Samsung GT-S5200 Service Manual

GSM TELEPHONE

GT-S5200

GSM TELEPHONE

CONTENTS

Safety Precautions

1. Specification

2. Product Function

3. Array course control

4. Exploded View and Parts list

5. MAIN Electrical Parts List

6. Disassembly and Assembly

Instructions

Block Diagrams

8. PCB Diagrams

9. Chart of Troubleshooting

10. Reference data

11.

Safety Precautions

Repair Precaution

1-1.

Repair in Shield Box, during detailed tuning.

●

Take specially care of tuning or test, because specipicty of cellular phone is sensitive for surrounding interference(RF noise).

Be careful to useakind of magnetic object or tool,

●

because performance of parts is damaged by the influence of manetic force.

Surely useastandard screwdriver when you disassemble this product,

●

otherwise screw will be worn away.

Useathicken twisted wire when you measure level.

●

thicken twisted wire has low resistance, therefore error of measurement is few.

Repair after separate Test Pack and Set because for short danger(for example an

●

overcurrent and furious flames of parts etc) when you repair board in condition of connecting Test Pack and tuning on.

Take specially care of soldering, because Land of PCB is small and weak in heat.

●

Surely tune on/off while using AC power plug, becausearepair of battery charger is

●

dangerous when tuning ON/OFF PBA and Connector after disassembing charger.

Don't use as you pleases after change other material than replacement registered on SEC

●

System. Otherwise engineer in charge isn't charged with problem that you don't keep this rules.

1-1

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Safety Precautions

ESD(Electrostatically Sensitive Devices) Precaution

1-2.

Several semiconductor may be damaged easilly by static electricity. Such parts are called by ESD(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below. You can prevent from ESD damage by static electricity.

Remove static electricity remained your body before you touch semiconductor or parts with

●

semiconductor. There are ways that you touch an earthed place or wear static electricity prevention string on wrist.

Use earthed soldering steel when you connect or disconnect ESD.

●

Use soldering removing tool to break static electricity.,otherwise ESD will be damaged by

●

static electricity.

Don't unpack until you set up ESD on product. Because most of ESD are packed by box

●

and aluminum plate to have conductive power,they are prevented from static electricity.

You must maintain electric contact between ESD and place due to be set up until ESD is

●

connected completely to the proper place oracircuit board.

1-2

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Specification

GSM General Specification

2-1.

GSM850 EGSM900 DCS1800 PCS1900

Freq. Band[MHz]

Uplink/Downlink

ARFCN range 128-251

Tx/Rx spacing 45MHz 45MHz 95MHz 80 MHz

Mod. Bit rate

/BitPeriod

Time Slot Period

/ Frame Period

Modulation 0.3GMSK 0.3GMSK 0.3GMSK 0.3GMSK

824-849 869-894

270.833kbps

3.692us

576.9us

4.615ms

880~915 925~960

0~124 &

975~1023

270.833kbps

3.692us

576.9us

4.615ms

1710~1785 1805~1880

512~885 512~810

270.833kbps

3.692us

576.9us

4.615ms

1850~1910 1930~1990

270.833kbps

3.692 us

576.9 us

4.615 ms

MS Power 33dBm~5dBm 33dBm~5dBm 30dBm~0dBm 30dBm~0dBm

Power Class 5~19(

Sensitivity -102dBm -102dBm -100dBm -100dBm

TDMAMux8888

Cell Radius 35Km 35Km 2Km 2 Km

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class

4) 5~19(

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2-1

class

4) 0~15(

class1)

0~15(

class1)

Specification

GSM TX power class

2-2.

TX Power

control level

533±2

631±2

729±2

827±2

925±2

10 23±2

11 21±2

GSM850 GSM900

dBm

33±2

31±2

29±2

27±2

25±2

23±2

21±2

dBm

TX Power

control level

030±3

128±3

226±3

324±3

422±3

520±3

618±3

DCS1800 PCS1900

dBm

30±3

28±3

26±3

24±3

22±3

20±3

18±3

dBm

12 19±2

13 17±2

14 15±2

15 13±2

16 11±3

17 9±3

18 7±3

19 5±3

dBm

19±2

17±2

15±2

13±2

11±3

9±3

7±3

5±3

dBm

716±3

814±3

912±4

10 10±4

11 8±4

12 6±4

13 4±4

14 2±5

dBm

16±3

14±3

12±4

10±4

8±4

6±4

4±4

2±5

dBm

15 0±5

2-2

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dBm

0±5

dBm

Operation Instruction and Installation

Main Function

Quad Band(GSM850+EGSM900+DCS1800+PCS1900)

GPRS Rx/Tx, EDGE Rx/Tx

FM Radio

Bluetooth v2.1

TFT LCD

AF Camera

-3M Music Player(MP3, AAC, AAC+, eAAC+)

MicroSD

2.2"

QVGA

262K

Color

3-1

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Array course control

Software Adjustments

4-1.

Test Jig(GH99

RF Test Cable(GH

-36900

39-00985

Test Cable(GH

Adapter(GH

39-01160

99-38251

4-1

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Array course control

Software Downloading

4-2.

4-2-1

4-2-2.

Downloading Binary Files

binary files for downloading GT-S5200C

•2 S5200XIID3_CLA

S5200XIID3_TFS

Pre-request for Downloading

Downloader Program(OneNAND Downloader V1.2 Lite for PNX6517)

• GT-S5200C Mobile Phone

• JIG Box

• Test Cable

• Serial Cable

• Binary file, TFS file

•

4-2

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Array course control

4-2-3.

S/W Downloader Program

Load the binary download program by executing the OneNAND Downloader V1.

Lite for PNX6517

4-3

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Array course control

Select the Port, Baud Rate and Mode

4-4

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Select the file(s) what you want to download

Array course control

4-5

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Array course control

Press the"Start" button and connect the Handset

4-6

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Press the"Download" button.

Array course control

4-7

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Array course control

When downloading is complete, automatically the small window was showed up.

4-8

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Exploded View and Parts List

5-1.

QFU01

QSP01

QCA01 QLC01

QPC01

Cellular phone Exploded View

QKP02

QME02

QCR03

QFL01

QMP01

QVO01

QAN02 QCR05

QSH01

QCK01 QIF01

QSC01

QFL00

QHI01

QFR04

QKP01

QMI03

QFR01

QCR47

QRE01

QSD01

QRF01

QCR60

QBA00

5-1

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Exploded View and Parts List

5-2.

Cellular phone Parts list

Design LOC Discription SEC CODE

QCR03

QCR05

QCR47

QCR60

QFU01

QKP02

QLC01

QME02

QMP01

QPC01

QRF01

QSC01

QSH01

QSP01

SCREW-MACHINE

ASSY CASE-UPPER GH98-12457A

ASSY KEYPAD-SUB(OPEN/BLU) GH98-12464A

LCD-2.2'' QVGA GH07-01436A

DOME SHEET-GT-S5200 SUB9KEY GH59-07099A

A/S ASSY-PBA MAIN,GT_S5200,CIT,EU(SVC) GH82-03780A

ASSY ETC-SLIDE FPCB(GT-S5200) GH59-07060A

PMO COVER-RF GH72-53104A

TAPE-SCREW CAP GH74-44383A

ICT SHIELD-CAN GH70-04940A

MODULE-SPK/MOT MODULE(GT-S5200) GH59-07093A

6001-001811

6001-001478

6001-001695

6001-002005

QRE01

QFL00

QIF01

QSD01

QCK01

QVO01

QHI01

QFL01

QFR01

ASSY CASE-REAR GH98-12456A

QMI03 ASSY RUBBER-MIC HOLDER GH98-13556A

QFR04 ASSY CASE-FRONT BUSH GH98-13691A

QKP01 ASSY KEYPAD-MAIN(OPEN/BLU) GH98-12463A

QCR03 SCREW-MACHINE

PMO COVER-IF GH72-53106A

PMO COVER-SD GH72-53107A

PMO KEY-CAMERA GH72-53112A

PMO KEY-VOLUME GH72-53113A

ASSY CASE-SLIDE GH98-12460A

ASSY HINGE-ACTUATOR GH98-12122A

ASSY CASE-LOWER GH98-12461A

ASSY CASE-FRONT GH98-12459A

6001-001811

5-1

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MAIN Electrical Parts List

SEC CODE Design LOD Discription 0202-001602 0202-001602 0202-001602 0202-001602 0202-001602 0403-001749 0403-001749 0406-001286 0406-001286 0406-001288 0406-001288 0406-001288 0406-001288 0406-001288 0406-001288 0406-001288 0406-001305 0406-001361 1009-001035 1108-000268 1201-002773 1203-004857 1203-005512 1203-005728 1204-003020 1205-003517 1205-003653 1205-003696 1404-001221 2007-000140 2007-000141 2007-000143 2007-000143 2007-000148 2007-000148 2007-000149

R100 SOLDER-CREAM R300 SOLDER-CREAM R313 SOLDER-CREAM R400 SOLDER-CREAM

R408 SOLDER-CREAM ZD500 DIODE-ZENER ZD502 DIODE-ZENER ZD400 DIODE-TVS ZD501 DIODE-TVS ZD200 DIODE-TVS ZD201 DIODE-TVS ZD404 DIODE-TVS ZD405 DIODE-TVS ZD503 DIODE-TVS ZD504 DIODE-TVS ZD505 DIODE-TVS

F401 DIODE-TVS ZD402 DIODE-TVS

U302 IC-HALL EFFECT S/W

UME200 IC-MCP PAM100 IC-POWER AMP

U500 IC-DC/DC CONVERTER

U301 IC-POSI.FIXED REG

U300 IC-POWER SUPERVISOR

U400 IC-DEMODULATOR

U101 IC-BLUETOOTH

UCP200 IC-MODEM

U100 IC-TRANSCEIVER VR500 THERMISTOR-NTC

R207 R-CHIP

R309 R-CHIP

R401 R-CHIP

R409 R-CHIP

R310 R-CHIP

R500 R-CHIP

R206 R-CHIP

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Main Electrical Parts List

SEC CODE Design LOD Discription 2007-000152 2007-000157 2007-000157 2007-000157 2007-000157 2007-000157 2007-000160 2007-000162 2007-000162 2007-000166 2007-000170 2007-000170 2007-000172 2007-000172 2007-000172 2007-000242 2007-000242 2007-000758 2007-001292 2007-001292 2007-001319 2007-001319 2007-001333 2007-001333 2007-001333 2007-002796 2007-003015 2007-007573 2007-007589 2007-007875 2007-007981 2007-008354 2007-008354 2203-000233 2203-000233 2203-000254

R501 R-CHIP R402 R-CHIP R403 R-CHIP R404 R-CHIP R405 R-CHIP R406 R-CHIP R107 R-CHIP R502 R-CHIP R503 R-CHIP R413 R-CHIP R414 R-CHIP R415 R-CHIP R103 R-CHIP R311 R-CHIP R312 R-CHIP R416 R-CHIP R420 R-CHIP R504 R-CHIP R307 R-CHIP R308 R-CHIP R201 R-CHIP R202 R-CHIP R317 R-CHIP R318 R-CHIP R411 R-CHIP R417 R-CHIP R105 R-CHIP R303 R-CHIP R505 R-CHIP R316 R-CHIP R315 R-CHIP C504 R-CHIP R304 R-CHIP C106 C-CER,CHIP C418 C-CER,CHIP C135 C-CER,CHIP

6-2

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Main Electrical Parts List

SEC CODE Design LOD Discription 2203-000278 2203-000311 2203-000311 2203-000386 2203-000438 2203-000438 2203-000438 2203-000466 2203-000627 2203-000627 2203-000627 2203-000812 2203-000995 2203-000995 2203-000995 2203-000995 2203-000995 2203-001221 2203-005050 2203-005050 2203-005050 2203-005050 2203-005052 2203-005053 2203-005057 2203-005281 2203-005281 2203-005395 2203-005444 2203-005481 2203-005481 2203-005482 2203-005482 2203-005482 2203-005483 2203-005552

C411 C-CER,CHIP C336 C-CER,CHIP C413 C-CER,CHIP C127 C-CER,CHIP C130 C-CER,CHIP C401 C-CER,CHIP C402 C-CER,CHIP C101 C-CER,CHIP C134 C-CER,CHIP C328 C-CER,CHIP C331 C-CER,CHIP C114 C-CER,CHIP C137 C-CER,CHIP C316 C-CER,CHIP C342 C-CER,CHIP C407 C-CER,CHIP C414 C-CER,CHIP C124 C-CER,CHIP C107 C-CER,CHIP C108 C-CER,CHIP C117 C-CER,CHIP C118 C-CER,CHIP C112 C-CER,CHIP C146 C-CER,CHIP C416 C-CER,CHIP C139 C-CER,CHIP C140 C-CER,CHIP C122 C-CER,CHIP C136 C-CER,CHIP C409 C-CER,CHIP C412 C-CER,CHIP C207 C-CER,CHIP C211 C-CER,CHIP C312 C-CER,CHIP C217 C-CER,CHIP C110 C-CER,CHIP

6-3

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Main Electrical Parts List

SEC CODE Design LOD Discription 2203-005552 2203-005552 2203-005552 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006048 2203-006137 2203-006137 2203-006201 2203-006208 2203-006208 2203-006208 2203-006208 2203-006257 2203-006257 2203-006260 2203-006260 2203-006260 2203-006260 2203-006324 2203-006348 2203-006399 2203-006399

C113 C-CER,CHIP C119 C-CER,CHIP C120 C-CER,CHIP C138 C-CER,CHIP C203 C-CER,CHIP C205 C-CER,CHIP C210 C-CER,CHIP C213 C-CER,CHIP C220 C-CER,CHIP C315 C-CER,CHIP C324 C-CER,CHIP C329 C-CER,CHIP C341 C-CER,CHIP C343 C-CER,CHIP C404 C-CER,CHIP C408 C-CER,CHIP C410 C-CER,CHIP C415 C-CER,CHIP C501 C-CER,CHIP C123 C-CER,CHIP C144 C-CER,CHIP C301 C-CER,CHIP C332 C-CER,CHIP C333 C-CER,CHIP C334 C-CER,CHIP C335 C-CER,CHIP C405 C-CER,CHIP C406 C-CER,CHIP C317 C-CER,CHIP C318 C-CER,CHIP C321 C-CER,CHIP C322 C-CER,CHIP C502 C-CER,CHIP C337 C-CER,CHIP C129 C-CER,CHIP C132 C-CER,CHIP

6-4

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Main Electrical Parts List

SEC CODE Design LOD Discription 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006399 2203-006562 2203-006562 2203-006562 2203-006562 2203-006824 2203-006872 2203-006872 2203-006890 2203-006890 2203-007279 2203-007279 2203-007279

C133 C-CER,CHIP C200 C-CER,CHIP C201 C-CER,CHIP C214 C-CER,CHIP C216 C-CER,CHIP C218 C-CER,CHIP C300 C-CER,CHIP C302 C-CER,CHIP C303 C-CER,CHIP C304 C-CER,CHIP C305 C-CER,CHIP C306 C-CER,CHIP C307 C-CER,CHIP C308 C-CER,CHIP C309 C-CER,CHIP C310 C-CER,CHIP C311 C-CER,CHIP C314 C-CER,CHIP C320 C-CER,CHIP C325 C-CER,CHIP C330 C-CER,CHIP C339 C-CER,CHIP C505 C-CER,CHIP C506 C-CER,CHIP C313 C-CER,CHIP C323 C-CER,CHIP C340 C-CER,CHIP C510 C-CER,CHIP C503 C-CER,CHIP C126 C-CER,CHIP C131 C-CER,CHIP C326 C-CER,CHIP C417 C-CER,CHIP C100 C-CER,CHIP C338 C-CER,CHIP C403 C-CER,CHIP

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Main Electrical Parts List

SEC CODE Design LOD Discription 2203-007279 2404-001381 2409-001172 2703-002200 2703-002200 2703-002200 2703-002208 2703-002267 2703-002267 2703-002313 2703-002314 2703-002367 2703-002369 2703-002586 2703-003260 2703-003476 2703-003486 2801-004373 2801-004787 2901-001424 2901-001424 2901-001424 2901-001424 2901-001424 2901-001469 2901-001469 2901-001469 2901-001516 2909-001283 2911-000076 3003-001136 3301-001812 3301-001885 3301-001885 3301-001912 3301-001912

C511 C-CER,CHIP C500 C-TA,CHIP

BAT300 C-EDL

L104 INDUCTOR-SMD L106 INDUCTOR-SMD L111 INDUCTOR-SMD

C145 INDUCTOR-SMD

L105 INDUCTOR-SMD L108 INDUCTOR-SMD

C400 INDUCTOR-SMD

L101 INDUCTOR-SMD L112 INDUCTOR-SMD L103 INDUCTOR-SMD L107 INDUCTOR-SMD L300 INDUCTOR-SMD L400 INDUCTOR-SMD

L500 INDUCTOR-SMD OSC300 CRYSTAL-SMD OSC100 CRYSTAL-SMD

F500 FILTER-EMI/ESD F501 FILTER-EMI/ESD F502 FILTER-EMI/ESD F503 FILTER-EMI/ESD F504 FILTER-EMI/ESD F505 FILTER-EMI/ESD F506 FILTER-EMI/ESD F507 FILTER-EMI/ESD F400 FILTER-EMI/ESD F101 FILTER-LC F100 DUPLEXER-FEM

MIC400 MIC MEMS

L301 BEAD-SMD

L401 BEAD-SMD

L402 BEAD-SMD

R506 BEAD-SMD R507 BEAD-SMD

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Main Electrical Parts List

SEC CODE Design LOD Discription 3404-001303 3404-001303 3404-001378 3705-001503 3709-001447 3709-001575 3710-002568 3711-005578 3711-006217 3711-006580 4202-001172

TAC500 SWITCH-TACT TAC501 SWITCH-TACT

SW500 SWITCH-TACT

RFS100 CONNECTOR-COAXIAL

SIM300 CONNECTOR-CARD EDGE

CN400 CONNECTOR-CARD EDGE

IFC400 SOCKET-INTERFACE

HDC500 HEADER-BOARD TO BOARD

BTC500 HEADER-BATTERY

HDC501 HEADER-BOARD TO BOARD

ANT102 ANTENNA-CHIP GH70-03349A SC101 IPR SHIELD-CAN CLIP GH70-03349A SC102 IPR SHIELD-CAN CLIP GH70-03349A SC103 IPR SHIELD-CAN CLIP GH70-03349A SC105 IPR SHIELD-CAN CLIP GH70-03349A SC106 IPR SHIELD-CAN CLIP GH70-03349A SC108 IPR SHIELD-CAN CLIP GH70-03349A SC110 IPR SHIELD-CAN CLIP

Please consult the GSPN website(Samsung Portal) for the most recent version of the product's part list.

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Block Diagrams

7-1.

Block Diagram

LED+

Main TFT LCD

(2.2",

LED5EA

RN5T652

LED Driver IC,

(

DUAL LDO)

QVGA

)

LCD PartBLU

16 RGB I/F

bit

GT-S5200 Block Diagram

Ear

MIC

MIC_P MIC_N

Main

MIC

EARMICP EARMICN

PNX651

PCM/UART

IIC/ANL, ANR

TX_RX I/Q

MHz

KHz

BLUETOOTH

CM2070

FM RADIO

TEA5990)

(

RF BLOCK

PAM(RF3159G) Transceiver(QS1001 FEM(HWXR874-1)

)

VDD_CAM_CORE_1.8V

VDD_CAM_AF_3.0V

FLASH LED

MOTOR

CAMERA

M,CMOS)

VDD_CAM_IO_1.8V

LDO

Earphone

SPK/RCV

YUV,8bit

I2C

LDO

MOTOR_EN

EARSPK_R EARSPK_L

KHz

SPK_P SPK_N

CAM_EN

ARM946 GSM/GPRS/EDGE BASEBAND Processor Saturn DSP Core

I2C

EAR1 EAR2

HFR_P HFR_N

MAX8699

LDO, DC/DC,Sim I/F CHG IC, RTC, On_key, OVP IC

PWR

BUS

Battery

SIM

Backup BAT

TA, USB

MEMORY

KAP29WN00C-AEEC

256M/1

KEY PBA

T-FLASH ETM

JTAG I/O con.

SIM

G/256M

7-1

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Block Diagrams

TRANSCEIVER

QS1001

GSM/GPRS/EDGE

FEM

HWXR874

QUADBAND

RX LINE

PNX6517

ARM946

GSM/GPRS/EDGE

ANTENNA

RX LINE

VC1

VC2

IN IP

I-

I+

Q-

Q+

RF_EN

RF_CLK

RF_DATA

PAM

SKY77344

GSM_IN

DCS_IN

DPCS_TX

GSM_TX

TX LINE

26MHz

REF_CLK(26MHz)

RAMP

PON_PA(PAM_EN)

BAND_SEL

MODE_SEL

RAMP_OUT

BT_CLK(26MHz)

PAM CONTROL SIGNAL

REF_OUT

TX LINE

7-2.

RF Blcok Diagram

7-2

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Block Diagrams

7-3.

Audio Block Diagram

HFR1 HFR2

EAR1 EAR2

HFR_N

SDA / SDL

HFR_P

EAR1 EAR2

I2C

RXINN RXINP

INA1 INA2

INB1 INB2

MAX8699

OUTP OUTN

HPR HPL

EARSPK_R

EARSPK_L

SPK_P

2008.11.24 by ssimar

SPEAKER

SPK_N

EARPHONE

Main Chip

(PNX6517)

DU DD

ANL

ANR

MICP MICN

AUXMICP AUXMICN

DU DD

UART2

TXD2/RXD2

FM_RADIO_L FM_RADIO_R

I2C

SDA / SDL

PCM_OUT PCM_IN

BC6

AUDOL AUDOR

TEA5991

BT_ANT

MAIN MIC

EAR MIC

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PCB Diagrams

Main top view]

[

TAC500 TAC501

ZD503

TP_HD_ZERO

ZD504

TP_TDI

CN200

R318

C334

R507

F500F501F502 F503F504

F505F506

R506

C216

C415 C410

C411

TP_PMU_INT

F401

C335

C403

L402

C401C402

L401

C325

L300

C338

C211

U302

BOTH_HOLE_201BOTH_HOLE_202

C341

L301

ZD502

C510

ZD505

C505

C340

R206

U301

R317

C339

C413

R416

C407

R409

C409

C414

C412

ZD403

R400

F400

R408

ZD400

C400

L400

SW500

C418

C417

R417R420

IFC400

C503

R503

TP_TCK

TP_TDO

L500

U500

C502

TP_BEn

TP_WEn

TP_EXT

C204

C201

ZD402

R402

R403

ZD405

R413

R404R405

ZD404

R401

BOTH_HOLE_200

C508

R502

R504

R411 R406

C416

C509

R309

C329 C324

C333

C302

C314 C309 C311

C307

C332

C308

C303

C315

C326

C306

C328

BTC500

TP_TRST

ZD201

TP_TMS

TP_CSn_RAM

TP_HA_ONE TP_HA_ZERO

BOTH_HOLE_203

TP_RTCK

C500

C511

TP_CS_NAND

TP_OEn

ZD500

R207

C200

TP_CS_FLASH

C202

TP_WAITn

UME200

CN400

C217

C337

OSC300

C506

UCP200

C318

U300

C331

C203 R311

TP_LD_ONE

HDC501

F507

C321

C322

R312

C317

R313

R300

C323 C330

R307

R308

R315

C336

R316

MIC400

8-1

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Samsung GT-S5200 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual