Samsung LED Display Installation Manual

Samsung Electronics
LED Display Installation Manual
IER / IFR Series
LH0**IER*LS
LH0**IER*FS LH0**IFR*LS
LH0**IFR*FS
Samsung Electronics
1
Version Date (Y/M/D)
Description
2.0 2020/03/20
New
Release
Samsung Electronics
When humidity get into LED package because of high humidity, it is
possible to cause ‘Line defect’ by electrical short in side of LED
Package.
For keeping quality of products during installation, please refer below
cautions.
- If one of below case meet before installation, MUST do dehumidification process.
Case when vacuum packaging is broken before unpacking.
Case when environment condition is exceed Samsung recommended operation condition.
(Please refer Operation condition from User manual)
Case when period between unpacking and turning on the power of products is spent
more than 7days, even though it is under Samsung recommended storage condition.
Case when production date on the label is exceed more than 6 months, even though
vacuum packaging is no problem.
- When Volatile chemicals such as oil paint, solvent are used or operation condition
is exceed around of products installed place, MUST play video more than 2 hours everyday.
- If it is not meet with upper cases, it is helpful to play video more than 2 hours
everyday for protection for humidity getting into LED Package.
Dehumidification guidance – during installation
Samsung Electronics
Electrical short in package is possible to happen during products are
working.
For keeping quality of products during installation, please refer below
cautions.
- If one of below case meet during operation, MUST do dehumidification process.
Case when environment condition is exceed operation condition.
Case when products are not working more than 1 month, even though environment
condition is under operation condition.
- When environment condition is exceed operation condition, products are out of
warranty. Please check environment condition.
- Even products are operating, if the installed place have extra construction such as
interior modification, MUST do dehumidification following installation condition.
- It is possible to happen dew condensation on surface of products, even though
working on operating condition. When happening dew condensation, MUST operate after cleaning the dew condensation & dehumidification.
Dehumidification guidance – during operation
Samsung Electronics
Dew condensation due to overcooling
Even though meet with Samsung recommended operation
condition, dew condensation is possible to happen when surface of products is colder than environment temperature or hot & humid air blow to cooled surface of products.
(cf : Principle of happening dew on surface of glass which have ice)
Case when dew condensation is happen on products, it is
possible to be the root of defect. In this case, it is possible to be out of warranty.
Samsung Electronics
When install products, please update latest firmware on online
- You can download latest firmware from SLM site.
URL of SLM Page : https://www.secslm.com
After login Help Download Center에서 Download
Before you download firmware, you MUST check same firmware of model (marked red
letter in below) & upper number of version (marked blue in below).
- You can update firmware through LSM.
∙ Please refer ‘7-1 PC control program’ for the way to update firmware.
5
Guidance of latest firmware
Cabinet : Main - L-xxxMWWAC-nnnn.n xxx = Pan name, nnnn.n = version
FPGA - aabbb_ddddd aa = pixel pitch, bbb = LED package type, ddddd= version
Example : IER P2.5 Cabinet : L-IERMWWAC-1003.1, FPGA : 25252-31046
S-box : TB-KTM2SBMDWWC_100x.x
Samsung Electronics
Table of Contents
1. Product Information and Installation Precautions (P.2)
2. Preparation for Cabinet Installation (P.12)
3. Frame Kit (P.16)
4. Frame Installation (P.17)
5. Cabinet + Frame Installation (P.25)
6. S-Box Connection (P.29)
7. Settings / How to Use (P.47)
8. Power and Cable Connection (P.63)
9. Seam Adjustment (P.72)
Appendix. IER-F/IFR-F series Installation Manual (72 page)
6
Samsung Electronics
Cabinet Size IER (P2.0, P2.5, P4.0) IFR (P2.5, P4.0)
960x540
(module
4x3)
LH020IER*LS LH025IER*LS
LH040IER*LS
LH025IFR*LS LH040IFR*LS
Refer to Manual
(P2~P72)
240x540
(module 1
x3)
IER
-F
(P2.0, P2.5, P4.0)
IFR
-F
(P2.5, P4.0)
LH020IER*FS LH025IER*FS LH040IER*FS
LH025IFR*FS LH040IFR*FS
Refer to
Appendix
(P73~P96)
1. Product Information and Installation Precautions
7
Model Line-up
- IER : Models for Mid-brightness(500~1000nit) with Cupper wire LED
- IFR : Models for High-brightness(1000nit) with Gold wire LED
IER-F, IFR-F series : Models for Non-Standard Screen (ex. Extend, L-shaped screen). Installation with IER/IFR of same
pitch is recommended.
- This Manual is an Installation Manual for IER/IFR(Appendix. IER-F/IFR-F), which contains information of
models below (Installation process is same for each pitch model)
Samsung Electronics
8
Model specification
Spec
IER / IFR IER-F / IFR-F
P2.0 P2.5 P4.0 P2.0 P2.5 P4.0
Cabinet
Size
Width
960 240
Height
540 540
Resol ution
Vertical
480 384 240 120 96 60
Horizontal
270 216 135 270 216 135
LED / Cabinet
(Pixel)
64,800 82,944 32,400 16,200 20,736 8,100
Module / Cabinet
12 12 12 3 3 3
Weight(Cabinet)
IER : 12.4kg IFR : 12.4kg
IER : 10.8kg IFR : 12.4kg
IER : 10.8kg IFR : 12.4kg
3.2kg
Power
consumption
(W)
IER : 180W
IFR : TBD
IER : 150W IFR : 260W
IER : 150W
IFR : 260W
IER : 60W
IFR : TBD
IER : 50W IFR : 80W
IER : 50W IFR : 80W
Max
number of
connection
(Set)
110V
IER : 3
IFR : TBD
IER : 4 IFR : 2
IER : 4 IFR : 2
IER : 10
IFR : TBD
IER : 10
IFR : 7
IER : 10
IFR : 7
220V
IER : 6
IFR : TBD
IER : 7 IFR : 4
IER : 7 IFR : 4
IER : 20
IFR : TBD
IER : 20 IFR : 15
IER : 20 IFR : 15
FHD
Screen
FHD
4x4, 16EA 5x5, 25EA 8x8, 64EA 16x4, 64EA 20x5, 100EA 32x8, 256EA
UHD
8x8, 64EA 10x10, 100EA 16x16, 256EA 32x8, 256EA 40x10, 400EA 64x16, 1024EA
※ Installation with IER/IFR of same pitch is recommended.
1. Product Information and Installation Precautions
Samsung Electronics
Frame Kits configuration (See page 14.)
1. Product Information and Installation Precautions
Frame kit Configuration
for installation
Remarks
VG-LFR84FWL
8*4 (32 sets)
VG-LFR53FWL
5*3 (15 sets)
VG-LFR52SWL
5*2 (10 sets)
VG-LFR51PWL
5*1 P (15 sets) PIVOT installation
VG-LFR11SWL
1*1 (1 set)
Narrow
<5*3 Frame>
Cabinet information
9
<S-Box> <I/G>
(Interface Gender)
SNOW-1810U (S-Box, I/G)
※ Please refer to Appendix for information of IER-F / IFR-F Frame Kit
Samsung Electronics
1. Product Information and Installation Precautions
Installation precautions (LED damage)
Precautions Images
[Be careful of external impact or dropping]
After removing the Cover-Corner from the product prior to installation,
exercise caution to ensure that the LED surface is not exposed to physical
impact and the product is not dropped onto the floor.
Do not place the product on a vibrating object. Make sure the LED surface
does not face down onto the floor.
Exercise caution to ensure that the corners of the LED module are not
damaged due to contact with external factors.
Make sure the number of loaded rows does not exceed 12.
[Be careful of LED damage due to static electricity]
Do not touch the LED surface with bare hands without anti-static gloves.
[Be careful of LED damage due to metallic foreign material]
Exercise caution to ensure that metallic foreign material is not attached to the LED front.
If metallic foreign material is attached, remove the module and use a
magnet to remove the foreign material.
MODULE
Front
Metallic foreign
material
10
Samsung Electronics
1. Product Information and Installation Precautions
11
Heat protection guide
Requirements for indoor installation
- Applicable to use of SAMSUNG wall mount (compliant with ADA)
Gap between the product front and the wall: 99.5 mm Gap between the product rear and the wall: 35.5 mm
- Entry of sunlight
If sunlight enters through glass windows or outer walls of the building,
contact Company HQ for assistance.
- Cold/warm air from HVAC system
Make sure cold or warm air (especially warm air) from an HVAC system
does not reach the product.
- Outdoor temperature measurement position
Center of the product or the inlet area
ADA: Americans with Disabilities Act
99.5 mm
35.5 mm
wall
Outdoor temperature
measurement position
Outdoor temperature
measurement position
This page is written based on the Full white,
650 nit (back light 7) version
Samsung Electronics
1. Product Information and Installation Precautions
12
Fan flow rate depending on the number of installed cabinet rows
No. of rows
Outdoor air temp.
1 to 3 Rows
4 Rows 5 Rows 6 Rows 7 Rows 8 Rows 9 Rows 10 Rows
Below 25
Fan
is not
necessary
Fan is not necessary
70 80 90 100
25℃ to 30℃
70 80 100 110 130 145 160
CFM = cubic feet per minute
Example) If outdoor air temperature is 30and cabinets are
arranged in a 5x4 (horizontal x vertical) configuration,
what is the total CFM ?
→ 70 [CFM/column] x 5 [column]=350 [CFM]
5 Columns
4 Rows
Total minimum flow rate 350 CFM
70 CFM 70 CFM 70 CFM 70 CFM70 CFM
For installation under other conditions not covered in this guide, contact the Development Team.
Air vent area
FAN
Measurement based on one column
Outdoor air
temperature is
30
Samsung Electronics
1. Product Information and Installation Precautions
13
Requirements for using FAN
- Air vent: Should only be installed on the bottom
- Upper portion: Seal the entirety, except the fan outlets
Shape of FAN unit
WALL
Location of FAN
Air vent area
Seal the left and
right sides
A
B
d
c
Vent requirements
- Use vents with an opening rate of at least 70%
- Opening rate (%) =
𝑐 𝑋 𝑑 𝑋 𝑁𝑜. 𝑜𝑓 𝑣𝑒𝑛𝑡 ℎ𝑜𝑙𝑒
𝐴 𝑋 𝐵
Seal the left and right sides
Samsung Electronics
1. Product Information and Installation Precautions
14
Minimum gap for embedded installation (Applicable when a fan is not used)
Min. 60 mm
WALL
Min. 60 mm
Air vent area
Min. 60 mm
Min. 60 mm
Min. 60 mm
Air vent area
Min. 300 mm (floor)
Min. 500 mm (ceiling)
Samsung Electronics
1. Product Information and Installation Precautions
15
Minimum gap for installation on wall(Applicable when a fan is not used)
WALL
Min. 90 mm
Min. 300 mm (floor)
Min. 500 mm (ceiling)
Air vent area
Air vent area
Air vent area
Air vent area
Samsung Electronics
1. Product Information and Installation Precautions
16
Preparation for installation
LED MODULE JIG
(model name: CY-LJRNLS)
Electric screwdriver
Phillips (+)
screwdriver
Pliers
Service JIG
(BH81-00001A)
Holder Magnet Tool
Anti-static
gloves
Recommende
d sizes
Samsung Electronics
2. Preparation for Cabinet Installation
Preparation prior to installation
Remove the tape on top of the package box and open the box. (See Fig.1.)Remove the Top–Cushion and open the shielding bag. Hold the handles inside, take out the set, and then remove the PE bag.
(See Fig.2.)
Check that the sliding bolts are properly fastened. (See Fig.3.)
Fig.1 Contents of the
package
Fig. 2 Opening the
package
Fig.3 Checking the bolts
handl
e
Top­Cushio n
IB & cable
Bottom­Cushion
LED set
Box
SLIDING BOLT
Handle Shape
Top-Cushion
IB & cable
Bottom-Cushion
LED set
Box
SLIDING BOLT
IER
IER- F
Samsung Electronics
2. Preparation for Cabinet Installation
Connect the power and check for a problem with the screen. (See Fig.4.)
See page 12 for details on how to check for a screen problem.
Unfasten the screws (four screws in total) and remove the corner covers. (See Fig.5.)
Fig.4 Checking the screen
Fig.5 Removing the corner covers
18
Switch Button
S C R E W
Guide
Pin
Switch Button
SC RE
W
IER
IER- F
Samsung Electronics
Connect the power cord that came with the product and turn on the product.
Check that there is no LED damage and no problem is found on the screen.
Steps to perform in the event of White Pattern
- Apply power and press and hold the Switch for 5 seconds.
- When the factory info window appears, press the Switch once again.
- When the color screen appears, press the Switch repeatedly to check for malfunctioning LEDs. (Each time the Switch is pressed, the LED color is switched in the following order:
white blue red green.)
- To turn off the mode, press and hold the Switch for 5 seconds again.
Switch Button
Power In
Power Out
2. Preparation for Cabinet Installation
7
Note: Checking for a screen problem
Switch
IER IER-F
Samsung Electronics
2. Preparation for Cabinet Installation
For cabinets placed on the edge, attach PET sheet before attaching PCB covers.
Attach PET sheet to all borders of the LED module (Fig.1), and attach PCB covers to the same outer sides where the
PET sheet has been attached (horizontally 5 points and vertically 4 points, as shown by the blue borders in Fig.2).
Attach PET sheet as shown in Fig.3. Make sure the area with no tape guides the LED module.
Attach PCB covers as shown in Fig.4.
Fig.2 Borders requiring PET sheet and PCB covers
* Numeric figure: Quantity of PCB covers to attach
Fig.3
Fig.4
PET sheet
No tape
0 to 0.5 mm
20
Fig.1 Attach PET sheet here
Fig.1 Attach PET sheet here
Samsung Electronics
3. Frame Installation
21
a
a
b
b
c
b
d
No. Item
VG-LFR84FWL VG-LFR53FWL VG-LFR52SWL VG-LFR11SWL VG-LFR51PWL
Qty (+spares)
8X4 5X3 5X2 1X1 PIVOT
ASSY BRACKET SIDE
2 2 2 2 2
ASSY BRACKET MIDDLE
6 3 3 - 3
ASSY BRACKET CENTER
1 (+1) 1 (+1) 1 (+1) - 1 (+1)
ASSY BRACKET JIG
2 2 2 - 1
JOINT V
10 7 7 2 7
ASSY ANCHOR SCREW
50 28 21 4 14
QUICK INSTALL GUIDE
1 1 1 1 1
Service JIG 1 1 1
- -
Wrench 1 1 1
1 1
WASHER (SLIDING BOLT) 10 5 5
- -
BOLT – ETC - - -
- 12
SCREW (M4) 20 14 14
4 14
Screen size for installation (mm)
7680X2160 4800X1620 4800X1080 960X540 2700X2880
Make sure none of the following Frame Kit contents are missing.
g
f
M5, L65, Anchor Screw
h
Service JIG
e
JOINT V
j
WASHER
k
BOLT-ETC
QSG
l
SCREW (M4)
Refer to attachment at last page for IER-F installation
Samsung Electronics
a
a
b
b
c
b
d
3. Frame Installation
On the left end, place the Bracket Side and fasten the screws to install the Bracket (Fig.3).
Fasten one screw first, and use a clinometer to vertically align the right edges and fasten screws into the other holes.
(See the next page for precautions when fastening screws.)
Fasten the screws in the order of screw 1 → screw 2 → screw 3. Fig.1
Fix the Bracket Side, following the measurements shown in Fig.4.
Fig.1 Order of fastening the screws
Fig.3 Positions of components to attach
22
Fig.4 Screw fastening position based on screen
12 mm or above
25 mm or above
12 mm or above
a
Fig.2 Screwing hole
Screwing hole
Samsung Electronics
3. Frame Installation
Precautions when tightening screws
23
Frames can be installed on a sufficiently thick concrete or interior wall. Refer to the following figures.
If installing frames on a wall that is not flat, irregular openings may develop and affect the exterior
appearance.
Make sure you check the location of the wood stud inside the wall before screwing screws into the wall.
Minimum wood stud size: 51 x 102 mm (2 x 4 inches) Drill holes (3 mm) before screwing screws into the wall.
Make sure you drill screw holes in the middle of the wood stud.
If you screw a screw directly into the wood stud without drilling
a hole, the wood may crack.
Standard wood stud interval of 16” is supported. (24” is not
supported.)
Samsung Electronics is not responsible for problems caused as a result of failure to follow the requirements specified in the installation guide.
Installation requirements
Standard installation requirements by wall type
Check the wall type before installation.
First check the wall specifications (e.g. type, thickness, floor plan).
Sufficiently thick concrete or design wall
Wood stud inside a plaster board, or MDF wall
Wall
Equipped with
stiffeners, e.g. MDF
or PW (plywood)
MDF, PW (plywood)
MDF, PW (plywood)
MDF, PW (plywood)
At least 10 mm
At least 50 mm
At least 30 mm
At least 10 mm
At least 30 mm
At least 10 mm
MDF, PW (plywood)
At least 25
mm
At least 25
mm
MDF, PW (plywood)
(except the plaster
board thickness)
Concrete composite wall (except the plaster board
thickness)
At least 50
mm
Art Wall
Concrete
Samsung Electronics
3. Frame Installation
Install the Bracket Middle.
First, check the holes into which to fix the JIGs. (See Fig.1.)Next, align the JIG with the bracket holes and fasten the four screws. (See Fig.2.)
Lastly, fasten the screws to fix the ⓑ Bracket Middle to the wall. (See Fig.3.)Caution: The surface should be attached to and . The three surfaces (the wall,
and , and ) should be in parallel. (See Fig.4.)
Use the same steps above to install all Bracket Middle,
in the left-to-right order. Install the Bracket Center in the middle of the Frame Kit.
Fig1. Checking the holes
Fig2. Fixing the Jigs
(with screws)
Fig4. Keeping frames parallel
Fig3. Fastening the screws
Fig.5 Positions of components to attach
24
,,
Wall
Incorrect
installation
Correct
installation
a
a
b
b
c
b
d
Samsung Electronics
3. Frame Installation
25
After installing the Bracket Center, install the lowest row cabinets. (See Fig.6.)After installing the cabinets, push the LED modules toward the middle and check the height
difference between the cabinets on both ends and the LED modules. (See Fig.7.)
Roughly adjust the height difference between the left and right sides, and make fine adjustment
as shown below. (See Fig.8.)
• If the height difference is greater than 0.5 mm, move the frame outwardly.
• If the height difference is smaller than 0.0 mm, move the frame inwardly.
• Adjust height difference each time an additional cabinet is installed.
It is not necessary to adjust a height difference in the 0.0 to 0.5 mm range.
After adjustment is completed, install the Bracket Middle.
(See step for details on how to install.)
Lastly, install the Bracket Side.
Fig.7 Checking height difference
Fig.8 Adjusting height difference
Fig.6 Installing cabinets
Height difference greater than 0.5 mm
Height difference
smaller than 0.0 mm
Height difference
Height difference
Cabinet
Samsung Electronics
4. Frame Installation – Adjusting the Frame
Center (Important)
26
Fig.7 (check the gap) Fig.8 (adjust the gap)
Install the Frame Center after a Frame Side and two Frame Middles are installed based on the VG-LFR53FWL.
Before installing Frame Middle next to the Frame Center, be sure to hang the IER Cabinet on the bottom line.
Push the modules to the center and check the Frame Center so that there is no gap between cabinets and
between modules.
When the module’s end is protruded more than 0.5 mm to the right based on the Frame Center, adjust the right
side of Frame Center outward.
When the module’s end is protruded within 0.0 mm to the right based on the Frame Center, adjust the right side
of Frame Center inward.
When installed long left to right, repeat the above procedure whenever a Frame Center is installed.
Otherwise, it may cause maintenance issues due to difficulty in attachment and detachment of a module.
Excessive attachment may cause the module’s dislocation. (see page 26)
Bracket Center’s usable section,
VG-LFR53FWL: Every 3 rows VG-LFR52SWL: Every 3 rows
VG-LFR84FWL: Every 4 rows
LED Module
Gap is within 0.0 mm
Gap is over 0.5 mm
Cabinet
Gap
Gap
Samsung Electronics
3. Frame Installation
27
If installing three or more ASSY BRACKETs, adjust the flatness, because the wall or a
structure may cause warping.
– After installing three or more ASSY BRACKETs, put a spare ASSY
BRACKET horizontally and measure the height difference. If a height difference is found, adjust the Z-Bolts of the ASSY BRACKETs to adjust the flatness.
– How to adjust height
1. To adjust the height of a Z-Bolt of a frame, first remove the washer.
2. Use a 28 mm wrench to adjust the Z-Bolt height.
Flatness measurement positions: Around areas where screws are fastened
Wall
Spare frame
Wall
Wall
Samsung Electronics
The Frame Kit product can be installed by extending the size as required.
- Components can be extended horizontally or vertically for installation.
- When installing ASSY BRACKET JIGs for fixing the joints between ASSY BRACKETs, make sure two persons work together so that the ASSY BRACKET JIGs can be fixed properly.
(While one person holds an ASSY BRACKET JIG on the position to fix the JIG, the other person can fasten screws on the ASSY BRACKET JIG.)
- When performing extended installation, an ASSY BRACKET CENTER should be installed between the ASSY BRACKET MIDDLEs. (It is recommended that one ASSY BRACKET CENTER be installed for three to four ASSY BRACKET MIDDLEs.)
28
3. Frame Installation
Samsung Electronics
3. Frame Installation
29
Vertical frame extension
-Attach the Joint V (vertical) to the target frame for extension
Fasten M4
<Vertical extension>
M4 screw
- Insert the joints of the additional frame into the existing frame. Insert jigs to place the frames into position.
- After attaching the jigs, fasten screws between the frames.
- Distance between connected frames for extension is 1 mm.
1 mm
* FRAME 연장시 수직, 수평이 틀어지기 쉽다. 연장하면서 수평 수직 CHECK 를 반드시 해야한다. ( 레이저 수평계 / 실 등)
Loading...
+ 75 hidden pages