Samsung RFD01F-26A User Manual

RFD01F Series
Installation Manual
Describes product installation and requirement procedure.
Document Version 1.0
January 2017
Document Number: -
This manual should be read and used as a guideline for properly installing and/or operating the product. Owing to product variations across the range, any illustrations and photographs used in this manual may not be a wholly accurate depiction of the actual products you are using. This manual may be changed for system improvement, standardization and other technical reasons without prior notice. Samsung Networks documentation is available at http://www.samsungdocs.com
© 2017 SAMSUNG Electronics Co., Ltd. All Rights Reserved. No part of this document may be photocopied, reproduced, stored in a retrieval
system, or transmitted, in any form or by any means whether, electronic, mechanical, or otherwise without the prior written permission of SAMSUNG Electronics Co., Ltd.
No warranty of accuracy is given concerning the contents of the information contained in this publication. To the extent permitted by law no liability (including liability to any person by reason of negligence) will be accepted by SAMSUNG Electronics Co., Ltd., its subsidiaries or employees for any direct or indirect loss or damage caused by omissions from or inaccuracies in this document.
SAMSUNG Electronics Co., Ltd. reserves the right to change details in this publication without notice.
SNMTC-v3-0312
Contents
Preface viii
Relevance ...................................................................... 오류! 책갈피가 정의되어 있지 않습니다.
Conventions in this Document ....................................................................................................... viii
New and Changed Information ....................................................................................................... ix
Revision History ............................................................................................................................... ix
Organization of This Document ...................................................................................................... ix
Personal and Product Safety ........................................................................................................... ix
Chapter 1 Before Installation 1
System Configuration and Interface ................................................................................................ 1
RRU Configuration ....................................................................................................................... 1
RRU Interface ............................................................................................................................... 2
Specifications ................................................................................................................................... 3
Cautions for Installation ................................................................................................................... 3
Before Installing ........................................................................................................................... 4
While Installing ............................................................................................................................ 4
After Installing ............................................................................................................................. 5
Installation Tools .............................................................................................................................. 5
Chapter 2 Installing System 9
Installation Procedure ...................................................................................................................... 9
System Arrangement ..................................................................................................................... 10
Unpacking and Transporting .......................................................................................................... 12
Bringing in Items ........................................................................................................................ 12
Unpacking Items ........................................................................................................................ 12
RRU Handling ................................................................................................................................. 13
Fixing RRU ...................................................................................................................................... 14
Fixing Unit Bracket ..................................................................................................................... 14
Fixing Pole Type ......................................................................................................................... 17
Fixing Wall Type ......................................................................................................................... 28
Chapter 3 Connecting Cables 38
Cabling Procedure .......................................................................................................................... 38
Guidelines for Cable Connections .................................................................................................. 39
Cable Path Inspection ................................................................................................................ 39
Cable Cutting ............................................................................................................................. 40
Cable Installation ....................................................................................................................... 40
Cable Binding ............................................................................................................................. 41
Connector Attachment............................................................................................................... 41
Identification Tag Attachment ................................................................................................... 42
Cabling Diagram ............................................................................................................................. 43
Grounding ...................................................................................................................................... 45
Ground Cable Connection .......................................................................................................... 46
Power Cabling ................................................................................................................................ 48
Power Cable Connection ............................................................................................................ 49
Interface Cable Connection ............................................................................................................ 59
Remove/Insert
Optic Module
................................................................................................. 59
RFD01F Series Installation Manual v1.0 iii © Samsung Proprietary and Confidential
Contents
Optic
Cable Connection ............................................................................................................ 60
RET Cable Connection ................................................................................................................ 71
RF Cable Connection .................................................................................................................. 75
Chapter 4 Inspect the Installation 86
Appendix A Acronyms 91
Appendix B Clean the Optical Connectors 92
Introduction ................................................................................................................................... 92
Measure the Optical Output and Connecting the Optical Connector ........................................ 93
Appendix C Standard Torque 94
RFD01F Series Installation Manual v1.0 iv © Samsung Proprietary and Confidential
List of Figures
Figure 1. RRU Configuration ............................................................................................................................ 1
Figure 2. RRU Interface ................................................................................................................................... 2
Figure 3. Procedure to Install the RRU ............................................................................................................ 9
Figure 4. RRU_Wall Type Standard Installation ............................................................................................ 10
Figure 5. RRU Arrangement_Pole Type Installation ...................................................................................... 11
Figure 6. Using a Handle to transport an RRU .............................................................................................. 13
Figure 7. Unit Bracket Fixing Type ................................................................................................................. 14
Figure 8. Unit Bracket Fixing (Standard Installation) ................................................................................. 15
Figure 9. Unit Bracket Fixing (Side Installation) ......................................................................................... 16
Figure 10. Assembling the Mounting Bracket_Pole Type(1) ........................................................................... 17
Figure 11. Assembling the Mounting Bracket_Pole Type(2) ........................................................................... 18
Figure 12. Lifting RRU & Pole Mounting Bracket Assembly_Pole Type(1) ...................................................... 19
Figure 13. Lifting RRU/Pole Mounting Bracket Assembly_Pole Type(2) ......................................................... 20
Figure 14. Assembling the Mounting Bracket Assembly_Pole Type(1) ........................................................... 21
Figure 15. Assembling the Mounting Bracket Assembly_Pole Type(2) ........................................................... 22
Figure 16. Leveling Pole Mounting Bracket Assembly .................................................................................... 23
Figure 17. RRU Fixging_Pole Type (Standard Installation) .............................................................................. 24
Figure 18. RRU Fixing_Pole Type (Standard Installation) ................................................................................ 25
Figure 19. RRU Fixing_Pole Type (Side Installation) ........................................................................................ 26
Figure 20. RRU Fixing_Pole Type (Side Installation) ........................................................................................ 27
Figure 21. RRU dimensions for Wall Type (Standard Installation) .................................................................. 29
Figure 22. RRU dimensions for Wall Type (Side Installation_ ......................................................................... 29
Figure 23. Example of Marking_Use the Mounting bracket ........................................................................... 30
Figure 24. Drilling & Anchoring Example ........................................................................................................ 31
Figure 25. Fixing Mounting Bracket on a Wall ............................................................................................... 32
Figure 26. RRU Fixing_Wall Type Standard Installation(1) .............................................................................. 34
Figure 27. RRU Fixing_Wall Type Standard Installation(2) .............................................................................. 35
Figure 28. RRU Fixing_Wall Type Side Installation(1) ..................................................................................... 36
Figure 29. RRU Fixing_Wall Type Side Installation(2) ..................................................................................... 37
Figure 30. Procedure to Connect System Cable .............................................................................................. 38
Figure 31. Cable Connection Procedure.......................................................................................................... 39
Figure 32. Cable Diagram ................................................................................................................................ 43
Figure 33. Ground Cable Connection (1) ......................................................................................................... 47
Figure 34. Ground Cable Connection (2) ......................................................................................................... 47
Figure 35. Power Equipment Elements ........................................................................................................... 48
Figure 36. Power Connector Assembly (1) ...................................................................................................... 50
Figure 37. Power Connector Assembly (2) ...................................................................................................... 50
Figure 38. Power Connector Assembly (3) ...................................................................................................... 51
Figure 39. Power Connector Assembly (4) ...................................................................................................... 51
Figure 40. Power Connector Assembly (5) ...................................................................................................... 52
Figure 41. Power Connector Assembly (6) ...................................................................................................... 52
Figure 42. Power Connector Assembly (7) ...................................................................................................... 53
Figure 43. Power Connector Assembly (8) ...................................................................................................... 54
Figure 44. Power Connector Assembly (9) ...................................................................................................... 55
Figure 45. Power Connector Assembly (10) .................................................................................................... 55
Figure 46. Hybrid(Power) Cable Connection (1) ............................................................................................. 57
RFD01F Series Installation Manual v1.0 v © Samsung Proprietary and Confidential
List of Figures
Figure 47. Hybrid(Power) Cable Connection (2) ............................................................................................. 58
Figure 48. Optic Module Removal (1) ............................................................................................................. 59
Figure 49. Optic Module Removal (2) ............................................................................................................. 59
Figure 50. Optic Module Removal (3) ............................................................................................................. 59
Figure 51. Optic Module Inset ......................................................................................................................... 60
Figure 52. Optic Cable Adapter Assembly (1) ................................................................................................. 62
Figure 53. Optic Cable Adapter Assembly (2) ................................................................................................. 62
Figure 54. Optic Cable Adapter Assembly (3) ................................................................................................. 63
Figure 55. Optic Cable Adapter Assembly (4) ................................................................................................. 63
Figure 56. Optic Cable Adapter Assembly (5) ................................................................................................. 64
Figure 57. Optic Cable Adapter Assembly (6) ................................................................................................. 65
Figure 58. Optic Cable Adapter Assembly (7) ................................................................................................. 65
Figure 59. Optic Cable Adapter Assembly (8) ................................................................................................. 66
Figure 60. Optic Cable Adapter Assembly (9) ................................................................................................. 66
Figure 61. Optic Cable Adapter Assembly (10) ............................................................................................... 67
Figure 62. Optic Cable Adapter Assembly (11) ............................................................................................... 67
Figure 63. Optic cable connection (1) ............................................................................................................. 68
Figure 64. Optic cable connection (2) ............................................................................................................. 69
Figure 65. Optic cable connection (3) ............................................................................................................. 69
Figure 66. Optic cable connection (4) ............................................................................................................. 70
Figure 67. RET Cable Connection (1) ............................................................................................................... 72
Figure 68. RET Cable Connection (2) ............................................................................................................... 73
Figure 69. RET Cable Connection (3) ............................................................................................................... 74
Figure 70. RF Cable Connection using JMA Boots (1) ...................................................................................... 76
Figure 71. RF Cable Connection using JMA Boots (2) ...................................................................................... 77
Figure 72. RF Cable Connection using JMA Boots (3) ...................................................................................... 78
Figure 73. RF Cable Connection using a Cold Shrink Tube (1) ......................................................................... 80
Figure 74. RF Cable Connection using a Cold Shrink Tube (2) ......................................................................... 80
Figure 75. RF Cable Connection using a Cold Shrink Tube (3) ......................................................................... 81
Figure 76. RF Cable Connection using a Cold Shrink Tube (4) ......................................................................... 82
Figure 77. RF Cable Connection using a Cold Shrink Tube (5) ......................................................................... 83
Figure 78. Installation Inspection Procedure .................................................................................................. 86
RFD01F Series Installation Manual v1.0 vi © Samsung Proprietary and Confidential
List of Tables
List of Tables
Table 1. Specifications ................................................................................................................................... 3
Table 2. Basic Installation Tools ..................................................................................................................... 5
Table 3. Parts a Tools for fixing Unit Bracket (Standard Installation)....................................................... 15
Table 4. Parts a Tools for fixing Unit Bracket (Side Installation) .............................................................. 16
Table 5. Parts a Tools for fixing Pole Mounting Bracket .............................................................................. 17
Table 6. Parts a Tools for fixing Pole Mounting Bracket Assembly_Pole Type ............................................ 21
Table 7. Leveling Using a Level .................................................................................................................... 22
Table 8. Parts a Tools for fixing RRU_Pole Type (Standard Installation)...................................................... 24
Table 9. Parts a Tools for fixing RRU_Pole Type (Side Installation) ............................................................. 26
Table 10. Tools for Marking ........................................................................................................................... 28
Table 11. Parts and Tools for Drilling & Fixing Anchor ................................................................................... 31
Table 12. Anchor Bolt Drill Bits and Hole Depth ............................................................................................ 31
Table 13. Parts and Tools for Fixing Bracket Assembly .................................................................................. 32
Table 14. Parts a Tools for fixing RRU_Wall Type Standard Installation ........................................................ 34
Table 15. Parts and Tools for Fixing RRU 1Sector Standard_Wall Type ......................................................... 36
Table 16. Recommended Minimum Allowed Cable bend Radius .................................................................. 41
Table 17. RRU Connection Cable ................................................................................................................... 44
Table 18. Parts and Tools for Grounding ....................................................................................................... 46
Table 19. Parts and Tools for Power Connector Assembly ............................................................................ 49
Table 20. Parts and Tools for Power Cable Connection ................................................................................. 56
Table 21. Power Cable/Connector Pin Map ................................................................................................... 56
Table 22. Parts and Tools for Optic Cable Adapter Assembly ........................................................................ 60
Table 23. Parts for RET Cable Connection...................................................................................................... 71
Table 24. RET Cable Pin Map ......................................................................................................................... 71
Table 25. RF Cable Minimum Radius of Curvature ........................................................................................ 75
Table 26. Parts and Tools for connecting RF cable ........................................................................................ 76
Table 27. Parts and Tools for connecting RF cable ........................................................................................ 79
Table 28. RF Cable Identification Tag ............................................................................................................. 84
Table 29. Construction Situation Check list ................................................................................................... 87
Table 30. Standard Torque Value for Fastening Bolts ................................................................................... 94
Table 31. Brass Bolts Torque Value................................................................................................................ 94
Table 32. Connector Connection Torque Value ............................................................................................. 94
RFD01F Series Installation Manual v1.0 vii © Samsung Proprietary and Confidential
Symbol
Description
Indicates a task.
Indicates a shortcut or an alternative method.
Provides additional information.
Provides information or instructions that you should follow to avoid service failure or damage to equipment.
Provides information or instructions that you should follow to avoid personal injury or fatality.
Provides antistatic precautions that you should observe.
Preface
This manual describes how to install the 850MHz RRU including how to connect cables. This manual includes the following 850MHz RRU(SLS-BR03U):
Conventions in this Document
Samsung Networks product documentation uses the following conventions.
Symbols
Menu Commands
menu | command
This indicates that you must select a command on a menu, where menu is the name of the menu, and command is the name of the command on that menu.
File Names and Paths
These are indicated by a bold typeface. For example: Copy filename.ext into the /home/folder1/folder2/bin/ folder.
User Input and Console Screen Output Text
Input and output text is presented in the Courier font. For example,
context <designated epc-context-name>
CLI commands are presented in bold small caps. For example, Type the RTRV-NE-STS command in the input field.
RFD01F Series Installation Manual v1.0 viii © Samsung Proprietary and Confidential
Preface
Document Number
Product/Software Version
Document Version
Publication Date
Remarks
-
RFD01F Series
1.0
January 2017
-
Section
Title
Description
Chapter 1
Before Installation
This chapter introduces RRU and describes items should be understood before installation.
Chapter 2
Installing System
This chapter describes the procedures to install the RRU.
Chapter 3
Connecting Cables
This chapter describes the procedures to connect the cables to the RRU installed.
Chapter 4
Inspect the Installation
This chapter describes the procedures of inspecting installation status after RRU installation and cabling is completed.
Appendix A
Acronyms
This annex describes the acronyms used in this manual.
Appendix B
Clean the Optical Connectors
This annex describes the procedure of cleaning the optical connector and cleaning tool.
Appendix C
Standard Torque
This annex describes the standard torque when fastening the bolt.
New and Changed Information
This section describes information that has been changed since the previous publication of this manual.
The product name was corrected.
Revision History
The following table lists all versions of this document.
Organization of This Document
Personal and Product Safety
This product safety information includes European directives, which you must follow. If these do not apply in your country, please follow similar directives that do apply in your country.
Electrical
All structural parts are grounded and all input and outputs have built-in isolation from the network. All input and output ports that connect to external power sources are designed to meet relevant national safety requirements.
RFD01F Series Installation Manual v1.0 ix © Samsung Proprietary and Confidential
Preface
The product contains hazardous energy levels as defined by UL 60950. Care must be taken when maintaining this equipment as injury to personnel or damage to the equipment could result from mistakes. Maintenance should only be carried out by trained and competent engineers who are familiar with the relevant procedures and instructions.
Lasers
The product is fitted with optic modules rated as Class 1 radiation-emitting devices under IEC 60825-1.
Manual Handling
Care should be taken when handling equipment. Give due consideration to the weight of the equipment, the physical capability of the individual(s) handling the equipment, and movements such as twisting, bending and stooping, which could lead to skeletal and muscular injuries.
Installation
Installation must be carried out by trained and competent engineers only. All relevant safety measures must be taken to ensure equipment is not connected to live power and transmission sources during installation. Equipment must be correctly installed in order to meet the relevant safety standards and approval conditions.
The cable between the power distribution point and the installed equipment must have a cross-sectional area of 1.5 mm2.
Maintenance
Maintenance must only be carried out by a suitably trained and competent technician. All safety instructions must be carefully observed at all times. Equipment covers should not be removed while live power and transmission is connected unless in a controlled environment by trained technicians.
Environment
The product must be operated in an environment within the specified relative humidity and ambient temperature ranges.
Grounding
To comply with UL 60950, the equipment must be connected to a safety grounding point via a permanent connection. Grounding points are located on the product for this purpose. Always connect the ground cable before fitting other cables. The product must remain grounded continuously unless all connections to the power supply and data network are all removed.
RFD01F Series Installation Manual v1.0 x © Samsung Proprietary and Confidential
Preface
If equipment is grounded through a cabinet or rack, make sure it is done so properly according to the installation instructions.
Chemical Warning
This product contains chemicals known to the State of California to cause cancer and reproductive toxicity.
California USA Only
This Perchlorate warning applies only to primary CR (Manganese Dioxide) Lithium coin cells in the product sold or distributed ONLY in California USA
Perchlorate Material-special handling may apply, See
www.dtsc.ca.gov/hazardouswaste/perchlorate.’
RFD01F Series Installation Manual v1.0 xi © Samsung Proprietary and Confidential
[Bottom View]
12.59 (320)
[Front View]
[Top View]
[Left View]
[Right View]
[Rear View]
15.09 (383)
7.68 (195)
12.59 (320)
Unit: in.(mm)
Chapter 1 Before
Installation
System Configuration and Interface
RRU Configuration
The configuration of RRU is as follows:
Figure 1. RRU Configuration
RFD01F Series Installation Manual v1.0 1 © Samsung Proprietary and Confidential
Chapter 1 Before Installation
ANT0
L1 (CPRI_1)
L0 (CPRI_0) DC_PWR
[Bottom View]
Ground Terminal
RET
ANT1
ANT2
ANT3
RRU Interface
The interface structure of RRU is as follows:
Figure 2. RRU Interface
RFD01F Series Installation Manual v1.0 2 © Samsung Proprietary and Confidential
Specifications
Item
RRU
Air technology
FDD LTE
Operating Frequency
DL: 862~869MHz (7 MHz)UL: 817~824 MHz(7MHz)
Channel Bandwidth
1.23 MHz(CDMA), 3/5 MHz (LTE, Scalable BW)
RF Power per sector
CDU-RU interface
CPRI (2.5 Gbps optic 2 ports, 20 km)
Input Voltage
-48 V DC (-38 ~ -57V DC)
Dimension (in./mm)
12.60/320(W) × 7.68/195(D) × 12.60/320(H)
Weight
Under 22 kg
Operating Temperature (Ambient)
-40°C ~ 55°C Operating Humidity
5~100 %RH.
Ingress Protection Rating
IP65
Salt Fog / Salt Spray
Telcordia GR-487-CORE, Section 3.38.1
Seismic Specification
Telcordia GR-63-CORE,Earthquake (Zone 4) (Section 4.4.1)Office Vibration (Section 4.4.4)Transportation Vibration (Section 4.4.5)
Wind Resistance
Telcordia GR-487-CORE, Section 3.34
EMC
FCC Title 47 CFR Part 15
Surge Protection
DC : ± 20kA (Line to Line, Line to PE)RET : ± 3kA (All core to PE)ANT : ± 20kA (Core to PE)
ESD
Contact Discharge : ± 8kV Air Discharge : ± 15kV
Safety
UL 60950-1 2nd Ed.
RF
FCC Title 47 CFR Part 90
Health
OET Bulletin 65
The table below lists the main specifications of the RFD01F-26A.
Table 1. Specifications
Chapter 1 Before Installation
40 W × 2 T (2 sector mode: 40 W x (2T2R + 2T2R))
Cautions for Installation
Observe the following safety instructions when installing the system: Installation shall be in accordance with the applicable local electric codes. The equipment shall be located in restricted access locations.
RFD01F Series Installation Manual v1.0 3 © Samsung Proprietary and Confidential
Chapter 1 Before Installation
Before Installing
Post warning signs in areas where high-voltage cables are installed. Post ‘off limit’ signs in areas where accidents are most expected. With guardrails or fences, block open areas such as connecting parts, roof, and
scaffold.
While Installing
The system power must be cut off before installing. Be careful not to damage or scratch the boards mounted on the system and the
cables among the boards when the system is transported or installed.
Make sure the power switch of power supply is off when installing the system.
Installing the system with power switch on may cause system damage or fatal human injury when cables are not correctly connected.
Make sure that worker wears protection gloves and goggles to prevent damage
from debris while drilling holes in a wall or ceiling.
Do not wear accessories such as watches and rings in order to prevent electrical
shock.
Never allow foreign substances to be inserted into unused ports by covering them
with a waterproof cap.
To prevent foreign substances, outdoor air and moisture from entering the cable inlet
(including cable gland and conduit), finish it as follows:
- Unused inlet Use the hole finishing materials including dust cap and rubber packing.
- Cable-installed inlet After cable installation, block any space in the inlet with tape, compressed sponge, rubber packing, and silicon.
RFD01F Series Installation Manual v1.0 4 © Samsung Proprietary and Confidential
Chapter 1 Before Installation
No.
Name
Specification
Purpose of use
1
Torque Driver
Apply a torque range : 10~50 lbf.in.
For fastening M6 Screw fixing
2
Screw Driver Bit
'+', No. 1
For fastening Power Connector
'+', No. 3
For fastening M6 Screw fixing
3
Screw Driver
'+', No. 1
For fastening Power Connector
'+', No. 3
For fastening M6 Screw fixing
4
Torque Wrench
Apply a torque range : 10~50 lbf.in.(30~150 kgf·cm)
For fastening M6 Hex. Bolt
Apply a torque range : 100~400 lbf·in (100~500 kgf·cm)
For fastening M10 Hex. Bolt/Nut For fastening DIN Type
Connector
5
Adjustable Torque Wrench
Apply a torque range : 10~50 lbf.in.(30~150 kgf·cm)
For fastening Optic Cable Adapter
6
Torque Wrench Spanner Head
Hexagon Head: 0.39 in.(10 mm)
For fastening M6 Hex. Bolt
After Installing
Remove any debris produced during the work and clean up the installation site.
In the system, the laser beam light runs through the optical cable. Handle the
optical cables with care as the laser beam can seriously damage the worker’s eyes.
Make sure that worker does not damage installed cables while cleaning the system.
While cleaning the power supply device, take caution that the device does not come
in contact with foreign objects that may cause power failure.
Installation Tools
The basic tools for installation are listed in the table below. The additional tools required for each site need to be identified and prepared during a site survey before starting installation.
Table 2. Basic Installation Tools
RFD01F Series Installation Manual v1.0 5 © Samsung Proprietary and Confidential
Chapter 1 Before Installation
No.
Name
Specification
Purpose of use
(for 30~150 kgf·cm)
Hexagon Head: 0.66 in.(17 mm) (for 100~500 kgf·cm)
For fastening M10 Hex. Bolt/Nut
Hexagon Head: 1.25 in.(32 mm) (for 100~500 kgf·cm)
For fastening DIN Type Connector
7
Adjustable Spanner
Hexagon Head: 2.04 in.(52mm)
For fastening Optic Cable Adapter
8
Spanner
0.39 in.(10 mm), 0.66 in. (17
mm), 1.25 in.(32 mm)
For fastening Hex. Bolt For fastening DIN Type
Connector
9
Tape Measure
16.40ft/ 164.04ft (5 m/50 m)
Tape measure for length measurement
10
Level
Normal
For horizontality and verticality
11
Power Extension Cable
30 m
For Power Extension
12
Hammer Drill
Normal
Wall Type Drilling
13
Optic Connector Cleaner
For LC Connector
For Optic Connector Cleaning
14
LAN Tool
Basic Tool
RJ45 Crimper
15
Concrete Drill Bit
0.55 in.(14 mm)
For M10 Set Anchor Bolt
16
Anchor Punch
M10
For M10 Set Anchor Bolt
17
Hammer
Normal
Anchor fixing
18
Vacuum Cleaner
Normal
For removing dust during the drilling work
RFD01F Series Installation Manual v1.0 6 © Samsung Proprietary and Confidential
Chapter 1 Before Installation
No.
Name
Specification
Purpose of use
19
Cable Cutter
0.23~1.25 in.(6~32 mm)
Cable cutting
20
Crimping Tool
1.5~16 mm2
Pressure terminal for crimping
21
Ratchet Wrench
10 × 13/17 × 19(4 in 1)
For fastening Hex. Bolt
22
Cable Stripper
Apply cable thickness: 0.15~0.62 in. (4~16 mm)
Cable sheath for removal
23
Nipper
Basic Tool
For cutting cable & cable tie
24
Industrial Scissor
Normal
Cutting
25
Knife
Normal
Cutting
26
Heating Gun
50~300°C
Shrinking Heat Shrink Tube
27
Multi tester
Digital Pocket Tester
The voltage and current measurements Whether measured cable disconnection
28
Angle Meter
Normal
Antenna angle measurement
29
Multi master(VSWR & RF Power)
Normal
Feeder VSWR measurement
30
Fiber Optic Test Set
Wave length: 1270 nm, 1310 nm, 1550
Optical level check
RFD01F Series Installation Manual v1.0 7 © Samsung Proprietary and Confidential
Chapter 1 Before Installation
No.
Name
Specification
Purpose of use
nm(single mode) 850 nm, 1310 nm(multi mode)
32
Jig Tool
Normal
Separate the Optical Module
33
Compass
Normal
Check azimuth during installation
The required installation tools may vary depending on the conditions at the site. In addition to the basic tools, a protractor, GPS receiver, ladder, safety equipment, cleaning tools, and so on should also be prepared in consideration of the site conditions.
RFD01F Series Installation Manual v1.0 8 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Foundation Work
Unpacking and Transporting
Fixing System
Unpacking Items
Bringing in Items
Marking and Drilling (only wall type)
System Leveling
Fixing System
Chapter 2 Installing System
Installation Procedure
The procedure to install the RRU is as follows:
Figure 3. Procedure to Install the RRU
Make sure that the power switch of the power supply is OFF when installing the
system. Installing the system with the power switch ON may cause system damage or fatal human injury when connecting or disconnecting the cables.
To prevent the risk of electrical shock do not wear accessories such as watches and
rings.
RFD01F Series Installation Manual v1.0 9 © Samsung Proprietary and Confidential
Chapter 2 Installing System
[Top View]
[Front View]
11.31 (287.5)
12.59 (320)
15.10 (383)
8(200)
12(300)
12(300)
16(400)
Wall
32(800)
Wall
RRU
Unit: in.(mm)
System Arrangement
A minimum distance must be secured around the RRU, in each direction for installation and maintenance.
Figure 4. RRU_Wall Type Standard Installation
RFD01F Series Installation Manual v1.0 10 © Samsung Proprietary and Confidential
Chapter 2 Installing System
[Top View]
[Front View]
[Side Installation]
[Standard Installation]
18.03 (458)
12.59 (320)
15.10 (383)
22.95 (583)
15.10 (383)
7.68 (195)
[Side View]
Front
8 (200)
8 (200)
32 (800)
Pole
(Φ 3~4.5 (76.3~114.3))
8 (200)
8 (200)
Pole
Front
Pole
32 (800)
Pole
Pole
Unit: in.(mm)
Pole
(Φ 3~4.5 (76.3~114.3))
12 (300)
12 (300)
12 (300)
12 (300)
Figure 5. RRU Arrangement_Pole Type Installation
RFD01F Series Installation Manual v1.0 11 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Unpacking and Transporting
This paragraph describes the work to unpack cabinets and other components and transport them to the place to be installed.
Bringing in Items
Bring in items, taking care of the followings:
When carrying a system, fasten the system firmly to the transport vehicle or
carrier to prevent a damage to the system for a vibration or shock.
When carrying system, use a lift to prevent accidents. However, if the system
must be carried by people, enough people are required to carry the system.
Before moving the system, check the storage place for the system and remove
obstacles in advance.
While moving system, the system should not be shocked physically and
damaged caused by dust, moisture, and static electricity.
Unpacking Items
The procedure to unpack items is as follows:
The packing items must be packed until they reach the installation place. The items are classified in accordance with each job specification and stored
on a place that does not interfere with working.
Unpacked systems must be installed immediately. If not installed immediately,
the systems must be stored in the installation place temporarily.
Unpack only external packing, leaving the internal packing in unpacked status. Unpack the inner packaging after each system is placed on its installation
location.
Scrap by-products (packaging waste) in accordance with the rule. Do not
recycle the by-products.
RFD01F Series Installation Manual v1.0 12 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Handle
RRU Handling
When transporting an RRU, hold a handle at the top of the RRU. (No tool is needed for using the handle.)
Figure 6. Using a Handle to transport an RRU
RFD01F Series Installation Manual v1.0 13 © Samsung Proprietary and Confidential
Chapter 2 Installing System
[Unit Bracket Standard Installation]
[Unit Bracket Side Installation]
Unit Bracket
Fixing RRU
Fixing Unit Bracket
There are two ways to fix a unit bracket to the RRU. One is fixing a unit mounting bracket to the rear side of RRU (Standard installation). The other is fixing a unit bracket to the side of RRU (Side installation).
These are the same for the wall type and pole type installation procedures.
Figure 7. Unit Bracket Fixing Type
RFD01F Series Installation Manual v1.0 14 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Category
Description
Parts
Unit bracket
1 EA
Fasteners
M6 × 20L Hex. Bolt(WSP)
4 EA/RRU
Recommended Torque Value
M6 × 20L Hex. Bolt
43 lbf·in
Working Tools
Torque Wrench(10~50 lbf·in), Spanner Head(Hexagon Head: 0.39 in.(10 mm)), Screw Driver(+, No.2)
Unit Bracket
M6 Hex. Bolt(WSP)
M6 Hex. Bolt(WSP)
To fix Unit Bracket (Standard Installation)
1 Make sure you have the following items:
Table 3. Parts a Tools for fixing Unit Bracket (
2 Place a unit bracket to the RRU rear and fix it using fasteners.
Figure 8. Unit Bracket Fixing (
Standard Installation)
Standard Installation)
RFD01F Series Installation Manual v1.0 15 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Category
Description
Parts
Unit bracket
1 EA
Fasteners
M6 × 20L Hex. Bolt(WSP)
4 EA/RRU
Recommended Torque Value
M6 × 20L Hex. Bolt
43 lbf·in
Working Tools
Torque Wrench(10~50 lbf·in), Spanner Head(Hexagon Head: 0.39 in.(10 mm)), Screw Driver(+, No.2)
M6 Hex. Bolt(WSP)
Unit Bracket
M6 Hex. Bolt(WSP)
To fix Unit bracket (Side Installation)
1 Make sure you have the following items:
Table 4. Parts a Tools for fixing Unit Bracket
2 Place a unit bracket to the RRU side and fix it using fasteners.
Figure 9. Unit Bracket Fixing (
Side Installation
(Side Installation)
)
RFD01F Series Installation Manual v1.0 16 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Category
Description
Parts
Mounting Bracket_Front
1 EA
Mounting Bracket_Rear
1 EA
Fasteners
M10 × 220L Carriage Bolt M10 Plain Washer
M10 Spring Washer M10 Hex. Nut
2 EA 2 EA 2 EA 2 EA
Working Tools
Spanner(Hexagon: 0.66 in.(17 mm))
Mounting Bracket_Front
M10 Carriage Bolt
Fixing Pole Type
To fix Pole Mounting Bracket
1 Make sure you have the following items:
Table 5. Parts a Tools for fixing Pole Mounting Bracket
When fixing the pole mounting bracket, the specification of carriage bolt is M10 × 220L for the pole diameter from 3in. (76.3mm) to 4.5in. (114.3mm).
2 Insert carriage bolts to the Mounting bracket_front.
Figure 10. Assembling the Mounting Bracket_Pole Type(1)
RFD01F Series Installation Manual v1.0 17 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Mounting Bracket _Front
M10 Hex. Nut
M10 Spring Washer
M10 Plain Washer
Mounting Bracket _Rear
M10 Carriage Bolt
Side open hole
Mounting Bracket _Rear
3 Pass the carriage bolt through the side closed hole of the mounting
bracket_rear, fix the fastening material, and fasten the other carriage bolt to the mounting bracket_front only.
Figure 11. Assembling the Mounting Bracket_Pole Type(2)
RFD01F Series Installation Manual v1.0 18 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Carrying Point_1
Carrying Point_2
[RRU]
Carrying Point_1
Carrying Point_2
[Pole Mounting Bracket Assembly]
To lift RRU/Pole Mounting Bracket Assembly_Pole Type
1 Tie the rope in two carrying points.
Figure 12. Lifting RRU & Pole Mounting Bracket Assembly_Pole Type(1)
RFD01F Series Installation Manual v1.0 19 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Pulley
RRU, Pole Mounting Bracket Assembly Tower Platform
Rope
Operator A
Operator B
2 While Operator A hauls the rope to carry up the RRU/pole mounting bracket
assembly, Operator B pulls the rope outward so that RRU/pole mounting bracket assembly would not hit the tower platform.
Figure 13. Lifting RRU/Pole Mounting Bracket Assembly_Pole Type(2)
RFD01F Series Installation Manual v1.0 20 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Category
Description
Parts
Pole Mounting Bracket Assembly
1 Set
Recommended Torque Value
M10 Hex. Nut
217 lbf·in
Working Tools
Torque Wrench(100~400 lbf·in), Spanner Head(Hexagon Head: 0.66 in.(17 mm)) Spanner (Hexagon Head: 0.66 in.(17 mm))
Pole Mounting Bracket Assembly
Pole(45~115mm)
To fix Pole mounting bracket assembly
1 Make sure that you have the following items.
Table 6. Parts a Tools for fixing Pole Mounting Bracket Assembly_Pole Type
2 Place the pole mounting bracket assembly on a pole.
Figure 14. Assembling the Mounting Bracket Assembly_Pole Type(1)
RFD01F Series Installation Manual v1.0 21 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Category
Description
Test method
The level is measured based on the position of a bubble after attaching the spirit level to the top and side of the system.
Evaluation criteria
Good
Poor
If it is level, the bubble of the spirit level is positioned at the center of both lines.
Corrective measures for poor leveling
Adjust the position of fasteners used to fix the Mounting bracket_front or its leveling status.
Mounting Bracket_Rear
Side hole
M10 Carriage Bolt
3 Locate the carriage bolt in the side open hole of the mounting bracket_rear and
fix the fastening materials on both sides.
Figure 15. Assembling the Mounting Bracket Assembly_Pole Type(2)
4 Check the level of pole mounting bracket assembly on a pole and adjust the
level.
Table 7. Leveling Using a Level
When fixing the pole mounting bracket assembly on a pole, be sure to check the
level of bracket. After finishing the installation, you can adjust the level minutely.
RFD01F Series Installation Manual v1.0 22 © Samsung Proprietary and Confidential
Chapter 2 Installing System
[Measuring vertical position]
[Measuring horizontal position]
Figure 16. Leveling Pole Mounting Bracket Assembly
RFD01F Series Installation Manual v1.0 23 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Category
Description
Parts
M10 × 25L Hex. Bolt(WSP)
1 EA
Recommended Torque Value
M10 Hex. Bolt
217 lbf·in
Working Tools
Torque Wrench(100~400 lbf·in), Spanner Head(Hexagon Head: 0.66 in.(17 mm))
Unit Bracket_Hook
Mounting Bracket_Front Hook Groove
To fix RRU_Pole Type (Standard Installation)
1 Make sure you have the following items:
Table 8. Parts a Tools for fixing RRU_Pole Type (Standard Installation)
2 Hang the unit bracket_hook of of RRU rear on the mounting bracket_front
hooks groove.
Figure 17. RRU Fixging_Pole Type (Standard Installation)
RFD01F Series Installation Manual v1.0 24 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Unit Bracket M10 Hex. Bolt (WSP)
3 Fix the RRU using fasteners.
Figure 18. RRU Fixing_Pole Type (Standard Installation)
RFD01F Series Installation Manual v1.0 25 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Category
Description
Parts
M10 × 25L Hex. Bolt(WSP)
1 EA
Recommended Torque Value
M10 Hex. Bolt
217 lbf·in
Working Tools
Torque Wrench(100~400 lbf·in), Spanner Head(Hexagon Head: 0.66 in.(17 mm))
Unit Bracket_Hook
Mounting Bracket_Front Hook Groove
To fix RRU_Pole Type (Side Installation)
1 Make sure you have the following items:
Table 9. Parts a Tools for fixing RRU_Pole Type (Side Installation)
2 Hang the unit bracket_hook of RRU side on the mounting bracket_front
hooks groove.
Figure 19. RRU Fixing_Pole Type (Side Installation)
RFD01F Series Installation Manual v1.0 26 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Unit Bracket
M10 Hex. Bolt (WSP)
3 Fix the RRU using fasteners.
Figure 20. RRU Fixing_Pole Type (Side Installation)
RFD01F Series Installation Manual v1.0 27 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Category
Description
Working Tools
Tape Measure, Permanent Maker, Level
Fixing Wall Type
Marking and Drilling for Wall Mounting
To mark on a wall
1 Make sure you have the following items:
Table 10. Tools for Marking
To mount the system on a wall, perform the leveling test by referring to System
Leveling to check the positions are marked to be horizontal or vertical before drilling. If the result shows they are not horizontal or vertical, modify the marking positions.
When the position where the system will be placed is determined, place the system on that position and then mark the positions where anchor bolts will be fixed. This will reduce marking error range.
RFD01F Series Installation Manual v1.0 28 © Samsung Proprietary and Confidential
Chapter 2 Installing System
[Rear View]
Anchor Bolt Hole
Unit: in.(mm)
5.12(130)
12(305)
7.68(195)
3.10(78.5)
15.10(383)
M10 Anchor Bolt Hole
Unit: in.(mm)
5.12(130)
12.59(320)
3.10(78.5)
15.10(383)
M10 Anchor Bolt Hole
[Rear View]
3.74(95)
3.74(95)
12(305)
Anchor Bolt Hole
2 Check the location and anchor hole distance for fixing the system.
Figure 21. RRU dimensions for Wall Type (Standard Installation)
Figure 22. RRU dimensions for Wall Type (Side Installation_
RFD01F Series Installation Manual v1.0 29 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Marking Point
If it is level, the bubble of the spirit level is positioned at the
130mm
3 Place a bracket assembly on the fixing location. 4 Check the level status using a level and adjust the level of bracket assembly. 5 Mark the anchor holes on a wall.
Figure 23. Example of Marking_Use the Mounting bracket
6 Drill anchor holes at the marked locations on a wall.
RFD01F Series Installation Manual v1.0 30 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Category
Description
Parts
M10 Strong Anchor
2 EA
Woking Tools
Hammer Drill, Concrete Drill Bit(0.55 in.(14 mm)), Vacuum Cleaner, Hammer, Anchor Punch(For M10 Set Anchor)
Category
Anchor Bolt
Drill Bits
Hole Depth
RRU (Wall Type)
M10
0.55 in.(14 mm)
1.73 in.(44 mm)
M10 Anchor Bolt
Hammer
Anchor Punch
Hammer Drill
0.55 in.
Vacuum Cleaner
[O]
* Remove the debris from the drilled hole.
[Anchor Hole Cross Section]
1.73 in. (44mm)
[X]
0.55 in.(14 mm)
To drill anchor holes and fix anchors
1 Make sure that you have the following items:
Table 11. Parts and Tools for Drilling & Fixing Anchor
Table 12. Anchor Bolt Drill Bits and Hole Depth
2 Drill anchor holes at marked points with removing dust from the holes using a
cleaner.
Figure 24. Drilling & Anchoring Example
RFD01F Series Installation Manual v1.0 31 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Category
Description
Parts
Mounting Bracket_Front
1 EA
Fastener
M10 Plain Washer M10 Spring Washer M10 × 70L Hex. Bolt
2 EA 2 EA 2 EA
Recommended Torque Value
M10 Hex. Nut
217 lbf·in
Working Tools
Torque Wrench(100~400 lbf·in), Spanner Head(Hexagon Head: 0.66 in.(17 mm)),Spanner (17 mm)
Mounting Bracket_Front
M10 Plain Washer M10 Spring Washer
M10 Hex. Bolt
Fixing Mounting Bracket_Front
To fix bracket assembly
1 Make sure that you have the following items:
Table 13. Parts and Tools for Fixing Bracket Assembly
2 Place the mounting bracket_front along with the fixed strong anchors. 3 Fix the mounting bracket_front using fasteners.
Figure 25. Fixing Mounting Bracket on a Wall
RFD01F Series Installation Manual v1.0 32 © Samsung Proprietary and Confidential
Chapter 2 Installing System
[Top View]
B A Wall
Mounting Bracket_Front
When fixing the mounting bracket_front on a wall, the clearances between the wall
and left (A)/right (B) sides of mounting bracket_front should be the same.
RFD01F Series Installation Manual v1.0 33 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Category
Description
Fasteners
M10 × 25L Hex. Bolt(WSP)
1 EA
Recommended Torque Value
M10 Hex. Bolt
217 lbf·in
Working Tools
Torque Wrench(100~400 lbf·in), Spanner Head(Hexagon Head: 0.66 in.(17 mm))
Unit Bracket_Hook
Mounting Bracket_Front Hook Groove
Wall Type_Standard Installation
1 Make sure that you have the following items.
Table 14. Parts a Tools for fixing RRU_Wall Type Standard Installation
2 Hang the unit bracket_hook of of RRU rear on the mounting bracket_front
hooks groove.
Figure 26. RRU Fixing_Wall Type Standard Installation(1)
RFD01F Series Installation Manual v1.0 34 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Unit Bracket M10 Hex. Bolt (WSP)
3 Fix the RRU using fasteners.
Figure 27. RRU Fixing_Wall Type Standard Installation(2)
RFD01F Series Installation Manual v1.0 35 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Category
Description
Fasteners
M10 × 25L Hex. Bolt(WSP)
1 EA
Recommended Torque Value
M10 Hex. Bolt
217 lbf·in
Working Tools
Torque Wrench(100~400 lbf·in), Spanner Head(Hexagon Head: 0.66 in.(17 mm))
Unit Bracket_Hook
Mounting Bracket_Front Hook Groove
Wall Type_Side Installation
1 Make sure that you have the following items:
Table 15. Parts and Tools for Fixing RRU 1Sector Standard_Wall Type
2 Hang the unit bracket_hook of of RRU side on the mounting bracket_front
hooks groove.
Figure 28. RRU Fixing_Wall Type Side Installation(1)
RFD01F Series Installation Manual v1.0 36 © Samsung Proprietary and Confidential
Chapter 2 Installing System
Unit Bracket M10 Hex. Bolt (WSP)
3 Fix the RRU using fasteners.
Figure 29. RRU Fixing_Wall Type Side Installation(2)
RFD01F Series Installation Manual v1.0 37 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
Grounding
Power Cabling
Ground Cable Connection
External Interface Connection
Hybrid(Optical) Cable Connection
RET Cable Connection
Hybrid(Power) Cable Connection
RF Cable Connection
Chapter 3 Connecting
Cables
Cabling Procedure
The procedure to connect system cables is as follows:
Figure 30. Procedure to Connect System Cable
RFD01F Series Installation Manual v1.0 38 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
Cable Installation
Connector Attachment
Identification Tag Attachment
Connector Assembly
When assembling the
connector at the site
Cable Path Inspection
Cable Cutting
Cable Binding
Guidelines for Cable Connections
The procedure for cable connections is as follows:
Figure 31. Cable Connection Procedure
When cutting the cable after installation, make sure that the connector is disconnected. Installation of the cable with the connector connected to the system may cause contact failure or damage to the connector assembled to the system and the cable due to cable tension or the operator’s mistakes.
The sequence of cable cutting and installation of the cable workflow can be changed depending on the field situation such as ‘cutting after installing’ or ‘installing after cutting’.
Cable Path Inspection
When installing a cable that connects between the rectifier, Main Ground Bar (MGB), and backhaul device, and so on within the system, the cable path, length and the cable installation method, and so on must be inspected.
Follow these guidelines when inspecting the cabling path.
A minimum cable length must be selected provided that it does not affect the
cable installation and maintenance.
RFD01F Series Installation Manual v1.0 39 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
The cable must be placed in a location where it will not be damaged by
In areas where the cable may be damaged by external factors, ensure that
Cable Cutting
Measure the exact distance, carefully checking the route, and cut the cable using a cutting tool.
Follow these guidelines when cutting the cable.
Cut the cable to the length determined in the Cable Path Inspection step. Use a dedicated cable cutting tool. Cut the cable at right angles. Be careful to keep the cable away from any moisture, iron, lead, dust, or other
Remove any foreign material attached to the cable using solvent and a brush.
external factors (power line, flooding, footpaths, and so on).
measures are taken to prevent damage to the cable (cable tray, ducts, flexible pipe, and so on).
foreign material when cutting.
Cable Installation
Cable installation involves running the cable along the cabling path to the target connector of the system or an auxiliary device after cable path inspection and cable cutting have been completed.
Follow these guidelines when installing a cable:
Be careful not to damage the cable. If the cable is damaged, cut out the damaged section before installing, or
replace the cable.
Run the cable so that it is not tangled. In particular, when installing a cable
from a horizontal section to a vertical section, be careful not to reverse the upper and lower lines of the cable.
Always use the maximum curvature radius possible, and make sure that the
minimum curvature radius specification is complied with.
If the cable needs to be protected, use for example, a PVC channel, spiral
sleeve, flexible pipe, cable rack, and so on.
Install the DC power cable and data transmission cable away from the AC
power cable to prevent electromagnetic induction.
RFD01F Series Installation Manual v1.0 40 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
No
Type
Allowed Cable Bend Radius
1
Ground/Power Cable
8 times of the cable external diameter
2
Optical Cable (indoor)
Unloaded Condition (Installed) : 20 times of cable external diameter
Loaded Condition (During Installation)
: 40 times of cable external diameter
3
Optical Cable (Outdoor)
Unloaded Condition (Installed) : 10 times of cable external diameter
Loaded Condition (During Installation) : 20 times of cable external
diameter
4
UTP/FTP/S-FTP Cable
4 times of the cable external diameter
5
1/2 in. Feeder Line (Flexible)
4.92 in.(125 mm)
If the allowed cable bend radius is specified by the manufacturer, comply with the bend radius specified.
Table 16. Recommended Minimum Allowed Cable bend Radius
Cable Binding
Cable binding involves fixing and arranging an installed cable using binding thread, cable ties, binding wire, and ram clamps, and so on.
Follow these guidelines when binding a cable.
Be careful not to damage the cable during binding. Use appropriate cable binding tools according to the target location (indoor or
outdoor, and so on) and the type of the cable (power supply cable, optical cable, feeder line, and so on).
Do not let the cutting section of a cable tie and binding line, and so on be
exposed to the outside. This may cause damage to cables or personal injury. Make sure that the cutting sections of cable ties and binding lines, and so on are not exposed to the outside.
Cut off the remainder of the cable thread by leaving about 50 mm of extra
length to prevent the knot from easily getting untied.
If there is a danger that contact failure may occur in a connector connection
due to tension, bind the cable at the closest location to the connector.
Connector Attachment
Connector attachment involves assembling a connector to an installed cable or to a device on the site.
Follow these guidelines when attaching a connector.
Make sure operator is fully aware of the connector assembly method before
assembling a connector. Assemble the connector in accordance with its pin map.
Each connector has a hook to prevent its core positions from being changed.
RFD01F Series Installation Manual v1.0 41 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
Check the corresponding grooves before connecting a connector to another
connector.
Use a heat shrink tube at a connector connection for cables that are installed
outdoor, such as feeder lines, to prevent water leakage and corrosion from occurring at the part exposed to the outside.
Connect each cable of the connector assembly in a straight line. Be careful when connecting a cable so that contact failure does not occur at a
connector connection due to tension.
Identification Tag Attachment
Identification tag attachment involves attaching a marker cable tie, nameplate, and label, and so on to the both ends of a cable (connections to a connector) to identify its use and cabling path.
Follow these guidelines when attaching an identification tag.
When installing a cable outdoor, use relief engraving and coated labels, and so
on to prevent the markings from being erased.
Since the form and attachment method for identification tags are different for
each provider, consult with the provider before attaching them.
When connecting the cables, always connect the ground cable first. If worker
contacts the equipment, connect a cable or perform maintenance without connecting the ground cable, the system can be damaged or a worker may be injured due to static electricity and short circuit.
When performing cable work for the system, proceed with the ground work before any other work to prevent errors occurring due to static electricity and other reasons.
When installing, take care not to overlap or tangle the cables; also, consider future expansion. Install the DC power cable and data transmission cable away from the AC power cable to prevent electromagnetic induction.
Make sure the work is done by personnel properly trained for the cabling job.
RFD01F Series Installation Manual v1.0 42 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
[RF Antenna]
2) Power Hybrid Cable
3) Optic Hybrid Cable
5) RF Cable
TGB
1) Ground Cable
4) RET Cable
Rectifier
CDU
Hybrid Cable
Cabling Diagram
The cabling diagram of the RRU is as follows:
Figure 32. Cable Diagram
RFD01F Series Installation Manual v1.0 43 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
From
To
Cable
TGB
RRU
1 Ground Cable
: F-GV AWG8 × 1C
RRU
Rectifier
2 Power Cable
: AWG 8 × 2C
CDU
3 CPRI Cable
: Single Mode (Outdoor Type)
RF Antenna
4 RET Cable Assembly
5 RF Cable
: 1/2 in. Feeder Line
Table 17. RRU Connection Cable
The inlet hole finishing method of external equipment must be progressed after consultation with operation company in case of the cable connected to external equipment. (Optic distribution box, etc)
- The Cable: Hybrid(Power) Cable, Hybrid(Optical) Cable
RFD01F Series Installation Manual v1.0 44 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
Grounding
Grounding is the process of operating an electronic system (for example. power supplying system, communication system, and control system) stably from a lightning, transient-current, transient-voltage and electric noise and of preventing injury from electric shock.
Ground equipment minimizes the electrical potential of the electronic device to that of the ground, which is zero electrical potential, so that it can prevent the device from occurring electrification.
Connect the ground cable first. In cabling, the connection of cables without the
connection to the ground cable may cause damage of the equipment or bodily injury to personnel.
The purposes of the ground construction are as follows:
To prevent human life and the system from over-current, over-voltage, and
To provide a discharge path for surge voltage generated by lightning and
lightning
power switch
To protect the system from static electricity To eliminate or minimize the high-frequency potential in the system housing To provide a conductor for the balance and stability of high-frequency current To stabilize the potential of the circuit against the ground
RFD01F Series Installation Manual v1.0 45 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
Category
Description
Installation Section
RRU Grounding Terminal~TGB
Cable
F-GV AWG8× 1C
Heat Shrink Tube (Spec/Color/Lengt h)
Ф 0.39 in.(10 mm)/ Green/1.96 in.(50 mm)
Pressure Terminal
TGB
Check TGB specifications per site and prepare pressure terminals.
RRU
AWG8, 2 Hole, Hole Diameter: 1/4 in.(6.3 mm), Hole Distance:
0.63 in.(16 mm)
Fastener
TGB
Check TGB specifications per site and prepare connecting parts.
RRU
M6 × 12L SEMS/2 EA
Recommended Torque Value
M6 SEMS
43 lbf·in
Working Tools
Torque Driver((10~50 lbf·in)), Screw Driver Bit('+', No.3), Cable Cutter(0.23~1.25 in.(6~32 mm)), Crimping Tool(1.5~16 mm2), Cable
Stripper(0.15~0.62 in.(4~16 mm)),Heating Gun, Nipper, Screw Driver('+', No.3)
Ground Cable Connection
To connect the ground cable
1 Make sure that operator has the following items:
Table 18. Parts and Tools for Grounding
For the pressure terminal or the cable, the UL Listed products or equivalent should be used. Ex) Manufacturer-Panduit RRU: AWG8 Pressure Terminal(LCD8-14A-L)
RFD01F Series Installation Manual v1.0 46 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
Ground Cable
Heat Shrink Tube(Green)
Pressure Terminal
M6 SEMS(Hex. +)
RRU Ground terminal
[Bottom View]
MGB
RRU Ground Cable
2 Install a ground cable from the TGB to the RRU ground terminal.
Figure 33. Ground Cable Connection (1)
3 Align the pressure terminal to the mounting hole of the RRU ground terminal. 4 Firmly fix the pressure terminal onto the RRU ground terminal using Hex.
+type.
Figure 34. Ground Cable Connection (2)
RFD01F Series Installation Manual v1.0 47 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
AC Distributor
Commercial
Power
AC
DC
System
Rectifier
Power Cabling
The power supply device consists of the following elements:
Figure 35. Power Equipment Elements
Since power is applied to the system where the power cable is connected by
manipulating the circuit breaker of the rectifier, be sure to check the rectifier’s
breaker is turned off (open) before connecting the power cable to the power connector. If the system is installed while the circuit breaker is on, the worker may be critically injured as soon as the cable is connected in the wrong way.
Handling the power cable incorrectly may damage the rack or cause an electric short-circuit through the cable. Ensure the power switch on the rectifier or the system is turned off before handling the power.
The fasteners for power cable must be tightly secured to prevent electrical accidents.
The heat-resistant temperature of the power cable should be 90°C or more.
Install the power cable to the power port of the system by considering the radius of curvature of its cable specification and then cut the cable. If operator installs the cable after cutting, there may be length difference among the core wires at the end of the cable because of cable curvature. This may result in poor contact after the cable is connected to the power port.
Install a circuit breaker to a rectifier (or power distributor) for the stable power. The capacity of circuit breaker is 20 A or 25A. (Use UL Listed circuit breakers.)
RFD01F Series Installation Manual v1.0 48 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
Category
Description
Connector
JONHON, CT48C-2T-07
Cable
AWG 8 × 2C
Material
Cable Tie
Recommended Torque Value
- Screw : 13 lbf.in
- Back shell / Nut : 18.23 lbf.in
Working Tools
Cable Cutter, Wire Stripper, Nipper, Torque Driver(+, No.1), Adjustable Head:0.31~1.26 in.( 8~32mm)), Adjustable Wrench: 10~50 lbf.in., Multi
Tester
Nut
Back Shell
Shell
Coupling Nut
Screw(+)
Install Jig
Power Cable Connection
To assemble Power Connector
1 Make sure that you have the following items:
Table 19. Parts and Tools for Power Connector Assembly
RFD01F Series Installation Manual v1.0 49 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
Cable Tie
11.81 in. (300 mm)
DC Power Cable
Water-Proof Cap
DC Power Cable
Hybrid Cable
2 Separate the waterproof cap from the hybrid cable.
Figure 36. Power Connector Assembly (1)
3 Tie the cable tie at 11.81 in. (300 mm) from the end of the power cable.
Figure 37. Power Connector Assembly (2)
RFD01F Series Installation Manual v1.0 50 © Samsung Proprietary and Confidential
Chapter 3 Connecting Cables
Rubber Tube
Jacket
1.22 in.
Conductor
Core wire
0.55 in.
Back Shell
4 Insert the back shell of the power connector into the power cable.
Figure 38. Power Connector Assembly (3)
5 Strip the jacket of the power cable and the sheath of the core wire as shown in
the following figure.
Figure 39. Power Connector Assembly (4)
Be careful when striping the cable, Please don’t damage the core wire and the
conductor.
The color of the core wire can be changed according to the specification of the cable used.
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Chapter 3 Connecting Cables
Pin 2: RTN
Pin 1: -48 V DC
6 times
6 Hold the conductor of the cable by hand and twist it about 6 turns.
Figure 40. Power Connector Assembly (5)
7 Check the color of the core wire and push it into the holes of Pin 1 and Pin 2.
Figure 41. Power Connector Assembly (6)
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Chapter 3 Connecting Cables
Torque Driver (+, NO.1)
After the screws are tightened, check if the cable is securely installed by evenly pulling the cable with a 22.45 lbf
(10 kg force).
14±1.5 mm
Insulator
Check the dimension in the below picture. The conductor can not be seen from the
end of insulator.
8 Fix the two screws of pin 1 and pin 2, respectively with the torque driver (+,
No.1).
Figure 42. Power Connector Assembly (7)
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Chapter 3 Connecting Cables
Rubber Tube
Back Shell (Fixed State)
Install Zig
9 Fix the back shell not to rotate, rotate install zig and fix it with a torque
wrench.
Figure 43. Power Connector Assembly (8)
Before tightened the back shell, the cable can’t be tightened by the nut. The torque wrench used to assemble the power connector should be a product with
a rubber tube on the spanner head.
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Chapter 3 Connecting Cables
[Pin 1 & Pin 2]
[Pin 1 / Pin 2 & Back Shell]
Back Shell (Fixed State)
Nut
10 Fix the back shell not to rotate, rotate nut and fix it with a torque wrench.
Figure 44. Power Connector Assembly (9)
11 Check electrical isolation with a Multi tester.
o Pin 1 & Pin 2 o Pin 1/Pin 2 & Back shell
Figure 45. Power Connector Assembly (10)
12 After completing the assembly of the power connector, remove the cable tie
from the cable.
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Chapter 3 Connecting Cables
Category
Description
Installation Section
RRH Power Input Port~Rectifier
Cable
AWG8 × 2C
Connector
JONHON, CT48C-2T-07 1
-48 V DC
2
RTN
Power Connector Pin No.
Description
Color
1
-48 V DC
If the color coding is needed for the cable, comply with the specifications which have been agreed with the service provider.
2
RTN
[Cable side Connector:
JONHON, CT48C-2T-07]
[System side Connector:
JONHON, CT48C-2S-01]
1
2 1
2
To connect Power cable
1 Make sure that you have the following items:
Table 20. Parts and Tools for Power Cable Connection
Table 21. Power Cable/Connector Pin Map
To prevent foreign substances, air and moisture from entering the cable inlet (including cable gland and conduit), finish it as follows:
- Unused inlet Use the hole finishing materials including waterproof cap and rubber packing.
- Cable-installed inlet After cable installation, block any space in the inlet with tape, compressed sponge, rubber packing and silicon.
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Chapter 3 Connecting Cables
Power Input Port
(DC_PWR)
DC Power Connector
DC Power Cable
White Dot
White Dot
2 Align the marks of cable side connector and system side connector, and
assemble the connectors.
3 Fasten the nut of cable side connector by turning it clock wise until the
clicking sound is not heard.
Figure 46. Hybrid(Power) Cable Connection (1)
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Chapter 3 Connecting Cables
White Line
4 When the nut is fastened tight, the white line on the receptacle connector
should be invisible (or hidden).
Figure 47. Hybrid(Power) Cable Connection (2)
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Chapter 3 Connecting Cables
Jig
Optic Module
Transceiver
Jig
Optic
Connector
Optic Module
[System Inside]
Jig
(Hook)
Bail
[Front View]
Location to hang the Jig
Interface Cable Connection
Remove/Insert Optic Module
If the optic module needs to be removed or inserted before connecting the cable, follow the below process.
To remove Optical Module
1 Hang the jig hook on the optic modules bail within the system.
Figure 48. Optic Module Removal (1)
2 Completely remove the optic module from the transceiver by pulling the jig.
Figure 49. Optic Module Removal (2)
3 Remove the optic module and the jig by pressing the jig's hook grip.
Figure 50. Optic Module Removal (3)
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Chapter 3 Connecting Cables
Category
Description
Parts
Optic Cable Adapter Assembly
1 Set
Recommended Torque Value
Gland Nut
17.70 lbf·in Working Tools
Adjustable Torque Wrench(10~50 lbf.in.), Adjustable Spanner (Hexagon Head: 2.04
Optic Module Bail
[Raised: Lock]
[Lowered: Unlock]
Optic Module Bail
[System Inside]
Transceiver
Optic Module
Optic
Connector
To inset Optic Module
Push the optic module into the transceiver within the connector.
Figure 51. Optic Module Inset
Inset the optic module's bail, facing the front of the system, to the port.
Do not inset when the optic module's bail is unlocked.
Optic Cable Connection
To connect optic cable
1 Make sure that you have the following items:
Table 22. Parts and Tools for Optic Cable Adapter Assembly
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Chapter 3 Connecting Cables
Category
Description
in.(52mm))
[Before Removing Dust Cap]
[After Removing Dust Cap]
Dust Cap
Ferrule
Water Proof Cap
Bayonet Connector
Gland
In the system, the laser beam light runs through the optical cable.
The exposure of the laser beam on worker’s eye may cause serious injury so that it
should be handled with care.
Remove the dust cap of the optical connector before connecting.
- Before connecting the optical cable, check if the ferrule of the connector is soiled. Be careful to keep the cutting section away from dust or foreign material. If the cable is soiled with foreign material, do not blow to remove them.
- Make sure to clean the connector in accordance with the cleaning directions in Annex.
- Do not touch the ferrule at the end of optical cable because it is easy to be damaged.
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Chapter 3 Connecting Cables
Bayonet Connector
Hold here when unlock bayonet
Optic Cable Adapter Assembly
Gland Nut
1 Unlock the gland.
Figure 52. Optic Cable Adapter Assembly (1)
2 Unlock the bayonet connector.
Figure 53. Optic Cable Adapter Assembly (2)
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Chapter 3 Connecting Cables
Dust Cap
Dust Cap
SWAP Tube
Gland
Hybrid Optical Cable
Hybrid Optical Cable
3 Get the cable through the SWAP Tube.
Figure 54. Optic Cable Adapter Assembly (3)
4 Remove the dust cap from blue and orange cable.
Figure 55. Optic Cable Adapter Assembly (4)
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Chapter 3 Connecting Cables
Adaptor
Blue Cable
Orange Cable
Blue Cable
Orange Cable
5 Get the plug with blue and orange cable to connect to adaptor corresponding
color.
Figure 56. Optic Cable Adapter Assembly (5)
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Chapter 3 Connecting Cables
Gland Nut
Hold here when assemble plug
Keep the branch cable straight
Hybrid Optic Cable
SWAP Tube
Bayonet connector
Hold here when assemble plug
6 Put the five cables into tube and lock the bayonet.
Figure 57. Optic Cable Adapter Assembly (6)
7 Lock the gland nut.
Figure 58. Optic Cable Adapter Assembly (7)
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Chapter 3 Connecting Cables
Waterproof Cap
Waterproof Cap (System Side)
L0 Port
L1 Port
> 0.12 in.(3mm)
0.12 in.(3mm)
When the outdoor cables diameter is around 0.24 in. (6mm)
8 Separate the waterproof cap from the system side connector.
Figure 59. Optic Cable Adapter Assembly (8)
9 Unlock the waterproof cap of Optic Cable Adapter Assembly.
Figure 60. Optic Cable Adapter Assembly (9)
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Chapter 3 Connecting Cables
Dust Cap
Dust Cap
Steel Band
Optic Cable Adapter
Pole
10 Fix Optic Cable Adapter to the Pole with a Steel Band.
Figure 61. Optic Cable Adapter Assembly (10)
11 Install a optic cable to the RRU L0, L1 ports.
12 Remove the dust cap from the LC plug of CPRI cable.
Figure 62. Optic Cable Adapter Assembly (11)
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Chapter 3 Connecting Cables
Front side
LC Plug
Optic Cable
Shell
LC Plug Latch should be toward the rear side of RRU.
LC Plug Latch
13 Connect the LC plug of optic cable to the SFP module of RRU_L0, L1 port.
At this time, LC plug latch should be toward the rear side of RRU and check the ‘click’ sound which confirms the latch is inserted completely.
Figure 63. Optic cable connection (1)
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Chapter 3 Connecting Cables
Waterproof Cap(System side)
Waterproof Cap(Optic Cable Adapter side)
White Line
14 Fasten the shell until the white line of connector is not shown.
Figure 64. Optic cable connection (2)
15 After connecting the optical cable, assemble the water proof caps at the system
side and the Optic Cable Adapter side.
Figure 65. Optic cable connection (3)
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Chapter 3 Connecting Cables
RRU Port
Waterproof Cap of Optic Cable Adapter
Cable Tie
16 Fasten the waterproof cap of the optic cable adapter to the RRU_L0, L1 port
using a cable tie.
Figure 66. Optic cable connection (4)
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Chapter 3 Connecting Cables
Category
Description
Installation Section
RRU RET port~RF Antenna
Cable
RET Cable Assembly
Connector
RRU
AISG 2.0
RF Antenna
Check the RF antenna (RETu) RET connector specification per site
Pin No
Description
Cable Color
1
N/C (Not Connected)
- 2 N/C (Not Connected)
-
3
RS485 B
White
4
GND
Blue
5
RS485 A
Brown
6
+24 V DC
Red 7 DC Return
Black
8
N/C (Not Connected)
-
[Male Connector]
[Female Connector]
Hole
Pin
[Male: RRU Side]
[Female: Antenna
RET Cable Connection
To connect the RET cable
1 Make sure operator has the following items:
Table 23. Parts for RET Cable Connection
Table 24. RET Cable Pin Map
Before fitting the RET connector, make sure to align the female connector’s hole
with the male connector’s pin first.
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Chapter 3 Connecting Cables
RET Cable Assembly
[RF Antenna]
[Bottom View]
2 Install an RET cable from the RF Antenna to the RRU RET port.
Figure 67. RET Cable Connection (1)
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Chapter 3 Connecting Cables
RET Port
RET Dust cap
RET Female Port
RET Cable
RET Connector
RET Port
3 Connect the RET connector to the RRU RET port.
Figure 68. RET Cable Connection (2)
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Chapter 3 Connecting Cables
RET Dust cap
Cable Tie
RET Connector
RET Port
4 Tie the RET port's dust cap to the RET connector with a cable tie.
Figure 69. RET Cable Connection (3)
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Chapter 3 Connecting Cables
Category
Description
RF cable min. radius of curvature
1/2 in. Feeder Line Super Flexible Type
1.26 in.(32 mm)
Flexible Type
4.92 in.(125 mm)
Lightning
45
45
RF Antenna
RF Cable Connection
The RF cable minimum radius of curvature must be observed.
Table 25. RF Cable Minimum Radius of Curvature
When operator installs the antenna, the antenna must be within the protective angle
(left/right side 45° each from the central axis) to prevent the antenna from lightning damage.
As different connector types may be used depending on the RF antenna type, check the antenna connector before connecting the cable.
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Chapter 3 Connecting Cables
Category
Description
Installation Section
RRU ANT0, ANT1, ANT2, ANT3 ~RF Antenna
Cable
RF Cable Assembly (1/2 in. Feeder Line)
Connector
RRU
DIN Type-Male, Straight
RF antenna
DIN Type-Male (Check the RF antenna specification and prepare connecting parts.)
Recommended Torque Value
RRU
217 lbf·in
RF antenna
217 lbf·in
Working Tools
Torque Wrench(100~400 lbf·in), Spanner Head(Hexagon Head: 1.25 in.(32 mm)), Spanner(Hexagon: 1.25 in.(32 mm))
RF Cable Assembly
[RF Antenna]
[Bottom View]
To connect RF cable using JMA Boots
1 Make sure that operator has the following items:
Table 26. Parts and Tools for connecting RF cable
2 Install RF cable assembly from the RRU ANT0, ANT1, ANT2, ANT3 ports to
the RF antenna. (There are JMA boots on both sides of the RF cable assembly.)
Figure 70. RF Cable Connection using JMA Boots (1)
3 Connect the connector assembled at the end of RRU sides cable to the
ANT_0, ANT_1, ANT_2, ANT_3 ports.
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Chapter 3 Connecting Cables
RF Cable
DIN Type-Female Connector
DIN Type-Male Connector
JMA Boots
Figure 71. RF Cable Connection using JMA Boots (2)
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Chapter 3 Connecting Cables
RF Cable
JMA Boots
4 After connecting the connector, push JMA Boots up to the connector
connection.
Figure 72. RF Cable Connection using JMA Boots (3)
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Chapter 3 Connecting Cables
Category
Description
Installation Section
RRU ANT0, ANT1, ANT2, ANT3 ~RF Antenna
Cable
RF Cable Assembly (1/2 in. Feeder Line)
Connector
RRU
DIN Type-Male, Straight
RF antenna
DIN Type-Male (Check the RF antenna specification and prepare connecting parts.)
Recommended Torque Value
RRU
217 lbf·in
RF antenna
217 lbf·in
Working Tools
Torque Wrench(100~400 lbf·in), Spanner Head(Hexagon Head: 1.25 in.(32 mm)), Spanner(Hexagon: 1.25 in.(32 mm))
To connect RF cable using a Cold Shrink Tube
1 Make sure that operator has the following items:
Table 27. Parts and Tools for connecting RF cable
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Chapter 3 Connecting Cables
RF Cable
DIN Type-Female Connector
DIN Type-Male Connector
Cold Shrink Tube
RF Cable
[RF Antenna]
[Bottom View]
2 Install RF cable assembly from the RRU ANT0, ANT1, ANT2, ANT3 ports to
the RF antenna.
Figure 73. RF Cable Connection using a Cold Shrink Tube (1)
3 Insert cold shrink tube to the end of RRU sides cable.
Figure 74. RF Cable Connection using a Cold Shrink Tube (2)
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Chapter 3 Connecting Cables
4 Connect the connector assembled at the end of RRU sides cable to the
ANT_0, ANT_1, ANT_2, ANT_3 ports.
Figure 75. RF Cable Connection using a Cold Shrink Tube (3)
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Chapter 3 Connecting Cables
Cold Shrink Tube
5 Push cold shrink tube up to the end of RF antenna port.
Figure 76. RF Cable Connection using a Cold Shrink Tube (4)
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Chapter 3 Connecting Cables
Lead Wire
Cold Shrink Tube
6 Hold the cold shrink tube with one hand so that it does not move, and pull the
lead wire to shrink it.
Figure 77. RF Cable Connection using a Cold Shrink Tube (5)
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Chapter 3 Connecting Cables
Category
Description
Installation position
Attach the identification tag to the both ends of the antenna.
Materials
Use the material of aluminum coated by vinyl for the identification tag.
Fixing method
Antenna side: Attach the tag to the feeder line using binding strings
through the two holes on the tag.
Equipment Side: Cover up the feeder line with the tag and fix it using
Connection Part of System External
Interface Connector
Antenna
Checking RF Cable Connection
After connecting the RF cables, perform the continuity test and feeder cable return loss to check if the RF cable is changed and measure VSWR of antenna and RF cable.
Measure all cables of section ~. The measured VSWR should be the specification value or less. If the VSWR exceeds the specification value,
disassemble the connector and measure each section separately.
If the VSWR value for minimum cable bend radius and length of RF cable is not
applied, system may not work properly because RF signals cannot transmit or receive smoothly. So, the VSWR value for minimum cable bend radius and length of RF cable must be checked and applied.
When measuring VSWR, if operator opens the antenna port when the transmission
output is not completely off, a spike signal may flow into the reception path, which may cause damage to LNA. Make sure the transmission output is completely off when measuring VSWR.
When RF cable connection integrated RET signal and DC power is applied using
ANT0 port of RRU, RET cable should be installed separated from RF cable to RF Antenna.
Depending on the supplier or manufacturer of antenna/arrestor the connector type may be different. Also, the detail specifications of a connector may be different depending on cable type even for the same connector type. Therefore, check the detail specifications of a connector before preparing parts. Ex) DIN Type-Male: for 1/2 in. Feeder line, for 7/8 in. Feeder Line
RF Cable Identification Tag Installation
Attach the identification tape in the below table to the RF cable.
Table 28. RF Cable Identification Tag
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Chapter 3 Connecting Cables
Category
Description
binding strings through the two holes on the tag.
Identification method
The markings must be prevented from being erased by using relief engraving or coated labels.
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Chapter 4 Inspect the Installation
NO
YES
Sharing Inspection Results
Taking Corrective Actions
On-site Inspection
Inspection Checklist
Inspection Checklist/Corrective Actions
Sharing the Results of
Corrective Actions and
Preparing Preventive Plan
Inspection Plan
Checking the Results of
Corrective Actions
Chapter 4 Inspect the
The procedure to check the installation status is as follows:
Figure 78. Installation Inspection Procedure
Installation
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Chapter 4 Inspect the Installation
Category
Check Items
Criteria
Result
Pass
Fail
Installing Equipment
Appearance of equipment and mechanical parts
Equipment damage such as Dent, scratch and crack, and so on
Placement of equipment and mechanical parts
Maintenance and horizontal/vertical placement
Leveling condition of equipment and mechanical parts
Horizontal/vertical status
Validity of status and specifications of fastening bolt/nut/washer, and so on
Checking fasteners omission
Compliance with assembly order of fasteners
Compliance with fastening torque value
Insulation status
Checking electrical contact between
Inspection Plan
Create an inspection sheet per system and select an inspector to set an inspection schedule per site.
On-site Inspection and Inspection Checklist
The on-site inspection is to perform inspection visually or using instruments for each specification, standard, and installation status, and so on based on the inspection checklist actually at a site where the system is installed.
The inspector must record the results onto the inspection checklist during or after filed inspection.
Sharing Inspection Results and Taking Corrective Actions
The inspector must share the inspection results (inspection checklist/corrective actions) with an installation operator and, the installation operator must take the corrective actions if necessary after reviewing the requirements.
Checking the Results of Corrective Actions
The inspector must check if the corrective actions are properly taken. If they are not sufficient, the inspector must ask the installation operator to take the corrective actions again.
Sharing the Results of Corrective Actions and Preparing Preventive Plan
After the corrective actions are all completed, the inspector must share the results with the installation operator and relevant departments and prepare a preventive plan to prevent the same or similar problems from re-occurring.
Construction Situation Checklist
Table 29. Construction Situation Check list
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Chapter 4 Inspect the Installation
Category
Check Items
Criteria
Result
Pass
Fail
insulators (insulation resistance tester)
Grounding
Installation of ground bar
Checking the separation of communication/power/lightning grounding
Cable specification
Checking the specification
Cabling
Cable damage
Proper installation route
Compliance with the radius of curvature
Cable binding status
Binding status
Binding interval
Checking binding materials
Cable connection
Assembly condition of a pressure terminal
Fastening condition of a pressure terminal
Checking compliance with fastening torque value
Installation status of cable tag
Position
Marking content
Checking tag installation method
Power
Installation status of power supply
Power supply capacity
Output voltage (tester)
Installation of circuit breaker
Checking circuit breaker capacity
Cable specification Checking the specification
Checking the limit distance
Cabling
Cable damage
Proper installation route
Compliance with the radius of curvature
Cable binding status
Binding status
Binding interval
Checking binding materials
Cable connection
Checking cable connection (Pin Map)
Input voltage
Assembly condition of a pressure terminal and connector
Fastening condition of a pressure terminal and connector
Checking compliance with fastening torque value
Installation status of cable
Position
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Chapter 4 Inspect the Installation
Category
Check Items
Criteria
Result
Pass
Fail
tag Marking content
Checking tag installation method
Other data cables
Cable specification
Checking the specification
Cabling
Cable damage
Proper installation route
Compliance with the radius of curvature
Cable binding status
Binding status
Binding interval
Checking binding materials
Cable connection
Checking cable connection (Pin Map)
Assembly condition of a connector
Fastening condition of a connector
Checking compliance with fastening torque value
Installation status of cable tag
Position
Marking content
Checking tag installation method
RF
Antenna installation status
Checking specifications
Checking installation position
Checking fixing status
Checking gap between antennas
Cable specification
Checking the specification
Installation status of arrestor
Checking the specification
Checking installation position
Checking fixing status
Cabling
Cable damage
Proper installation route
Compliance with the radius of curvature
Cable binding status
Binding status
Binding interval
Checking binding materials
Cable connection
Compliance with connector finishing
Installation status of cable tag
Position
Marking content
Checking tag installation method
Checking compliance with fastening torque value Compliance with connector finishing
Installation status of cable
Position
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