Samsung SCH-1900 Service Manual

C D M A P O R TA B L E
Manual
PCS T E L E P H O N E
SCH-1900
S E RVICE
CDMA PORTABLE PCS TELEPHONE
CONTENTS
1. Specification
2. Installation
3. NAM Programming
4. Circuit Description
6. Troubleshooting
7. Exploded Views and Parts List
8. PCB Diagrams
9. Electrical Parts List
10. Block & Circuit Diagrams
Samsung Electronics Co.,Ltd.
GH68-60620A
Printed in Korea.
1. Specification
1-1 General
Frequency Range
Transmitter : 1850 ° ≠1910 MHz Receiver : 1930 ° ≠1990 MHz
Channel Bandwidth : 1.23 MHz
Channel Spacing : 50 KHz
Number of Channels : 1200
Duplex Separation : 80 MHz
Type of Emission : G7 W
Input/Output Impedance : 50 ohms
Intermediate Frequency
Transmitter : 130.38 MHz Receiver : 210.38 MHz
Local Frequency
Transmitter : 1st (FTX-130.38), 2nd (260.76 MHz) Receiver : 1st (FRX-210.38), 2nd (420.76 MHz)
TCXO Frequency : 19.68 MHz
Frequency Stability : (FRX - 80 MHz) °æ 150 Hz
Operating Temperature : -30 °… ° ≠+60 °…
Supply Voltage : +4.8 V
Current Consumption (Average)
Standby : 150 mA (Non-slot mode) Talk : 400 mA (at +10 dBm)
Size and Weight
Including Standard Battery : 114(H)°ø49.8(W)°ø10.5(D), 118.67 g Including Extended Battery : 114(H)°ø49.8(W)°ø20.5(D), 161.86 g
Samsung Electronics 1-1
Specification
1-2 Transmitter
Waveform Quality : 0.944 or more
Open Loop Power Control Range
-25 dBm : -60.5 dBm ° ≠-41.5 dBm
-65 dBm : -20.5 dBm ° ≠-1.5 dBm
-104dBm : +15.0 dBm ° ≠+30.0 dBm
Minimum Tx Power Control : -50 dBm below
Closed Loop Power Control Range : °æ24 dB
Maximum RF Output Power : 200 mW (+23 dBm)
Occupied Bandwidth : 1.23 MHz
Conducted Spurious Emissions @1.25MHz : -42 dBc/30KHz
1-3 Receiver
Rx Sensitivity and Dynamic Range : -104 dBm, FER=0.5% or less
(Rate Set 1) : -25 dBm, FER=0.5% or less
Conducted Spurious Emission
1930 ° ≠1990 MHz : <-81 dBm 1850 ° ≠1910 MHz : <-61 dBm All Other Frequencies : <-47 dBm
Single Tone Desensitization : lower than 1%
Rx power=-101 dBm Tone power=-30 dBm Tone offset from carrier=°æ1.25 MHz
Intermodulation Spurious Response Attenuation : lower than 1%
Rx power=-101 dBm Tone power 1=-43 dBm Tone power 2=-43 dBm Tone 1 offset from carrier=°æ1.25 MHz Tone 2 offset from carrier=°æ2.05 MHz
1-2 Samsung Electronics
2. Installation
2-1 Installing a Battery Pack
1. To attach the battery pack after charging, align it with the phone about 1cm (1/2") away from its place so that the two arrows on the phone are seen, the battery charge contacts pointing downwards.
2. Slide the battery pack upwards until it clicks firmly into position. The phone is now ready to be turned on.
2-2 For Desk Top Use
1. Choose a proper location to install the charger for desk top use.
2. Plug the power cord of the charger into an appropriate wall socket. When the power cord is connected correctly, the lamps turn on briefly.
3. To remove the battery pack, release it by pressing the button on the rear of the phone.
4. Slide the battery pack downwards about 1cm (1/2") and lift it away from the phone.
Press this button to release the battery pack
3. To charge the battery pack, insert the battery pack into the rear slot of the charger. The lamp marked BAT on the front panel of the charger lights up red.
4. If you do not wish to use the phone while charging the battery, insert the phone with the battery pack attached into the front slot of the charger. The lamp marked PHONE on the front panel of the charger lights up red.
Figure 2-1 Charging The Phone and Battery
Samsung Electronics 2-1
Installation
2-3 For Mobile Mount
2-3-1 Antenna
1. Choose a proper location to install the antenna. ¶UThe center of the roof top provides the best
performance.
¶UThe edge of the rear trunk also provides a
good performance. However, the antenna should be higher than the roof of the car.
¶UIn case of on-glass antenna, you should
align the antenna base with the round plate to connect the cables correctly.
2. Mount the antenna vertically, connect the antenna cable.
3. Tighten the antenna nut fully.
2-3-2 Cradle
1. Choose a location where it is easy to reach and does not interfere with the driver's safe operation of the car.
2. Separate the two halves of the clamshell by removing the two large slotted screws. See the figure 2-2.
3. Drill holes and mount the lower half of the clamshell by using the screws.
4. Place the cradle onto the remaining half of the clamshell and assemble them by using the screws.
5. Reassemble the two halves of the clamshell together. Adjust the mounting angle and tighten the two slotted screws.
Figure 2-2 Cradle Installation
2-2 Samsung Electronics
Installation
2-3-3 Hands-Free Box
1. Drill holes in a proper location for the hands­free box, attach the mounting bracket by using the screws. See the figure 2-3.
2. Install the hands-free box into the bracket.
2-3-4 Hands-Free Microphone
1. It is recommended to install the microphone where it is 30-45 cm (12-18") away from the driver. Choose the location where is least susceptible to interference caused by external noise sources, ie, adjacent windows, radio speakers, etc. Normal place is the sun visor.
2. Once the microphone has been correctly positioned, connect the microphone wire to the MIC jack on the hands-free box.
Figure 2-3 Hands-Free Box Installation
Samsung Electronics 2-3
Installation
2-3-5 Cables
1. Connect the cradle and the hands-free box with the data cable. See the figure 2-4.
2. Connect the antenna cable to the RF jack of the
cradle.
3. Connect one end of the power cable to the
battery or ignition terminal. Connect the red wire to the battery (+) terminal, black wire to the vehicle chassis. Then connect the battery (-) terminal to the vehicle chassis.
4. Connect the other end of the power cable to
the PWR jack of the hands-free box.
Notes: ¶UIt is recommended to connect the power cable
directly to the battery to avoid power noise.
¶UMake sure the connection between the battery -
terminal and the vehicle chassis is made correctly.
¶UMake sure the fuse having a proper capacity is
used on the power cable.
¶UMake sure the cables do not pass over any sharp
metal edge that may damage it.
Figure 2-4 Cable Connections
2-4 Samsung Electronics
3. NAM Programming
NAM features can be programmed as follows: Notes:
-If you enter the NAM program mode, each item shows the currently stored data. Go to the next item by
pressing OK.
-You can modify the data by entering a new data.
-If you enter a wrong digit, press CLR to delete the last digit. Press and hold CLR to delete all digits.
-To scroll items backwards or forwards, press the VOLUME button on the left side of the phone.
3-1 General Setup
LCD Display Key in Function
MENU, 5, 0 -selects NAM programming
Enter Lock
??????
SVC Menu°Ë°È 1:PCS Phone# 2:General
ESN
B0000000
CAI version
VOC13K/8K SO_VOICE_13K
SCM
00001010
Lock Code
0000
Slot Mode
No
6-digit code -Enter random 6-digit code (MSL)
2 -choose 'GENERAL.'
Volume °„ -Electronic Serial Number of the phone is displayed
Volume °„ -Common Air Interface version is displayed
1
°Ëor°È -Select vocoder service option
OK -stores it Volume °„ -Station Class Mark displays the power class,
transmission, slotted class, dual mode.
Lock code, current status is displayed
4-digit code -to change, enter new code. OK -stores it.
Slot mode. 'Yes' indicates the slot mode.
°Ëor°È -changes the status. OK -stores it.
Slot Index
2
Samsung Electronics 3-1
0 - 7 -to change, enter new one. OK -stores it.
Slot mode index. The higher, the longer sleeping time.
NAM Programming
3-2 Setting Up NAM
LCD Display Key in Function
SVC Menu°Ë°È 1:PCS Phone # 2:General
Volume °„ -NAM Programming Menu is displayed
SVC Menu°Ë°È 3:NAM
IMSI_MCC
310
IMSI_MNC
00
CDMA ACCOLC
CDMA HomeSID
Yes
CDMA fSID
Yes
CDMA fNID
Yes
3 -choose 'Setup NAM'
number IMSI Mobile Country Code, current code is displayed. OK -to change, enter new one.
-stores it.
number IMSI Mobile Network Code, current code is displayed. OK -to change, enter new one.
-stores it.
CDMA Access Over load Class, current status is displayed.
0
class number -to change, enter new one. OK -stores it.
CDMA Home system ID, current status is displayed.
°Ëor°È -changes the status. OK -stores it.
CDMA foreign SID, current status is displayed.
°Ëor°È -changes the status. OK -stores it.
CDMA foreign NID, current status is displayed.
°Ëor°È -changes the system. OK -stores it.
SID
4120
NID
65535
3-2 Samsung Electronics
number -to change, enter new one. OK -stores it.
number -to change, enter new one. OK -stores it.
first SID written in the list, current status is displayed.
first NID written in the list, current status is displayed.
4. Circuit Description
4-1 Logic Section
4-1-1 Power Supply
With the battery installed on the phone and by
pressing the PWR key, the VBATT and ON_SW signals will be connected. This will turn on Q108(2SC4081). This in turn will be supplied to
pin 6 of regulators U110 and U111, thus releasing
them from the shut-down state to output regulated 3.3V. And then the pin 8 of (U110) stays
High.
The VBATT applied to ON_SW turns on Q113(DTC144) and will result in the signal ON_SW_SENSE to change state from HIGH to LOW. The MSM recognizes this signal and sends out PS_HOLD(logical HIGH) to turn on Q108 even after the PWR key is released.
The power from U110 is used in the digital part of MSM and BBA. The power from U111 is used in the analog part of BBA.
4-1-2 Logic Part
The Logic part consists of internal CPU of MSM, RAM, ROM and EEPROM. The MSM receives TCXO and CHIPX8 clock signals from the BBA
and controls the phone. The major components are as follows:
¶UCPU : INTEL 80186 core ¶UFROM : U112 (MBM29LV800T)-8MBIT
FLASH ROM
¶USRAM : U113(KM68V2000BLTI)-2MBIT
STATIC RAM
¶UEEPROM : U109(24LC65-1/SM)-64KBIT
SERIAL EEPROM
CPU
INTEL 80186 CMOS type 16-bit microprocessor is used and CPU controls all the circuitry. For the CPU clock, 27MHz is used.
FLASH ROM
One 8Mbit FROM is used to store the terminal's program. Using the down-loading program, the program can be changed even after the terminal is fully assembled.
SRAM
One 2Mbit SRAM is used to store the internal flag information, call processing data, and time data.
EEPROM
One 64Kbit EEPROM is used to store ESN, NAM, power level, volume level, and telephone number.
KEY-PAD
For key recognition, key matrix is setup using SCAN0-6 of STROBE signals and KEY0-2 of input ports of MSM. Six LEDs and backlight circuitry are included in the keypad for easy operation in the dark.
LCD MODULE
LCD module contains a controller which will display the information onto the LCD by 8-bit data from the MSM. It also consists a DC-DC converter to supply -3.3V for fine view angle and LCD reflector to improve the display efficiency.
Samsung Electronics 4-1
Circuit Description
4-1-3 Base Band
MOBILE SYSTEM MODEM (MSM)
The MSM equipped with the INTEL 80186 CPU core is an important component of the CDMA cellular phone. The MSM comes in a 176 pins TQFP package. The interface block diagram is shown on page4-3.
MICROPROCESSOR INTERFACE
The interface circuitry consists of reset circuit, address bus (A0-A19), data bus (AD0-AD15), and memory controls (ALE,DT-R,HWR/,LWR/, RAM_CS/,ROM_CS).
INPUT CLOCK
°§CPU clock : 27 MHz °§TXCO/4 (pin34) : 4.92 MHz. This clock signal
from the BBA is the reference clock for the MSM except in CDMA mode.
°§CHIPX8 : 9.8304 MHz.The reference clock used
during the CDMA mode.
ADC Interface
ADC_CLK (pin3), ADC_ENABLE (pin1) and ADC_DATA (pin2) are required to control the internal ADC in the BBA.
Data Port Interface
Includes the UART. Also, supports Diagnostic Monitor (DM) and HP equipment Interface.
CODEC Interface
The MSM outputs 2.048MHz PCM_CLK (pin19) and 8KHz CODEC_SYNC (pin16,20) to the CODEC (U102). The voice PCM data from the MSM (U101)PCM_DIN (pin135) is compressed into 13KHz by PureVoice algorithm in the CDMA mode.
RF Interface
BBA INTERFACE
CDMA,Data Interface
°§TX_IQDATA0-7 (pin24-32) : TX data bus used
during both CDMA.
°§C_RX_IDATA0-3 (pins16-20) and
C_RX_QDATA0-3(pins 12-15) : RX data bus used during CDMA mode.
Clock
°§TX_CLK(pin 22), TX_CLK/(pin23) : Digital to
Analog Converter(DAC) reference clock used in TX mode.
°§CHIPX8 : ADC reference clock used in CDMA
RX mode.
TX : TX_AGC_ADJ (pin35) port is used to control the TX power level and PA_ON (pin44) signal is used to control the power amplifier.
RX : AGC_REF (pin36) port is used to control the RX gain and TRK_LO_ADJ (pin45) is used to compensate the TCXO clock.
General Purpose I/O Register Pins
Input/output ports to control external devices.
Power Down Control
When the IDLE/signal turns LOW, only the TX sections will be disabled.If both the IDLE/ and SLEEP/ are changed to LOW, all the pins except for the TXCO are disabled.
4-2 Samsung Electronics
Circuit Description
Figure 4-1 Baseband Block Diagram
4-1-4 Audio Section
TX AUDIO PATH
The voice signal output from microphone is filtered and amplified by the internal OP-AMP and is converted to PCM data by the CODEC(U102). This signal is then applied to the MSM(U101)'s internal vocoder.
RX AUDIO PATH
The PCM data from the MSM are converted to audio signal by DAC of CODEC(U102),is then amplified by the speaker amplifer(U105) to be sent to the speaker unit.
VOLUME ADJUST
Volume can be adjusted up to 8 steps for the user to obtain a proper loudness of received signal.
4-1-5 Buzzer Driving Circuitry
Buzzer generates alert tone. When the buzzer receives the timer signal from the MSM, it generates alert tone. The buzzer level is adjusted by the alert signal's period generated from the MSM timer.
4-1-6 Key Tone Generator
Ring signal (pin49) from MSM(U101) is passed through LPF consisting of R180, C119, R124, and C120, amplified at the speaker amp(U105) and come out to speaker.
Samsung Electronics 4-3
Circuit Description
4-2 Receiver Section
LOW NOISE AMPLIFIER (LNA)
The low noise amplifier featuring 1.6dB Noise Figure and 19dB gain amplifies a weak signal received from the base station to obtain the optimum signal level.
DOWN CONVERTER (MIXER)
First local signal is applied to this down converter. The down converter transfers the signal amplified at the LNA into 210.38 MHz IF signal. 210.38MHz IF signal is made by subtracting 1960°æ30MHz RF
signal from 1749.62°æ30MHz first local signal. The LNA is Q303 and down converter is U302.
IF AMP
The IF amp (Q310) amplifies the output signal of the down converter (U302).
RF IF AUTOMATIC GAIN CONTROLLER (AGC) AMP
210.38 MHz IF signal is applied to IF AGC amp,the AGC output level is applied to BBA (Base Band Asic). The AGC amp (U303) keeps the signal at a constant level by controlling the gain. Dynamic range is 90dB, up gain +45dB, and down gain -45dB.
RF BAND PASS FILTER (BPF)
The RF BPF(F302) accepts only a specific frequency (1960°æ30MHz) from the signal
received from the mobile station. The bandwidth is 60MHz.
BUFFER
Buffer (Q311) amplifies the signal from the VCO (U305) to be applied to the local input of the down converter (U302) when a phase is locked between U304 and U305.
The VCO (U305) generates the signal having 1750MHz center frequency and °æ30MHz
deviation with the voltage control. PLL IC(U304) controls this signal.
PHASE LOCKED LOOP (PLL)
Input reference frequency is generated at VCTCXO (U306) and the local signal is generated at VCO. PLL compares the two signals and allows the VCO controlled by voltage to generate the desired signal with pre-programmed counter.
VOLTAGE CONTROLLED TEMPERATURE COMPENSATED CRYSTAL OSCILLATOR
It provides 19.68MHz reference frequency to PLL (U304) and BBA (U401). A correct frequency tuning is made by the voltage control.
DUPLEXER
Duplexer (F301) controls to transmit through the antenna only the signals within acceptable Tx frequency range (1880°æ30MHz) and to receive
through the antenna only the signals within acceptable Rx frequency range (1960°æ30MHz). It
also matches LNA(Q303) input in receiving part and PA output in transmitter part with the antenna.
IF SAW BAND PASS FILTER FOR CDMA
IF SAW BPF (F303) is used for CDMA system having 1.23 MHz wide band and °æ630kHz band
width. The filter also eliminates the image product generated at the mixer.
4-4 Samsung Electronics
4-3 Transmitter Section
Circuit Description
POWER AMP MMIC
Power Amp MMIC (U407) amplifies signal to be sent out to the base station through the antenna.
DRIVER AMP
The driver amp (Q413) allows the input signal to the power amp MMIC(U407) to be within a specified level.
UP CONVERTER (MIXER)
The up-converter (U405) receives the first local signal to generate 1880°æ30MHz from the signal
controlled by TX AGC amp (U404). 1880°æ30MHz signal comes out of the mixer output by adding
130.38MHz IF signal to 1749.62°æ30MHz first local signal. The driver amp's reference number is Q413
and up converter's reference number is U405.
IF AUTOMATIC GAIN CONTROLLER AMP
ANTENNA
ANT1 allows signals to send and to receive to from the base station.
RF BAND PASS FILTER (BPF)
The RF BPFS (F402, F403) accept only a specific frequency (1880°æ30MHz) to send it out to power
amp MMIC. The bandwidth is 60MHz.
POWER SUPPLY SWITCHING
Power supply switching (Q412) turns on TX POWER when the phone is in traffic mode and supplies power to the circuits.
ISOLATOR
Isolator (I401) is used to reduce a reflected signal to protect the power amp MMIC from being damaged.
The signal output from BBA (Base Band ASIC) should be a constant level. The TX IF AGC amp (U404) controls power to keep the signal at a desired level. Dynamic range is 85 dB, up gain +40dB, and down gain -45dB.
POWER SUPPLY REGULATOR
The power supply regulator (U414) generates the regulated power.
POWER SUPPLY REGULATOR
The power supply regulator (U413,U414) supplies a regulated power to each part of transmitter. U413 supplies 4.8V to Tx driver (Q413) and Power Amp MMIC (U407). U414 supplies 4.2V to the others.
Samsung Electronics 4-5
Circuit Description
4-4 Hands-Free Kit
Hands-free board is largely composed of car adapter circuit and Hands-free circuit.
4-4-1 Car Adapter Circuit
POWER SUPPLY
Input power switching circuit : This circuit includes Short protection circuit, and Power switching control circuit. It supplies power for HHP and hands-free kit.
+13.5V switching circuit (Q801, 802) : This circuit switches power for power amplifier using MPU mute signal.
HHP power circuit : This circuit is Switching regulator. Input voltage is +13.6v, output voltage is +5.8v.
Voltage detection circuit : Charging circuit is designed to stop charging when the voltage of battery is dropped. The voltage of battery is entered to A/D converter located in U703 #2.
Temperature detection circuit : The temperature of battery is measured by missing NTC thermistor. NTC themistor has a characteristics of Log-scale. It obtains a linear characteristics by the parallel connection of resistors.
4-4-2 Hands-free Circuit
POWER SUPPLY (U704,U808)
+5V is regulated by U704 for hands-free circuit, and -5V is regulated by U808.
TX PATH
Vcc regulator (U704) : This circuit regulates Vcc (+5V).
CHARGER CIRCUIT
This circuit charges battery pack by detecting the temperature of battery, the slope of temperature, the slope of the voltage of battery, and charging time, etc. During charging, the charger LED turn on red. When charging is completed, the charger LED turns on green.
Battery Type Capacity Charge Current Charge Voltage
S t a n d a r d 8 5 0 m A H 3 0 0 m A 6 . 2 V E x t e n d e d 1 5 0 0 m A H 6 0 0 m A 6 . 7 V
The audio signal from external mic(JP705) flows into U802 pin #11. U802 includes Amplifier and Control circuit for hands-free operatin. U801A amplifies input signal. Output signal is transmitted to HHP.
RX PATH
Input audio signal cancels noise by difference amplifier (U801c). U802 performs hands-free action. The RX audio signal is input (U805). The speaker drive amp (U804) amplifies the Rx audio signal and the output of U804 goes out of speaker.
4-6 Samsung Electronics
4-5 Desk-Top Rapid Charger
Circuit Description
4-5-1 SMPS
1ST SWITCHING CIRCUIT
The AC current from AC plug transfers to a high­voltage DC through BD1, C2, and C3. TNR1 is AC surge protector, and F1 is fuse to protect circuit from overcurrent . The line filter composed of LF1 and C1 is used to protect from line noise and switching noise.
The transferred DC voltage is switched by T1. 2nd switching voltage is flattened into AC through D20 and C22, and filtered through L20 and C30.
The voltage is regulated through shunt regulator U5, R28, R29.
2ND SWITCHING
The regulated voltage through 1st switching circuit performs 2nd switching. Step-down regulator is composed of Q20, U2, D22, L21, and C25. Q20 performs high-speed switching according to the output signal from U2. L21 stores energy when the switching transistor turns on. D22 is a fly-wheel diode and transfers the stored energy when Q20 turns off.
4-5-2 Constant Current Circuit
U2 (TL494) has two error-amps. VREF (+5V) is supplied to INV terminal (pin 15) of amp 1 and N.INV terminal (pin 16) is connected to ground. It causes the amp 1 output to be zero. In amp 2, the reference voltage 2.0V is supplied to INV terminal (pin 15) through R37 and R38, and the voltage obtained in proportion to constant current is supplied N.INV terminal (pin 16). The constant current circuit also includes the shunt resistor R40, and Q21 and U7.
FAST CHARGING (MASTER MODE)
The fast charging formula is shown below.
ICHG = x VREF (mA)
R40 x (R43 + RR)
For standard battery, RR is set with 680 ohm, and for slim battery, 1 kohm is used.
SLOW (SLAVE MODE) AND TRICKLE CHARGING
R39
<RR=330ߟ, VREF=2.0 V>
Voltage mode PWM IC U2 controls duty cycle between the switching on and off of Q20. C30 and R34 are parameter to determine the switching frequency of U2.
Samsung Electronics 4-7
If batteries are installed both on front and rear port of the desktop charger, the one installed in advance performs fast charging while the other installed later performs slow charging. In slave mode, Q23 turns off. In trickle charging mode, Q24 turns off. The slow charging formula is shown below.
ICHG = x VREF (mA)
R39
R40 x (R42)
<VREF=2.0 V>
Circuit Description
4-5-3 Master and Slave Mode
Status
Fastcharging on front port
Fastcharging on rear port Front port master charging
Rear port slave charging Rear port master charging
Front port slave charging Fast charging on front port
Trickle charging on rear port Fast charging on rear port
Trickle charging on front port Trickle charging on both front and rear ports
Signal
MPU(11)
CUR_CTRL
HIGH LOW HIGH LOW LOW
LOW HIGH LOW LOW LOW
HIGH LOW LOW LOW HIGH
LOW LOW LOW HIGH LOW
HIGH LOW LOW LOW HIGH
LOW LOW LOW HIGH LOW
HIGH LOW LOW HIGH HIGH
4-5-4 Watch Dog and Reset Circuit
MPU U1 Reset pin is active in low state. U4 is used as A/D reference voltage for MPU and whole charging system, so the circuitry composed of Q30-Q32 and D30 detects the voltage. In normal state, Q31 turns on so U4 pin 3 becomes low. It causes MPU Reset to be high. If an excessive impulsive voltage is supplied to U4, Q30 turns on, and U4 pin 3 becomes high. It causes MPU to be reset.
MPU(4) CHG_A
MPU(3) CHG_B
MPU(13)
FRNT_GRN
MPU(9)
REAR_GRN
4-5-6 Temperature Detection
The battery temperature and ambient temperature can seriously damage Ni-MH battery, so the temperature is constantly detected by MPU. The ambient temperature is detected by MPU pin 19 through R54, TH1, and R56. The battery temperature is detected by R45, R46, and NTC, and measured as A/D value by MPU pin 20.
4-5-7 Charging Voltage Detection
4-5-5 Timer
Timer is used to protect the battery from being overcharged. The timer is set at initial routine. If fast charge is not completed until maximum time value, fast charge is stopped by the timer and it moves to automatic trickle charge routing. This is the final step to protect battery from excessive charging and damage. There are four timers available, and the default timer is 140 minutes.
Time (minute) Time-1 (RX1) Time-2 (RX2)
140 VCC VCC 210 GND VCC
280 VCC GND 350 GND GND
4-8 Samsung Electronics
The charging voltage of the battery is detected by R47 and R48, and measured as A/D value by MPU
pin 18. The parameters, -ßEV, 0 ßEV, and Vmax, used for checking charge level are also measured
by MPU.
4-5-8 Discharging Circuit
Discharging is available on the rear port only. When MPU pin 14 acknowledges that the discharging button is pressed, MPU pin 2 starts discharging. Discharging is initiated immediately when the button is pressed for over than 0.7 seconds within 30 seconds after battery installed. If the voltage reaches 1 V/cell by discharge, discharging stops, then fast charging starts automatically.
4-6 Cigarette Lighter Adapter
4-6-1 Funtional Specification
Circuit Description
SUMMARY
This standard describes on the specifications of CLA(Cigarette Lighter Adaptor) for the SCH-1000 of SAMSUNG.
CLA AS ADAPTOR AND CHARGER
¶UAdaptor
directly supplies power in order to operate cellular phone independent of the battery pack.
¶UCharger
for the NiMH battery pack
ELECTRICAL SPECIFICATION
¶UInput Voltage : 11V to 16.5V DC
(normal voltage : 13.5V DC)
¶UOutput Current
- HHP POWER : supplies 100mA if cellular phone mode is in stand_by state and 300mA
to 600mA in carrier_on state.
- Battery Charge Current : 390mA +/- 10%
(carrier_off) 10ßðæ1 0ßÃ(carrier_on, full_charge)
FUNCTIONS OF CLA
¶UProtection Circuit
Protection Circuit is the circuit against the electrical stress which is occured at unexpected conditions of the source power of CLA unit such as reverse voltage or over­current.
¶UDetection of cellular phone
If cellular phone is connected to CLA, the CLA lamp is on to display whether charge will be done normaly or not.
¶UDetect Carrier-On
In the case of Carrier-On, CLA detects the resistance of the Cellular Phone and reduces the charge current.
¶UDetect Full-Charge
If the temperature of the battery pack is higher than the temperature outside of the cellular phone, CLA detects the battery fully charged and the state will be converted to the Trickle Charge.
CLA CURL CABLE CONNECTION
¶UOutput Voltage (when 2K•ÿ is loaded to the
battery charge terminal)
- Battery Charge Terminal : 5.8°æ0.5V
- HHP POWER Terminal : 5.8V(+/- 0.3V)
¶URipple & Noise : 50mVp-p ¶UNormal Fuse Capacity : 250V, 2A ¶UCharge Time : 3Hrs. at 850mAh6Hrs. at
1500mAh
ENVIRONMENTAL SPECIFICATION
¶UTemperature
- Operating Temperature : 0°… to 50°…
- Storage Temperature : -20°… to 85°…
¶UHumidity
- Operating Humidity : 5% to 90%
- Storage Humidity : 5% to 95%
PIN NO(CLC) Description PIN NO(HHP) #1 HHp Power 12 or 13 #2 BATT 16 #3 Thermistor 15 #4 C/F 3 #5 GND 2 or 4 or 6
Samsung Electronics 4-9
Circuit Description
4-6-2 Schematic Description
DC-DC CONTROLLER
KA7500B(U1) is DC-DC Controller. It reads the voltage difference between E1I+ Port and E1I- Port and controls time to turn on Q1. E2I+ and E2I­turn on Q1 in the same way. U1 also supplies +5V of Reference Voltage(Vref).
STATIC CURRENT
E1I- Port of U1 detects about 1.25V untill Full­Charge and controls the TURN ON time of Q1 in order to detect 1.25V at E1I+ Port. To make the E1I+ Port detect 1.25V continuously, 0.19V of voltage reduction will be generated on R4. At the equation of V=I*R, the current of R4 is around 390mA and it will be the charge current.
BATTERY CHARGE CURRENT CUTTING BY RELATIVE TEMPERATURE
Although every battery sample applied to the SCH-1000 has almost the same battery temperature at Full-Charge, it varies according to the relative temperature. So the battery temperature at Full-Charge may be different according to the temperature around the cellular phone.
PREVENT CHARGE CIRCUIT IN THE CASE OF MOBILE PHONE CARRIER-ON
In the case of Mobile Phone carrier-on, the voltage loaded on PIN-13 of U3D is lower than that of PIN-12. So PIN-14 ouputs HIGH and Q3 is TURN ON again. It results to the Prevent Charge.
LED-DRIVING CIRCUIT
When battery is inserted to CLC, the voltage loaded to PIN-2 of U3A is lower than that of PIN-3 and PIN-1 outputs HIGH. This TURN ON Q7 and drives LED.
If Full-Charge occures at 25°…, the voltage of U3C to which the battery thermistor is connected is
around 2.11V and the voltage of the parallel resistance of Th1 and R18 is about 2.11V. PIN 8 of U3C will be HIGH and turn on Q3 if the temperature is up. This generates the voltage detected at E1I- of U1 around 0.1V and the charge current reduces to 40mA. If Full-Charge occurs at high temperature and low temperature, the battery temperature varies and the voltage decline of Th1 and R18 relatively varies. So the battery Full­Charge condition will be fulfilled.
4-10 Samsung Electronics
4-7 Travel Charger
Circuit Description
4-7-1 Input Filter and Regulator
The AC input converts to a high-voltage DC through overcurrent protector F1 and F2, surge protector VA1, noise eliminator CO1 and LF1, and regulator D1 and C3.
4-7-2 Switching Controller and
Transformer
DC voltage is biased to the gate of Q1 through R3-R7, resulting Q1 to be on. When the current is supplied to the primary winding of T1, the gate voltage of Q1 is increased.
The voltage detected by R2 is biased to the base of Q2 through R10 and C7. It turns Q2 on. The gate voltage of Q1 is reduced so that Q1 turns off. The flyback current transfers to the secondary winding.
4-7-3 Feedback
4-7-4 Battery Charging
Without battery installed, Q24 turns on. It turns
LED off. The output status of U23 and U24 are as follows:
OUT-A OUT-B Q21 Q20 U23 L L U24 L L OFF OFF
With battery installed, and when the output voltage of U23A pin 3 is smaller than pin 2, the output status of U23 and U24 are as follows. Q24 turns off, the LED is lit in red.
OUT-A OUT-B Q21 Q20 U23 L L U24 H H OFF OFF
When the battery voltage of pin 3 of U23A is greater than pin 2, Q21 turns off, the output of U23A becomes low, the output status of U23 and U24 are as follows:
The transferred current is rectified and flattened by D20, C21 and C22. If there is no battery installed or Q2 turns off, the current is biased to U21 through R26 and R27, then applied to OP1 according to the value set through R27-R29. It controls the bias voltage of Q2 base. It causes the output voltage to be 8.0V.
OUT-A OUT-A Q21 Q20 U23 H H U24 H H ON ON
When Q20 and Q21 turn on, the battery is charged.
The output voltage detected by R21 is increased until the output voltages of U22A pin 6 and pin 5 are the same level. When the output voltage of pin 5 becomes greater than that of pin 6, U22 becomes high, resulting U21 reference voltage to be high. When the OP1 current increases, Q2 turns on, Q1 turns off, and the output voltage is reduced.
The battery voltage is detected by U23B pin 5. U23B compares the voltage with reference voltage in pin 6, and remains low status until the voltage reaches the reference voltage. It causes U24A to be remained high.
Samsung Electronics 4-11
Circuit Description
When the battery is being charged, U23B becomes high and the output voltage of U24A pin 2 returns to the reference.
When the battery is fully charged, the battery temperature is increased. After detecting the temperature, if the U24A pin 2 is greater than pin 3, the output status of U23 and U24 are as follows:
OUT-A OUT-B Q21 Q20 U23 L H U24 L H OFF OFF
When charging is completed, 20mA trickle current flows through R24, R25, and D21. Q24 turns on, and red LD1 turns off. Latch circuit operates so that U24A remains in low and trickle current is supplied to the battery. The latch is released when AC power turns off or the battery is removed from the main body.
4-12 Samsung Electronics
5. Test Procedure
5-1 List of Equipment
¶UDC Power Supply ¶UTest Jig ¶UTest Cable ¶UCDMA Mobile Station Test Set HP8924C, HP83236B, CMD-80, etc ¶USpectrum Analyzer (include CDMA test mode) HP8596E
5-2 Configuration of Test
5-2-1 Hand Set
5-2-2 Hand-Free
Samsung Electronics 5-1
Test Procedure
5-3 Test Procedure
5-3-1 Change to Test Mode
1. To change the phone from Normal Mode to test Mode, You should enter the following keys.
" 4 7 * 8 6 9 # 1 2 3 5 "
2. The command ° ∞0 1"(Suspend) is entered to start
test.
3. To finish the Test Mode, You should enter the
command "0 2".
5-3-2 Channel Selection and Tx Power
Output level Control
1. You should change the phone from Normal
Mode to Test mode
2. The command ° ∞0 1"(Suspend) is entered to start
test.
3. You should enter the following keys. " 0 9, 0 5 2 5, #, 0 7, 3 4, 7 1, 4 7 5, #"
¶UIf you enter the command "0 9", You can select
the channel
ex) 0 9 X X X X (means channel number)
¶UThe command "0 7°±means Carrier On (Carrier
Off : ° ∞0 8°±)
¶UIf you enter the command "3 4", You can
spread the carrier.
¶UIf you enter the command "7 1", You can
control the power output level. Following under-bar means AGC code. And you can control the power output level using Volume Up/Down Keys.
ex) 7 1 X X X
4. After enter the command "7 4" and control the
Tx Power Output Level to be 0.0dBm using Volume Up/Down keys, press "STO" key to store Data in EEPROM.
5-2 Samsung Electronics
Test Procedure
5-4 Test Command Table
Command No. Test Command Description (OP, AB, RB)
01(1F, 0, 0) T_SUSPEND_I Terminate the normal mode, enter to the test mode. 02(3F, 0, 0) T_RESTART_I Terminate the test mode, enter to the normal mode. 03(FD, 0, 0) T_SAVE_VAL_I Save value in EEPROM. (Only for Auto test) 04(1D, 0, 1) T_GET_MODE_I Get mode. (CDMA or FM) 05(1C, 1, 0) T_SET_MODE_I Set mode to CDMA or FM. (Only for Auto test) 06(1E, 0, 0) T_WRITE_NV_I Write an EEPROM item. (one of the NV items) 07(81, 0, 0) T_CARRIERON_I Turn the carrier on. 08(82, 0, 0) T_CARRIEROFF_I Turn the carrier off. 09(83, 4, 0) T_LOADSYN_I Set the synthesizer to the channel specified by ch_ data. 10(84, 1, 0) T_PWRLEVEL_I Set the RF power attenuation to the specified value. 11(85, 0, 0) T_RXMUTE_I Mute the receive-audio signal. 12(86, 0, 0) T_RXUNMUTE_I Unmute the receive-audio signal. 13(87, 0, 0) T_TXMUTE_I Mute the transmit-audio signal. 14(88, 0, 0) T_TXUNMUTE_I Unmute the transmit-audio signal. 16(8F, 0, 0) T_STON_I Turn on ST. 17(90, 0, 0) T_STOFF_I Turn off ST. 22(91,96,96) T_SNDNAM_I Display and send NAM information. 23(95, 3, 4) T_SNDVERSION_I Display and return S/W version. 24(9F, 7, 8) T_SNDESN_I Display and return ESN. 25(92, 0, 0) T_BACKLIGHT_ON_I Turn on the backlight. 26(93, 0, 0) T_BACKLIGHT_OFF_I Turn off the backlight. 27(96, 0, 0) T_LAMP_ON_I Turn on the LAMP. 28(97, 0, 0) T_LAMP_OFF_I Turn off the LAMP. 29(9A, 0, 0) T_REBUILD_I Rebuild EEPROM. 30(9D,15, 0) T_PLINE_I Display and return production date. 32(A0, 1, 0) T_SATON_I Turn on SAT. 33(A1, 0, 0) T_SATOFF_I Turn off SAT. 34(A2, 0, 0) T_CDATA_I Continuously send TX control data. 35(A3, 0, 0) T_VOLUME_UP_I Increase value of the last command. (Only for autotest) 36(A4, 0, 0) T_VOLUME_DOWN_I Decrease value of the last command. (Only for autotest)
42(AA, 1, 0) T_DTMFON_I Activate dtmf generator with keycode. 43(AB, 0, 0) T_DTMFOFF_I Deactivate DTMF generator. 44(B0, 0, 0) T_COMPANDORON_I Turn on compandor. 45(B1, 0, 0) T_COMPANDOROFF_I Turn off compandor. 50(B6, 4, 0) T_H_LIST_I History Channel. 57(BC, 0, 0) T_MIC_ON_I Mic path on. 58(BD, 0, 0) T_MIC_OFF_I Mic path off. 59(BE, 0, 0) T_ALLPATH_I Set RX Path, TX Path Unmute to Earpiece. 67(C6, 3, 6) T_READ_BATT_I Reads Low-Battery in the standby, talk.
Samsung Electronics 5-3
Test Procedure
Command No. Signal. Name Description (OP, AB, RB)
68(C8, 0, 3) T_VBATT1_I Set the low battery position in the standby. 69(C9, 0, 3) T_VBATT2_I Set the low battery position in the talking. 70(CA, 3, 0) T_WRITE_BATT_I Write low battery level value to NVM. 71(D1, 3, 0) T_CDMA_TXADJ_I Change PDM TX AGC in CDMA. 72(D2, 3, 0) T_FM_TXADJ_I Change PDM TX AGC in FM. 73(D3, 1, 0) T_SET_PA_R_I Set PA R1, R0 in CDMA. 74(D4, 3, 0) T_TXADJ_0DBM_I Set TX AGC ADJ for 0dBm power. 75(D5, 0, 3) T_READ_RSSI_I Read a RSSI. 76(D6, 3, 0) T_WRITE_RSSI_I Writes RSSI. 77(D7, 0, 3) T_READ_TEMP_I Read Temp.
79(D9, 1, 0) T_BUZZER_ON_I Buzzer On at DTMF 0 key. 80(DA, 0, 0) T_BUZZER_OFF_I Buzzer off.
81(E3, 0, 0) T_VOC_PCMLPON_I Play a PCM LOOP BACK. 82(E4, 0, 0) T_VOC_PCMLPOFF_I Play off a PCM LOOP BACK. 84(E6, 3, 0) T_CD_MAX_LIMIT_I CDMA MAX limit.
85(E7, 0, 0) T_SPEAKER_ON_I Turn on the speaker path. 86(E8, 0, 0) T_SPEAKER_OFF_I Turn off the speaker path.
87(E9, 0, 0) T_FM_LOOP-TEST_I Play a PCM FM loopback. 88(EA, 3, 0) T_TRK_ADK_I TRK LOCAL ADJUST.
89(EB, 3, 0) T_CD_TRK_ADJ_I CDMA TRK LOCAL ADJUST. 90(F0, 3, 0) T_CDMA_LOW_CH_HIPWR_I Setting the volume for LOW CH highpwr. (+18dBm) 91(F1, 3, 0) T_CDMA_LOWMID_CH_HIPWR_I Setting the volume for LOWMID CH highpwr. (+18dBm) 92(F2, 3, 0) T_CDMA_MIDDLE_CH_HIPWR_I Setting the volume for MIDDLE CH highpwr. (+18dBm) 93(F3, 3, 0) T_CDMA_LOW_CH_LOPWR_I Setting the volume for LOW CH lowpwr. (-41dBm) 94(F4, 3, 0) T_CDMA_LOWMID_CH_LOPWR_I Setting the volume for LOWMID CH lowpwr. (-41dBm) 95(F5, 3, 0) T_CDMA_MIDDLE_CH_LOPWR_I Setting the volume for MIDDLE CH lowpwr. (-41dBm) 96(F6, 3, 0) T_CDMA_HIGHMID_CH_LOPWR_I Setting the volume for HIGHMID CH lowpwr. (-41dBm) 97(F7, 3, 0) T_CDMA_HIGH_CH_LOPWR_I Setting the volume for HIGH CH lowpwr. (-41dBm) 98(F8, 3, 0) T_CDMA_HIGHMID_CH_HIPWR_I Setting the volume for HIGHMID CH highpwr. (+18dBm) 99(F9, 3, 0) T_CDMA_HIGH_CH_HIPWR_I Setting the volume for HIGH CH highpwr. (+18dBm)
¶S
OP: Operation Command Number AB: Input Argument Byte Number RB: Return Byte Number
5-4
Samsung Electronics
6. Troubleshooting
6-1 Logic Section
6-1-1 No Power
Samsung Electronics 6-1
Troubleshooting
6-1-2 Abnormal Initial Operation (Normal +3.3V voltage source)
6-2 Samsung Electronics
6-1-3 Abnormal Backlight Operation
Troubleshooting
Samsung Electronics 6-3
Troubleshooting
6-1-4 Abnormal Key Data Input
6-4 Samsung Electronics
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