SAMSUNG MAX455KSC Service Manual

3CD CHANGER MINI COMPONENT
1. Precautions
2. Specifications
3. Disassembly and Reassembly
4. Alignment and Adjustments
5. Special Circuit Descriptions
6. Troubleshooting
8. Electrical Parts List
9. Block Diagrams
10. PCB Diagrams
11. Wiring Diagram
12. Schematic Diagrams
SERVICE
Manual
3 CD CHANGER MINI COMPONENT SYSTEM
MAX-445/455
CONTENTS
©
Samsung Electronics Co., Ltd. Dec. 1996. Code No. AH68-20144A
1. Precautions
Follow these safety, servicing and ESD precautions to prevent damage and protect against potential hazards such as electrical shock and X-rays.
1-1 Safety Precautions
1. Be sure that all of the built-in protective devices are replaced.
(Reading should
2. When reinstalling the chassis and its assemblies, be sure to restore all protective devices, including control knobs and compartment covers.
3. Make sure that there are no cabinet openings through which people-­particularly children--might insert fingers and contact dangerous voltages. Such openings include the spacing between the picture tube and the cabinet mask, excessively wide cabinet ventilation slots, and improperly fitted back covers.
Device Under
Test
Test all
exposed metal
surfaces
2-Wire Cord
Also test with plug reversed (using AC adapter plug as required)
Fig. 1-1 AC Leakage Test
not be above
0.5mA)
Leakage Currant Tester
Earth Ground
4. Design Alteration Warning: Never alter or add to the mechanical or electrical design of the unit. Example: Do not add auxiliary audio or video connec­tors. Such alterations might create a safety hazard. Also, any design changes or addi­tions will void the manufacturer's warran­ty.
5. Leakage Current Hot Check (Figure 1-1): Warning: Do not use an isolation transformer during this test. Use a leakage­current tester or a metering system that complies with American National Standards Institute (ANSI C101.1, Leakage Current for Appliances), and Underwriters Laboratories (UL Publication UL1410, 59.7).
With the unit completely reassembled, plug the AC line cord directly into a 120V AC outlet. With the unit's AC switch first in the ON position and then OFF, measure the current between a known earth ground (metal water pipe, etc.) and all exposed metal parts. Examples: Handle brackets, metal cabinets, screwheads and control shafts. The current measured should not exceed 0.5 milliamp. Reverse the power­plug prongs in the AC outlet and repeat.
6. Insulation Resistance Cold Check: (1) With the unit's AC plug disconnected from the AC source, connect an electrical jumper across the two AC prongs. (2) Set the power switch to ON. (3) Measure the resistance between the shorted AC plug and any exposed metallic parts. Example: Screwheads, antenna, control shafts or handle brackets.
If any of the exposed metallic parts has a return path to the chassis, the measured resistance should be between 1 and 5.2 megohms. If there is no return path, the measured resistance should be "infinite." If the resistance is outside these limits, a shock hazard might exist. See Figure 1-2
Antenna Terminal
Exposed Metal Part
ohm
Ohmmeter
Fig. 1-2 Insulation Resistance Test
Samsung Electronics 1-1
Precautions
1-1 Safety Precautions (Continued)
7. Components, parts and wiring that appear to have overheated or that are otherwise
damaged should be replaced with parts that meet the original specifications. Always determine the cause of damage or overheating, and correct any potential hazards
8. Observe the original lead dress, especially
near the following areas: Antenna wiring, sharp edges, and especially the AC and high voltage power supplies. Always inspect for pinched, out-of-place, or frayed wiring. Do not change the spacing between components and the printed circuit board. Check the AC power cord for damage. Make sure that no wires or components touch thermally hot parts.
1-2 Servicing Precautions
9. Product Safety Notice: Some electrical and mechanical parts
have special safety-related characteristics which might not be obvious from visual inspection. These safety features and the protection they give might be lost if the replacement component differs from the original--even if the replacement is rated for higher voltage, wattage, etc.
10 Components that are critical for safety are
indicated in the circuit diagram by
shading, or . Use replacement
components that have the same ratings,
especially for flame resistance and
dielectric strength specifications. A
replacement part that does not have the
same safety characteristics as the original
might create shock, fire or other hazards.
Warning1: First read the "Safety Precautions" section of this manual. If some unforeseen circumstance creates a conflict
between the servicing and safety precautions, always follow the safety precautions.
1. Servicing precautions are printed on the cabinet. Follow them.
2. Always unplug the unit's AC power cord from the AC power source before attempting to: (a) Remove or reinstall any component or assembly, (b) Disconnect an electrical plug or connector, (c) Connect a test component in parallel with an electrolytic capacitor.
3. Some components are raised above the printed circuit board for safety. An insulation tube or tape is sometimes used. The internal wiring may be clamped to prevent contact with thermally hot components. Reinstall all such elements to their original position.
4. After servicing, always check that the screws, components and wiring have been correctly reinstalled. Make sure that the portion around the serviced part has not been damaged.
5. Check the insulation between the blades of the AC plug and accessible conductive parts (examples: metal panels, input terminals and earphone jacks).
6. Insulation Checking Procedure: Disconnect the power cord from the AC source and turn the power switch ON. Connect an insulation resistance meter (500V) to the blades of the AC plug.
The insulation resistance between each blade of the AC plug and accessible conductive parts (see above) should be greater than 1 megohm.
7. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed.
8. Always connect a test instrument's ground lead to the instrument chassis ground before connecting the positive lead; always remove the instrument's ground lead last.
Samsung Electronics1-2
1-3 Precautions for Electrostatically Sensitive Devices (ESDs)
Precautions
1. Some semiconductor ("solid state") devices are easily damaged by static electricity. Such components are called Electrostatically Sensitive Devices (ESDs). Examples include integrated circuits and some field-effect transistors. The following techniques will reduce the occurrence of component damage caused by static electricity.
2. Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground. Alternatively, wear a discharging wrist-strap device. (Be sure to remove it prior to applying power--this is an electric shock precaution.)
3. After removing an ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent accumulation of electrostatic charge.
4. Do not use freon-propelled chemicals. These can generate electrical charges that damage ESDs.
5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs.
6. Use only an anti-static solder removal device. Many solder removal devices are not rated as "anti-static" (these can accumulate sufficient electrical charge to damage ESDs).
7. Do not remove a replacement ESD from its protective package until you are ready to install it. Most replacement ESDs are packaged with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive materials.
8. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
9. Minimize body motions when handing unpackaged replacement ESDs. Motions such as brushing clothes together, or lifting a foot from a carpeted floor can generate enough static electricity to damage an ESD.
1-4 Special Precautions and Warning Labels for Laser Products
(UL)
This Product Complies with DHHS Rules 21CFR, Sub chapter J.At date of Manu­facture
(SCAN)
CAUTION : INVISIBLE LASER RADIATION WHEN OPEN
AND INTERLOCKS DEFEATEO AVOIDEXPOSURE TO BEAM
ADVARSEL:USYNLIG LASERSTRÅLING VED ABNING
NÅR SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION
UNDGA UDSAETTELSE FOR STRALING
VARO:AVATTAESSA JA SUOJALUKITUS OHITETTAESSA
OLET ALTTINA NAKYMATTÖMALLE LASERSATEILYLLE ALA KATSO SATEESEEN!
VARNING:OSYNLIG LASERSTRÅLNING NAR DENNA DEL
AR OPPNAD OCH SPARREN AR URKOPPLAD BETRAKTA EJSTRÅLEN!
CERTIFIED ONLY TO CANADIAN ELECTRICAL CODE.
CERTIFIE EN VERTU DU CODE CANADIAN DE LELETRICITE SEULEMENT
Fig. 1-3 Warning Labels (Location: Enclosure Block)
(EU)
(CSA)
UL : Manufactured for U.S.A. Market. CSA : Manufactured for Canadian Market. EU : Manufactured for European Market. SCAN : Manufactured for Scandinavian
Market.
(EU)
CLASS 1 LASER PRODUCT
Fig. 1-4 Warning Labels (Location: Disc Clamper, Inner Side of Unit Door or Nearby Unit Chassis )
Samsung Electronics 1-3
Precautions
1-4 Special Precautions and Warning Labels for Laser Products (Continued)
1-4-1 Warnings
1. When servicing, do not approach the LASER exit with the eye too closely. In case it is necessary to confirm LASER beam emission, be sure to observe from a distance of more than 30 cm from the surface of the objective lens on the optical pick-up block.
2. Do not attempt to handle the objective lens when the DISC is not on the tray.
1-4-2 Laser Diode Specifications
Material: GaAs+ GaAlAs Wavelength: 760-800 nm Emission Duration: Continuous
Laser Output: 0.2 mw (measured at a
1.6 mm distance from the objective lens surface on the optical pick-up block.)
1-4-3 Handling the Optical Pick-up
1. Static electricity from clothing or the body may cause electrostatic breakdown of the laser diode in the Optical Pickup. Follow this procedure:
2. Place a conductive sheet on the work bench (i.e., the black sheet used for wrapping
repair parts.) Note: The surface of the work
bench should be covered by a copper
ground plane, which is grounded.
3. The repair technician must wear a wrist strap which is grounded to the copper sheet.
4. To remove the Optical Pickup block: Place the set on the conductive sheet, and momentarily touch the conductive sheet
with both hands. (While working, do not
allow any electrostatic sources--such as clothes--to touch the unit.)
5. Ground the "Short Terminal" (located on the PCB, inside the Pickup Assembly) before replacing the Pickup. This terminal should be shorted whenever the Pickup Assembly
is lifted or moved.
short terminal
SOH91VI(LDP)
short terminal
SOH91CI(CAR,walkman)
6. After replacing the Pickup, reopen the Short Terminal. See diagrams below:
1M
THE UNIT
(1) WRIST-STRAP FOR GROUNDING
short terminal
SOH-A1
(CMS-V10,CMS-V30)
1M
SOH94T4N
(CMS-V10,CMS-V30)
CONDUCTIVE SHEET
short terminal
Samsung Electronics1-4
2. Specifications
Power source Power consumption (Option) Dimensions (mm)
230V 50Hz(Option) 90W (MAX-445) 150W (MAX-455) 270(W) x 315(H) x 335(D)
Power output (Option)
Total harmonic distortion Frequency range Signal to noise ratio Channel separation Input sensitivity
Frequency range Usable sensitivity Signal to noise ratio IF rejection ratio Total harmonic distoration Separation (Stereo)
Frequency range Usable sensitivity Signal to noise ratio IF rejection ratio Total harmonic distortion
Frequency range Usable sensitivity Signal to noise ratio
Frequecny range WOW FLUTTER Erasing effect Signal to noise ratio Total harmonic distortion
Frequency response Signal to noise ratio Channel separation Total harmonic distortion
87.5 ~ 108MHz 8µV 55dB 60dB
0.7% 23dB
522 ~ 1611KHz 600µV 40dB 45dB 2%
146 ~ 290KHz 1250µV 35dB
125Hz ~ 8KHz
0.35% 55dB 45dB 2%
20Hz ~ 20KHz(¡ 1dB) 90dB(1kHz 0dB) 75dB(1kHz 0dB)
0.08%(1kHz 0dB)
20W/CH(6) (MAX-445) 40W/CH(6) (MAX-455)
0.5% 20Hz ~ 20kHz 75dB 50dB 400mV
General
Amplifier
Tuner
Cassette
Compact Disc
FM
LW
MW
(AM)
Samsung Electronics 2-1
* Specifications are subject to change without notice.
(OPTION)
3. Disassembly and Reassembly
3-1 Cabinet-Top
1. Remove 11 screws holding the cabinet-top.
2. Lift the back of the cabinet-top and slide it to the rear to remove. (See arrow)
OPTION
OPTION
Samsung Electronics
3-1
Figure 3-1
3-2 CD-MECHA, DOOR-CD
1. If power is connected :
- Turn power on
- Open the tray using the open/close key
- Remove the Door in the direction of arrow #.
2. If power is not connected :
- Turn the gear clockwise using a screw driver as shown in Figure 3-2- 1.
- Pull the Tray in the direction of arrow @ and then remove the Door in the direction of arrow # .
3. Remove 2 screws $ and lift the CD-MECHA.
1
2
3
4 4
4 4
OPTION
OPTION
3-2
Samsung Electronics
Figure 3-2-1
Figure 3-2
Disassembly and Reassembly
3-3 Cabinet-Rear and Main PCB
3-4 Cabinet-Front and Cabinet-Bottom
1. Remove 14 screws % and then lift the cabinet-rear ^ and slide it to rear to remove (see arrow).
2. Remove the Main-PCB & to rear.
A A
BB
8 8
8 8
OPTION
OPTION
1. Remove 5 screws *.
2. Remove the cabinet-rear by pushing the "A" and "B" as shown.
Samsung Electronics 3-3
Figure 3-3
Figure 3-4
7 7
66
55
55
OPTION
OPTION
Disassembly and Reassembly
3-5 CD Mecha Main
3-4 Samsung Electronics
Disassembly and Reassembly
1313
88
22
77
66
55
44
99
33
11
1010
1717
1616
1212
1111
2020
1515
2121
1414
1919
CD SUB PCB
TRAY DISC ASS'Y
TRAY STOPPER
CD MAIN PCB
HOOK
BASE MAIN
1818
Refer to the next page for timming point
Figure 3-5
Samsung Electronics 3-5
Disassembly and Reassembly
3-5 CD Mecha Continued
3-5-1 Tray Disassembly
3-5-2 Main Disassembly
3-5-3 CD Main PCB Disassembly
1. Remove the Tray-Roulette (3) from the Tray-Disc AssÕy (4) by releasing the hook.
2. Remove the PCB-Sensor AssÕy (5) from the tray by releasing the hook.
3. Remove the Worm-Motor AssÕy ()) from the Tray-Disc AssÕy (4).
4. Remove the Cushion-Motor (1) from the Tray.
5. Remove the Gear-Roulette (2) from the Tray-Disc AssÕy (4) by releasing the hook.
* When removing, take extreme care not to damage the hook.
1. Open the Tray Disc AssÕy by turning the Gear-Load (%) in the direction of open, then remove the Wire-Tray (Q) .
2. Remove two Tray-Stopper and tray.
1. Remove the Table-Chuck AssÕy (6) from the Base-Main by turning it.
2. Push the Slider-Cam (!) towards right, then lift it up to remove.
3. Remove the Gear-Tray (^) from the Base-Main by releasing the fixed hook.
4. Remove the Gear-Converter (&) from the Base-Main by releasing the fixed hook.
5. Remove the Gear-Cam (%) from the Base-Main by releasing the fixed hook.
6. Remove the Belt (@) from the Pulley-Motor AssÕy (7) & the Gear-Pulley (#).
7. Remove the Gear-Pulley (#) from the Base-Main by releasing the fixed hook.
8. Remove the Gear-Load ($).
9. Remove the Gear-Synchro (*).
10. Desolder two soldering points of the CD SUB PCB, then remove it from the Base-Main by releasing
the hook.
11. Remove the Pully-Motor AssÕy (7) by releasing the hook.
12. Remove the PCB-SW AssÕy (8) by releasing the hook.
1. Remove the Lever-Lifter (9) from the Base-Main by releasing two hooks.
2. Remove four Rubber-CD (0) from the Lever-Lifter and then remove the Deck-CD (“).
3. Remove the Hook .
4. Remove the CD Main PCB with the soldering iron.
3-6
Samsung Electronics
Disassembly and Reassembly
Figure 3-6
Gear-Cam
Gear-Cover
Gear-Cam
Gear-Synchro
Gear-Disc
Insert
Gear-Tray
* Reinstall in reverse order.
* Align the Gear-cam with the gear-Tray as
shown in Figure3-6, then mount the Tray-Disc.
* When assembling the Tray-Disc, take extreme
care not to engage with Gear-Synchro.
Gear-Cam Timming Point
Figure 3-7
3-8 CD Deck
1. Remove the Shaft ! .
2. Lift the P/U @ .
Note : Take extreme care not to touch the surface of lens.
3. Lift the Center-ring # .
4. Remove the Spring-T/Table $ .
5. Remove the Turn-Table (M) % .
6. Remove 2 screw ^ and then remove the Spindle-Motor & .
7. Remove the Cover-Gear * by pushing the hook.
8. Remove the Gear(c) ( by pushing the hook.
9. Lift the Gear(b) ) .
10. Remove the Gear(a) 1 .
11. Remove 2 screws 2 and then remove the Feed-Motor 3 .
12. Remove the Chassis-Deck(M) 4.
3
4
5
6
12
2
1
8
9
10
11
13
14
7
Samsung Electronics 3-7
Figure 3-8
Disassembly and Reassembly
4. Alignment and Adjustments
4-1 Tuner
FM T.H.D Adjustment
SSG FREQ. 98MHz Adjustment
point FM DETECTOR COIL
(IFT2)
Minumum Distortion(Figure 4-1)
FM Search Level Adjustment
SSG FREQ. 98MHz Adjustment
point SEMI-VR(5KB)
(IVR1)
"TUNED" is shown on FLT(Figure 4-2)
FM Antenna Terminal
Speaker Terminal
Input
Input
Figure 4-1 IF CENTER and T.H.D Adjustment
Figure 4-2 FM Auto Search Level Adjustment
Output
Distortion Meter
Oscilloscope
Oscilloscope
FM SSG
FM SSG
GND
26dB
75 Dummy
FM IN
FM Antenna
SET
5 k
SET
Output GND
AM(MW) I.F Adjustment
SSG FREQ. 450KHz Adjustment
point AM I.F COIL
(IFT1)
Maximum output(Figure 4-3)
Figure 4-3 AM I.F Adjustment
AM ANT
60cm
IFT1
IN
AM SSG 450KHZ
Speaker Terminal
INPUT
OUTPUT
OUTPUT
VTVM
4-1Samsung Electronics
SPEAKER JACK
L
R
FM
AM
ANT JACK
Figure 4-4
Figure 4-6
4-2 Cassette Deck
4-2-1 Test Equipment
1. Oscilloscope
2. VTVM
4-2-1(a) TAPE
1. MTT-111 (or equivalent) : Test tape on which 3KHz signal is recorded (Tape speed adjustmant)
2. MTT-5512 (or equivalent)
3. MTT-113CN (or equivalent) : Test tape on which 8KHz signal is recorded (Azimuth)
4. MTT-112B (or equivalent) : Test tape on which 1KHz signal is recorded (L.R. channel unbalance)
AZIMUTH Adjustment Screw
REC PB Head
INSET
Frequency Counter
Speaker Terminal
SET
(GND)
VTVM
V H
Figure 4-5
Oscilloscope
IN
OUT
OUTPUT
Item
Connection
Preparation
Tape speed (normal speed) adjustment
Figure 4-4
Figure 4-4
3 KHz
5200Hz ~ 6600Hz
CVR1
JPT1
Tape speed (high speed)
1) Insert MTT-111 to Deck 2.
2)Press PLAY button.
1) Insert MTT-111 to Deck 2.
2) Insert MTT-5512 to Deck1.
3) Press Hi-SPEED button.
4) Press RECORD button.
Remark
Adjustment Point
Samsung Electronics4-2
4-2-2 Location of Adjustment Points (Refer to page 4-1)
4-2-3 Adjustment Procedure
4-2-3(a) TAPE SPEED
4-2-3(b) AZIMUTH
1. DECK 1
2. DECK 2
Maximum output and identical phase of L,R channel. Set the screw after adjustment.
Maximum output and identical phase of L,R channel. Set the screw after adjustment.
Item
Connection
Preparation
AZIMUTH
Figure 4-5
L-CH R-CH
0.5dB
Figure 4-6
JSVR15L
L,R unbalance
Play MTT113N in the DECK1.
Play MTT112B in the DECK1.
Remark
Adjustment Point
Item
Connection
Preparation
AZIMUTH
Figure 4-5
Figure 4-6
Play MTT113N in the DECK2.
Remark
Adjustment Point
3. Recording Frequency
85KHz
Item
Connection
Preparation
Bias oscillation frequency
LL1
Record MTT5512 in the DECK1.
Remark
Adjustment Point
Alignment and Adjustments
4-3Samsung Electronics
4-3 CD
TP2
TP1
Vref
NVR1704
NVR1703 NVR1702
NVR1701
TE CENTER
FE CENTER
E.F BAL
F.BIAS
---100mV
---0V
---250mV
---0 V
---100mV
---0 V
---0 V
---0 V
---0 V
4-3-1 To Adjust FOCUS BIAS(STOP mode)
4-3-3 To Adjust Focus Gain (PLAY mode)
4-3-2 To Adjust Tracking Gain (PLAY mode)
1. Set Volt/Div of the oscilloscope to DC 100mV.
2. Ground the scope input and set the waveform to 0V, DC range.
3. Connect the GND terminal of the oscilloscope to Vref, and (+) terminal to center of TP1.
4. Set NVR1701 to 0mV.
1. Connect the GND terminal of the oscilloscope to Vref and (+) terminal to TP2.
2. Load and play the disc
3. While the disc is running adjust the gain with NVR1704 as shown below.
1. Connect the GND terminal of the oscilloscope to Vref and (+) terminal to TP1.
2. Load and play the disc
3. While the disc is running adjust the gain with NVR1703 as shown in the following figure.
VOLT/DIV : 0.2V TIME/DIV : 2mS
Normal frequency
Normal frequency
Low frequency
High frequency
Low frequency
High frequency
VOLT/DIV : 0.1V TIME/DIV : 2mS
VOLT/DIV : 0.1V TIME/DIV : 2mS
VOLT/DIV : 0.1V TIME/DIV : 2mS
VOLT/DIV : 0.2V TIME/DIV : 2mS
VOLT/DIV : 0.2V TIME/DIV : 2mS
0V
A
B
A=B
4-3-4 To Adjust E/F Balance (PLAY mode)
1. Set TIME/DIV of the oscilloscope to 2mS.
2. Set Volt/DIV of the oscilloscope to 0.5V.
3. Ground the scope input and set to DC and then set the DC range.
4. Connect the GND terminal of the oscilloscope to Vref and (+) terminal to center to TP2.
5. Load and play the disc.
6. Turn NVR1704 counterclockwise to the minimum value.
7. Raise NVR1702 and adjust the waveform so that its middle comes to GND of the oscilloscope (or until the upper half of waveform becomes symmetrical to the bottom half, A=B)
8. Adjust NVR1704 (arrow) for normal sound.
Alignment and Adjustments
RF I-V Amp(1) and RF I-V Amp(2) currents are converted to voltage via internal resistance of 58k½ from the current of PD1(A+C) and PD2(B+D): These voltage are added by the RF summing amplifier. The signal (A+B+C+D) is applied to RFO (No. 2 terminal). RF output voltage is calculated as follows :
VFE = (R2/R1) x (V2-V1) = 5.4(V2-V1)
This FOCUS ERROR voltage is sent to FOCUS SERVO .
VRF = -R3 x (iPD1 + iPD2)
VRF = -R3 x (V1/R1 + V2/R2)
VRF = -R3 x ( + )
VRF = - x (V1 + V2)
10K 10K
V 1 V 2
10K
R3
74
Photo Detector
B
CA
D
PD1 PD2
58K
RF I-V AMP(1)
58K
10K R2
RF I-V AMP(2)
V2
R1
10K
RF SUMMING
V1 AMP
RFO
RF
66
67
R3
75
5-1-1 RF Amp (KA9220) : NIC9220
5-1-2 FOCUS ERROR Amp(KA9220) : NIC9220
57
63
R2
174K
C1 25P
FE
FOCUS ERROR
AMP
164K
FE Bias
GNDVcc
20K
32K
C2 25P
-(A+C)
-(B+D)
R1
V1 32K
5-1-3 FOCUS SERVO SYSTEM (KA9220) : NIC9220
When FS3 is ON, high frequency gain decreases (time constant set by pin17, pin19 ; capacitor is connected to internal resistance). The capacitor between pin 18 and GND sets the time constant to pass the low frequencies in PLAY mode.
The maximum frequency of the focus phase compensation is inversely proportional to the resistance connected to pin 7. Focus search peak is about 1.1 Vp-p, and is inversely proportional to the resistance connected to pins 22,23 (if this resistance changes, the peak of track jump and sled kick change). The inverted input of FZC comparator is set to 5.7% of the difference between Vcc and VC(pin69) {{5.7% x (Vcc-Vc)}. Note : If the resistance connected to pin7 changes, the phase compensation peak of the focus tracking sled servos change. (The 'op-amp' dynamic range and offset voltage also change.)
3.6K
20
21
47
48
60K
FZC
0.0022
20K
0.1UF
0.1UF
FDFCT
HFGD
EFR
FE2
470K
DFCT
FS4
20K 48K
58 60
62
46K
580K FS3
FSW
470K
130K
0.1UF
27
40K
6
PFSET
FS2
PHASE COMPENSATION
92K
40K
10K
3
4.7UF
FSCH
FS1
50K
5.5U 11U
VREG
180K
ISET
FCE
120K
FOCUS COIL
FSEO
FE1
61
Samsung Electronics
5-1
5-1 CD
FOCUS ERROR Amp amplifies the difference between RF I-V Amp(1) output (A+C) and RF I-V Amp(2) output(B+D). These two signals are supplied to (-) and (+) input terminals of FOCUS ERROR Amp. The FOCUS ERROR output is applied to FE (Terminal No.57). The FE output voltage of this low frequency component varies according to {(A+C) - (B+D)}. VFE is calculated as follows :
5. Special Circuit Descriptions
5-1-4 TRACKING SLED SERVO SYSTEM (KA9220) : NIC9220
The capacitor between pin 15 and 16 attenuates high frequencies when TG2 is off. The maximum frequency of tracking phase compensation is inversely proportional to the resistance connected to pin 7 (about 1.2kHz at 470k). The tracking jump (FWD and REV) is determined when TM3 and TM4 are ON, and the peak voltage induced from the tracking coil is determined by both TM3 and TM4 currents and the feed back resistance of pin 47. Track jump max voltage = TM3 (TM4) current x feedback resistance.
FWD or REV sled kick occurs when TM5 or TM6 is ON, and the peak voltage added to sled motor (determined by TM5 or TM6 current and the feedback resistance of pin 41.) Sled jump max. voltage = TM5(TM6) current x feedback resistance Each SW current is determined by the resistance connected to pin 22 and 23.
When the resistance is about 150½,
TM3 or TM4 = 11µA, TM5 or TM6 = 22µA,
This current is inversely proportional to the resistor, variable within a range of t 5 to 40 µA for TM3. STOP is the ON/OFF detection signal for the limit SW (or the sled motor's innermost cirumference).
22 23
40 41 39
47 48
7
15
16
54
52
50
51
0.022UF
TZC
0.047UF
150K
BPF
1K 1K
TZC
100K
ATC
20K
TE 1
TE2
470K
100K
ATS
TDFC1
0.1UF
680K
66PF
10K
DFCT
0.1UF
RTG
20K
TGSW
470K
TG2
82K
110K
PHASE
COMPENSATION
S STOP
1K
100K
S STOP
SLED
SLEI
SLEN
10K
56K
100K
ISET VREG
180K
SLED DRIVER
120K
100K
TKEO
TKEI
TM2
TM6
TM5
TM4
5.5U
TM3
5.5U
10K
90K
TM7
PFSET
470K
8
TRACKING COIL
5-2 Samsung Electronics
Special Circuit Descriptions
Samsung Electronics 6-1
6. Troubleshooting
6-1 Amplifier
6-1-1 Power Malfunction
Front PCB µ-com VDD(5V)
normal?
UIC1 pin no. 18,47,90
Replace RIC1
Main PCB RIC1(BA3950) IN: 23V
Input voltage normal?
Yes
Check the Power PCB; RD7,8,13(1N5392)
Yes
Front PCB
Does UX1(12MHz)
oscillate ?
FRONT PCB PWR-SENS
voltage normal ?
(pin no. 27 ; 5V)
Check the Main PCB RD16,RR10,11,12,RC12 RD9
Yes
Front PCB
When the power is
ON 'H' displays
at pin no. 5 ?(5V)
Yes
Connect Front PCB and Main PCB.
Check the connector Main PCB.
Wafer MCW2
No
Replace µ-com.
Yes
No
No
No
No
Check the Power PCB : P/T, FUSE
No
6-2 Samsung Electronics
Yes
AQ103L,R Base B+ ?
Is Mute selected ?
Headphone Jack short ?
Remove it with Remocon.
Replace Headphone jack soldering condition.
Main PCB AIC101
(STK4121,4141,4181-Option)
pin no. 9,11,12,14
B+,B- circuits
Check the B+ power source part in RD1(PBL403), RC2,3 and RIC1.
Yes
Confirm for TR short replace it.
Check if the output line is short.
No
No
No
No
Yes
Yes
Troubleshooting
6-1-2 No Output
Samsung Electronics 6-3
IZD1(8.2V) Voltage ok ?
Yes
Check TUNER IC(LA1836)
pin no.10 ; 8.2V pin no.14 ; 7.2V
AM ; 0V ?
Yes
LC72131
CONTROL ok?
Yes
FM VT
LC72131 pin no.20
1.7V 7.5V ?
Yes
AM VT
LC72131 pin 20
Check the LC72131
CONTROL ok?
Yes
Yes
Check HIC1
pin 20 ?
LPF1,2
output ok?
Check TDA7318 function ok?
Check FEP interior
pattern, and any line
disconnections.
1) Power impaired
so repair defects.
2) LC72131 Oscillator (HX1 : 7.2MHz) ok ?
3) System line ok?
No
Yes
Check for µ-com IC
Replace LC72131
No
HZD1 (5.6V) Voltage ok?
HIC1 (LC72131) FM/AM BAND
Switching ok?
No
No
No
No
No
No
No
0.9V 7V
?
Power section defective
RIC1(BA3950) Voltage ok?
PIN NO.8 : 12V
Check the voltage ok ?
No
No
Troubleshooting
6-1-3 Tuner Malfunction (FM/AM)
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