page 3-1)
2. Unlatch the drive PBA, then pull it toward you.
3. Remove one ground screw and unplug all connectors, then remove the drive PBA.
Push the locker to unlatch the board.
1. Before you disassemble the SMPS, you should remove: * Rear cover. (See page 3-1)
2. Unlatch the Drive PBA, then pull it toward you.
3. Remove one connector, then remove the SMPS.
3-9 SMPS
Push the locker to unlatch the board.
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Disassembly and Reassembly
1. Before you disassemble the side covers (R/L), you should remove:
* Rear cover (See page 3-1) * Scanner unit assembly (See page 3-2)
2. Remove two screws and remove the right and left side covers.
3-10 Side Covers (R/L)
1. Before you disassemble the middle cover, you should remove:
* Rear cover (See page 3-1) * Scanner unit assembly (See page 3-2) * Side covers (R/L) (See above)
2. Remove three screws and remove all connectors. Then take out the middle cover.
3-11 Middle Cover
3-10
Disassembly and Reassembly
3-13 Engine Unit
3-12 FPC Cable
1. Before you disassemble the engine unit, you should remove:
* All covers (See page 3-1, 3-9, 3-10) * Scanner unit assembly (See page 3-2)
2. Remove four screws securing the engine unit, and unplug one connector from the drive PBA.
3. Take out the engine unit from the ASF frame.
1. Before you disassemble the FPC cable you should remove:
* All covers (See page 3-1, 3-9, 3-10) * Scanner unit assembly(see page 3-2)
2. Unplug two FPC cables.
You should connect or remove the FPC cable vertically to avoid the FPC cable pin damage.
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3-11
Disassembly and Reassembly
1. Before you disassemble the FPC holder assembly you should remove:
* All covers (See page 3-1, 3-9, 3-10) * Scanner unit (See page 3-2) * Engine unit. (See page 3-10)
2. Remove one screw securing the FPC holder to the main frame.
3. Pull the part ¨ out to unlatch the FPC holder and pull the sensor actuator out, then slide the FPC holder in the direction of Æ.
4. Remove the FPC cable from the main frame.
3-14 FPC Holder Assembly
¨
FPC holder
Æ
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Disassembly and Reassembly
3. Remove the C-cap.
5. Take out the cartridge carrier from the main frame.
1. Before you disassemble the cartridge assembly you should remove:
* All covers (See page 3-1, 3-9, 3-10) * Scanner unit assembly (see page 3-2) * Engine unit (See page 3-10) * FPC holder assembly (See page 3-11)
2. Rotate to remove both springs securing the carrier shaft. Then take out the carrier shaft.
4. Push the holder pulley to the right and take out the belt.
3-15 Cartridge Assembly
3-13
Disassembly and Reassembly
1. Before you disassemble the carrier motor you should remove:
* All covers (See page 3-1, 3-9, 3-10) * Scanner unit assembly (See page 3-2) * Engine unit (See page 3-10)
2. Push the cartridge carrier to the direction of arrow.
3. Remove the C-cap.
3-16 Carrier Motor
6. Push the holder pulley to the direction of arrow and remove it from the main frame.
7. Unlatch the encoder by releasing both ends hooked to the main frame using a sharp tool. Take out the encoder.
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3-14
Disassembly and Reassembly
1. Before you disassemble the roller holder you should remove:
* All covers (See page 3-1, 3-9, 3-10) * Scanner unit assembly (see page 3-2) * Engine unit (See page 3-10) * FPC holder assembly (See page 3-11) * Cartridge assembly (See page 3-12)
2. Unlatch the holder by pushing the parts hooked to the main frame using a sharp tool.
3. Pull the holder downward and take it out from the main frame.
3-17 Roller Holder
4. Push the holder pulley and remove the belt only. 5. Remove two screws securing the carrier motor and take out the motor from the main frame.
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