Samsung GT-S5200 Service Manual

GSM TELEPHONE
GT-S5200
GSM TELEPHONE
CONTENTS
Safety Precautions
1. Specification
2. Product Function
3. Array course control
4. Exploded View and Parts list
5. MAIN Electrical Parts List
6. Disassembly and Assembly
7.
Instructions
Block Diagrams
8. PCB Diagrams
9. Chart of Troubleshooting
10. Reference data
11.
Safety Precautions
1.
Repair Precaution
1-1.
Repair in Shield Box, during detailed tuning.
Take specially care of tuning or test, because specipicty of cellular phone is sensitive for surrounding interference(RF noise).
Be careful to useakind of magnetic object or tool,
because performance of parts is damaged by the influence of manetic force.
Surely useastandard screwdriver when you disassemble this product,
otherwise screw will be worn away.
Useathicken twisted wire when you measure level.
thicken twisted wire has low resistance, therefore error of measurement is few.
A
Repair after separate Test Pack and Set because for short danger(for example an
overcurrent and furious flames of parts etc) when you repair board in condition of connecting Test Pack and tuning on.
Take specially care of soldering, because Land of PCB is small and weak in heat.
Surely tune on/off while using AC power plug, becausearepair of battery charger is
dangerous when tuning ON/OFF PBA and Connector after disassembing charger.
Don't use as you pleases after change other material than replacement registered on SEC
System. Otherwise engineer in charge isn't charged with problem that you don't keep this rules.
1-1
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Safety Precautions
ESD(Electrostatically Sensitive Devices) Precaution
1-2.
Several semiconductor may be damaged easilly by static electricity. Such parts are called by ESD(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below. You can prevent from ESD damage by static electricity.
Remove static electricity remained your body before you touch semiconductor or parts with
semiconductor. There are ways that you touch an earthed place or wear static electricity prevention string on wrist.
Use earthed soldering steel when you connect or disconnect ESD.
Use soldering removing tool to break static electricity.,otherwise ESD will be damaged by
static electricity.
Don't unpack until you set up ESD on product. Because most of ESD are packed by box
and aluminum plate to have conductive power,they are prevented from static electricity.
You must maintain electric contact between ESD and place due to be set up until ESD is
connected completely to the proper place oracircuit board.
1-2
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Specification
2.
GSM General Specification
2-1.
GSM850 EGSM900 DCS1800 PCS1900
Freq. Band[MHz]
Uplink/Downlink
ARFCN range 128-251
Tx/Rx spacing 45MHz 45MHz 95MHz 80 MHz
Mod. Bit rate
/BitPeriod
Time Slot Period
/ Frame Period
Modulation 0.3GMSK 0.3GMSK 0.3GMSK 0.3GMSK
824-849 869-894
270.833kbps
3.692us
576.9us
4.615ms
880~915 925~960
0~124 &
975~1023
270.833kbps
3.692us
576.9us
4.615ms
1710~1785 1805~1880
512~885 512~810
270.833kbps
3.692us
576.9us
4.615ms
1850~1910 1930~1990
270.833kbps
3.692 us
576.9 us
4.615 ms
MS Power 33dBm~5dBm 33dBm~5dBm 30dBm~0dBm 30dBm~0dBm
Power Class 5~19(
Sensitivity -102dBm -102dBm -100dBm -100dBm
TDMAMux8888
Cell Radius 35Km 35Km 2Km 2 Km
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class
4) 5~19(
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2-1
class
4) 0~15(
class1)
0~15(
class1)
Specification
GSM TX power class
2-2.
TX Power
control level
533±2
631±2
729±2
827±2
925±2
10 23±2
11 21±2
GSM850 GSM900
dBm
dBm
dBm
dBm
dBm
dBm
dBm
33±2
31±2
29±2
27±2
25±2
23±2
21±2
dBm
dBm
dBm
dBm
dBm
dBm
dBm
TX Power
control level
030±3
128±3
226±3
324±3
422±3
520±3
618±3
DCS1800 PCS1900
dBm
dBm
dBm
dBm
dBm
dBm
dBm
30±3
28±3
26±3
24±3
22±3
20±3
18±3
dBm
dBm
dBm
dBm
dBm
dBm
dBm
12 19±2
13 17±2
14 15±2
15 13±2
16 11±3
17 9±3
18 7±3
19 5±3
dBm
dBm
dBm
dBm
dBm
dBm
dBm
dBm
19±2
17±2
15±2
13±2
11±3
9±3
7±3
5±3
dBm
dBm
dBm
dBm
dBm
dBm
dBm
dBm
716±3
814±3
912±4
10 10±4
11 8±4
12 6±4
13 4±4
14 2±5
dBm
dBm
dBm
dBm
dBm
dBm
dBm
dBm
16±3
14±3
12±4
10±4
8±4
6±4
4±4
2±5
dBm
dBm
dBm
dBm
dBm
dBm
dBm
dBm
15 0±5
2-2
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dBm
0±5
dBm
Operation Instruction and Installation
3.
Main Function
Quad Band(GSM850+EGSM900+DCS1800+PCS1900)
­GPRS Rx/Tx, EDGE Rx/Tx
­FM Radio
­Bluetooth v2.1
­TFT LCD
-
AF Camera
-3M Music Player(MP3, AAC, AAC+, eAAC+)
­MicroSD
-
2.2"
QVGA
262K
Color
3-1
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Array course control
4.
Software Adjustments
4-1.
Test Jig(GH99
RF Test Cable(GH
-36900
39-00985
A)
A)
Test Cable(GH
Adapter(GH
39-01160
99-38251
A)
A)
4-1
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Array course control
Software Downloading
4-2.
4-2-1
4-2-2.
Downloading Binary Files
binary files for downloading GT-S5200C
•2 S5200XIID3_CLA
­S5200XIID3_TFS
-
Pre-request for Downloading
Downloader Program(OneNAND Downloader V1.2 Lite for PNX6517)
• GT-S5200C Mobile Phone
• JIG Box
• Test Cable
• Serial Cable
• Binary file, TFS file
4-2
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Array course control
4-2-3.
1
S/W Downloader Program
Load the binary download program by executing the OneNAND Downloader V1.
.
Lite for PNX6517
6
4-3
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Array course control
Select the Port, Baud Rate and Mode
.
2
4-4
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Select the file(s) what you want to download
.
3
Array course control
4-5
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Array course control
Press the"Start" button and connect the Handset
.
4
4-6
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Press the"Download" button.
.
5
Array course control
4-7
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Array course control
When downloading is complete, automatically the small window was showed up.
.
6
4-8
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Exploded View and Parts List
5.
5-1.
QFU01
QSP01
QCA01 QLC01
QPC01
Cellular phone Exploded View
QKP02
QME02
QCR03
QCR03
QFL01
QMP01
QVO01
QAN02 QCR05
QSH01
QCK01 QIF01
QSC01
QFL00
QHI01
QFR04
QKP01
QMI03
QFR01
QCR47
QRE01
QSD01
QRF01
QCR60
QBA00
5-1
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Exploded View and Parts List
5-2.
Cellular phone Parts list
Design LOC Discription SEC CODE
QCR03
QCR05
QCR47
QCR60
QFU01
QKP02
QLC01
QME02
QMP01
QPC01
QRF01
QSC01
QSH01
QSP01
SCREW-MACHINE
SCREW-MACHINE
SCREW-MACHINE
SCREW-MACHINE
ASSY CASE-UPPER GH98-12457A
ASSY KEYPAD-SUB(OPEN/BLU) GH98-12464A
LCD-2.2'' QVGA GH07-01436A
DOME SHEET-GT-S5200 SUB9KEY GH59-07099A
A/S ASSY-PBA MAIN,GT_S5200,CIT,EU(SVC) GH82-03780A
ASSY ETC-SLIDE FPCB(GT-S5200) GH59-07060A
PMO COVER-RF GH72-53104A
TAPE-SCREW CAP GH74-44383A
ICT SHIELD-CAN GH70-04940A
MODULE-SPK/MOT MODULE(GT-S5200) GH59-07093A
6001-001811
6001-001478
6001-001695
6001-002005
QRE01
QFL00
QIF01
QSD01
QCK01
QVO01
QHI01
QFL01
QFR01
ASSY CASE-REAR GH98-12456A
QMI03 ASSY RUBBER-MIC HOLDER GH98-13556A
QFR04 ASSY CASE-FRONT BUSH GH98-13691A
QKP01 ASSY KEYPAD-MAIN(OPEN/BLU) GH98-12463A
QCR03 SCREW-MACHINE
PMO COVER-IF GH72-53106A
PMO COVER-SD GH72-53107A
PMO KEY-CAMERA GH72-53112A
PMO KEY-VOLUME GH72-53113A
ASSY CASE-SLIDE GH98-12460A
ASSY HINGE-ACTUATOR GH98-12122A
ASSY CASE-LOWER GH98-12461A
ASSY CASE-FRONT GH98-12459A
6001-001811
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MAIN Electrical Parts List
6.
SEC CODE Design LOD Discription 0202-001602 0202-001602 0202-001602 0202-001602 0202-001602 0403-001749 0403-001749 0406-001286 0406-001286 0406-001288 0406-001288 0406-001288 0406-001288 0406-001288 0406-001288 0406-001288 0406-001305 0406-001361 1009-001035 1108-000268 1201-002773 1203-004857 1203-005512 1203-005728 1204-003020 1205-003517 1205-003653 1205-003696 1404-001221 2007-000140 2007-000141 2007-000143 2007-000143 2007-000148 2007-000148 2007-000149
R100 SOLDER-CREAM R300 SOLDER-CREAM R313 SOLDER-CREAM R400 SOLDER-CREAM
R408 SOLDER-CREAM ZD500 DIODE-ZENER ZD502 DIODE-ZENER ZD400 DIODE-TVS ZD501 DIODE-TVS ZD200 DIODE-TVS ZD201 DIODE-TVS ZD404 DIODE-TVS ZD405 DIODE-TVS ZD503 DIODE-TVS ZD504 DIODE-TVS ZD505 DIODE-TVS
F401 DIODE-TVS ZD402 DIODE-TVS
U302 IC-HALL EFFECT S/W
UME200 IC-MCP PAM100 IC-POWER AMP
U500 IC-DC/DC CONVERTER
U301 IC-POSI.FIXED REG
U300 IC-POWER SUPERVISOR
U400 IC-DEMODULATOR
U101 IC-BLUETOOTH
UCP200 IC-MODEM
U100 IC-TRANSCEIVER VR500 THERMISTOR-NTC
R207 R-CHIP
R309 R-CHIP
R401 R-CHIP
R409 R-CHIP
R310 R-CHIP
R500 R-CHIP
R206 R-CHIP
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Main Electrical Parts List
SEC CODE Design LOD Discription 2007-000152 2007-000157 2007-000157 2007-000157 2007-000157 2007-000157 2007-000160 2007-000162 2007-000162 2007-000166 2007-000170 2007-000170 2007-000172 2007-000172 2007-000172 2007-000242 2007-000242 2007-000758 2007-001292 2007-001292 2007-001319 2007-001319 2007-001333 2007-001333 2007-001333 2007-002796 2007-003015 2007-007573 2007-007589 2007-007875 2007-007981 2007-008354 2007-008354 2203-000233 2203-000233 2203-000254
R501 R-CHIP R402 R-CHIP R403 R-CHIP R404 R-CHIP R405 R-CHIP R406 R-CHIP R107 R-CHIP R502 R-CHIP R503 R-CHIP R413 R-CHIP R414 R-CHIP R415 R-CHIP R103 R-CHIP R311 R-CHIP R312 R-CHIP R416 R-CHIP R420 R-CHIP R504 R-CHIP R307 R-CHIP R308 R-CHIP R201 R-CHIP R202 R-CHIP R317 R-CHIP R318 R-CHIP R411 R-CHIP R417 R-CHIP R105 R-CHIP R303 R-CHIP R505 R-CHIP R316 R-CHIP R315 R-CHIP C504 R-CHIP R304 R-CHIP C106 C-CER,CHIP C418 C-CER,CHIP C135 C-CER,CHIP
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Main Electrical Parts List
SEC CODE Design LOD Discription 2203-000278 2203-000311 2203-000311 2203-000386 2203-000438 2203-000438 2203-000438 2203-000466 2203-000627 2203-000627 2203-000627 2203-000812 2203-000995 2203-000995 2203-000995 2203-000995 2203-000995 2203-001221 2203-005050 2203-005050 2203-005050 2203-005050 2203-005052 2203-005053 2203-005057 2203-005281 2203-005281 2203-005395 2203-005444 2203-005481 2203-005481 2203-005482 2203-005482 2203-005482 2203-005483 2203-005552
C411 C-CER,CHIP C336 C-CER,CHIP C413 C-CER,CHIP C127 C-CER,CHIP C130 C-CER,CHIP C401 C-CER,CHIP C402 C-CER,CHIP C101 C-CER,CHIP C134 C-CER,CHIP C328 C-CER,CHIP C331 C-CER,CHIP C114 C-CER,CHIP C137 C-CER,CHIP C316 C-CER,CHIP C342 C-CER,CHIP C407 C-CER,CHIP C414 C-CER,CHIP C124 C-CER,CHIP C107 C-CER,CHIP C108 C-CER,CHIP C117 C-CER,CHIP C118 C-CER,CHIP C112 C-CER,CHIP C146 C-CER,CHIP C416 C-CER,CHIP C139 C-CER,CHIP C140 C-CER,CHIP C122 C-CER,CHIP C136 C-CER,CHIP C409 C-CER,CHIP C412 C-CER,CHIP C207 C-CER,CHIP C211 C-CER,CHIP C312 C-CER,CHIP C217 C-CER,CHIP C110 C-CER,CHIP
6-3
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Main Electrical Parts List
SEC CODE Design LOD Discription 2203-005552 2203-005552 2203-005552 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006137 2203-006137 2203-006201 2203-006208 2203-006208 2203-006208 2203-006208 2203-006257 2203-006257 2203-006260 2203-006260 2203-006260 2203-006260 2203-006324 2203-006348 2203-006399 2203-006399
C113 C-CER,CHIP C119 C-CER,CHIP C120 C-CER,CHIP C138 C-CER,CHIP C203 C-CER,CHIP C205 C-CER,CHIP C210 C-CER,CHIP C213 C-CER,CHIP C220 C-CER,CHIP C315 C-CER,CHIP C324 C-CER,CHIP C329 C-CER,CHIP C341 C-CER,CHIP C343 C-CER,CHIP C404 C-CER,CHIP C408 C-CER,CHIP C410 C-CER,CHIP C415 C-CER,CHIP C501 C-CER,CHIP C123 C-CER,CHIP C144 C-CER,CHIP C301 C-CER,CHIP C332 C-CER,CHIP C333 C-CER,CHIP C334 C-CER,CHIP C335 C-CER,CHIP C405 C-CER,CHIP C406 C-CER,CHIP C317 C-CER,CHIP C318 C-CER,CHIP C321 C-CER,CHIP C322 C-CER,CHIP C502 C-CER,CHIP C337 C-CER,CHIP C129 C-CER,CHIP C132 C-CER,CHIP
6-4
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Main Electrical Parts List
SEC CODE Design LOD Discription 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006562 2203-006562 2203-006562 2203-006562 2203-006824 2203-006872 2203-006872 2203-006890 2203-006890 2203-007279 2203-007279 2203-007279
C133 C-CER,CHIP C200 C-CER,CHIP C201 C-CER,CHIP C214 C-CER,CHIP C216 C-CER,CHIP C218 C-CER,CHIP C300 C-CER,CHIP C302 C-CER,CHIP C303 C-CER,CHIP C304 C-CER,CHIP C305 C-CER,CHIP C306 C-CER,CHIP C307 C-CER,CHIP C308 C-CER,CHIP C309 C-CER,CHIP C310 C-CER,CHIP C311 C-CER,CHIP C314 C-CER,CHIP C320 C-CER,CHIP C325 C-CER,CHIP C330 C-CER,CHIP C339 C-CER,CHIP C505 C-CER,CHIP C506 C-CER,CHIP C313 C-CER,CHIP C323 C-CER,CHIP C340 C-CER,CHIP C510 C-CER,CHIP C503 C-CER,CHIP C126 C-CER,CHIP C131 C-CER,CHIP C326 C-CER,CHIP C417 C-CER,CHIP C100 C-CER,CHIP C338 C-CER,CHIP C403 C-CER,CHIP
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Main Electrical Parts List
SEC CODE Design LOD Discription 2203-007279 2404-001381 2409-001172 2703-002200 2703-002200 2703-002200 2703-002208 2703-002267 2703-002267 2703-002313 2703-002314 2703-002367 2703-002369 2703-002586 2703-003260 2703-003476 2703-003486 2801-004373 2801-004787 2901-001424 2901-001424 2901-001424 2901-001424 2901-001424 2901-001469 2901-001469 2901-001469 2901-001516 2909-001283 2911-000076 3003-001136 3301-001812 3301-001885 3301-001885 3301-001912 3301-001912
C511 C-CER,CHIP C500 C-TA,CHIP
BAT300 C-EDL
L104 INDUCTOR-SMD L106 INDUCTOR-SMD L111 INDUCTOR-SMD
C145 INDUCTOR-SMD
L105 INDUCTOR-SMD L108 INDUCTOR-SMD
C400 INDUCTOR-SMD
L101 INDUCTOR-SMD L112 INDUCTOR-SMD L103 INDUCTOR-SMD L107 INDUCTOR-SMD L300 INDUCTOR-SMD L400 INDUCTOR-SMD
L500 INDUCTOR-SMD OSC300 CRYSTAL-SMD OSC100 CRYSTAL-SMD
F500 FILTER-EMI/ESD F501 FILTER-EMI/ESD F502 FILTER-EMI/ESD F503 FILTER-EMI/ESD F504 FILTER-EMI/ESD F505 FILTER-EMI/ESD F506 FILTER-EMI/ESD F507 FILTER-EMI/ESD F400 FILTER-EMI/ESD F101 FILTER-LC F100 DUPLEXER-FEM
MIC400 MIC MEMS
L301 BEAD-SMD
L401 BEAD-SMD
L402 BEAD-SMD
R506 BEAD-SMD R507 BEAD-SMD
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Main Electrical Parts List
SEC CODE Design LOD Discription 3404-001303 3404-001303 3404-001378 3705-001503 3709-001447 3709-001575 3710-002568 3711-005578 3711-006217 3711-006580 4202-001172
TAC500 SWITCH-TACT TAC501 SWITCH-TACT
SW500 SWITCH-TACT
RFS100 CONNECTOR-COAXIAL
SIM300 CONNECTOR-CARD EDGE
CN400 CONNECTOR-CARD EDGE
IFC400 SOCKET-INTERFACE
HDC500 HEADER-BOARD TO BOARD
BTC500 HEADER-BATTERY
HDC501 HEADER-BOARD TO BOARD
ANT102 ANTENNA-CHIP GH70-03349A SC101 IPR SHIELD-CAN CLIP GH70-03349A SC102 IPR SHIELD-CAN CLIP GH70-03349A SC103 IPR SHIELD-CAN CLIP GH70-03349A SC105 IPR SHIELD-CAN CLIP GH70-03349A SC106 IPR SHIELD-CAN CLIP GH70-03349A SC108 IPR SHIELD-CAN CLIP GH70-03349A SC110 IPR SHIELD-CAN CLIP
Please consult the GSPN website(Samsung Portal) for the most recent version of the product's part list.
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Block Diagrams
7.
7-1.
Block Diagram
LED+
Main TFT LCD
(2.2",
LED5EA
RN5T652
LED Driver IC,
(
DUAL LDO)
QVGA
)
LCD PartBLU
16 RGB I/F
bit
GT-S5200 Block Diagram
Ear
MIC
7
MIC_P MIC_N
Main
MIC
/
EARMICP EARMICN
PNX651
PCM/UART
IIC/ANL, ANR
TX_RX I/Q
MHz
26
KHz
32
BLUETOOTH
CM2070
(B
FM RADIO
TEA5990)
(
RF BLOCK
PAM(RF3159G) Transceiver(QS1001 FEM(HWXR874-1)
)
VDD_CAM_CORE_1.8V
+
VDD_CAM_AF_3.0V
+
FLASH LED
MOTOR
CAMERA
M,CMOS)
(3
VDD_CAM_IO_1.8V
LDO
Earphone
SPK/RCV
YUV,8bit
I2C
LDO
MOTOR_EN
EARSPK_R EARSPK_L
32
KHz
SPK_P SPK_N
CAM_EN
ARM946 GSM/GPRS/EDGE BASEBAND Processor Saturn DSP Core
I2C
EAR1 EAR2
HFR_P HFR_N
MAX8699
LDO, DC/DC,Sim I/F CHG IC, RTC, On_key, OVP IC
PWR
BUS
Battery
SIM
Backup BAT
TA, USB
MEMORY
KAP29WN00C-AEEC
256M/1
KEY PBA
T-FLASH ETM
JTAG I/O con.
SIM
G/256M
7-1
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Block Diagrams
TRANSCEIVER
QS1001
GSM/GPRS/EDGE
FEM
HWXR874
QUADBAND
RX LINE
PNX6517
ARM946
GSM/GPRS/EDGE
IQ
ANTENNA
RX LINE
VC1
VC2
IN IP
QN
QP
I-
I+
Q-
Q+
RF_EN
RF_CLK
RF_DATA
PAM
SKY77344
GSM_IN
DCS_IN
DPCS_TX
GSM_TX
TX LINE
TX LINE
TX LINE
26MHz
REF_CLK(26MHz)
RAMP
PON_PA(PAM_EN)
BAND_SEL
MODE_SEL
RAMP_OUT
BT_CLK(26MHz)
PAM CONTROL SIGNAL
REF_OUT
TX LINE
7-2.
RF Blcok Diagram
7-2
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Block Diagrams
7-3.
Audio Block Diagram
HFR1 HFR2
EAR1 EAR2
HFR_N
SDA / SDL
HFR_P
EAR1 EAR2
I2C
RXINN RXINP
INA1 INA2
INB1 INB2
MAX8699
OUTP OUTN
HPR HPL
EARSPK_R
EARSPK_L
SPK_P
2008.11.24 by ssimar
SPEAKER
SPK_N
EARPHONE
Main Chip
(PNX6517)
DU DD
ANL
ANR
MICP MICN
AUXMICP AUXMICN
DU DD
UART2
TXD2/RXD2
FM_RADIO_L FM_RADIO_R
I2C
SDA / SDL
PCM_OUT PCM_IN
BC6
AUDOL AUDOR
TEA5991
BT_ANT
MAIN MIC
EAR MIC
7-3
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PCB Diagrams
8.
Main top view]
[
TAC500 TAC501
ZD503
TP_HD_ZERO
ZD504
TP_TDI
CN200
R318
C334
R507
F500F501F502 F503F504
F505F506
R506
C216
C415 C410
C411
TP_PMU_INT
F401
C335
C403
L402
C401C402
L401
C325
L300
C338
C211
U302
BOTH_HOLE_201BOTH_HOLE_202
C341
L301
ZD502
C510
ZD505
C505
C340
R206
U301
R317
C339
C413
R416
C407
R409
C409
C414
C412
ZD403
R400
F400
R408
ZD400
C400
L400
SW500
C418
C417
R417R420
IFC400
C503
R503
TP_TCK
TP_TDO
L500
U500
C502
TP_BEn
TP_WEn
TP_EXT
C204
C201
ZD402
R402
R403
ZD405
R413
R404R405
ZD404
R401
BOTH_HOLE_200
C508
R502
R504
R411 R406
C416
C509
R309
C329 C324
C333
C302
C314 C309 C311
C307
C332
C308
C303
C315
C326
C306
C328
BTC500
TP_TRST
ZD201
TP_TMS
TP_CSn_RAM
TP_HA_ONE TP_HA_ZERO
BOTH_HOLE_203
TP_RTCK
C500
C511
TP_CS_NAND
TP_OEn
ZD500
R207
C200
TP_CS_FLASH
C202
TP_WAITn
UME200
CN400
C217
C337
OSC300
C506
UCP200
C318
U300
C331
C203 R311
TP_LD_ONE
HDC501
F507
C321
C322
R312
C317
R313
R300
C323 C330
R307
R308
R315
C336
R316
MIC400
8-1
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This Document can not be used without Samsung's authorization
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