Samsung RFG238AARS, RFG238AAWP, RFG237AABP, RFG237AARS,RFG238AARS,RFG237AABP,RFG238AABP,RFG237AAWP,RFG238AAWP,RFG237AAPN,RFG238AAPN, RFG238AABP Service Manual

...
BOTTOM MOUNT FREEZER
BASIC : RFG237AA / RFG238AA
MODEL NAME : RFG237AARS RFG238AARS
RFG237AABP RFG238AABP RFG237AAWP RFG238AAWP RFG237AAPN RFG238AAPN
REFRIGERATOR
REFRIGERATOR CONTENTS
1. PRECAUTIONS(SAFETY WARNINGS)··4
2. PRODUCT SPECIFICATIONS
··········
8
3. DISASSEMBLY AND REASSEMBLY··26
4. TROUBLESHOOTING
················
52
5. EXPLODED VIEW & PARTS LIST
····
97
6. PCB DIAGRAM
····················
120
7. WIRING DIAGRAM
··················
126
8. SCHEMATIC DIAGRAM
············
127
For the latest parts information, Please access to our service web site (North America : http://service.samsungportal.com)
RFG238AA
MODEL CODE :
RFG237AARS/XAA RFG238AARS/XAA RFG237AABP/XAA RFG238AABP/XAA RFG237AAWP/XAA RFG238AAWP/XAA RFG237AAPN/XAA RFG238AAPN/XAA
IMPORTANT SAFETY NOTICE
The service guide is for service men with adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or dealer cannot be responsible for the interpretation of this information.
SAMSUNG ELECTRONICS AMERICA, INC.
Technical Service Guide
Copyright 2008
All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the SAMSUNG ELECTRONICS Company.
WARNING
Contents
1. Precautions(Safety Warnings) ·····································4
2. Product Specifications ········································8 2-1) Introduction of main function ···································9 2-2) Specifications ·········································11 2-3) Interior Views ·········································12 2-4) Model Specification ·······································13 2-5) Model Specification &Specification Chart ·····························14 2-6) Dimensions of Refrigerator (Inches)································17 2-7) Optional Material Specification ··································18 2-8) Refrigerant Route in Refrigeration cycle ······························19 2-9) Cooling Air Circulation ·····································25
3. Disassembly and Reassembly ····································26 3-1) PRECAUTION ·········································27 3-2) Refrigerator Door········································28 3-3) Door Handle Freezer ······································30 3-4) Refrigerator Light········································31 3-5) Cover-display & water-dispenser ·································31 3-6) Water-dispenser ········································32 3-7) Glass Shelf ··········································33 3-8) Foldable Glass Shelf ······································33 3-9) Vegetable & Fruit Drawers Shelf ·································34 3-10) Cool Select Pantry·······································35 3-11) Water Tank··········································36 3-12) Motor Damper ········································38 3-13) Water Filter (Disassembly) ···································38 3-14) Water Filter (Reassembly) ···································39 3-15) Gallon Door Bin ········································39 3-16) Vertical Hinged Section ····································40 3-17) Evaporator Cover In Refrigerator ································41 3-18) Evaporator In Refrigerator ···································42 3-19) Super Extended Drawer ····································43 3-20) Freezer Door ·········································44 3-21) Ice-Maker ··········································45 3-22) Freezer Light ·········································46 3-23) Door Switch In Freezer·····································46 3-24) Evaporator Cover In Freezer ··································47 3-25) Evaporator In Freezer ·····································47 3-26) Machine Compartment ·····································48 3-27) Electric Box··········································51
4. TROUBLESHOOTING ········································52 4-1) Function for failure diagnosis···································53
4-1-1. Test mode (manual operation / manual defrost function) ····················53 4-1-2. Display function of Communication error ···························54 4-1-3. Self-diagnostic function ··································55 4-1-4. Display function of Load condition ·····························58 4-1-5. Exhibition mode setting function ······························59 4-1-6. Option setting function ··································60 4-1-7. Option TABLE ······································62
4-2) Diagnostic method according to the trouble symptom(Flow Chart)···················64
4-2-1. If the trouble is detected by self-diagnosis ··························65 4-2-2. If FAN does not operate ··································76 4-2-3. If ICE Room Fan does not operate ·····························77 4-2-4. If Ice Maker does not operate ·······························78 4-2-5. If ICE MAKER(F) does not operate (RFG238 MODEL) ····················79
Contents
4-2-6. If defrost does not operate (F,R DEF Heater) ·························80 4-2-7. If Power is not supplied ··································81 4-2-8. If compressor does not operate·······························82 4-2-9. When alarm sound continuous without stop(related with buzzer sound) ·············84 4-2-10. If Panel PCB does not work normally····························86 4-2-11. If Pantry Panel PCB is not working normally·························87 4-2-12. When refrigerator ROOM Lamp does not light up ······················88 4-2-13. If ICE Water is not supplied ································90 4-2-14. If Cubed or Crushed Ice is not supplied···························92 4-2-15. If Cover Ice Route Moor(Geard Motor) is not working normally·················93 4-2-16. If Inverter PCB Power is not supplied····························94 4-2-17. LED blinking frequency depending on protecting functions ··················95
Inverter pcb circuit diagram ·····································96
5. Exploded View & PARTS LIST ····································97 5-1) Freezer············································98 5-2) Refrigerator··········································102 5-3) Cabinet ···········································108 5-4) Disassembly of Freeze Door ··································112 5-5) Disassembly of Refrigerator DoorLeft ······························114 5-6) Disassembly of Refrigerator Door Right ·····························118
6. PCB DIAGRAM ··········································120 6-1) PCB Layout with part position ·································121 6-2) PCB Layout with part position (SMPS Board) ···························122 6-3) Connector Layout with part position (Main Board) ·························123 6-4) Connector Layout with part position (SMPS Board) ························125
7. WIRING DIAGRAM·········································126 7-1) Model : RFG23** ·······································126
8. SCHEMATIC DIAGRAM ······································127 8-1) Whole block diagram ·····································127
8-1-1. MODEL : RFG237** ···································127 8-1-2. MODEL : RFG238** ···································128 8-1-3. MODEL : RFG23*** ···································129
8-2) CIRCUIT DIAGRAM ······································130
8-2-1. Main ··········································130 8-2-2. INVERTER ·······································131
4
1. PRECAUTIONS(SAFETY WARNINGS)
Unplug the appliance before the changing or repairing the electric parts.
Be careful the electric shock.
When exchanging the parts, use the correct parts.
Check the model name, rating voltage, rating current, running
temperature symbols.
When troubleshooting, connect firmly the types of harness.
Make not to be separated when some power is imposed.
Check the traces of water infiltration at the electric parts.
If there is a trace of water infiltration, exchange or tape the parts.
Check the assemble status of parts after troubleshooting.
It must be in the same assembled state when compared with the state before disassembly.
Check the use circumstance of refrigerator.
If the refrigerator is installed at the place that is damp or wet, or
status of installation is unstable, change the installation place.
Ground the refrigerator properly
Particularly, Be sure to earth when there is a risk of an electric
leakage by humidity or wetness.
Do not use multi plugs in a plug socket at the same time. Check if the power cord and socket is damaged, pressed, squeezed, or fired.
If the plug or plug socket is damaged, repair or exchange it
immediately.
Do not allow consumers to repair the appliance by themselves.
Do not store other materials except the foods.
Drugs or scientific materials : difficult to keep precise temperature.
The inflammables(alcohol, benzene, ether, LP gas, butane gas etc.):
have risk of explosion.
5
PRECAUTIONS(SAFETY WARNINGS)
Read all instructions before repairing the product and follow the instructions in order to prevent danger or property damage. Plug out and remove all the items in regrigerator prior to repair.
CAUTION/WARNING SYMBOLS DISPLAYED
SYMBOLS
Indicates that a danger of death or serious injury exists.
Indicates that a risk of personal injury or material damage exists.
means “Prohibited”.
means “Do not disassemble”.
means “No contact”.
means ”Warning or Caution”.
means “Earth or Ground”.
means “Unplug the unit before preforming service”
Plug out to exchange the interior lamp.
It may cause electric shock.
Warning
Warning & Caution
Caution
Unplug
Use the rated components on the replacement.
Check the correct model, rated voltage, rated current, operating temperature and so on.
On repair, make sure that the wires such as harness are bundled tightly.
Bundle tightly wires in order not to be detached by the external force and then not to be wetted.
Check if there is any trace indicating the permeation of water.
If there is that kind of trace, change
the related components or do the
necessary treatment such as taping using the insulating tape.
After repair, check the assembled state of components.
It must be in the same assembled state when compared with the state before disassembly.
On repair, remove completely dust or other things of housing parts, harness parts, and check parts.
Cleaning may prevent the possible fire by
tracking or short.
Rated
components
6
PRECAUTIONS(SAFETY WARNINGS)
Please let users know following warnings & cautions in detail.
Do not allow users to put bottles or kinds of glass in the freezer.
Freezing of the contents may inflict a wound.
Do not allow users to store narrow and lengthy bottles or foods in a small multi-purpose room.
It may hurt you when refrigerator door is opened and closed resulting in falling stuff down.
Do not allow users to store pharmaceutical products, scientific materials, etc., in the refrigerator.
The products which need precise temperature control should not be stored in the refrigerator.
Do not allow users to store articles on the product.
Opening or closing the door may cause things to fall down, which may cause injury.
Prohibition
Warning & Caution
Do not allow users to disassemble, repair or alter.
It may cause fire or abnormal
operation which leads to injury.
Do not
disassemble
Do not allow users to plug several appliances into the same power receptable.
May cause abnormal generation of
heat or fire.
Prohibition
Do not allow users to bend the power cord with excessive force or do not have the power cord pressed by heavy article.
May cause fire.
Do not allow users to install the refrigerator in the wet place or the place where water splashes.
Deterioration of insulation of electric
parts may cause electric shock or fire.
Make sure of the earth.
Be sure the product is properly grounded.
Earth
7
PRECAUTIONS(SAFETY WARNINGS)
For proper installation, this refrigerator must be placed on a level surface of hard material that is the same height as the rest of the flooring. This surface should be strong enough to support a fully loaded refrigerator, or approximately 660lbs(299kg).
FLOORING
Protect the finish of the flooring. Cut a large section of the cardboard carton and place under the refrigerator where you are working. When moving, be sure to pull the unit straight out and push back in straight.
MOVING
8
2. PRODUCT SPECIFICATIONS
2-1) INTRODUCTION OF MAIN FUNCTION ···························9
2-2) SPECIFICATIONS ····································11
2-3) INTERIOR VIEWS ····································12
2-4) MODEL SPECIFICATION ·································13
2-5) MODEL SPECIFICATION &SPECIFICATION CHART ····················14
2-6)DIMENSIONS OF REFRIGERATOR (INCHES)························17
2-7) OPTIONAL MATERIAL SPECIFICATION ··························18
2-8) REFRIGERANT ROUTE IN REFRIGERATION CYCLE ····················19
2-9) COOLING AIR CIRCULATION ·······························25
2. PRODUCT SPECIFICATIONS
A newly developed SAMSUNG bottom mount freezer in 2009 has the following characteristics.
2-1) Introduction of Main Function
9
Surround Multi Flow
Uniform cooling for each shelf and even in corner in fresh food compartment by centerpositioned fan and duct with multiple flow effluences.
Twin Cooling System
The refrigerator and the freezer have two evaporators. Given this independent system, the freezer and the refrigerator are cooled individually as required and are, therefore, more efficient. Food odor from the refrigerator does not affect food in the freezer due to separate air flow circulation.
Ice and Water Dispenser
The ice and water dispenser provides ice and cold water at any time.
Secure Auto Close Door System
Secure Auto Close Door System
Cool tight doors
Energy saving
Preventing sweat on fridge doors
Easy Handle System
Ez-open Freezer Door
Ergonomic Door Design
Electronic control from outside of Pantry Cover
Adjustable temperature control ((around 41(5℃) : Deli / around 38(3) : Fresh / around 34(1) Chilled ) Temperature control from outside of the Pantry : user friendly design helps keep foods fresh for longer
Easy Handle
The freezer door is more user-friendly. So, it comes as much convenient.
10
2. PRODUCT SPECIFICATIONS
Drawer
The dimension of the right-side drawer is 6:4 (H x W) with the shelf being raised.
So, the right-side drawer can be pulled out with the left door closed.
Dual Ice Maker
7 cubes ice-Maker(Refrigerator)
7 cubes ice-Maker(Freezer)
11
2-2) Specifications
PRODUCT SPECIFICATIONS
Defrost Control From 24 to 32 hrs Thermo Bimetal Protector 140°F(60)(off) 104°F(40℃)(on) Defrost Thermistor(502AT) 50°F(10℃)(off) Electrical Rating AC115V 60Hz 11.6 Amps Maximum Current Leakage 0.25 mA Maximum Ground Path Resistance 0.1 Ohm Energy Consumption 550KWh/year
Ambient Temperature 70
(21℃) 90℉(32℃) Refrigerator, 34℉(1℃)∼46(8℃) 34℉(1℃)∼46℉(8℃) Freezer, -8℉(-22℃)∼8℉(-13℃) -8℉(-22℃)∼8℉(-13℃) Run Time,% 󳠞40 󳠞60
Refrigerant Charge (R134a) 5.64 oz(160g) Compressor(BK190C-L2C) 1314 Btu/hr(0.385kw) Compressor oil Freol α15c R Capillary tube(Dia, Length) 0.032
,118
((00..8822mmmm,,33550000mmmm))
F Capillary tube(Dia, Length) 0.032
,118
((00..8822mmmm,,33550000mmmm))
Clearance must be provided for air circulation AT TOP 2
((5511mmmm))
AT SIDES 3.75
((9955mmmm))
AT REAR 2
((5511mmmm))
Fan
Fan
Fan
Fan
Fan
Fan
(Air inlet)
(Air inlet)
(Air inlet)(Air inlet)
(Air inlet)
(Air inlet)
Heat exchanger
Heat exchanger
Heat exchanger
Fan
Fan
(Air inlet)(Air inlet)
Heat exchanger
Fan
Fan
Fan
(Air inlet)
(Air inlet)
(Air inlet)
Heat exchanger
ELECTRICAL SPECIFICATIONS
Freezer
Refrigerator
NO LOAD PERFORMANCE
REFRIGERATION SYSTEM
INSTALLATION
Compressor
C-Fan Noise FilterDryer
Condenser Water Valve
12
PRODUCT SPECIFICATIONS
2-3)
Interior Views
Freezer
Refrigerator
Auto Door Closer
Dairy Compartment
Tempered glass shelves
Water Filter
Door Bins
Cool Select Pantry
Light
Vertical Hinged
Section
Vegetable & Fruit
Drawers
Light
Super Extended Drawer
Freezer Drawer Bin
Slide-Shelf
Quick-Space
Glass Shelf
Ice-Maker
Foldable-Shelf
Can carry
FZ Ice-Maker(RFG238)
Ice Bucket(RFG238)
Tilting Pocket
PLUS
SAMSUNG
RFG238AA
Twin Cooling
Contour
Cool Select Pantry
203
189
-29.4
1.5
-22.8
1.0
0.2
0.3
64.6
45.5
44.6
13
2-4) Model Specification
PRODUCT SPECIFICATIONS
F-Room
R-Room
F-Room
R-Room
F-Room
R-Room
F-Room
R-Room
N-N
Sound Power Level
Sound Pressure Level
Cooling
Speed(Min)
Product Zone
Appearance
ITEM SPEC
89.6(32°C)
109.4(43°C)
Temperature
Distribution
(Fridge)
Run Time
Performance
Noise
Cooling Tech
Door Shape
Special Room
250
250
-26.0
2.0
-18.0
5.0
2.0
2.0
70%
46dB
45dB
MAYTAG
MFI2067AES
Mono Cooling
Contour
Pantry
185
740
-28.0
-0.2
-23.0
7.4
0.5
0.5
47.6
49.4
48.6
LG
LFX21980ST
Mono Cooling
Contour
Pantry
197.8
193.7
-25.9
-0.4
-20.9
2.2
1.5
1.5
73.3
47.6
44.3
COLOR
ModelITEM
14
2-5) Model Specification &Specification Chart
PRODUCT SPECIFICATIONS
External Size
Net
Capacity
Weight
Packing
D
H
W
Efficiency of Volume
On Cabinet W/O Handle With Handle
W/O Hinge Cap With Hinge Cap
Total
Freezer
Refrigerator
Set
Packing
Width Depth
Height
Black
Real STS
White
Platinum STS
Cabinet (Both Side)
All Black
Noble STS
Snow White
Noble STS
Door
Empire Black
Real STS
Snow White
Platinum Inox
Molding
I Black
Creamy STS
Snow White
Creamy STS
Compressor
Rated Frequency and Frequency
Refrigerant
Foaming Agent
Refrigerant Input Amount
Type Refrigerator
Motor Rated Consumption Power
Electric Heater Rated Consumption Power
RFG238AA (RFG237AA)
Ice & Water Dispenser with Pantry
35 3/4 inch (908mm)
24 3/16 inch (614mm)
28 inch (712mm)
30 1/2 inch (774mm) 69 5/8 inch (1769mm) 69 3/4 inch (1774mm)
22.5 Cu.ft (637.0ℓ)
6.7 Cu.ft(189.5ℓ)
15.8 Cu.ft(447.5ℓ)
55.4% 313 Pounds (142kg) 346 Pounds (157kg)
38 3/8 Inch (974mm) 33 5/8 Inch (854mm)
75 3/4 Inch (1923mm)
Reciprocate
AC 115V/60Hz
R 134a
C-Pentane
5.64 oz (160g)
Indirect Cooling Method Refrigerator
140W 380W
Items
Model
15
PRODUCT SPECIFICATIONS
Compressor
Evaporator
Model
First Defrost Cycle (Concurrent defrost of F and R)
Defrost Cycle(FRE) Defrost Cycle(REF)
Pause time
THERMISTOR
(F-SENSOR)
502AT
Temperature Selection
-8(-22)
-2(-19) 8(-13)
Model
THERMISTOR
(R-SENSOR)
502AT
F Defrost-Sensor
R Defrost-Sensor
F Bimetal-thermo
Protector
R Bimetal-thermo
Protector
Temperature Selection
34(1) 38(3) 46(8)
Model SPEC Model SPEC Rated
Operating temperature
Rated
Operating temperature
Condenser
Dryer
Capillary tube(Dia x Length)
Refrigerant
Model
Starting type
Oil Charge
Freezer
Refrigerator
BK190C-L2C
BLDC
FREOL α- 15c SPLIT FIN TYPE SPLIT FIN TYPE
Forced and Natural Convection Type
Molecular shieve XH-9
R : 0.032” x 118” (0.82mm x 3500mm) / F : 0.032” x 118” (0.82mm x 3500mm)
R134a
6hr ±10min
12~22hr(vary according to the conditions used)
6~11hr(vary according to the conditions used)
12 ±1min
THERMISTOR (502AT)
5.0 at 77℉(25℃)
THERMISTOR (502AT)
5.0 at 77℉(25℃) AC 125V 10A
Off : 140℉(60℃) / On : 104℉(40℃)
AC 125V 10A
Off : 140℉(60℃) / On : 104℉(40℃)
ON()
-5(-21) 1(-17)
11(-12)
ON() 36(2) 40(4) 48(9)
OFF(℉)
-11(-24)
-5(-21) 5(-15)
OFF(℉) 32(0) 36(2) 44(7)
Specification
RFG238AA (RFG237AA)
Components for FreezerDefrost Related Components
FreezerRefrigeratorDefrost Cycle
Defrost SensorBimetal
Room Temperature Sensor Components
16
PRODUCT SPECIFICATIONS
Items
Model
Defrost Heater(FRE) Defrost Heater(REF) DISPENSER Heater
FRENCH Heater
ICE Duct Heater
Water Tank Heater
Interlock with French Heater
-
Interlock with Defrost Heater (FRE)
-
Model
Temp.ON
Temp.OFF
Over Load Relay
Rated Voltage
Motor-BLDC(FRE)
Motor BLDC(ICE ROOM)
Motor-BLDC(REF)
Motor-BLDC(CIRCUIT)
Motor-DAMPER(PANTRY)
Lamp LED (FRE) Lamp LED (REF) Lamp LED (VEG)
Heated at F Defrost
Heated at R Defrost
Door Switch
FRE REF
REF(ICE ROOM)
Power Cord Earth Screw
Bimetal thermo for Preventing Overheating of Refrigerator Lamp
Specification
RFG238AA (RFG237AA)
Electric Components
AC 115V, 240W
AC115V, 120W
AC115V, 1.6W
AC115V, 8W AC115V, 7W
DC 12V, 2W
AC125V 6A / AC250V 3A Off: 140℉(60℃)/ On : 104℉(40℃)
4TM445PHBYY-82
156.2± 16.2℉(69± 9℃) 257± 9℉(125± 5℃)
AC 115V/ 60Hz DC12V / DREP5020LC DC12V / DREP5020LB DC12V / DREP5020LC DC12V / DRCP5030LA DC12V / NSBY001TH1
DC12V / 180mA DC12V / 540mA
DC 12V / 60mA
AC 125V 1.5A (1EA)
DC200V 1.5A / MS-406-SS-01(2EA)
125V / 5A. EMB816
AC125V 15A
STS304
17
PRODUCT SPECIFICATIONS
24 3/16"(614mm)
3 3/8"(87mm)
18 1/4"(462mm)
42 1/2"(1080.5mm)
5/8"(16mm)
69 3/4
"
(1774mm)
1 3/8"(34mm)
3/16"(5mm)
28 1/2"(712mm)
30 1/2"(774mm)
35 3/4"(908mm)
24 3/8"(618mm)
2 3/8"(59.5mm)
46 1/4"(1174mm)
18 3/4"(475mm)
42 7/8"(1088mm)
2-6)Dimensions of Refrigerator (Inches)
18
PRODUCT SPECIFICATIONS
2-7) Optional Material Specification
Part Name
FILTER
WATER-ASSY
DA29-00003G
ASSY-PACKING
SUB
DA99-00240S
Part Code
AMOUNT
1
1
LED LAMP FRE
DA96-00398C
1
LED LAMP REF
DA96-00398B
1
19
1. Compressor → Condenser → Hot Pipe Back Cluster Pipe → Dryer → Step Valve R Capillary Tube Refrigerator Evaporator Freezer Evaporator → Suction Pipe → Compressor
2. Compressor Condenser Hot Pipe Back Cluster Pipe Dryer Step Valve F Capillary Tube Freezer Evaporator → Suction Pipe → Compressor
PRODUCT SPECIFICATIONS
2-8) Refrigerant Route in Refrigeration cycle
20
PRODUCT SPECIFICATIONS
2-8-1. PRINCIPLE OF FREEZEER
0 psi
142.2 psi
142.2 psi
0.016~0.031"
0.25"
0.19"
164.2"
142.2 psi
21
PRODUCT SPECIFICATIONS
2-8-2. Operation theory of refrigeration cycle components
Condenser
1) Role: A device which radiates heat to the outside (water/air) to make liquid state for the high temperature / high pressure gas refrigerant discharged from compressor
2) Types
A. Air-cooling Type : Condense air by circulating naturally or manually.
1) Natural Convection Type : Used for the household refrigerator which has small condensing capacity.
2) Manual Convection Type : Circulate air manually by FAN-Motor (Large capacity)
B. Water-cooling Type : Make cooling water pass through the pipe in the condenser (Large
capacity)
Location
CLUSTER heat-radiating type : All Pipes effective for radiating heat are formed in the
right/left, and front side of refrigerator with hard urethanes and radiate heat through the whole surfaces of cabinet to ambient air.
Install the condenser on the outside of the product. (An old model)Make them cluster at the lower part of product and radiate heat manually by fan.
Radiate condensed potential heat up to liquefy completely and make change the state
without changing the gas temperature itself.
Pipe out diameter
Low pressure: 0.25
High pressure : 0.19Capillary : About 0.075
Condenser length : 1113.2
CONDENSER-PIPE : 633.9HOT-PIPE: 313.9CLUSTER-PIPE: 165.4
Capillary
1. Role: A device which makes low temperature and pressure refrigerant by reducing the pressure the normal temperature / high pressure liquid refrigerant condensed from condenser, and supply it to the evaporator.
A. To evaporate more lower temperature in case of evaporation. B. It flows to the evaporator without back flowing to condenser, if compressor stops, and the
difference of pressure between high pressure and low pressure is small so it is easy to operate the compressor again.
2. Outline
A. Thickness : About 0.075
B. Length : It is changeable to low temperature and pressure depends on the 138
ooff
thin
and long copper pipe wall resistance.
22
PRODUCT SPECIFICATIONS
2-8-3. Operation theory of refrigeration cycle components
Evaporator
1. Role: As the low pressure liquid refrigerant flowed from capillary absorbs heat inside of the refrigerator, it becomes low pressure gas and refrigerate the foods.
2. Theory: The low pressure refrigerant flowed to evaporator operates cooling which takes ambient evaporated potential heat with maintaining the evaporation up to evaporate completely.
3.Types of Evaporator
A. ROLL-BOND Evaporator Direct Cooling ONE-DOOR Type Rolled and adhere the 2 aluminum plate and then make refrigerant passage. B. PIN-PIPE Type Indirect cooling TWO-DOOR Type
a small aluminum plate on the aluminum pipe to increase the cooling effect.
Compressor
1. Role: It operates same as pump which pull out the subterranean water. It inhales the low temperature and pressure refrigerant gas (flowed out) from evaporator and make high temperature and pressure refrigerant liquid in the compressor and send it to the condenser.
2. Type of Condenser a. Back-and-forth motion type: A method that pistol makes back-and-forth motion through
shaft and cylinder of motor rotation and compresses. Used for household refrigerant
b. Rotary Type: A method that inhales the refrigerant gas through the gap between the
outside of rotor electric attached on the shaft and the inside of cylinder and compresses.
c. Centrifugal Type
3. Please insert the explanation of inverter comp operation theory.
Dryer
1. Role: Absorb the moisture from the refrigerant that refrigeration cycle circulates and eliminate the foreign substance.
2. Structure: If even some moisture is included refrigerant is impossible to circulate by freezing the small capillary outlet, so silica gel or molecular sieve is (included and) sealed to absorb the internal moisture, and install a minute net to eliminate the foreign substance.
23
PRODUCT SPECIFICATIONS
2-8-4. Operation theory of refrigeration cycle components
.Influence of moisture
Moisture precipitation Blocked by iceRefrigerant and reactionLife reduction of oilAcceleration of oxidizationCopper plating phenomenonGas dissolution by the interaction of synthetic insulating material (insulator)
.Influence of foreign substance
Increase of condensed temperature.Increase of temperature.Decrease of cooling efficiencyShorten the life by friction between oil and foreign substance in the compressor.
Accumulator
1. Role : To send a pure refrigerant gas to compressor by removing completely the refrigerant liquid from evaporator.
If a refrigerant liquid go into the compressor, overload is occurred.
24
PRODUCT SPECIFICATIONS
2-8-5. Refrigeration Cycle Type
TDM Cycle
Compressor
Freezer Hot-Pipe
3Way Valve Fridge Capillary Tube
Freezer Capillary Tube
Fridge Evaporator
Freezer Evaporator
AccumulatorSuction Pipe
Connected Pipe
Fridge Hot-Pipe Dryer
Condenser
Cluster Rear
25
Refrigerator
PRODUCT SPECIFICATIONS
2-9) Cooling Air Circulation
Freezer
26
3. DISASSEMBLY AND REASSEMBLY
3-1) PRECAUTION ······························27
3-2) REFRIGERATOR DOOR ·························28
3-3) DOOR HANDLE FREEZER ························30
3-4) REFRIGERATOR LIGHT ·························31
3-5) COVER-DISPLAY & WATER-DISPENSER··················31
3-6) WATER-DISPENSER ···························32
3-7) GLASS SHELF ·····························33
3-8) FOLDABLE GLASS SHELF ························33
3-9) VEGETABLE & FRUIT DRAWERS SHELF ·················34
3-10) COOL SELECT PANTRY·························35
3-11) WATER TANK ·····························36
3-12) MOTOR DAMPER····························37
3-13) WATER FILTER (DISASSEMBLY) ·····················38
3-14) WATER FILTER (REASSEMBLY) ·····················39
3-15) GALLON DOOR BIN ··························39
3-16) VERTICAL HINGED SECTION ······················40
3-17) EVAPORATOR COVER IN REFRIGERATOR ················41
3-18) EVAPORATOR IN REFRIGERATOR····················42
3-19) SUPER EXTENDED DRAWER ······················43
3-20) FREEZER DOOR ····························44
3-21) ICE-MAKER ······························45
3-22) FREEZER LIGHT ····························46
3-23) DOOR SWITCH IN FREEZER ······················46
3-24) EVAPORATOR COVER IN FREEZER ···················47
3-25) EVAPORATOR IN FREEZER ·······················47
3-26) MACHINE COMPARTMENT ·······················48
3-27) ELECTRIC BOX ····························51
27
DISASSEMBLY AND REASSEMBLY
• Unplug the refrigerator before cleaning and making repairs.
• Do not dissemble or repair the refrigerator by yourself.
- It may cause risk of causing a fire, malfunction and/or personal injury.
• Remove any foreign matter or dust from the power plug pins.
- Otherwise there is a risk of fire.
• Do not use a cord that shows cracks or abrasion damage along its length or at either end.
• Do not plug several appliances into the same multiple power board. The refrigerator should always be plugged into its own individual electrical which has a voltage rating that matched the rating plate.
- This provides the best performance and also prevents overloading house wiring circuits, which could cause a fire hazard from overheated wires.
• Do not install the refrigerator in a damp place or place where it may come in contact with water.
- Deteriorated insulation of electrical parts may cause an electric shock or fire.
• The refrigerator must be grounded.
- You must ground the refrigerator to prevent any power leakages or electric shocks caused by current leakage from the refrigerator.
• Do not put bottles or glass containers in the freezer.
- When the contents freeze, the glass may break and cause personal injury.
• Do not store volatile or flammable substances in the refrigerator.
- The storage of benzene, thinner, alcohol, ether, LP gas and other such products may cause explosions.
• Water whitening phenomenon
- All water provided to refrigerators flows through the core filter which is an alkaline water filter. In this process, the pressure in the water that has flowed out of the filter gets increased, and massive oxygen and nitrogen become saturated. When this water flows out in the air, the pressure plummets and the oxygen and nitrogen get supersaturated so that they turn into gas bubbles. The water could look misty due to these oxygen bubbles. It is not because dust or chemicals, just a few seconds later, it will be clean again.
- Required Tools
3-1) PRECAUTION
IMAGE ITEM USE
Phillips Head Driver
Use for assembling and
disassembling of screw
Flat Head Driver
Use for assembling and disassembling
of HomeBar, Dispenser, Deli
Cartessen Box, Main PBA etc...
Hex Wrench Ø0.08
Use for assembling and
disassembling of Handle
Socket Wrench Ø0.4
Use for assembling and
disassembling of Door Hinge
28
3-2) Refrigerator Door
DISASSEMBLY AND REASSEMBLY
Refrigerator
Door
Part Name How To Do Descriptive Picture
1. With the door opened, remove the Top Table cap(󱀊) with a Flat head screwdriver, and close the door.
3. Disconnect the electrical onnector(󱀌) above the upper right door hinge and the 3 electrical connectors(󱀍) above the upper left door hinge. Disconnect the fastener in tube fitting(󱀎) and the water tube(󱀏)
by pulling the tube fitting(󱀎)
apart as shown in the picture.
2. Remove the 3 screws holding down the Top Table and remove the Top Table(󱀋).
4. Remove the 3 hex head bolts(󱀐) attatched to the upper left and right door hinges with a Wrench(0.4
). With a Philips head screwdriver, remove the ground screw(󱀑) attatched to the upper left and right door hinges. Remove the upper left and right door hinges(󱀒).
󱀊
󱀋
󱀌
󱀍
󱀎
󱀐
󱀑
󱀒
󱀏
29
DISASSEMBLY AND REASSEMBLY
Refrigerator
Door
Part Name How To Do Descriptive Picture
5. Lift the door straightly up to remove.
6. With a Philips head screwdriver, remove the screw (󱀓) attatched to the lower left and right door hinges. With a wrench(0.4
), remove the 2 flat head screws (󱀔) attatched to the lower left and right door hinges. Remove the lower left and right door hinges (󱀕).
COVER VINYL
Part Name How To Do Descriptive Picture
1. Using a wrench, unscrew the two screws. And disassemble the door handle.
2. Remove the cover vinyl of door.
󱀕
󱀓
󱀔
30
DISASSEMBLY AND REASSEMBLY
Door Handle
Freezer
Part Name How To Do Descriptive Picture
1. Remove the Cap Door with a
flat-blade(-) screwdriver.
2.Remove 4 screws
3. Lift up the handle to have the
Slider Handle Fre(󱀊) pushed back.
4. After having the Slider Handle
Fre(󱀊) pushed back, screw up at the hole.
5.Remove the door handle by
lifting it up.
󱀊
󱀊
3-3) Door Handle Freezer
31
DISASSEMBLY AND REASSEMBLY
3-4) Refrigerator Light
3-5) Cover-Display & Water-Dispenser
Cover-Display
Part Name How To Do Descriptive Picture
1. Hold the Ice & Water select tab and pull it forward to take off the Display Panel. Take care not to break it.
2. Disengage the housing connect of display cover.
3. Remove 4 screws of cover display.
Refrigerator
Light
Part Name How To Do Descriptive Picture
1. Remove the lamp cover by pulling it down as pushing the rear of lamp cover.
2. Remove the screw. And separate the LED panel.
32
DISASSEMBLY AND REASSEMBLY
Cover-Display
Part Name How To Do Descriptive Picture
4. Remove 4 screws of cover-
display.
3-6) Water-Dispenser
Water-Dispenser
Part Name How To Do Descriptive Picture
1. Disengage the 3 Housing
Connectors.
2. Remove 2 screws of the Case
Ice Route Assy.
3. Pull the Case Ice Route Assy.
4. Push the hook and remove the
Micro Switch.
33
DISASSEMBLY AND REASSEMBLY
Water-Dispenser
Part Name How To Do Descriptive Picture
1. Assembly shall be in order from the disassembly. Case-Ice and Route shall be assembled inside of hose. Otherwise, assemble cannot be accomplished.
2. When assembling Cover­Display, first insert it from leftside and then assemble to rightside. Otherwise, the hook can be broken.
3-7) Glass Shelf
Glass Shelf
Part Name How To Do Descriptive Picture
Remove the shelf by lifting the front part of the shelf up and pulling it out.
hose
3-8) Foldable Glass Shelf
Foldable Glass
Shelf
Part Name How To Do Descriptive Picture
Remove 2 screws of the Folderble Glass Shelf
34
DISASSEMBLY AND REASSEMBLY
3-9) Vegetable & Fruit Drawers Shelf
Vegetable & Fruit
Drawers Shelf
Part Name How To Do Descriptive Picture
1. Remove the vegetable & fruit
drawer by pulling the roller part and lifting it up.
2. Remove the vegetable & fruit
drawer shelf by pulling it out. (Refer to the picture)
Vegetable & Fruit
LED LAMP
Part Name How To Do Descriptive Picture
1. Pull out the Cover LED with a
flat head screwdriver.
2. Pull out the Case LED with a flat
head screwdriver.
3. Disengage the housing
connector.
35
DISASSEMBLY AND REASSEMBLY
3-10) Cool Select Pantry
Cool Select Pantry
Part Name How To Do Descriptive Picture
1. Remove the cool select pantry by pulling the roller part and lifting it up.
Cool Select Pantry
Cover
1. Remove the cool select pantry cover by lifting up the left part of the cover and pulling it.
Cool Select Pantry
Shelf
1. Remove the cool select pantry shelf by lifting the front part of the shelf while pulling it.
Cool Select Pantry
Rail
1. Remove the cool select pantry rail by unscrewing the 2 screws and pulling the rail.
2. Disconnect the housing connector from the internal rail part. (Refer to the picture)
36
DISASSEMBLY AND REASSEMBLY
3-11) Water Tank
Part Name How To Do Descriptive Picture
The Water Tank is located in the lower part of the fridge. Before disassembling the Water Tank take out shelves and drawers and pantry located in front of the Water Tank.
1. Remove 2 screws of the Water
Tank cover.
2. Disengage the housing
connector.
3. Remove the 1 screws attached
to the Water Tank Heater. Remove the Water Tank heater. Remove the Water Tank cover.
Water Tank
37
DISASSEMBLY AND REASSEMBLY
Water Tank
Part Name How To Do Descriptive Picture
One Water Tube is located in the machine compartment of the refrigerator. Before disassembling the Water Tube, take out the compressor cover.
5. Remove the water valve fixed by the screw.
6. Disconnect the water tube by pushing the tube fitting apart as shown in the picture.
7. Remove the cap tube fitting with a flat head screwdriver.
The other Water Tube is located in the Top Table of the refrigerator. Before disassembling the Water Tube, take out the Top table.
8. Disconnect the Water Tube by pushing the tube fitting apart as shown in the picture.
9. Remove the Water Tank by pulling the Water Tube.
38
DISASSEMBLY AND REASSEMBLY
3-12) Motor Damper
3-13) Water Filter (Disassembly)
Motor Damper
Part Name How To Do Descriptive Picture
2. Disengage 2 housing
connectors from the rear motor damper. (Refer to the picture)
Water Filter
Part Name How To Do Descriptive Picture
1. Remove the shelf by lifting the
front plane of the shelf up and pulling it out.
2. Remove the water filter by
turning it counterclockwise. (Refer to the picture)
1. Remove the cool select pantry.
Remove the screw of motor damper part and than push the motor damper down.
39
DISASSEMBLY AND REASSEMBLY
3-14) Water Filter (Reassembly)
3-15) Gallon Door Bin
Gallon Door Bin
Part Name How To Do Descriptive Picture
1. Remove the gallon door bin by lifting it up. (Refer to the picture)
Water
Filter
Part Name How To Do Descriptive Picture
1. Place the part of () arrow (that is indicating in the picture) in the middle of the front filter cover push it up.
2. Turn the water filter clockwise until central horizontal line of filter cover and both ends of water filter label are aligned. (Refer to the picture.)
40
DISASSEMBLY AND REASSEMBLY
3-16) Vertical Hinged Section
Vertical Hinged
Section
Part Name How To Do Descriptive Picture
1. Remove 2 screw caps with a
flat-blade(-) screwdriver. (Refer to the picture)
2. Unscrew 2 screws.
3. Disengage the internal housing
connector of the vertical hinge.
4. Remove the vertical hinged
section by lifting the vertical hinge up. (Refer to the picture)
41
DISASSEMBLY AND REASSEMBLY
3-17) Evaporator Cover In Refrigerator
Evaporator Cover
In Refrigerator
Part Name How To Do Descriptive Picture
1. Remove the angle cap with a flat-blade screwdriver. (Refer to the picture)
2. Unscrew 4 screws.
3. Remove the the lower part of angle mid by pulling it out and pushing it down. (Refer to the picture)
4. Remove the hook by pulling it from the lower part and pushing the cover down. (Refer to the picture)
5. Disconnect the 2 housing connectors. (Refer to the picture)
42
DISASSEMBLY AND REASSEMBLY
3-18) Evaporator In Refrigerator
Evaporator
In Refrigerator
Part Name How To Do Descriptive Picture
1. Remove the the housing cover
by pushing both lateral sides of the housing cover and pulling it out. (Refer to the picture)
2. Disconnect the 3 housing
connectors. (Refer to the picture)
3. Remove the evaporator by lifting
the bottom side of it up and pulling it out. (Refer to the picture)
43
DISASSEMBLY AND REASSEMBLY
3-19) Super Extended Drawer
Super Extended
Drawer
Part Name How To Do Descriptive Picture
2. Lift the drawer up.
3. Remove the drawer by lifting the bottom part of drawer bin and pulling it out.
1. Slide the drawer in as much as possible.
44
DISASSEMBLY AND REASSEMBLY
3-20) Freezer Door
Freezer
Door
Part Name How To Do Descriptive Picture
1. Take out the upper drawer by
lifting it up.
2. Remove the tilting Pocket() by
pulling the both brackets(②) upward at the same time.
3. Take out the lower basket() by
lifting the basket up from rail system.
4. Unscrew 4 bolts.
(2 bolts each on the both sides)
5. Lift up the freezer door from the
rails.
45
3-21) Ice-Maker
DISASSEMBLY AND REASSEMBLY
Ice Maker
Part Name How To Do Descriptive Picture
2. Remove 1 screw of the Cover.
1. Pull the lever forward and take out the ice bucket.
3. Disassemble the cover with a flat-blade(-) screwdriver and pull it out.
4. Disengage the 2 housing connectors.
5. Push the hook and pull the Ice­Maker out.
6. To disassemble, pull the tab and pull the Case-Auger and the motor out.
lever
46
DISASSEMBLY AND REASSEMBLY
3-22) Freezer Light
3-23) Door Switch In Freezer
Door Switch In
Freezer
Part Name How To Do Descriptive Picture
1. Remove the freezer drawer bin by using a flat-blade(-) screwdriver.(Refer to the picture)
2. Disconnect the housing connector part.
Freezer LED
Part Name How To Do Descriptive Picture
1. Remove the LED by pulling the LED cover down while pulling the front plane of LED cover.
47
DISASSEMBLY AND REASSEMBLY
3-24) Evaporator Cover In Freezer
3-25) Evaporator In Freezer
Evaporator In
Freezer
Part Name How To Do Descriptive Picture
1. Remove the housing cover by pushing both lateral sides of housing cover part and pulling it out. Remove the housing connector part.
2. Remove the evaporator by pulling the lower part of the evaporator while lifting it up.
Evaporator Cover
In
Freezer
Part Name How To Do Descriptive Picture
1. Remove the freezer door and freezer drawer by pulling out the drawer and then unscrewing 2 screws.
2. Lift up the evaporator cover.
3. Disengage the 3 housing connectors and remove the evaporator cover.
48
DISASSEMBLY AND REASSEMBLY
3-26) Machine Compartment
Motor Fan
Part Name How To Do Descriptive Picture
1. Unscrew 5 screws of cover compressor.
2. Disengage the housing connector. (Refer to the picture)
3. Remove the hooker of support circuit motor by lifting the hooker up and pulling it out.
4. Remove the screw with a flat­blade screwdriver. (Refer to the picture)
5. Remove the motor fan by pulling the fan out while graping the motor part. (Refer to the picture)
6. Unscrew 2 screws fixed in the motor.
7. Remove the hook of the motor cover with a flat-blade (-) screwdriver and then remove the motor.
49
DISASSEMBLY AND REASSEMBLY
Relay O/L
Water Valve
Part Name How To Do Descriptive Picture
1. Disengage the housing connector.
2.Remove Cover Relay.
3. Remove the relay O/L with a flat-blade screwdriver. (Refer to the picture)
1. Unscrew the screw which is fixing the Water Valve.
2. Disassembling the fixer hose which is fixing the four hoses like a picture.
3.
Remove 2 water hose parts while pushing the upper part of ①.
(Refer to the picture)
4. Remove the hose connected by the nut with a wrench(0.31
).
50
DISASSEMBLY AND REASSEMBLY
Power Cord &
Noise Filter
Part Name How To Do Descriptive Picture
1. Unscrew 2 screws.
2. Disengage the housing connector.
3. Unscrew 2 earth screws.
4. Remove the cover by pushing the hook up using a flat-blade(-) screwdriver. (Refer to the picture)
5. Disengage the housing connector to separate the power cord and noise filter.
51
DISASSEMBLY AND REASSEMBLY
3-27) Electric Box
PBA Main
PBA Inverter
Part Name How To Do Descriptive Picture
1. Pull the refrigerator forward to have enough space to work at the rear side of the appliance.
2. Unscrew 2 screws of the PCB cover.
3. Disengage all housing connectors from the main PCB.
4. Remove the main PCB by lifting the upper part of the hook up. (Refer to the picture)
1. Remove the cover PCB and then disengage the housing connector connected with main PCB. Remove the SMPS PCB by pushing the lower part of the hook down.
52
4. TROUBLESHOOTING
4-1) FUNCTION FOR FAILURE DIAGNOSIS ···························53
4-1-1. TEST MODE (MANUAL OPERATION / MANUAL DEFROST FUNCTION) ···········53 4-1-2. DISPLAY FUNCTION OF COMMUNICATION ERROR ···················54 4-1-3. SELF-DIAGNOSTIC FUNCTION ····························55 4-1-4. DISPLAY FUNCTION OF LOAD CONDITION ·······················58 4-1-5. EXHIBITION MODE SETTING FUNCTION ························59 4-1-6. OPTION SETTING FUNCTION·····························60 4-1-7. OPTION TABLE ···································62
4-2) DIAGNOSTIC METHOD ACCORDING TO THE TROUBLE SYMPTOM(FLOW CHART) ·······64
4-2-1. IF THE TROUBLE IS DETECTED BY SELF-DIAGNOSIS ··················65 4-2-2. IF FAN DOES NOT OPERATE(F, R, C - FAN) ·······················76 4-2-3. IF ICE ROOM FAN DOES NOT OPERATE ························77 4-2-4. IF ICE MAKER DOES NOT OPERATE··························78 4-2-5. IF ICE MAKER(F) DOES NOT OPERATE(RFG238 MODEL)·················79 4-2-6. IF DEFROST DOES NOT OPERATE (F,R DEF HEATER) ··················80 4-2-7. IF POWER IS NOT SUPPLIED ·····························81 4-2-8. IF COMPRESSOR DOES NOT OPERATE ························82
4-2-9.
WHEN ALARM SOUNDS CONTINUOUSLY WITHOUT STOP(RELATED WITH BUZZER SOUND)
···84 4-2-10. IF PANEL PCB DOES NOT WORK NORMALLY ·····················86 4-2-11. IF PANTRY PANEL PCB IS NOT WORKING NORMALLY ·················87 4-2-12. WHEN REFRIGERATOR ROOM LAMP DOES NOT LIGHT UP ···············88 4-2-13. IF ICE WATER IS NOT SUPPLIED ···························90 4-2-14. IF CUBED OR CRUSHED ICE IS NOT SUPPLIED ····················92 4-2-15. IF COVER ICE ROUTE MOTOR(GEARD MOTOR) IS NOT WORKING NORMALLY ······93 4-2-16. IF INVERTER PCB POWER IS NOT SUPPLIED ·····················94 4-2-17. LED BLINKING FREQUENCY DEPENDING ON PROTECTING FUNCTIONS ········95
INVERTER PCB CIRCUIT DIAGRAM ······························96
53
TROUBLESHOOTING
4-1) Function for failure diagnosis
4-1-1. Test mode (manual operation / manual defrost function)
If Energy Saver Key + Fridge Key on the front of panel are pressed simultaneously for 8 seconds , it will be changed to the test mode and all displays on the front of panel will be off.
If any key on the front of panel is pressed within 15 seconds after the test mode, it will be operated as below sequence : manual operation(Freezer compartment 1) manual operation(Freezer compartment 2) manual operation(Freezer compartment 3) manual defrost of fresh food and freezer compartments(Fd) Cancel(Display all off).
If any key on the front of panel is not pressed within 15 seconds after the test mode, the test mode will be canceled and it will be returned to previous mode.
If the test mode is canceled, Recommend the power off and reactivate the refrigerator.
If Energy Saver Key + Fridge Key are pressed simultaneously for
8 seconds, (displays are all off)
It will be changed to the test mode (manual operation) by pressing any key
1-1) If any key is pressed once in test mode, blinks "FF-1" on the display and it indicates the refrigerator
has entered the manual operation. At this moment, buzzer beeps as an alarm.
1-2) If any key is pressed once at the manual operation1 status, FF-2 will be displayed.
And if any key is pressed one more time, FF-3 will be displayed. FF-2 and FF-3 means manual operation2 and 3 separately. These 3 functions operate with different RPM of COMP.
1-3) If manual operation is selected, compressor will run at once without 7 minutes delay in any mode. If the
refrigerator is on the defrost cycle at the moment, defrost will be finished and manual operation will begin.
(Be careful if manual operation get started at the moment of compressor off, over load could be occurred.)
1-4) If manual operation works, compressor & f-fan operate continuously for 24 hours and fresh food
compartment will be controlled by the setting temperature.
1-5) When the manual operation runs, setting temperature will be selected automatically as below: freezer
compartment -8.(-22), fresh food compartment 32(1).
1-6) During manual operation, Power Freeze & Power Cool function will not be worked.
If a function is selected, the power function icon of the selected function will be off automatically after 10 seconds.
1-7) Manual operation can be canceled by turning on the appliance after power off(reset) or choosing the
step 3) test cancel mode.
1-8) Alarm(0.25 sec ON/ 0.75 sec OFF) will beep continuously until manual operation is completed and
there is no function to make the sound stop.
Compulsion working 1 : 3600RPM Compulsion working 2 : 2450RPM Compulsion working 3: 2200RPM
1) Manual operation function
54
4-1-2. Display function of Communication error
TROUBLESHOOTING
2-1) If any key is pressed one more time during manual operation(fresh food compartment), "Fd" shows in
the display and then manual operation will be canceled at once and fresh food and freezer compartment will be defrosted.
2-2) At this moment, alarm beeps for 3 seconds (0.1 sec ON/ 1 sec OFF) during manual defrost function of
fresh food and freezer compartment.
2) Simultaneous manual defrost(fresh food and freezer compartments) function
3-1) During the simultaneous defrosting of fresh food and freezer compartments simultaneously, if the
display panel change to the test mode and test button is pressed one more time, defrosting of fresh food and freezer compartments will be canceled at the same time and will return to the normal operation. Or, all test functions will be canceled by turning main power OFF and ON.
3) Test cancel mode
1-1) If there is no answer for 10 seconds after the panel micom received the requirement of communication,
"Pc - Er" display on the panel PCB will be ON/OFF alternately until the communication error is canceled. (0.5 sec ALL ON, 0.5 sec ALL OFF alternately)
1-2) “Pc - E” display on the Pantry Room Display will be ON/OFF alternately until the communication error
is canceled. (0.5 sec ALL ON, 1.5 sec ALL OFF alternately)
1) Display function when Panel MAIN MICOM communication has error
2-1) ”OP - Er” code is repeatedly ON/OFF until Option error settles down.
2) Display function when Panel MAIN MICOM OPTION has error
55
4-1-3. Self-diagnostic function
1-1) Micom operates self-diagnostic function to check the temperature sensor condition within 1 second
when the refrigerator turned On initially.
1-2) If bad sensor is detected by the self-diagnostic function, the applicable display LED will blink for 0.5
sec. At this moment, there is no beep sound.(Refer to self-diagnostic CHECK LIST)
1-3) Self-diagnostic button is recognized only when the error is displayed by the bad sensor. Display does
not operate normally but temperature control will be controlled by the emergency operation.
1-4) When the error is detected by self-diagnosis, the error can be canceled automatically if all troubled
sensors are corrected or Self-diagnostic function key (Energy Saver Key + Lighting Key ) are pressed simultaneously for 8 seconds. (Return to normal display mode)
2-1) If Energy Saver Key + Lighting Key are pressed simultaneously for 6 seconds during normal operation,
the temperature setting display will operate for 2 seconds (ON/OFF 0.5sec each). If Energy Saver Key + Lighting Key are pressed simultaneously for 8 seconds (including above 2 seconds), self-diagnostic function will be selected.
2-2) At this moment, self-diagnostic function will be returned with buzzer sound 'ding-dong'.
If there is an error, display of error will be operated for 30 seconds and then return to normal condition whether problem is corrected or not. (Refer to self-diagnosis CHECK LIST)
2-3) Input by button is not accepted during self-diagnostic function.
1) Self-diagnostic function in the Initial power ON
2) Self-diagnostic function during normal operation
TROUBLESHOOTING
If Energy Saver Key + Lighting Key are pressed simultaneously
for 8 seconds, the error mode by self-diagnosis will be canceled.
If Energy Saver Key + Lighting Key are pressed simultaneously
for 8 seconds, the error mode by self-diagnosis will be canceled.
56
TROUBLESHOOTING
󳢬 Self-diagnosis CHECK LIST
NO
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21
Trouble item Ice Maker Sensor Error(R) R-Sensor Error R-DEF-Sensor Error R-FAN Error Ice Maker operation Error(R) R-DEF, Heater Error Ambient-Sensor Error F-Sensor Error F-DEF-Sensor Error F-FAN Error C-FAN Error Ice Room-Sensor Error F-DEF.-Heater Error Ice Room FAN Error Pantry-Damper-Heater Error Pantry-Sensor Error PanelMain Micom Error Water Tank-Heater Error Ice Maker Sensor Error(F) Ice Maker operation Error(F) Ice Pipe Heater Error
Display LED
R-1- R-1- R-1- R-1- R-1- R-1- F-1- F-1- F-1- F-1- F-1- F-1-
F-1- F-10- R-10- R-10- F-10- R-10- R-10- R-10- R-10-
Trouble contents Senser system in ICE MAKER(R) errors Sensor system in FF compartment errors Defrost Sensor system in FF compartment errors Fan motor system in FF compartment errors ICE MAKER(R) operation system error Defrost system in FF compartment errors Snesor external system errors Sensor system in FZ compartment error Defrost Sensor system in FZ compartment errors Fan motor system in FZ compartment errors Fan motor system in machinery room errors Sensor system in ICE ROOM errors Defrost system in FZ compartment errors Fan motor system in ICE ROOM errors Damper Heater open/wire connection errors Sensor system in Pantry Room errors Communication between Panel MAIN MICOM error Water Tank Heater open/wire connection errors Senser system in ICE MAKER(R) errors ICE MAKER(F) operation system error Ice Pipe Heater open/wire connection errors
F-1
F-10
R-1
R-10
57
TROUBLESHOOTING
󳢬 Self-diagnostics check list
R-1-
R-10-
R-1-
R-1-
R-1-
R-1-
R-10-
R-1-
F-1-
F-1-
F-1-
F-1-
F-1-
F-1-
F-1-
F-10-
R-10-
R-10-
R-10-
F-10-
R-10-
Ice Maker(R) Sensor Error
Ice Maker(F) Sensor Error
R-Sensor Error
R-DEF-Sensor Error
R-FAN Error
Ice Maker(R) operation Error
Ice Maker(F) operation Error
R-DEF. Error
Ambient-Sensor Error
F-Sensor Error
F-DEF-Sensor Error
F-FAN Error
C-FAN Error
Ice Room Sensor Error
F-DEF. Error
Ice Room-FAN Error
Pantry-Damper-Heater Error
Pantry-Sensor Error
Water Tank-Heater Error
PanelMain communication Error
Ice Pipe-Heater Error
Trouble contentsItemLED
Diagnostic method
Display error : separation of sensor housing part, contact error, disconnection, short circuit Display error of detecting temperature of sensor: more than 149(+65°C) or less than -58(-50°C)
Display error : sensor housing separation, contact error, disconnection, short circuit Display error by detecting temperature of sensor: more than 149(+65°C) or less than -58(-50°C)
Display “Pc - Er” in the panel with alarm : MICOM MAIN PANEL communication error oP-Er is displayed when the Option is not equivalent with the right value.
Display error : separation of freezer compartment defrost heater housing part , contact error, disconnection, short circuit or temperature fuse error. Display error : the defrosting does not finish though fresh food compartment defrost is heating continuously for more than 70 minutes.
Display error during operation of applicable fan motor : Feed Back signal line contact error, separation of motor wire, motor error
Display error during operation of applicable fan motor : Feed Back signal line contact error, motor wire separation, motor error
Display error during operation of applicable fan motor : Feed Back signal line contact error, motor wire separation, motor error
Display error : sensor housing separation,contact error, disconnection, short circuit. Display error by detecting temperature of sensor: more than 149(+65°C) or less than -58(-50°C)
Display error when open error is detected by damper heater : separation of Damper Heater housing part, contact error, disconnection, short circuit
Display error during operation of applicable fan motor : Feed Back signal line contact error, motor wire separation, motor error
Display error : separation of sensor housing, contact error, disconnection, short circuit. Display error by detecting temperature of sensor: more than 149 (+65°C) or less than -58(-50°C)
Display error when open error is detected by Water Tank Heater : separation of Water Tank Heater housing part,contact error, disconnection, short circuit
Display error when open error is detected by Ice Pipe Heater : separation of Water Tank Heater housing part,contact error, disconnection, short circuit
Display error : ice making kit is harvested more than 3 times and level error ** Apply to the applicable Ice Maker model.
ice making kit is harvested more than 3 times and level error ** Apply to the applicable Ice Maker model.
Display error : separation of fresh food compartment defrost heater housing part, contact error, disconnection, short circuit or temperature fuse error. Display error : the defrosting does not finish though fresh food compartment defrost is heating continuously for more than 80 minutes.
The voltage of MAIN PCB CN30 #7CN76 #1:shall be between 4.5V~1.0V
The voltage of MAIN PCB CN90 #8 #4: shall be between 4.5V~1.0V
The voltage of MAIN PCB CN30#6 CN76#1:shall be between 4.5V~1.0V
The voltage of MAIN PCB CN30#8 CN76#1:shall be between 4.5V~1.0V
Voltage of MAIN PCB CN76-4 Orange ↔ 1 Gray shall be between 7V~12V
After replacing ice maker, check the operation by turning the appliance ON again.
After replacing ice maker, check the operation by turning the appliance ON again.
After separating MAIN PCB CN70,CN71 from PCB, the resistance value between CN70 White CN71 Orange shall be 110(441) ohm ± 7%. (Resistant value is varied by the input power) 0 Ohm : heater short, Ohm : wire / bimetal Open.
The voltage of MAIN PCB CN31#1#4 : shall be between 4.5V~1.0V.
The voltage of MAIN PCB CN30#3 CN76#1:shall be between 4.5V~1.0V
The voltage of MAIN PCB CN30#4CN76#1:shall be between 4.5V~1.0V
Actually, If there is not a problem, it is desirable to replace Main and Panel PCB With the oscilloscope after a cable problem confirming.
Voltage of MAIN PCB CN76-3 Yellow ↔ 1 Gray shall be between 7V~12V.
Voltage of MAIN PCB CN76-5 Sky-blue ↔ 1 Gray shall be between 7V~12V.
The voltage of MAIN PCB CN31#3
CN76#1:shall be between 4.5V~1.0V
The voltage of MAIN PCB CN30#9 CN76#1 : shall be between 4.5V~1.0V.
After separating MAIN PCB CN79 from PCB, the resistant value between pink
white wire shall be 72 ohm ±7%.
Check : 0 Ohm → heater short, ∞Ohm → wire / bimetal Open.
After separating MAIN PCB CN79 from PCB, the resistant value between blue
white wire shall be 72 ohm ±7%.
Check : 0 Ohm → heater short, ∞Ohm → wire / bimetal Open.
After separating MAIN PCB CN70,CN71 from PCB, resistant value between CN70 brown CN71 Orange shall be 55(220) ohm ± 7%. (Resistant value is varied by input power) 0 Ohm : heater short, Ohm : wire / bimetal Open.
After separating MAIN PCB CN91from PCB, the resistant value between Black brown wire shall be 145 ohm ± 7%. 0 Ohm : heater short, Ohm : wire / bimetal Open.
Voltage of MAIN PCB CN76-2 Black CN76-1 Gray : shall be between 6V~12V.
58
4-1-4. Display function of Load condition
1) If Power Energy Saver Key + Lighting key are pressed simultaneously for 6 seconds during normal operation, the temperature setting display of fresh food and freezer compartments will blink ALL ON/OFF with 0.5 for 2 seconds.
2) At this moment, If Fridge Key after Energy Saver Key + Lighting Key is pressed, load condition display mode will be returned with alarm. At LED all on state, only load condition display will blink ON/OFF with
0.5 seconds interval.
3) Load condition display mode shows the load that micom signal is outputting. However, It means that micom signal is outputting, it does not mean whether load is operating or not. That is to say that though load operation is displayed, load could not be operated by actual load error or PCB relay error etc. (This function would be applied at A/S.)
4) Load condition display function will maintain for 30 seconds and then normal condition will be returned automatically.
5) Load condition display is as below.
TROUBLESHOOTING
If Energy Saver Key + Lighting key are pressed simultaneously for 6 seconds, ALL ON/OFF will blink
with 0.5interval for 2 seconds.
If take the finger off from above keys and press Fridge, load condition mode will be started.
F-1
F-10
R-1
R-10
59
TROUBLESHOOTING
4-1-5. Exhibition mode setting function
1) If Energy Saver Key + Freezer are pressed simultaneously for 3 seconds during normal operation, Exhibition mode will be started with buzzer sound(ding-dong).
2) If above Energy Saver Key + Freezer Key are pressed one more time, Exhibitoin mode will be canceled.
3) If Exhibition mode is selected, blinks "OF-OF" on the temperature setting display of . The panel and it indicates the refrigerator has entered the Cooling Off mode.
4) During Exhibition mode, if fresh food and freezer compartments sensors are higher than 149(65). Exhibition will be canceled automatically and freezing operation will be returned. (There is no buzzer sound when the Exhibition mode is canceled by the temperature.)
5) Operation contents of Exhibition Mode
- Display, Fan motor and etc operate normally, not to operate compressor only.
- Defrost is not operated. (including french heater)
- Display function of the initial real temperature is finished.
- Under the condition of Exhibition mode, Exhibition mode will be operated when Power On after Power
OFF.
If Energy Saver Key + Freezer Key are pressed for 3 seconds, Exhibition mode will be started.
󳢬 Load mode Check list
Display LED
R-1- R-1- R-1- R-1- R-1- R-1-
F-1-ⓔ,ⓕ ALL LED Off
R1- F-1- F-1- F-1- F-1-
R-10- R-10-
F-1-
F-10- F-10-
F-10- R-10- R-10-
F-10- R-10- R-10-
Operation contents When FF compartment FAN operates with high speed, applicable LED ON When FF compartment FAN operates with low speed, applicable LED ON When FF compartment defrost heater operates, LED ON When refrigerator is plugged initially, LED ON When ambient temperature is more than 93(34°C), LED ON When ambient temperature is less than 72(22°C), LED ON When ambient temperature is between 73(23°C) and 91℉(33°C) LED ON at the display mode. When COMP operates, applicable LED ON. When FZ compartment FAN operates with high speed, applicable LED ON. When FZ compartment FAN operates with low speed, applicable LED ON. When FZ compartment defrost heater operates, LED ON When compressor FAN operates with high speed, applicable LED ON. When compressor FAN operates with low speed, applicable LED ON. When Dispenser Heater operates, applicable LED ON. When Water Tank Heater operates, applicable LED ON. When Ice Room-FAN operates with high speed, applicable LED ON. When Ice Room-FAN operates with low speed, applicable LED ON. When French heater operates, applicable LED ON When damper open, applicable LED ON When the F-valve open, LED ON When the R-valve open, LED ON When Ice-Pipe Heater operates, applicable LED ON
Display contents R-FAN High R-FAN Low R-DEF Heater Start Mode Overload condition Low temperature condition Normal Condition Exhibition Mode COMP. F-FAN High F-FAN Low F-DEF Heater C-FAN High C-FAN Low Dispenser Heater Water Tank Heater Ice Room-FAN High Ice Room-FAN Low French Heater Pantry Room Damper Open F-Valve Open R-Valve Open Ice-Pipe Heater
60
4-1-6. Option setting function
If Freezer Key+ lighting Key are pressed simultaneously for 12 seconds during normal operation, fresh food and freezer compartments temperature display will be changed to option setting mode.
If the display changes to option setting mode, all displays will be off except freezer and fridge
compartments temperature display as below. (Fresh food and freezer compartments case will be explained only because all options are operated with the same method according to the option table.)
TROUBLESHOOTING
If Freezer Key+ lighting Key are pressed simultaneously for 12 seconds, option setting mode will
be started.
KEY operation method for changing to option mode
Code Up
Code Reference Value
Reference
Value Up
Code Down Reference Value Down
KEY control method after converting to option mode
󳢬 Key control in option mode
Energy Saver Key
Freezer Key Lighting key
Fridge key
Code Down key
Code Up key
Reference Value down key
Reference Value Up key
61
1) For example, if you want to change freezer compartment standard temperature to -4(-2°C) by
operating option, do as below. This function is for changing the standard temperature. In -2(-19°C) of current temperature of freezer compartment, if you make the temperature lower to -4 (-2°C) by the option, the standard temperature would be controlled -6(-21°C) Therefore, if you change the setting of temperature option to -2(-19°C) on the panel, the appliance will be operated with -6(-21°C). It means that standard temperature is controlled -4(-2°C) less than setting temperature in the display.
2) After changing to the option mode, fresh food compartment "0" , freezer compartment "0" will be
displayed. ( Basically fresh food compartment "0", freezer "0" would be set at shipping process, but setting value could be changed for the purpose of improving product at mass producing process.)
- If fresh food compartment "0" shows only, temperature reference value of freezer compartment will be set and current freezer compartment temperature code will be displayed on the freezer temperature display.
3) If freezer compartment "4" is set as below freezer compartment code after fresh food compartment "0 is set, standard temperature of freezer compartment will be lower than -4(-2.0°C). (Refer to the picture "changing the freezer compartment temperature")
4) Option changing method as above is the same as all RFG23** model.
5) By the same method as above, it is possible to control the fresh food compartment temperature, water supply, ice-maker harvest temperature/time, defrost return time, hysteresis by temperature, notch gap by temperature etc.
6) Option function is set in the EEPROM at shipping process in the factory. You would better not to change the option of your own. Completing the setting is that option function return to normal display after 20 seconds. Do not turn off the appliance before returning to the normal display mode.
: If you wait for 20 seconds after completing the setting, MICOM will save the setting value to the EEPROM
and normal display will be returned and the option setting mode will be canceled.
TROUBLESHOOTING
Reference ValueCode
Reference ValueCode
Basically, all the data in option has cleared from the factory. Therefore, almost all setting value are "0". But, some setting values could be changed for the purpose of improving performmance. You need to check the product manual and/or specification.
NOTE
Option setting function exists in the other items. We will skip the explanation of the other functions by the option because it is associated with refrigerator control function and is not needed at SERVICE. (Please do not set the other options except above SERVICE Manual.)
NOTE
62
Reference ValueCode
Reference ValueCode
TROUBLESHOOTING
4-1-7. Option TABLE
1) Temperature changing table of freezer compartment
ex) If you want to change the freezer standard temperature to
-4(-2°C)
Set item Freezer Temp Shift MODEL RFG23*****
Fridge Room 7-SEG
0
Setting value
Temp.
compensation
0 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
0℉(0.0℃)
-1(-0.5℃)
-2(-1.0℃)
-3(-1.5℃)
-4(-2.0℃)
-5(-2.5℃)
-6(-3.0℃)
-7(-3.5℃) +1(+0.5℃) +2(+1.0℃) +3(+1.5℃) +4(+2.0℃) +5(+2.5℃) +6(+3.0℃) +7(+3.5℃) +8(+4.0℃)
FZ
compartment
Code
ex) If you want to change the
freezer compartment standard temperature to 4(2°C)
Setting value
Temp.
compensation
0 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
0℉(0.0℃)
-1(-0.5℃)
-2(-1.0℃)
-3(-1.5℃)
-4(-2.0℃)
-5(-2.5℃)
-6(-3.0℃)
-7(-3.5℃) +1(+0.5℃) +2(+1.0℃) +3(+1.5℃) +4(+2.0℃) +5(+2.5℃) +6(+3.0℃) +7(+3.5℃) +8(+4.0℃)
FZ
compartment
Code
Reference
Value
2) Temperature changing table of fresh food compartment
Set item Freezer Temp Shift MODEL RFG23*****
Fridge Room 7-SEG
1
Reference
Value
63
Reference ValueCode
Reference ValueCode
TROUBLESHOOTING
3) Temperature changing table of ICE ROOM compartment .
ex) If you want to change the
freezer compartment standard temperature to
10.4℉(-12℃).
Set item ICE ROOM Temp shift MODEL RFG23*****
Fridge Room 7-SEG
20
Setting value
Temp.
compensation
0 1 2 3 4 5 6 7
8.6(-13℃)
6.8(-14℃)
5℉(-15℃)
3.2(-16℃)
1.4(-17℃)
-0.4(-18℃)
-2.2(-19℃)
10.4(-12℃)
FZ
compartment
Code
ex) If you want to change the
freezer compartment standard temperature to 4(2°C).
Setting value
Temp.
compensation
0 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
0℉(0.0℃)
-1(-0.5℃)
-2(-1.0℃)
-3(-1.5℃)
-4(-2.0℃)
-5(-2.5℃)
-6(-3.0℃)
-7(-3.5℃) +1(+0.5℃) +2(+1.0℃) +3(+1.5℃) +4(+2.0℃) +5(+2.5℃) +6(+3.0℃) +7(+3.5℃) +8(+4.0℃)
FZ
compartment
Code
Reference
Value
4) Temperature changing table of Pantry Room compartment
- Could change the temperature of Pantry Room in fresh food compartment.
Set item PANTRY ROOM Temp shift MODEL RFG23*****
Fridge Room 7-SEG
33
Reference
Value
64
TROUBLESHOOTING
4-2) Diagnostic method according to the trouble symptom(Flow Chart)
DATA1.Temperature table Resistance value and MICOM port voltage of sensor according to the temperature. SENSOR CHIP : PX41C, 502AT// 103**(ICE MAKER SENSOR(MOLD))//FULL UP ,20K ohm used.
(The survey of resistance is nearly twice than below data.)
-50
-49
-48
-47
-46
-45
-44
-43
-42
-41
-40
-39
-38
-37
-36
-35
-34
-33
-32
-31
-30
-29
-28
-27
-26
-25
-24
-23
-22
-21
-20
-19
-18
-17
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-58
-56.2
-54.4
-52.6
-50.8
-49
-47.2
-45.4
-43.6
-41.8
-40
-38.2
-36.4
-34.6
-32.8
-31
-29.2
-27.4
-25.6
-23.8
-22
-20.2
-18.4
-16.6
-14.8
-13
-11.2
-9.4
-7.6
-5.8
-4
-2.2
-0.4
1.4
3.2 5
6.8
8.6
10.4
12.2 14
15.8
17.6
19.4
21.2
4.694
4.677
4.659
4.641
4.622
4.602
4.581
4.560
4.537
4.514
4.490
4.465
4.439
4.412
4.385
4.356
4.326
4.296
4.264
4.232
4.199
4.165
4.129
4.093
4.056
4.018
3.980
3.940
3.899
3.858
3.816
3.773
3.729
3.685
3.640
3.594
3.548
3.501
3.453
3.405
3.356
3.307
3.258
3.208
3.158
153319 144794 136798 129294 122248 115631 109413 103569
98073 92903 88037 83456 79142 75077 71246 67634 64227 61012 57977 55112 52406 49848 47431 45146 42984 40938 39002 37169 35433 33788 32230 30752 29350 28021 26760 25562 24425 23345 22320 21345 20418 19537 18698 17901 17142
℃℉
Voltage
Resistance
-5
-4
-3
-2
-1 0 1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
23
24.8
26.6
28.4
30.2 32
33.8
35.6
37.4
39.2 41
42.8
44.6
46.4
48.2 50
51.8
53.6
55.4
57.2 59
60.8
62.6
64.4
66.2 68
69.8
71.6
73.4
75.2 77
78.8
80.6
82.4
84.2 86
87.8
89.6
91.4
93.2 95
96.8
98.6
100.4
102.2
3.107
3.057
3.006
2.955
2.904
2.853
2.802
2.751
2.700
2.649
2.599
2.548
2.498
2.449
2.399
2.350
2.301
2.253
2.205
2.158
2.111
2.064
2.019
1.974
1.929
1.885
1.842
1.799
1.757
1.716
1.675
1.636
1.596
1.558
1.520
1.483
1.447
1.412
1.377
1.343
1.309
1.277
1.253
1.213
1.183
16419 15731 15076 14452 13857 13290 12749 12233 11741 11271 10823 10395
9986 9596 9223 8867 8526 8200 7888 7590 7305 7032 6771 6521 6281 6052 5832 5621 5419 5225 5039 4861 4690 4526 4369 4218 4072 3933 3799 3670 3547 3428 3344 3204 3098
℃℉
Voltage
Resistance
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
104
105.8
107.6
109.4
111.2 113
114.8
116.6
118.4
120.2 122
123.8
125.6
127.4
129.2 131
132.8
134.6
136.4
138.2 140
141.8
143.6
145.4
147.2 149
150.8
152.6
154.4
156.2 158
159.8
161.6
163.4
165.2 167
168.8
170.6
172.4
174.2 176
177.8
179.6
181.4
183.2
1.153
1.124
1.095
1.068
1.040
1.014
0.988
0.963
0.938
0.914
0.891
0.868
0.846
0.824
0.803
0.783
0.762
0.743
0.724
0.706
0.688
0.670
0.653
0.636
0.620
0.604
0.589
0.574
0.560
0.546
0.532
0.519
0.506
0.493
0.481
0.469
0.457
0.446
0.435
0.424
0.414
0.404
0.394
0.384
0.375
2997 2899 2805 2714 2627 2543 2462 2384 2309 2237 2167 2100 2036 1973 1913 1855 1799 1745 1693 1642 1594 1547 1502 1458 1416 1375 1335 1297 1260 1225 1190 1157 1125 1093 1063 1034 1006
978 952 926 902 877 854 832 810
℃℉
Voltage
Resistance
65
TROUBLESHOOTING
- The error of sensor will be displayed on the front of display. When the error of sensor is detected at initial power ON, the appliance will operated by the emergency mode and display of abnormal sensor part will blink.
- The appliance will not stop operating when the error of sensor is detected during operation of the appliance. But normal freezing might be not operated if the appliance is operated by the emergency operation mode. You would better to check the appliance according to the self-diagnosis of the manual.
4-2-1. If the trouble is detected by self-diagnosis
1) If ICE Maker(R) Sensor has troubled
Bad contact of connector/ insert correctly
Is MAIN PCB Connector
CN30 inserted correctly?
Is ICE Maker(R) Sensor
unit normal?
Is the voltage between
MAIN PCB Connector CN30#"7"(Brown) and
REG1, HEAT SINK normal?
Is input voltage of IC01
MICOM #75 normal?
Start
NO
YES
YES
YES
YES
Replace the temperature sensor
NO
Check the contact of PCB & Wire
Terminal correctly.
NO(0.6V > Measurement < 4.6V)
Check the iced-solder, solder bridging,
disturbed solder.
Replace the PCB
NO
No trouble with PCB and temperature sensor.
Recheck the bad contact of the connection.
** Measuring point of resistance value according to
Sensor ** ICE MAKER(R) : CN30#7 ↔CN76#1 measuring resistance value ** 0: Short trouble / ∞Ω: Open trouble
Sensor MICOM/Connector number
Voltage measured between 4.6V ~ 0.6V.
Measuring voltage of IC01 MICOM #75, CN30-"7"(Brown) and REG1, HEAT SINK from PCB typical Ground part are similar. Check the measure on the SENSOR MARKING #4(R312)
due to the SMD MICOM
Checking Method of ICE MAKER(R) Senser resistance CN30
#7(Brown)
CN76 #1"(Gray)
- Compare the temperature table after the measure.
DATA1.
Temperature table
ERROR Code
Refer to circuit diagram in the manual
ICE Maker(R)
Connector CN30-"7"(Brown) and REG1 HEAT-SINK PCB common Ground
Checking method of ICE Maker(R) Sensor voltage
- Measure the voltage of Sensor Check Point #4(IC01 MICOM #75) or CN30#7(Brown) REG1, HEAT SINK.
- Compare the temperature table after the measure. Measuring voltage of CN30#4(Brown) REG1, HEAT SINK are below.
typical PCB Ground REG1 HEAT-SINK
TROUBLESHOOTING
2) If ICE Maker(F) Sensor has troubled(RFG238 MODEL)
Bad contact of connector/ insert correctly
Is MAIN PCB
Connector CN90 inserted
correctly?
Is ICE Maker(F)
sensor unit normal?
Is the voltage between
MAIN PCB Connector CN90#"4"(White)
and REG1, HEAT SINK normal?
Is input voltage of
IC01 MICOM #78 normal?
Start
NO
YES
YES
YES
YES
Replace the ICE Maker
NO
Check the contact of PCB & Wire
Terminal correctly.
NO(0.6V > Measurement < 4.6V)
Check the iced-solder, solder bridging,
disturbed solder.
Replace the PCB
This refrigerator has Dual Ice Maker,
so controlled two Ice Makers.
NO
No trouble with PCB and temperature sensor.
Recheck the bad contact of the connection.
** Measuring point of resistance value according to Sensor ** ICE MAKER(F) : CN90 #3 or #8 #4 measuring
resistance value
** 0: Short trouble / ∞Ω: Open trouble
Sensor MICOM/Connector number
Voltage measured between 4.6V ~ 0.6V.
Measuring voltage of IC01 MICOM #78, CN90#4(White) and REG1, HEAT SINK from PCB
typical Ground part are similar.
Check the measure on the SENSOR MARKING #9(R901)
due to the SMD MICOM.
Checking Method of ICE MAKER(R) Senser
resistance CN90 #3(white) or #8(Sky_blue)
#4(White)
- Compare the temperature table after the measure.
DATA1.
Temperature table
ERROR Code
Refer to circuit diagram in the manual
ICE
Maker(F)
Connector CN90-#4(White) and REG1
HEAT-SINK PCB common Ground
Checking method of ICE Maker(F) Sensor voltage
- Measure the voltage of Sensor Check Point #9(IC01 MICOM
#78) or CN90#4(white) REG1, HEAT SINK.
- Compare the temperature table after the measure.
Measuring voltage of CN90#4(White) REG1, HEAT SINK are below.
typical PCB Ground REG1 HEAT-SINK
66
67
TROUBLESHOOTING
3) If R Sensor has trouble
Bad contact of connector/ insert correctly
Is MAIN PCB
Connector CN30 and CN76 inserted
correctly?
Is R Sensor
unit normal?
Is the voltage between
MAIN PCB Connector CN30#6(White) and
REG1 HEAT-SINK normal?
Is the input voltage of
IC01 MICOM #76 normal?
Start
NO
YES
YES
YES
YES
Replace the temperature sensor
NO
Check the contact of PCB & Wire
Terminal correctly.
NO(0.6V > Measurement < 4.6V)
Check the iced-solder, solder bridging,
disturbed solder.
Replace the PCB
NO
No trouble with PCB and temperature sensor.
Recheck the bad contact of the connection.
** Measuring point of resistance value according to
Sensor ** R : CN30#6 CN76#1 measuring resistance value ** 0: Short trouble / ∞Ω: Open trouble
Sensor MICOM/Connector number
Voltage measured between 4.6V ~ 0.6V.
Measuring voltage IC01 MICOM #76, CN30#6(White) and REG1, HEAT SINK from PCB typical Ground part are similar. Check the measure on the SENSOR MARKING #3(R311)
due to the SMD MICOM
Checking method of R Sensor resistance
CN30#6(White) CN76#1(Gray) Compare the temperature table after measurment.
DATA1.
Temperature table
ERROR Code
Refer to circuit diagram in the manual
R
Connector CN30#6(White) to REG1 HEAT-SINK PCB typical Ground
Checking method of R Sensor resistance
- Measure the voltage of Sensor Check Point #3(IC01 MICOM #76) on PCB or CN30#6(White) REG1, HEAT SINK
- Compare the temperature table after measurement. Measuring voltage of CN30#6(White) REG1, HEAT SINK are as below.
Typical PCB Ground REG1, HEAT SINK
68
TROUBLESHOOTING
4) If R DEF Sensor has trouble
Bad contact of connector/ insert correctly
Is MAIN PCB
Connector CN30 and CN76 inserted
correctly?
Is R DEF Sensor
unit normal?
Is the input voltage between
MAIN PCB Connector CN30#8(Skyblue)
and REG1, HEAT SINK normal?
Is the input voltage of IC01
MICOM # 74 normal?
Start
NO
YES
YES
YES
YES
Replace the temperature sensor
NO
Check the contact of PCB & Wire
Terminal correctly.
NO(0.6V > Measurement < 4.6V)
Check the iced-solder,
solder bridging, disturbed solder.
Replace the PCB
NO
No trouble with PCB and temperature sensor.
Recheck the bad contact of the connection.
** Measuring point of resistance value according to
Sensor ** R-DEF : CN30#8 CN76#1 measuring resistance value ** 0: Short trouble / ∞Ω: Open trouble
Sensor MICOM/Connector Number
Voltage measured between 4.6V ~ 0.6V.
Measuring voltage of IC01 MICOM #74, CN30#8(Sky-blue) and REG1, HEAT SINK from PCB typical Ground part are similar. Check the measure on the SENSOR MARKING #5(R313)
due to the SMD MICOM
Checking method of R Sensor resistance
CN30#8(Sky-blue) CN76#1(Gray)
- Compare the temperature table after measurement.
DATA1.
Temperature table
ERROR Code
Refer to circuit diagram in the manual
R DEF
Connector CN30-"8"(Sky-blue) and REG1, HEAT SINK PCB common Ground
Checking method of R DEF Sensor resistance
- Measure the voltage of Sensor Check Point #5(IC01 MICOM #74) on PCB or CN30#8(Sky-blue)REG1, HEAT SINK
- Compare the temperature table after measurement.
Measuring voltage of CN30#8(Sky-blue) REG1, HEAT SINK are as below.
Typical PCB Ground REG1, HEAT SINK
Start
YES
YES
YES
69
TROUBLESHOOTING
5) If Ambient Sensor has trouble
Bad contact of connector/ insert correctly
Is MAIN PCB
Connector CN31 inserted
correctly?
Is Ambient Sensor
unit normal?
Is the voltage between
MAIN PCB Connector CN31#1(Yellow)
and REG1, HEAT SINK normal?
Is the input voltage of
IC01 MICOM #72 normal?
Start
NO
YES
YES
YES
YES
Replace the temperature sensor
NO
Check the contact of PCB & Wire
Terminal correctly.
NO(0.6V > Measurement < 4.6V)
Check the iced-solder,
solder bridging, disturbed solder.
Replace the PCB
NO
No trouble with PCB and temperature sensor
Recheck the bad contact of the connection
** Measuring point of resistance value according to
Sensor ** Ambient : CN31#1 #4 measuring resistance value ** Placed in the right top table of upper hinge. ** 0: Short trouble / ∞Ω: Open trouble
Sensor MICOM/Connector number
Voltage measured between 4.6V ~ 0.6V.
Measuring voltage of IC01 MICOM #72, CN31#1(Yellow) and REG1, HEAT SINK from PCB typical Ground part are similar. Check the measure on the SENSOR MARKING #7(R307)
due to the SMD MICOM
Checking method of Ambient Sensor resistance
CN31#1(Yellow) #4(Yellow)
- Compare the temperature table after measurement.
DATA1.
Temperature table
ERROR Code
Refer to circuit diagram in the manual
Ambient
Connector CN31#1(Yellow) to REG1, HEAT-SINK PCB typical Ground
Checking method of Ambient Sensor voltage
- Measure the voltage of Sensor Check Point #7(IC01 MICOM #72) on PCB or CN31#1(Yellow) REG1, HEAT SINK
- Compare the temperature table after measurement.
Measuring voltage of CN31#1(Yellow) REG1, HEAT SINK are as below
Typical PCB Ground REG1 Heater Sink
Start
YES
YES
YES
70
TROUBLESHOOTING
6) If F Sensor has trouble
Bad contact of connector/ insert correctly
Are MAIN PCB
Connector CN30 and CN76
inserted correctly?
Is F Sensor
unit normal?
Is the voltage between
MAIN PCB Connector CN30#3(Red) and
REG1, HEAT SINK normal?
Is the input voltage of
IC01 MICOM #81 normal?
Start
NO
YES
YES
YES
YES
Replace temperature sensor
NO
Check the contact of PCB & Wire
Terminal correctly.
NO(0.6V > Measurement < 4.6V)
Check the iced-solder,
solder bridging, disturbed solder.
Replace the PCB
NO
No trouble with PCB and temperature sensor
Recheck the bad contact of the connection
** Measuring point of resistance value according to
Sensor ** F : CN30#3 CN76#1 measuring resistance value ** 0: Short trouble / ∞Ω: Open trouble
Sensor MICOM/Connector number
Voltage measured between 4.6V ~ 0.6V.
Measuring voltage of IC01 MICOM #81, CN30#3(Red) and REG1, HEAT SINK from PCB typical Ground part are similar. Check the measure on the SENSOR MARKING #1(R309)
due to the SMD MICOM
Checking method of F Sensor resistance
CN30#3(Red) CN76#1(Gray)
- Compare the temperature table after measurement.
DATA1.
Temperature table
ERROR Code
Refer to circuit diagram in the manual
F
Connector CN30#3(Red) to REG1, HEAT SINK PCB typical Ground
Checking method of F Sensor voltage
- Measure the voltage of Sensor Check Point #1(IC01 MICOM #81) on PCB or CN30#3(Red) REG1, HEAT SINK
- Compare the temperature table after measurement.
Measuring voltage of CN30#3(Red) REG1, HEAT SINK are as
Typical PCB Ground REG1 Heater Sink
Start
YES
YES
YES
71
TROUBLESHOOTING
7) If F DEF Sensor has trouble
Bad contact of connector/ insert correctly
Are MAIN PCB
Connector CN30 and
CN76 insert correctly?
Is F DEF Sensor
unit normal?
Is the voltage between
MAIN PCB Connector CN30#4(Orange) and
REG1, HEAT SINK normal?
Is the input voltage of
IC01 MICOM #77 normal?
Start
NO
YES
YES
YES
YES
Replace temperature sensor
NO
Check the contact of PCB & Wire
Terminal correctly.
NO(0.6V > Measurement < 4.6V)
Check the iced-solder,
solder bridging, disturbed solder.
Replace the PCB
NO
No trouble with PCB and temperature sensor.
Recheck the bad contact of the connection.
** Measuring point of resistance value according to
Sensor **
F-DEF : CN30#4 CN76#1 measuring resistance
value
** 0: Short trouble / ∞Ω: Open trouble
Sensor MICOM/Connector number
Voltage measured between 4.6V ~ 0.6V.
Measuring voltage of IC01 MICOM #77, CN30#4(Orange) and REG1, HEAT SINK from PCB typical Ground part are similar. Check the measure on the SENSOR MARKING #2(R310)
due to the SMD MICOM
Checking method of F DEF Sensor resistance
CN30#4(Orange) CN76#1(Gray)
- Compare the temperature table after measurement.
DATA1.
Temperature table
ERROR Code
Refer to circuit diagram in the manual
F DEF
Connector CN30#4(Orange) to REG1, HEAT SINK PCB typical Ground
Checking method of F DEF Sensor voltage
- Measure the voltage of Sensor Check Point #2(IC01 MICOM
#77) on PCB or CN30#4(Orange) REG1, HEAT SINK
- Compare the temperature table after measurement.
Measuring voltage of CN30#4(Orange) REG1, HEAT SINK are
Typical PCB Ground REG1, Heater Sink
Start
YES
YES
YES
72
TROUBLESHOOTING
8) If Ice Room Sensor has trouble
Bad contact of connector/ insert correctly
Is MAIN PCB
Connector CN31 and CN76 inserted
correctly?
Is Ice Room Sensor
unit normal?
Is the voltage between
MAIN PCB Connector CN31-”3”(Orange)
and REG1, HEAT SINK normal?
Is the input voltage of
IC01 MICOM #71 normal?
Start
NO
YES
YES
YES
YES
Replace temperature sensor
NO
Check the contact of PCB & Wire
Terminal correctly.
NO(0.6V > Measurement < 4.6V)
Check the iced-solder,
solder bridging, disturbed solder.
Replace the PCB
NO
No trouble with PCB and temperature sensor.
Check the bad connections.
** Measuring point of resistance value according to
Sensor **
Ambient : CN32#3 CN76#1 Measure the resistance
value
** 0: Short trouble / ∞Ω: Open trouble
Sensor MICOM/Connector number
Voltage measured between 4.6V ~ 0.6V.
Measuring voltage of IC01 MICOM #71, CN31-”3”(Orange) and REG1, HEAT SINK from typical PCB Ground are similar. Check the measure on the SENSOR MARKING #8(R308)
due to the SMD MICOM
Checking Mehod of Ice Room Sensor voltage
CN31-”3”(Orange) CN76-”1” (Gray)
- Compare with the temperature table after measurement.
DATA1.
Temperature table
ERROR Code
Refer to the circuit diagram in this manual
Ice Room
Connector CN31-”3”(Orange) and REG1, HEAT SINK from typical PCB Ground
Checking Method of Ice Room Sensor Voltage
- Measure the voltage of sensor checking point #8(IC01 MICOM #71) on PCB or CN31-”3” (Orange) REG1, HEAT SINK
- Compare with the temperature table after measurement. Measured voltage of CN31-”3” (Orange) REG1, HEAT SINK are as below
Typical PCB Ground REG1, HEAT SINK
Start
YES
YES
YES
73
TROUBLESHOOTING
9) If Pantry Sensor has trouble
Bad contact of connector/ insert correctly
Is MAIN PCB
Connector CN30 and CN76 insert
correctly?
Is Pantry Sensor
normal?
Is the voltage between
MAIN PCB Connector CN30#9(Whiteblack)
and REG1, HEAT SINK normal?
Is the input voltage of IC01
MICOM Pin# 73 normal?
Start
NO
YES
YES
YES
YES
Replace temperature sensor
NO
Check the contact of PCB & Wire
Terminal correctly.
NO(0.6V > Measurement < 4.6V)
Check the iced-solder,
solder bridging, disturbed solder.
Replace the PCB
NO
No trouble with PCB and temperature sensor.
Recheck the bad contact of the connection.
** Measuring point of resistance value according to
Sensor ** Pantry : CN30#9 CN76 #1 measuring resistance value ** 0: Short trouble / ∞Ω: Open trouble
Sensor MICOM/Connector number
Voltage measured between 4.6V ~ 0.6V.
Measuring voltage of IC01 MICOM #73, CN30#9(White-black) and REG1, HEAT SINK from PCB typical Ground part are similar. Check the measure on the SENSOR MARKING #6(R314)
due to the SMD MICOM
Checking method of Pantry Sensor resistance
CN30#9(White-black) CN76#1(Gray)
- Compare the temperature table after measurement.
DATA1.
Temperature table
ERROR Code
Refer to circuit diagram in the manual
Pantry
Connector CN30#9(White-black) to REG1 HEAT SINK PCB typical Ground
Checking method of Pantry Sensor voltage
- Measuring voltage of Sensor Check Point #6(IC01 MICOM #73) on PCB or CN30#9(White-black) REG1, HEAT SINK
- Compare the temperature table after measurement.
Measuring voltage of CN30#9(white-black)REG1, HEAT SINK are
Typical PCB Ground REG1 Heater Sink
Start
YES
YES
YES
74
TROUBLESHOOTING
10) If Pantry Room Damper Heater has trouble
Replace Damper
Is Damper Heater
normal?(about145ohm)
Is MAIN PCB connector
(CN91) inserted correctly?
Is the input voltage of
IC02 MICOM #42 normal?
Start
NO
YES
YES
YES
Bad contact of connector/ insert correctly
NO
1) Recheck the wire
2) Replace PCB MAIN
NO
Normal(recheck)
Measure the resistance
between -after
CN91 connector open 145ohm ± 7%
ERROR Code
Checking method of Pantry Room Damper
resistance CN91#1(Black) #2(Brown)
** ∞Ω: Open(wire disconnection, heater
disconnection) trouble / 0: Short trouble
Start
YES
YES
YES
Initial
power On
Damper
heater off
Damper
heater On
3.5V ~
4.8V
MICOM
#42
condition
3.5V ~
4.8V
0V
It could changed HEATER capacity by operation.
75
TROUBLESHOOTING
11) If Tank Water Heater has trouble
1) Wire connector
2) Replace Heater
Is MAIN PCB connector
(CN79) inserted correctly?
Is the input voltage of
IC01 MICOM #6 normal?
Start
NO
YES
YES
YES
Bad contact of connector/ insert correctly
NO
1) Recheck the wire
2) Replace PCB MAIN
NO
Normal(recheck)
Measure the resistance between ⑥(3)-⑩(7) after
CN79 connector open 72ohm ± 7%
ERROR Code
Checking method of Tank Water Heater
resistance CN79#6(Pink) #10(White)
** ∞Ω: Open(wire disconnection, heater
disconnection) trouble / 0: Short trouble
Start
YES
YES
YES
Initial
power On
Heater off
Working
heater
3.5V ~
4.8V
MICOM
#6
condition
3.5V ~
4.8V
0V
Is Tank Water Heater
normal?(about72ohm)
It could changed HEATER capacity by operation
76
TROUBLESHOOTING
- The refrigerator of this model has BLDC FAN motor. BLDC motor is driven by DC 7~12V.
- On the normal condition of COMP ON, it operates together with F-FAN motor. If door is opened and closed once at a high ambient temperature, it will be operated after 1 minute delay. Therefore, you are advised not to taken it for an error.
-. If there is a trouble, you should select the self-diagnostic function to check the trouble before power off.
4-2-2. IF FAN does not operate(F, R, C - FAN)
Start
Is COMPRESSOR ON ?
Door & MICOM State
Door
F FAN pulse voltage
CN76#7(Brown)
The voltage measured around 2~3V with multi-meter though the voltage is very weak because of pulse signal
Display for checking the self-diagnostic function
R FAN ERROR
Typical PCB Ground
REG1 Heater Sink
F
MICOM
(#83)
Close
Open
5V(High)
0V(Low)
0V(Low)
5V(High)
R MICOM(#82)
Right and Left
Excute manualoperation.
If initial temperature of F Room
is under the 41℉(5℃), waitng
7 minutes and then activate.
FAN work normally
Repair the connection
of Door switch
Replace MAIN PCB
1) F-FAN 2) R-FAN 3) C-FAN
Typical PCB Ground REG1 Heater Sink
Power on with about 7 minutes delay after power OFF. (For preventing the over load of compressor)
Expected causesCheck that if FAN-MOTOR has failure
itself.
Check that if wiring connection has bad
contact.
Check the input of the fan motor rotation
pulse when motor fan operates.
CN76-7(F),8(R),9(C)will generate the pulse signal when motor rotates. These signals will be inputted into MICOM. Unless signals are not inputted during motor operating, will be ON 10 seconds after fan Off. But if signals are not still entered, the above operation will restart four times more. If signals are not entered continuously, the motor will be restarted after 10 seconds. This function is effective when the normal operation of motor would be restrained by foreign matters such as ice.
Checking method of R,F,C FAN Motor voltage The voltage between PCB typical Ground REG1 Heater Sink and F FAN ; CN76#3(Yellow) shall be less than DC 7~12V. R FAN ; CN76#4(Orange) shall be less than DC 7~12V. C FAN ; CN76#5(Sky-blue) shall be less than DC 7~12V.
- Motor rpm could be changed by capability without previous.
Is the voltage between MAIN
PCB REG1 Heater Sink and CN76#3
(Yellow) around DC7~12V?
Is the voltage between MAIN
PCB REG1,Heater Sink and CN76#4
(Orange) around DC7~12V?
Is the voltage between MAIN
PCB REG1, HEAT SINK and
CN76#5(Sky -blue) around DC7~12V?
Is the external temperature above
66.2 (19)?
Recheck after 7 minutes (Time could be delayed depending on the temperatures. If the temperature is lower, It may not operate : about 59(below 15℃)
Is the voltage between MAIN PCB REG1,Heater Sink and CN30#2 (Purple) around 0V?
Is the voltage between MAIN
PCB REG1 Heater Sink and CN30#1
(Black) around 4.5~5V?
Does DC7~12V alternate with
below DC 2V between MAIN PCB REG1
Heater Sink and CN76 #3(Yellow)
Does DC7~12V alternate with below
DC 2V between MAIN PCB REG1 Heater
Sink and CN76#4(Orange)
Does DC7~12V alternate with below
DC 2V between MAIN PCB REG1 Heater
Sink and CN76#5(Sky-blue)
In initial power to appliance, the compressor and fans of fresh food/ freezer, compressor fan operate. If freezer temperature is sensed of 41by momentary power failure, fans will operate after 5 minutes.
Reference
F FAN ERROR
C FAN ERROR
77
TROUBLESHOOTING
4-2-3. If ICE Room Fan does not operate
- This refrigerator has BLDC FAN motor. BLDC motor is driven by DC7~12V.
- When COMP ON, normally operates with F-FAN motor.
- If there is any trouble, you should select the self-diagnostic function to check the trouble before power off.
Start
Execute manual operation
No
Yes
Yes
No
Yes
Yes
No
No
Is COMPRESSOR ON ?
Is the Ice Room
temperature suitable for
the Fan working?
Predicted CauseFAN-MOTOR troubles itselfBad wiring connections.Wrong Input of the fan motor rotation pulse
Reference
CN76 #6 will generate the pulse signal when motor rotates. These signals will be input into MICOM. Unless signals are not input during motor operating, will be ON 10seconds after fan OFF. But if signals are not still taken, the above operation will be retried four times more. If signals are not taken continuously, the motor will be restarted after 10 minutes. This function is against the case that motor movement would be restrained by foreign matters like ice.
- When pressing the ICE TEST S/W for a certain period of time (over 1.5sec), the function is accomplished. After beginning of TEST mode, Ice maker heater turns on for initial 2 minutes, if the ice making temperature is below 0℃.
- If it exceeds 0, Ice maker heater turns on for initial 30 seconds.
- After Ice maker heater turns on for 30 seconds, it turns off and then Ice maker motor turns on.
- As the Ice maker motor turns on, TEST MODE COUNT operates. (6 minutes count)
Condition
- Ambient temperature : 32℃/75%
- Notch : 2℉/38℉(-19.0℃/3.3℃) Initial full of ice bucket capacity : 794 g, 58ea
Is the voltage between
MAIN PCB REG1 Heater Sink and
CN76-”2” (Black) around
DC7~12V?
Does DC7~12V alternate
with below DC2V between MAIN PCB REG1
Heater Sink and CN76-”2”(Black)?
FAN works normally
Operation
temperature/ready
Replace MAIN PCB
FAN pulse voltage
CN76-”6”(Pink)
Typical PCB Ground
REG1 Heater Sink
Ice Room control temperature
Ice ON
8.6(-13)
Ice OFF
26.6(-3℃)
The voltage is variable due to pulse signal but measured about 2~3V with the Multi-Meter.
Display for checking the self-diagnostic function
Ice Room FAN ERROR
Checking method of Ice Room FAN Motor Voltage with the voltage between typical
PCB Ground REG1 Heater Sink and Ice Room FAN ; CN76-”2”(Black) shall be less than DC 6~12V.
- Additional check if resistance values are different after measurement.
Typical PCB Ground REG1 Heater Sink
1) Ice Room - FAN
78
TROUBLESHOOTING
1. Water is automatically supplied to the Ice Maker depending on temperature & time condition and Ice Maker Dispenses cubed or crushed ice.
2. Power is applied to the one end of wires. Be careful when disassembling and shall refer to its exploded diagram in any case.
3. Ice Maker operation shall be checked after pressing the Ice Maker testing switch. (Freezer Ice Maker) It is not possible to check when the power is disengaged.
4. We recommend that TWO PEOPLE check the PCB and Ice Maker because they are located at front and rear side each.
5. Be careful! The Ice Maker Heater can cause personal injury like burn.
6. Ice maker could operate not only genuine rotate but also reverse rotate, so it is not out of order that reverse rotate.
4-2-4. If Ice Maker does not operate
Checking Method of ICE Maker Voltage With typical PCB Ground REG1 Heater Sink and
1) Test Switch operation (press selected) : CN75-”5” (Black) shall be DC 0V. Test Switch ready ; CN75-”5” (Black) shall be less than DC 5V.
Checking Method of ICE Maker Voltage With typical PCB Ground REG1 Heater Sink and
2) IC01 MICOM #111 voltage ; Ready(0V) Rotate (4.9V) Before complete(4.9V) Return(0V) * MICOM #111 voltage is same as Connector CN50-”11”(Sky-Blue)
3) IC02 MICOM #38 voltage ; Ready(0V) Rotate (0V) Before complete(4.9V) Return(0V) * MICOM #38 voltage is same as Connector CN90-”6”(Blue)
a)Test Switch operating
- When the refrigerator operate, the voltage is 0V.
b)Test Switch ready
Typical PCB Ground REG1 Heater Sink
Displays ERROR Code
Start
1) Replace the Ice Maker Kit
2) Check/Replace the Main PCB input signal (Micom IC01 Pin #05 - “0V”)
Does Ice Maker
rotate when pressing the Ice Maker
testing switch(over 1.5 sec)?
No
1) Check the wiring connections.
2) Replace Ice Maker Kit
3) Replace MAIN PCB
Is the input voltage of IC01
MICOM #38,#111 normal?
No
1) Replace the Water Valve * Refer to the operation
condition of Water Valve
2) Replace the Main PCB
Is the water supplied in 6
minutes (After sensing ice bucket
fully)?
No
1) Repair the Ice Maker Sensor * Refer to the solution “If Ice
Maker Sensor has trouble”
No trouble with PCB and temperature sensor, Check the bad wiring connections.
Is the Ice Maker Sensor unit normal?
No
Operating Condition when motor rotates Operating Status of Micom(IC01)
Heater operates differently according to the conditions. Test Mode operation will be 30 sec.
Operation
5V 5V 5V
Ready
0V 0V 0V
CW Load (#56) CCW Load (#57) Heater Load (#67)
MICOM(IC02) Operation Status
#05
(Test Switch)
Operation5VReady
0V
State of Ice maker operation
Levelness sensinfg water supply Motor reverse rotate return to normal normality
MICOM(IC01) Operation Status
#111
(Blade Ice Scoop)
#38
(Guide Ice Full)
Ready Rotation
Before
Complete
Returning
0V 4.9V 4.9V 0V
0V 0V 4.9V 0V
Check the ICE Maker Heater & Motor Resistance
1) Measuring the Ice Maker Heater resistance values
CN70-"11"(Gray) -"1"(Black)
Resistance value : 91(365)Ohm± 30% Resistance value : 200KOhm± 30%
CW: 13P-"11"(White) and CN70-"9"(Red) CCW: 13P-"13"(Pink) and CN70-"9"(Red)
2) Measuring the Ice Maker Motor resistance values
Yes
Yes
Yes
Yes
79
TROUBLESHOOTING
1. Water is automatically supplied to the Ice Maker depending on temperature & time condition and Ice Maker Dispenses cubed or crushed ice.
2. Power is applied to the one end of wires. Be careful when disassembling and shall refer to its exploded diagram in any case.
3. Ice Maker operation shall be checked after pressing the Ice Maker testing switch. (Freezer Ice Maker) It is not possible to check when the power is disengaged.
4. We recommend that TWO PEOPLE check the PCB and Ice Maker because they are located at front and rear side each.
4-2-5. If ICE MAKER(F) does not operate(RFG238 MODEL)
Is the checking location by
self sensing when initial Power ON?
Does ice
Maker Rotate when pressing the Ice Maker
testing switch?
Is the input voltage of IC01
MICOM #39 normal?
Is the water
supplied in 6 minutes(After sensing ice
bucket fully?
Is the ice Maker Sensor
unit normal?
Start
NO
YES
YES
YES
YES
NO
NO
1) Replace the Water Valve
* Refer to the operation condition of Water valve
1) Check the wiring connections
2) Check/Replace the Ice Maker kit.
3) Check/Replace the main PCB
1) Check the wiring connections
2) Check/Replace the Ice Maker kit.
NO
1) Repair the ice Maker * Refer to the solution If ice Maker Sensor has
trouble.
1) Check/Replace the Ice Maker kit.
NO
No trouble with PCB and temperature sensor,
Check the bad wiring connections.
ERROR Code
Checking Method of ICE Maker Voltage With typical PCB Ground REG1 Heater Sink and
1) Test Switch operation(press selected) ; CN90-"5"(Gray) shall be DC 0V. Test Switch ready ; CN90-"5"(Gray) Shall be less than DC 5V.
Checking Method of ICE Maker Voltage With typical PCB Ground REG1 Heater Sink and
2) IC01 MICOM #39 voltage ; Ready(0V) →Rotate(0V) →Before complete(5V) →Return(0V) →Ready(5V) * MICOM #39 voltage is same as Connector CN90-"7"(Purple)
typical PCB Ground REG1 HEAT-SINK
1) Test Switch operating 1) Test Switch ready
Micom(IC01) Operation Status
#37
(Test Switch)
Ready5VOperation
0V
Micom(IC01) Operation Status
#39
Ready
Rotation
Before
Complete
Returning
Ready
5V 0V 5V 0V 5V
80
TROUBLESHOOTING
- If defrost has trouble, select the self-diagnostic function to detect the error of defrost heater before Power Off. (Check the function with the self-diagnostic function)
4-2-6. If defrost does not operate (F,R DEF Heater)
R DEF ERROR F DEF ERROR
Start
Are the all deforst
heater normal?
Check the bimetal, heater disconnection, wiring connection etc.
Refer to self-diagnostic function in the manual
Replace the applicable sensor
manual operation for a certain time
Manual defrosting of fresh food
and freezer compartments
operate simultaneously.
Resistance value of sensor according to temperature
If you need the
temperature with detail,
refer to DATA1.
temperature
table
**Measuring point of resistance value according to sensor ** F-DEF : CN30#4 CN76#1 measuring resistance value R-DEF : CN30#8 CN76#1 measuring resistance value ** 0: Short trouble / ∞Ω: Open trouble
**Measuring point of resistance value according to heater** F-DEF(Ice Duct parallel) : CN70#7(Brown) CN71#9 (Orange) measuring resistance value(55 ohm ± 7%) R-DEF : CN70#5(White)↔CN71#9(Orange) measuring resistance value(110 ohm ± 7%) ** 0: Short trouble / ∞Ω: Open(bimetal, heater) trouble
86(30℃) 68(20℃) 50(10℃)
32(0℃)
14(-10℃)
-4(-20℃)
-22(-30℃)
4.22
6.05
8.87
13.29
20.42
32.23
52.41
If Energy Saver + Fridge key are pressed simultaneously for 8 seconds and select any key. 4thtest mode(manual defrosting will be operated).
Is the temperature of
defrost sensor lower
than 53.6(12°C)?
Is defrost sensor by
self-diagnostic normal?
Is power applied to
each defrost heaters?
Is connection terminal of
MAIN PCB part normal?
Recheck the applicable
sensor.
**Measuring point of resistance value according to sensor ** F-DEF : CN30#4 CN76#1 measuring resistance value R-DEF : CN30#8 CN76#1 measuring resistance value ** 0V: Short trouble / 5V: Open trouble
Normal
Repair connection terminal
Reference If defrost sensor
temperatures of fresh food and freezer compartments are higher than 50(10), 53.6(12) by the heating from heater, heating would be finished and will return to cooling operation after a pause.
Check bimetal, heater itself,
disconnection etc.
Replace failure Relay or
replace PCB ASS'Y
Does the system return
to cooling operation after
heating for specified time?
Checking method of F,R DEF Heater resistance value F DEF ; CN70#7(Brown) CN71#9(Orange) R DEF ; CN70#5(White) CN71#9(Orange)
- Recheck if resistance values are different after the test
1) F DEF Heater 2) R DEF Heater
81
TROUBLESHOOTING
4-2-7. If Power is not supplied
Caution
At the power of main PCB, the AC115V power and a high-voltage over DC 170V are occurred.Please take care of yourself during repair and measurement.
Check in SMPS PBA
Start
- Refer to the function and reference parts in the manual when check the MAIN PCB
Connect plug again, check the plug loosening
Check the assembly and wire connection
1) Replace FUSE AC 250V 2.0A
2) Replace PCB ASS’Y
Replace PCB ASS'Y
Replace PCB ASS'Y
1) Check REG1 (KA7805)
2) Replace PCB ASS'Y
1) Check assembly wire and repair
2) Replace Panel PCB
1) Solder again
2) Replace PCB MAIN
- Check MAIN PCB connection
- Check the connections between cabinet and door
- Check the connections between door and panel PCB
1) Check the contact of lead wire
2) Replace the applicable relay / PCB MAIN
1) Check PCB PATTERN and replace BD1
2) Replace PCB ASS'Y
Is the plug connected in?
Is power 115V applied to the
both terminals of SMPS PCB
CN70 #11-#9?
Is fuse on the SMPS
PCB down?
Is DC170V
applied to the both
terminals of BD1+,-
Is DC5.8V applied between TOP switch 246Y C and S?
Is 13V applied to the both
terminals of C107?
Is 5V applied to the both
terminals of C109?
Does Panel PCB
operate normally?
Is the load (i.e. Relay)
normal?
Is there any PCB
soldering, short,
breakage?
Normal(Recheck)
Checking method of voltage
CN70 input ; CN70#9(Red) #11(Gray) AC voltage
Checking method of DC 2nd output voltage
REG1 input ; Regulator 7805 same as C107 terminals. DC 13.0V ± 0.8V
Checking method of DC 2nd output voltage
REG1 output ; Regulator 7805 same as C109 terminals. DC 5V ± 0.5V
TROUBLESHOOTING
4-2-8. If compressor does not operate
Refer to test function
in the manual
Voltage checking method
Common Ground REG1 Heater Sink in PCB and 1) IC01 MICOM #4 ; Square wave voltage 3V measured after MULTI TEST IC01 MICOM #4, COMP operates
Common PCB Ground REG1 Heater Sink
Start
Check after 7 minutes
Repair OPEN & disconnection
Repair OPEN &
disconnection
Did 7 minutes pass
after Compressor OFF?
No
Yes
No
Check bad contact of connector
Check bad contact of connector
No
Replace PCB
0~800Hz 50% Duty
Signal output
No
Check the wire disconnection
No
Repair the sensor &
replace PCB
No
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Does compressor work with manual operation?
Is CN75 PIN #4
High?(2.5V)
Is the wiring between
Main and Sub normal?
Is the connector between
Main and Sub normal?
No
Is the connector(CN03)
of COMP normal?
Replace the INVERTER
PCB ASS’Y
No
Is the DIODE voltage
between Pins for a single SPM
part normal?
Is freezer sensor normal?
Is the temperature sensor of
MAIN PCB normal?
Normal
Refer to the DIODE voltage value in
the SPM
Replace the resistance &
INVERTER PCB ASS’Y
No
Is the resistance value
at the measured position
normal?
Replace COMP ASS'Y
No
Is COMP ASS'Y
normal?
300K-F(CHIP) : INVERTER PCB
R509,510,511,512,513,514,515
Did buzzer of manual operation sound?
(Check certainly after manual operation)
82
83
TROUBLESHOOTING
SPM FREEWHEELING DIODE VOLTAGE VALUE
84
TROUBLESHOOTING
4-2-9. When alarm sounds continuously without stop(related with buzzer sound)
Start
Door is ajar
Start
Is door closed
completely?
Is water penetrated
into the door switch?
Is the door
switch unit normal?
Is the connector(CN30)
inserted correctly?
Is manual operation
/defrost selected?
Does buzzer sounds
when power On again?
Is the input
voltage of main #83 and #82
changed at door-open and close
status?
If 'ding-dong'sound continuously
If 'beep-beep' sounds continuously
Remove causes after comprehending the conditions of interferance by door gasket, food etc,
Replace Door S/W
Repair wire connection and Door S/W
Normal
Recheck and Replace Panel PCB
MAIN PCB & Door S/W is normal.
Recheck and replace Panel PCB
Seperate the door switch andcheck if the measured value of unit is changed from 0to ∞Ω according to switch ON/OFF. * FF Door Switch is magnetic switch. (It can be operated when door
magnet is combined with it.)
Replace Door S/W
Connector is not inserted, Repair disconnect part
Enforce the cancelation the manual operation/ defrost function or power On after power Off
Door & MICOM State
DoorFMICOM
(#83)
Close Open
5V(High) 0V(Low)
0V(Low) 5V(High)
R MICOM(#82)
Right and Left
85
TROUBLESHOOTING
If buzzer does not sound
Buzzer is installed on the panel PCB in this model. If buzzer does not sound even though the button is pressed, manual operation is started and door is opened, it should separate panel PCB and check the breakage of buzzer and bad soldering. It is very hard to repair the panel PCB because it consists of SMD assemblies. It is recommended to replace PCB assembly when the failure associated with panel is occurred except the minor error such as switch pressing error, surface peeling off and so on.
Start
Does it sound
'dingdong' if press a button
on the front panel?
Is there any damage
or breakage of the buzzer in
the panel PCB?
Did lead of a component
fall on the vibration plate of
buzzer?
Does it make
a sound of 'dooropen'
alarm when you are opening the door
of freezer or Fridge more than 3
minutes?
MAIN PCB normal, BUZZER normal
Check the panel PCB with reference of <how to check Panel Display>
Replace Panel PCB
Replace Panel PCB
Recheck the button pressing force and mechanical problem
86
TROUBLESHOOTING
4-2-10. If Panel PCB does not work normally
When lighting of Panel PCB is disabled or only some LED Lamp are disabled
Be careful to repair because display of this model is installed in the MICOM of internal PCB. It is recommended to replace PCB MAIN after checking except specified solder touch.
Start
Is the connector of upper hinge cover inserted correctly?
Is MAIN PCB connector (CN50) inserted correctly?
Is Panel PCB
connector inserted
correctly?
Does lighting operate
normally after replacing
Panel-PCB?
Are one or more keys
pressed continuously?
Is the PCB system
still operated by separating
of the mechanism?
Does the lighting operate
normally after replacing the
Panel-PCB ?
Refer to the electronic circuit diagram in the manual or circuit diagram on the back side of the appliance
Reinsert connector, Repair bad contact
Reinsert connector of MAIN PCB
Reinsert connector, Repair bad contact
Panel PCB itself has trouble.
Reassemble the PCB ASS'Y / Enforce the cancelation of pressed keys
Reassemble the PCB ASS'Y / Enforce the cancelation of pressed keys
Panel PCB itself has trouble.
Check the wiring between Dispenser part and Upper Hinge Panel - disconnection, short between wiresCheck the wiring between fresh food compartment upper cabinet and MAIN PCB - disconnection, short between wires
Check the wiring betwwen Dispenser part and Uper Hinge Panel- disconnection, short between wires.Check the wiring of the fresh food compartment upper cabinet - disconnection, short between wires.Check the short/open of the panel communication and power supply circuit in MAIN PCB.
If Panel PCB KEY is not selected
If it is not repaired with the above basic checking method
87
TROUBLESHOOTING
4-2-11. If Pantry Panel PCB is not working normally
You should check the display after door opening because the display of this model operates only when the fresh food compartment door is opened.
Start
Does fresh food
compartment door switch
operate normally?
Is the connector of
pantry room in fresh food
compartment inserted
correctly?
Is MAIN PCB
Connector (CN51), CN79
inserted correctly?
Is signal of
MAIN PCB CN51, CN79
normal?
Is the lighting
operated when replace Pantry
Panel-PCB?
Is a key pressed
continuously?
Is the PCB system
still operated by separating
of the mechanism?
Is the lighting operated
after replacing the Pantry
Panel-PCB?
Is a normal voltage
outputted from MAIN PCB IC51, CN79
during the key operating?
Check and repair the switch * Refer to<how to repair door switch>
Reinsert Connector, Repair bad contact
Reinsert connector in MAIN PCB
Check voltage/Replace MAIN PCB
Panel PCB itself has trouble.
Reassemble PCB ASS'Y / Enforce the cancelation of pressed keys
Reassemble PCB ASS'Y / Enforce the cancelation of pressed keys
Convertible compartment Panel PCB itself has trouble.
Replace MAIN PCBCheck the short of MAIN
Panel wire
Check the wires of Pantry Room - disconnection, short between wiresRecheck the control circuit of MAIN PCB Pantry PanelCheck the wire assembling between Panel and MAIN
Check the wire of Pantry Room - disconnection, short
between wires
Check the short/open of the pantry panel lighting
circuit in MAIN PCB.
If Panel PCB Key is not selected
If Panel Key is not selected
If it is not repaired with the above basic checking method
Typical PCB Ground REG1 Heater Sink
Checking method of voltage Based on
PCB typical Ground REG1 Heater Sink
1) Key voltage ; CN51#6"(Purple)
2) LED part voltage ; CN51-"1"(Yellow), "2"(Pink),"3"(Orange) Voltage of CN51 is same as IC50 #14,#13,#12 voltage.
1) select(operating) (0V)
2) normal(about5.0V ±0.5V)
- Display On (0.7V±0.5V) - Display Off (11V±1V)
88
TROUBLESHOOTING
4-2-12. When refrigerator ROOM Lamp does not light up
1. When you replace the lamp of freezer, please power OFF to avoid an electric shock.
2. Please keep in mind you could get burnt by the excessive heating of an incandescent light bulb.
3. Bimetal is installed in the refrigerator LAMP. Check that if LAMP may be turned OFF by bimetal.
We only explaine about Fresh Food compartment in this page.
Because it is possible to repair the other room lamps with the same method.
1) AC Lamp (Option)
Start
Is the inside lamp
filament cut?
Is Lamp OFF by
bimetal operating?
Is the connection
point of R-door switch
normal?
Is the control relay
of the inside lamp in PCB
normal?(RY75)
Repair the inside lamp
Fresh food compartment AC Lamp is applied only.
Repair door switch
Replace PCB and Replace Relay
Check the connection of RDoor switch and repair the inside lamp socket
Reference
* The interior lamp relay operates lighting/lightout
according to door open / close.
* If interior lamp does not light, check the noise of relay
operation.
* Noise of relay operation sounds every Door Open /
Close. * F-LAMP Relay -- RY74 * R-LAMP Relay -- RY75
Reference
If the door is opened, the contact of door switch will be opened and MICOM will get applied 5V to finally sense Open. If 5V has been sensed over 3 minutes afterwards, Door-Open alarm will sound ‘Ding-Dong’for 10 seconds in a one minutes cycle. For that reason, if the door switch has failure, the refrigerator can make a “Ding-Dong”sound with oneminute cycle. Please note the step for its service.
Wait for returning time of bimetal
When measure lamp resistance to the WireResistance can be changed by Lamp input voltage.
(Actual measurement is below, it can be changed by performance)
Checking method of Door Switch voltage
- Measuring voltage of CN30#2(Purple), CN30#1(black) and REG1, HEAT SINK from PCB typical Ground part
See the R DOOR Switch at the following picture.
Wire color changed from the following picture
Fresh food
compartment lamp CN70#9(Red) CN71#1 (Blue) ; 10Ohm±5% Lamp ; 60W + 60W
Freezer
compartment lamp CN70#9(Red) CN71#3 (Gray) ; 15Ohm±5% Lamp ; 60W
Typical PCB Ground REG1 Heater Sink
CLOSE
OPEN
Door & MICOM State
Door
F
MICOM
(#83)
Close Open
5V(High)
0V(Low)
0V(Low)
5V(High)
R(Option)
R MICOM(#82)
Right and Left
89
TROUBLESHOOTING
When controlling the regrigerator light with Regulator(12V) : LED LAMP Applying only to the FF compartment.
* If the Vegetable Lamp does not work properly, check the FF compartment LED Lamp because it is
connected with the FF compartment LED Lamp in parallel. Refer to the circuit diagram to repair.
1) LED Lamp (Option)
Start
Check/Replace REED
S/W, Magnet ASS’Y
Does the DOOR S/W
sense properly?
(Open/Close)
No
Replace/Repair the
PCB
No
Replace/Rep air the PCB.
Repair IC76
No
Check the connector terminal
Replace PCB
No
Check the connector
terminal
No
Replace LED LAMP
Normal
☞ Output Voltage Checking Method
- Common Ground REG1 Heater Sink in PCB and
1) Measuring IC76 voltage(CN78-”4”(Red) / R ROOM LED) Measuring IC77 voltage(CN78-”1”(Black) / F ROOM LED)
Door Switch voltage Checking Method
- Measuring common Ground REG1 Heater Sink in PCB and CN30-”2”(Purple) (R Door Switch)
Typical PCB Ground REG1 Heater Sink
LED Lamp ON LED Lamp OFF
Close
Open
Door & MICOM State
MICOM(#82)
Door
Right and Left
0V(Low)Close
Open
5V(High)
No
Check the wire
Re-insert the connector
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Is the output voltage
of IC01 MICOM #119
normal?
Is the output voltage
of IC76 normal?
Is the MAIN PCB
connector(CN78) inserted
properly?
Does the MAIN PCB
connector(CN78) output
properly? (11~13V)
Is the LED LAMP connected
properly?
Is the LED LAMP normal?
MICOM State
Door
(Right and Left)
R
Close
#119
Open
0V (Low)
5V (High)
F
#122
5V (High)
0V (Low)
IC76(R)/IC77(F) State
Micom
IC76(R)/IC77(F) output
0V (Low) 0V (Low)
5V (High) 11~13V (High)
90
TROUBLESHOOTING
4-2-13. If ICE Water is not supplied
Start
Is the confirming sound of
the valve operation heard when
Ice maker(R) test switch pushed?
Does Main PCB MICOM
#54 have high (5V)output?
Does Main PCB IC73
#15 have about 0.7V
output?
Is the contact point of main
PCB RELAY RY78 normal?
MAIN PCB normal
-- Need to check the other parts Check the wire between Ice
water valve↔MAIN PCB
Ice water valve itself has trouble
or bad contact of connector
Check the connection hose
Normal(Check Ice water valve hose)
Check soldering short/Replace PCB
Check soldering short/Replace PCB
Check soldering short/Replace PCB
Typical PCB Ground REG1 Heater Sink
Checking method of voltage Based on
PCB typical Ground REG1 Heater Sink
1) Check the voltage of IC73#4(same voltage as IC01 #54)
- ICE Water valve operating (about 5V±0.5V)
Based on PCB typical Ground REG1 Heater Sink
2) IC73 #15 voltage
- ICE Water valve Waiting (about 13V±0.8V)
- ICE Water valve operating (about 0.7V±0.5V)
3) Check the voltage of Fridge Ice Water Valve
operating(AC voltage) => For checking the Relay RY78 operating. CN73 and CN74 combined and use same connector(13p) CN70#9(Red) 13P#7(Purple)
- ICE Water valve waiting (about AC 0V)
- ICE Water valve operating (about AC 115V ± 20%)
1. Please shut the water supplying prior to repair.
2. Power is applied to the one end of wires. Be careful when disassembling not to get an electric shock.
1) Fridge Ice Water Valve
91
TROUBLESHOOTING
Start
Is the confirming sound of
the valve operation heard when
Ice maker(F) test switch pushed?
Does Main PCB MICOM
#58 have high (5V)output?
Does Main PCB IC72
#18 have about 0.7V
output?
Is the contact point of main
PCB RELAY RY76 normal?
MAIN PCB normal
-- Need to check the other parts Check the wire between Ice
water valve↔MAIN PCB
Ice water valve itself has trouble
or bad contact of connector
Check the connection hose
Normal(Check Ice water valve hose)
Check soldering short/Replace PCB
Check soldering short/Replace PCB
Check soldering short/Replace PCB
Typical PCB Ground REG1 Heater Sink
Checking method of voltage Based on
PCB typical Ground REG1 Heater Sink
1) Check the voltage of IC72#1(same voltage
as IC01#58)
- ICE Water valve operating (about 5V±0.5V)
Based on PCB typical Ground REG1 Heater Sink
2) IC72 #18 voltage
- ICE Water valve Waiting (about 13V±0.8V)
- ICE Water valve operating (about 0.7V±0.5V)
3) Check the voltage of Fridge Ice Water Valve
operating(AC voltage) => For checking the Relay RY76 CN70-"9"(Red) CN72-"5"(Brown)
- ICE Water valve waiting (about AC 0V)
- ICE Water valve operating (about AC 115V ± 20%)
2) Freeze Ice Water valve(RFG238 MODEL)
TROUBLESHOOTING
4-2-14. If Cubed or Crushed Ice is not supplied
92
Start
Check the Ice making switchCheck the DOOR SwitchCheck the Ice moving motorCheck the wiring connections of Ice moving motorCheck if the COVER ICE ROUTE opensCheck the Q706 movement related with
Check the water pipe
: bending / Shut off
heck route of ice check solenoidCheck he Ice Maker wiring
Freezer door shall be closed during operation.
If MAIN PCB is normal
- Need to check the other parts AUGER MOTOR MAIN PCB
Check the door wiring connections.
CUBE MOTOR MAIN PCB
Check the door wiring connections/trouble their own or bad wiring connections.
Normal Operation status
Are Ices ejected?
Which mode is
selected?
Is Cubed Ice ejected?
No
Cubed Ice ejected
Crushed Ice
Cubed Ice selected
Is Cubed Ice mode
selected on the
panel PCB?
No
Cubed Ice
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Check the wire connections/
Cube Solenoid
Is the CUBE MOTOR
positioned at cubed
ice mode?
No
- Check the Ice switch has trouble itself
- Check the wire connections
- Replace the MAIN PCB
- ICE S/W self diagnosis
- Check the connecting wires.
- MAIN PCB failure : Replace
Is MICOM IC01 #103 change into 0V when
press Ice switch?
No
Is the Dispenser
Cover opened?
No
Replace the MAIN PCB
(Errors on IC01)
Is IC73 #1,2 changed
into 5V when pressing
Ice Switch?
No
- RY7A, RY7B RELAY Error
- Replace the MAIN PCB
After disconnecting the CN70, CN71and 13P (CN73, CN74) measure the both ends of contact points of RY7A, RY7B
After disconnecting the CN70, CN71 and 13P (CN72, CN73), measure the both ends of contact points of RY7A.
Is the contact
point of RY7A & RY7B RELAY
changed into 0
No
No
No
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
Normal Operation status
Cancel the “Ice Off”
Is Crushed Ice ejected?
Crushed Ice selected
Is Crushed Ice mode
selected on the
panel PCB?
Check the wire connections/
Motor Cube
Is the CUBE MOTOR
positioned at cubed
ice mode?
- Check the Ice switch has trouble itself
- Check the wire connections
- Replace the MAIN PCB
Is MICOM IC01 #103 change into 0V when
press Ice switch?
check the WIRE & Motor
check Cover ice route S/W 1,2
Replace the MAIN PCB
Is the Dispenser
Cover opened?
Replace the MAIN PCB
(Errors on IC01)
Is IC73 #2 changed
into 5V when pressing
Ice Switch?
- RY7A RELAY Error
- Replace the MAIN PCB
Is the contact
point of RY7A RELAY
changed into 0
Are Ices in the Ice bucket?
Is “Ice Off” mode
selected on the display
panel?
No
93
TROUBLESHOOTING
4-2-15. If Cover Ice Route Motor(Geard Motor) is not working normally
Start
Replace the MOTOR
Does GEARED MOTOR
work properly?
No
Yes
Cubed or Crushed Ice is selected on the LED PANEL PCB
Is Cubed or Crushed
Ice mode selected on the
LED PANEL?
No
Yes
Select the DISPENSER switch
Is the DISPENSER
switch selected?
No
Yes
Check the WIRE
Does the wiring at the
both sides of motor connected
properly?
No
Yes
When the MOTOR rotates.
Check the MOTOR/Check any interference on MOTOR rotation
CN73 and CN74 combined and use same connector(13P).
Check 13P-”9” Connector / Re-connect
Check the short/open for the SSR75 of Cover Ice Motor on Main PCB.Check the resistance of parallel Connector 13P-9”, CN70-”9”.
(Definitely plug out prior to repair)
Caution
1. When replacing the Cover Ice Motor, pull out the plug to avoid an electric shock.
2. Be careful! When disassemble the Cover Ice Motor, spring can jumped out and may cause personal injury.
3. Motor will rotate continuously when the Motor Switch is not sensed.
Main PCB - Check the wire OPEN/SHORT between the Cover Ice Motor Rotation sensing switches.Check the Short of Cover Ice Motor Control Circuit SSR75 in the MAIN PCB.Replace the MAIN PCB or the Dispenser Cover Motor.
Is the AC input voltage
applied to the both ends
of the motor?
Yes
No
Check/Repair the Housing connector
Is the sensing
SWITCH connection
normal?
No
Yes
Check/Repair the Motor Rotation pressing area
Is the switch
pressed area normal when
motor rotates?
No
Yes
Normal
Are the voltage
REG1 Heater Sink and CN50-”9”,
“10” normal?
Yes
No
Operating Condition of Dispenser Open/Close CN50 - Switch 1,2 Operating
OpeningClose
Ice Route Switch 1 CN50 - “9” (Purple)
Ice Route Switch 2 CN50 - “10” (White)
0V 0V5V
0V 0V5V
Checking Mehod of Cover Ice Route Motor
Resistance (Make sure to work after Power Off) The Resistance is variable according to
the input voltage. CN73 and CN74 combined and use same connector(13P) CN70#9(RED) 13P#9(Blue) ** 0: Short trouble / ∞Ω: Open trouble
94
TROUBLESHOOTING
4-2-16. If Inverter PCB Power is not supplied
- See the operations and reference in this manual when check the MAIN PCB.
Start
Replace FUSE & check the root cause
Is the fuse on AC
110V/220V down?
Yes
No
Check the wire connection
Is 110V/220V
applied between both end of
inverter PCB CN01?
No
Yes
Replace FUSE - 250V 5A
Is the fuse on MAIN
PCB down?
Yes
No
Check PCB PATTERN & Replace BD1
Is DC 300V
applied between both ends of
BD1+,-?
No
Yes
Replace PCB ASS’Y
Is DC300V
applied to HYBRID
IC #10 PIN?
No
Yes
1) Replace HYBRID IC(IC3:BP5047B15)
2) Replace PCB ASS’Y
Is DC15V
applied to HYBRID
IC #1 PIN?
No
Yes
Replace REG1 (KA78L05)
Is 5V applied to C104?
No
Yes
Normal
Replace PCB ASS’Y
Is there any
PCB soldering short or
breakage?
No
Yes
At the INVERTER PCB Power, AC 110V/220V power and over DC 300V of high-voltage are applied. Please take care of yourself when repair and measure.
Caution
95
TROUBLESHOOTING
4-2-17. LED blinking frequency depending on protecting functions
If Failure Condition is detected during compressor is operating, immediately stop Compressor operating and stand by 5 minutes. During this 5 minutes, RPM command signal is not available. It means, even if available RPM command signal is applied to the compressor, it does not work and keep standing by.
Blinking time is 1 second and dwell time is 2 seconds.
LED blinking frequency depending on protecting functions
Protecting Functions LED Blinking Frequency Remarks
Starting Failure
SPM Fault
Detecting Positon Failure
Motor locked
Low Voltage
Over Voltage
ROM
RAM
Stack
Reserved
96
TROUBLESHOOTING
INVERTER PCB Circuit Diagram
97
5 . EXPLODED VIEW& PARTS LIST
5-1) FREEZER ·······································98
5-2) REFRIGERATOR ····································102
5-3) CABINET ·······································108
5-4) DISASSEMBLY OF FREEZER DOOR ···························112
5-5) DISASSEMBLY OF REFRIGERATOR DOOR LEFT ····················114
5-6) DISASSEMBLY OF REFRIGERATOR DOOR RIGHT····················116
98
EXPLODED VIEW& PARTS LIST
5-1) Freezer
1-8
5-4
5-3
5-2
5-8
5-1 5-7
5-6
5-9
5-5
17-2
17-3
17-9
17-11
17-14
17-14
17-5
17-7
17-1
17-12
17-16
17-8
17-21
17-6
17-18
17-4
17-10
17-13
17-18
17-20
17-23
17-22
17-20
17-17
16-4
16-3
16-2
16-1
12-5
12-1
12-3
12-4
12-2
9-6
9-1
9-5
9-2
9-3
9-4
1
5
2
3
6
8
9
10
11
12
13
14
15
16
17
7
4
1-4
1-9
1-9
1-5
1-11
1-7
1-10
1-6
1-2
1-3
1-1
18-2
18-1
18
5-9
5-10
5-11
5-12
5-13
19
17-19
17-24
17-15
NNOO
QQUUAANN
TTIITTYY
CCOODDEE--NNOO RREEMMAARRKKPPAARRTT NNAAMMEE SSPPEECC
Parts List of Freezer
99
EXPLODED VIEW& PARTS LIST
1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9
1-10
2
3
4
5 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9
5-10 5-11 5-12 5-13
6
7
8
9 9-1 9-2 9-3 9-4 9-5 9-6
10 11
12 12-1 12-2 12-3 12-4 12-5
13
14
15
16 16-1 16-2
DA96-00462B
6501-000123
6501-000124 DA32-00006S DA47-00243B DA47-00244A DA59-00361A DA60-90005A DA61-02901A DA61-03644A DA61-04225A DA63-02902B DA63-04955A
DA96-00398C
DA97-07534A DA61-04154A DA63-04939A DA63-04252B DA63-04253A DA63-40167A DA66-00554A DA66-10104A DA71-20145A DA61-05185A DA61-05186A DA61-05187A DA63-05155A DA66-00674A DA61-05251A DA61-05238A DA63-04942A DA97-07536A DA34-00047A DA61-03154A DA61-05189A DA61-05231A DA61-03285A DA66-00436A DA66-00437B
DA67-00859C
DA97-07535A DA61-03154A DA61-05190A DA61-03285A DA61-05230A DA66-00435A DA63-04941A DA34-10120E DA61-05188A DA97-07533A
6002-000213 DA61-03160A
ASSY EVAP-FRE CABLE TIE CABLE TIE SENSOR TEMP-R-DEF THERMO BIMETAL-PROTECTOR HEATER-METAL SHEATH EVAP-FRE ICE RIVET-AVEX FIXER-SENSOR EVAP PLATE-EVAP HEATER PLATE-DRAIN FRE COVER-FIXER HOUSING V COVER-LAMP FRE ASSY-LAMP LED ASSY TRAY-FRE UPP FIXER-ROLLER TRAY FRE UPP TRAY-FRE UPP COVER-TRAY FRE UPP A COVER-TRAY FRE UPP B GROMMET-COVER CHIL ROLLER-TRAY FRE UPP ROLLER-FRE FIXER-ROLLER GUIDE-TRAY FRE UPP R GUIDE-TRAY FRE UPP L CASE-ICE CUBE (RFG238) TRAY-CASE ICE CUBE (RFG238) SHAFT-TRAY FRE UPP RAIL-FRE UPP L RAIL-FRE UPP R COVER-RAIL LOW L ASSY RAIL-SLIDE LOW L SWITCH PRESSURE FIXER-GEAR HANGER-RAIL LOW L RAIL-SLIDE LOW L HANGER-RIVET GEAR-L SHAFT-GEAR CAP-DOOR HANDLE ASSY RAIL-SLIDE LOW R FIXER-GEAR HANGER-RAIL LOW R HANGER-RIVET RAIL-SLIDE LOW R GEAR-R COVER-RAIL LOW R SWITCH DOOR-F GUIDE-DRAWER BOX ASSY TRAY-DRAWER BOX SCREW-TAPPING REINF-DRAWER BOX
AW-PJT('08),115V/240W DACT-140,-,W3.6,L146,NTR,NYLON66 DA-200,T1.2,W4.8,L203,NTR,NYLON66 PX-41C, 502AT,AW-PJT,-40~110°…,5V,-,-,R-DEF SENSOR,YEL,400MM AW-PJT(F),BT-121-M, PW-5M1N,125 / 250V,10 / 5A,60°…,40°…,-,- ,100 ,-,-
-,AW-PJT,-,240W,-,115V,55.1Ω,-,-,F-ROOM
-,PIN,-,-,115V,-,-,-,AW-PJT,­AL,D3.2,L9.83,-,­CORE-PJT,PP,-,NTR,­AW-PJT,AL,T0.7,-,-,-,­AW2-PJT,GALVANUME,T0.3,-,-,-,­NEXT-PJT,GALVA,T0.3,W31,L42,-,-,-,­AW2 CD,PC,-,-,-,-,-,NTR,­AW CD-PJT,3chip 9EA AW2 CD,-,-,-,COOL WHITE,­AW-PJT,POM,1.8,NATURAL,­AW2 CD,ABS,-,-,-,-,COOL WHITE(SC-02740R),­AW2,ABS,-,-,-,-,-,COOL WHITE,­AW2,GPPS,-,-,-,-,-,-,-
-,SILICON,T3.0,-,L16,-,-,BLACK,­AW-PJT,POM,42.2,-,NATURAL,-,PVC COATING POM,-,-,D22,-,-,
-,PA,--,­AW2 CD,PA+ABS,COOL WHITE(SC-02740R) AW2 CD,PA+ABS,COOL WHITE(SC-02740R) AW2 CD,PP,-,-,-,COOL WHITE(SC-02740R),­AW2 CD,LDPE,NTR AW2 CD,SM25C,-,-,WHITE,-,­AW2 CD,ABS,-,-,389.9,COOL WHITE,­AW2 CD,ABS,-,75.4,389,COOL WHITE,­AW2 CD,ABS,-,-,-,-,-,COOL WHITE(SC-02740R),­AW2 CD-PJT,-,-,-,-,STS430 AW-PJT,-,-,-,-,PP,COOL WHITE AW-PJT,POM,-,NTR,­AW2 CD,SECC1,T1.6,COOL WHITE(SC-02470T),-,-,­AW2 CD,STS430,-,-,-,-,­AW-PJT,BSW2,-,-,-,-,­AW-PJT,POM,-,-,-,NTR,-,-,­AW2,SM25C,715.1,-,-,-,BLACK Electro-deposition Coating CORE,ABS,-,-,-,INOX,SC-06034R AW2 CD-PJT,-,-,-,-,STS430 AW-PJT,POM,-,NTR,­AW2 CD,SECC1,T1.6,COOL WHITE(SC-024070T),-,-,­AW-PJT,BSW2,-,-,-,-,­AW2 CD,STS430,-,-,-,-,­AW-PJT,POM,-,-,-,NTR,-,-,­AW2 CD,ABS,-,-,-,-,-,COOL WHITE(SC-02740R),-
-,slide,-,-,250V,-,0.5A,-,-,-,-,-,-,cool white,-,-,-,­AW2 CD,PP,-,-,-,COOL WHITE(SC-02740R),­AW2 CD,-,-,-,COOL WHITE,­TH,+,-,1,M4,L12,ZPC(WHT),SWRCH18A,­AW-PJT,SHP1,T2.0,BLACK
1 3 2 1 1 1 1 3 1 1 1 2 1 1 1 2 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 3 1 1 1 1 1 1 3 1
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