samsung ML2010D3 Diagram

DELL1100TECH

Technical Instructions Cartridge Information Tools & Supplies 1

CORPORATE

LOS ANGELES, USA

S 1 800 394.9900

U

nt’l +1 818 837.8100

I
FAX [phone]
Int’l +1 818 838.7047

ATLANTA, USA

US 1 877 676.4223

nt’l +1 678 919.1189

I

AX 1 877 337.7976

F
Int’l +1 770 516.7794

KANSAS CITY, USA

US 1 913 871.1700
FAX [phone]

MIAMI, USA

US 1 800 595.4297

nt’l +1 305 594.3396

I

AX 1 800 522.8640

F
Int’l +1 305 594.3309

NEW YORK, USA

US 1 800 431.7884
Int’l +1 631 588.7300
FAX [phone]
Int’l +1 631 588.7333

TORONTO, CAN

CAN 1 877 848.0818
Int’l +1 905 712.9501
FAX [phone]
Int’l +1 905 712.9502

BUENOS AIRES, ARG

ARG 0810 444.2656
Int’l +011 4583.5900
FAX [phone]

See Last Page.

Photo 1

Photo 2

Photo 3

See Last Page.

Step 1

Having the handle of the cartridge facing
you remove two Philips screws one from
each side on the top of the cartridge.

(Photo 1)

Step 2

Grab the top of the cartridge that has the
instruction label on it with both hands. Pull
the cartridge top up and back towards
yourself to remove. This is the waste hop­per section of the cartridge and as it is
removed may leak some toner. Turn the
waste hopper over and place on the table
with label facing down. (Photo 2)

Step 3

Place the toner hopper aside and protect
from light.

(Photo 3)

MELBOURNE, AUS

AUS 1 800 003. 100
Int’l +62 03 9561.8102

AX 1 800 004.302

F
Int’l [phone]

, AUS

SYDNEY

AUS 1 800 003.100
Int’l +62 02 9648.2630
FAX [phone]
Int’l +62 02 9548.2635

MONTEVIDEO, URY

URY 02 902.2001
Int’l +5982 902.2001

AX +5982 900.0858

F

JOHANNESBURG,

+27 11 974.6155

S.A.

AX +27 11 974.3593

F

SÃO PAULO, BRAZIL

Int’l +55 11 5524.8000

RAANANA, ISRAEL

ISR 09 760.12.39
Int’l +972 9760.12.39
ISR 052.38.555.82
Int’l +972 5238.555.82

S.A.

Photo 4

Step 4

ake the waste hopper with the wiper

T
blade facing you remove two Philips
screws one from each side of the wiper
blade. Lift the blade straight up fr
waste hopper and visually inspect for
damage. Clean the blade with com­pressed air and clean lint free cloth. Set
blade aside.

(Photo 4)

om the

E-mail: [e-mail] Website: www.futuregraphicsllc.com

REV. 10/10/05

2 Dell 1100 Technical Instructions

Step 5

Clean the remaining waste

oner from the waste hopper

t

sing a vacuum or compressed

u
air. Careful not to damage the
retaining blade in the waste
hopper, opposite the wiper
blade that was removed.
Inspect the retaining blade after
cleaning to insure that it is
straight and not damaged.

(Photo 5)

Photo 5

Step 6

Taking the wiper blade that is to
be installed pad the blade with
padding powder. Reinstall the
blade using two Philips screws
one on each side of the blade.
Place completed waste hopper
aside.
Set the toner hopper with the
long handle towar
and remove two Philips screws
that are holding the end cap in

(Photo 6)

place.

ds your right

Photo 7

Photo 8

Photo 9

Photo 10

S

tep 7

sing a small flat blade screwdriver pry

U
the end cap off carefully. The end caps
contain the drum axles. (Photo 7)

Step 8

Rotate the cartridge so that the opposite
end is facing you with the handle of the
cartridge to the left. Remove two Philips
screws that are holding the end cap in
place. Using a small flat blade screwdriv­er pry the end cap off carefully.

(Photo 8)

Step 9

Rotate the cartridge so that the handle of
the cartridge is facing you. Grasp the PCR
shaft and slide it towards your left to
remove it from the right PCR saddle. To
remove the PCR from the left PCR saddle,
lift the PCR up on the right side to clear
movement and move towards the right to
remove the PCR. (Photo 9)

Step 10

Remove the drum by pushing up on the
helical gear with your finger enough to
grab the entir
slightly from the opposite side and lift
completely out. Set the drum aside in a
protective area.

e gear. Pull the drum away

(Photo 10)

Photo 6

Photo 11

Step 11

Rotate the cartridge so that the handle is
facing towards your left and remove the fill
plug from the end cap. Clean out all
remains of toner from the inside of the
toner hopper
later.

(Photo 11)

. Place the fill plug aside for

Dell 1100 Technical Instructions 3

Photo 12

Photo 13

Photo 14

Step 12

On the cartridge end that contains the fill
plug and electrical contacts, push up the
wire that contacts the developer roller
shaft. Release the clip that holds the black

ontact support plate by pushing the tab

c
in from the outside of the cartridge. Gently
pull forward on the plate to remove.

(Photo 12)

Step 13

Remove the developer roller drive gear
from the developer roller using a small flat
blade screwdriver to push with. The cen­ter idle gear in the gear train is loose and
can fall off so take it off and place aside.
The smaller helical diameter teeth face
inward. (Photo 13)

Step 14

Remove the developer roller by holding
the metal shaft on either end and pulling
upward. (Photo 14)

Step 17

Place the cartridge with the car­tridge handle facing you and the
handle extended outward. On
the right side push the electrical
contact wire forward and to the
right to rest just out of the way
of the Dr. Bar so that you can
install the blade. Install the
blade by lining up the location
pins on each side and coming
straight down. Hold in place by
inserting the two Philips screws
one on each side of the Dr. Bar.
Move the electrical contact wire
back into position.

Photo 17

(Photo 17)

Photo 15

Photo 16

Step 15

Start by placing the cartridge with the car­tridge handle facing you and the handle
extended outward. Remove two Philips
screws one from each side of the Dr. Bar.
Lift carefully from the left side up off the
location pin just enough to clear it.
Holding the Dr. Bar steady work towards
the right and lift straight up off the locator
pin and back towards you. This will allow
the electrical contact wire to rest in the tab
slot of the cartridge. Clean with 99%
Isopropyl alcohol and a lint free cloth.

(Photo 15)

Step 16

Clean the toner hopper area which
includes the toner feed roller, developer
roller recovery blade, sealing felts, PCR
saddles and toner tank area. Be very care­ful not to damage these parts by using too
strong of an air flow.

(Photo 16)

Step 18

Holding the developer by the
shaft on each side position and
install the developer roller. Push
down with just a little pressure
to set and replace the develop­er roller idle and drive gear.

(Photo 17)

Photo 18

4 Dell 1100 Technical Instructions

hoto 21

Step 19

Moving to the electrical contact

nd of the cartridge push the

e
electrical contact wire up out of
the way and replace the black
contact support plate by push­ing the black contact support
plate in until it latches. Bring the
electrical contact wire down
and in contact with the metal
shaft end of the developer roller.

(Photo 19)

Photo 19

P

Photo 22

Photo 23

Step 21

Place the cartridge with the cartridge han­dle facing you and the handle extended
outward. Place the drum into the cartridge
with the helical gear to your right.

(Photo 21)

Step 22

With the longer shaft of the PCR on your
left side install the shaft into the left side
PCR saddle enough so that you can clear
the right side of the cartridge. Pull the
right side saddle up enough so that you
can push the PCR towards your right and
into the saddle until it stops. Place a little
conductive grease on contact of PCR
saddle before installing.

(Photo 22)

Step 23

Set the toner hopper with the long handle
towards your right and install the end cap
and the two Philips screws to hold the end
cap in place. (Photo 23)

Step 20

Now fill the toner into the toner
hopper and replace the fill plug.

(Photo 20)

Photo 20

Photo 24

Photo 25

Photo 26

Step 24

Rotate the cartridge so that the opposite
end is facing you with the handle of the
cartridge to the left. Install the end cap
and the two Philips screws to hold the end
cap in place. Place a little conductive
grease on contacts as applicable.

(Photo 24)

Step 25

Place the cartridge with the cartridge han­dle facing you and the handle extended
outward. Taking the waste hopper with the
label up and embossed arrows pointing
away from you place the tabs on each
side into the slots and tilt forward. Hold in
place using Philips screws one on each
side. (Photo 25)

Step 26

Replace the fuse. The fuse is located on
the right side of the cartridge with the car
tridge handle facing away from you. The
fuse is blown when installed into the print

eset the counter/flag.

er to r

(Photo 26)

-

-

E-mail: [e-mail] Website: www.futuregraphicsllc.com

Remanufacturing the Dell 1100 / Samsung ML-2010D3 Laser Cartridges

Tools

Small flat blade screwdriver
Philips screwdriver number 2
Small needle nose pliers (for fuse replacement)

Supplies

Cotton swabs
99% isopropyl Alcohol
Conductive Grease
Replacement Drum
Replacement fuse
Toner

The “Dell Laser Printer 1100” monochrome printer has
a small foot print design at 11.7” x 8.54” x 14.1” and prints at
a speed of 15 pages per minute. Its design and price makes it
a good choice for home and small offices selling online
at $99.00. The printer when purchased from Dell also comes
with 24/7 toll free technical support and one year exchange
program. The printer ships with a starter cartridge rated for
1k page use and the replacement cartridge is rated at
2k pages. The Dell replacement part number is 310-6640.

Samsung ML-2010 printer is the engine design and takes
the replacement cartridge ML-2010D3 rated at 3k pages.

This cartridge is the same as the Dell replacement cartridge
with the exception that the key (cutout on the waste hopper is
in a different location) so that you can not put this cartridge into
the Dell and visa versa.

None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment.