Samsung AM20, AM14, AM14A1E2-XEH Troubleshooting

5. Troubleshooting
5-1 Items to be checked first
1 ) Is the voltage of the power corre c t ?
The input voltage shall be rating voltage ±10% range. The airconditioner may not operate properly if the voltage is out of this range.
2 ) Is the link cable linking the indoor unit and the outdoor unit linked pro p e r l y ?
The indoor unit and the outdoor unit shall be linked by 5 cables. Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables. Otherwise the airconditioner may not operate pro p e r l y.
3 ) When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the
NO Operation of air conditioner
1 The COOL operation indication LED (Green) blinks when a
power plug of the indoor unit is plugged in for the first time.
2 In a COOL operation mode, the compressor does not
operate at a room temperature higher than the setting temperature that the IN DOOR FAN should operate. In a HEAT operation mode, the compressor does not operate at a room temperature lower than the setting temperature that indoor fan should operate.
3 Fan speed setting is not allowed in AUTO or DRY mode.
4 Compressor stops operation intermittently in DRY mode.
5 Timer LED only of the indoor unit lights up and the
air conditioner does not operate.
Explanation
It indicates power is on. The LED stops blinking if the operation ON/OFF button on the remote control unit is pushed.
In happens after a delay of 3 minutes when the compressor is reoper­ated. The same phenomenon occurs when a power is on. As a phenomenon that the compressor is reoperated after a delay of 3 minutes, the indoor fan is adjusted automatically with reference to a temperature of the air blew
The speed of the indoor fan is set to LL in DRY mode. Fan speed is 5 steps is selected automatically in AUTO mode.
Compressor operation is controlled automatically in DRY mode depending on the room temperature and humidity.
Timer is being activated and the unit is in ready mode. The unit operates normally if the timer operation is cancelled.
6 The compressor stops intermittently in a COOL mode or DRY
mode, and fan speed of the indoor unit decreases.
The compressor stops intermittently or the fan speed of the indoor unit decreases to prevent inside/outside air frozen depending on the inside/outside air temperature.
4 ) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis details
on the display panel.
NO Display
1 Operating LED blinking (1Hz) 2 TIMER LED blinking (1Hz) 3 O P E R ATING and TIMER LED blinking (1Hz) 4 FAN LEA blinking (1Hz)
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Restore from power failure (input initial power) Indoor unit Room sensor Error (open or short) Indoor unit heat exchanger temperature sensor Error (open or short) Indoor fan malfunctioning (for spead is Below 38Orpm)
Self Diagnosis
5-1
5-2 Fault Diagnosis by Symptom
5-2-1 No Power (completely dead)-Initial diagnosis
1) Checklist : (1) Is input voltage normal? (2) Is AC power linked corre c t l y ? (3) Are connections between primary side, secondary side of the power transformer and PCB good. (4) Is output voltage of DC regulator IC KA7812 (IC01) normal? (11 V D C - 1 2 . 5 V D C ) (5) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC)
2 ) Troubleshooting pro c e d u re
NO
YES
Replace PCB
display
Is DC voltage of PCB
display normal?
NO
Is 198~264VAC
applied to the
primary side of the power
transformer?
NO
•Check linkage between power cord and terminal tap
•Check fuse
Is 14~18VAC appear in
the secondary side of the
power transformer?
YESNO
Replace power
transformer
Replace resonator (X501)
Is operation normal?
YES
OK
Remove power cord and plug in again
in approx. 5 seconds
Is operation lamp blinking?
Does operation start when
run/stop button on the remote
controller unit pushed?
Is transmission display of the remote
controller unit blinking?
Is "beep"sound heard from the main
NO
Is DC voltage of the PCB module
Are voltages of #62 (compressor),
#60(4 way valve) and #61 (outdoor fan)
of the micom normal? 5VDC
Is voltage of #63 (indoor fan) of the
DC5V
Is voltage at #32 terminal of the Micom normal? Is voltage at #64 terminal of the Micom normal?
Is voltage at #25 terminal of the micom
Are voltage at #30 and #31 of the
NO
NO
YES
NO
YES
unit?
YES
normal?
YES
micom normal?
10ms
NO
YES
normal?
10ms
YES
micom normal?
100ns
YES
Replace
micom
0VDC 5VDC
YES
NO
NO
YES
NO
NO
Normal
Refer to remote control
unit fault diagnosis
Replace PCB
module.
Are voltages at RY71(Compressor)
RY73(4-way valve) and SY72(outdoor fan)
normal? DC12V
Is voltage at SS71(indoor fan)
YES
Check connections compressor 4-way
valve, outdoor fan and
indoor fan.
Is output voltage of ICO2 normal?
YES
Check PCB pattern. Replace main PCB.
Is voltage output terminal of D101~D105(IN4007) normal?
YES
OK
NO
Replace
RY71, RY73,
RY72 and
SS71
NO
Replace ICO2
NO
Replace IN4007
5-2
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5-2-2 When the power is not applied(Outdoor unit)
1) Checking points (1) Is the voltage of the power normal? (2) Is the power line in good contact?
(3) A re the primary (CN71) and secondary (CN11) connectors of the power trans in good
c o n t a c t ?
(4) Is the power voltage of the IC01 (KA7812) normal? (DC11 . 5 V ~ D C 1 2 . 5 V )
2 ) Trouble shooting pro c e d u re
Turn off the power, and then turn on the power
in five minutes.
Y
Troubleshooting
Does the power of the IC01(KA7812) match with
the voltage of DC12V?
Y
Is the F701(3.15A) fuse blown?
Y
Is the secondary voltage of the trans normal?
(AC15V~AC25V)
Y
Is the first voltage of the trans normal?
(AC198V~AC264V)
Y
Is the rectifying diode(D101~D104) normal?
Y
Is the voltage at both ends of the C102
electrolytic condenser in the range of DC16~DC25V?
Is the voltage at both ends of the C104 electrolytic
condenser DC12V?
N
N
N
N
N
N
Normal operation
Replace the fuse
Replace the trans
Replace the trans
Check and replace
the rectifying diode
Replace the C102
and C104.
Is the IC01(KA7812) normal?
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Y
N
Replace the IC01
Y
End
5-3
Troubleshooting
5-2-3 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)
1) Checklist : (1) Is the indoor unit fan motor properly connected with the connector (CN73)? (2) Is the AC voltage corre c t ? (3) Is HALL IC in indoor fan motor properly connected with the connector (CN43)? (4) Is the running capacitor properly connected with the terminal?
2 ) Troubleshooting pro c e d u re
After unplugging out the power cord should
be reconnected within five seconds.
YES
Does the operating lamp(Green) blink?
YES
Does the Solid State Relay(SS71) work
properly?
Test rod location
+
SS71- SS71- 12V
Is the supply voltage of the fan
Test rod location
PCB CN73
-
YES
motor sufficient?
Condition
Fan operate AC 180V
Normal Voltage
Normal voltage
NO
NO
NO
Check as in the procedur “NO power parts”
Refer tp page 5-2.
Microcomputer is out of order.
PCB is
out of order.
PCB should
be replaced.
5-4
YES
Fan motor
is out of order.
MF-C is out of order
Replace MFC
Fan motor
should be replaced.
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5-2-4 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)
1 ) Checklist :
(1) Is input voltage normal? (2) Is the set temperature of the remote control higher than room temperature in COOL m o d e ? (3) Is the POWER IN connector (terminal-tab) linked corre c t l y ? (4) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(5P)?
2 ) Troubleshooting pro c e d u re
(1) Checking pro c e d u res for the indoor unit.
After unplugging out the power cord should be
reconnected within five seconds.
Troubleshooting
Does the operating lamp blink
YES
Does the timer lamp blink during operation ?
NO
Is the power relay RY71 operated by adjusting the
room temperature?
Test rod location Normal
+ - Condition Voltage IC1 Pin No.63 GND RY73 ON DC 4.8V IC1 Pin No.62 GND RY72 ON DC 4.8V
NO
1) Is AC 198 - 264V applied relay between Terminal Tap(TB71) and RY 71 terminal No. 3
2) Is AC 198 - 264V applied relay between Terminal Tap(TB71) andCN 71 terminal No. 1
YES
NO
YES
NO 1
1 NO
YES 3
Check as in the procedure "No Power parts"
Refer to page 5-2.
Room temperature sensor is
out of order
2
Microcomputer is
out of order.
Power relay is
out of order
A Room operation
“A”Compreessor or outdoor fan-motor replaced
2 NO
PCB should be checked.
Power relay should be
PCB should be
checked.
replaced.
B Room or C Room operating
Proceed to the checking points for the outdoor unit.
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Is the room sensor normal register?
10°C 20°C 30°C
17.96k 12.09k 8.3k
YES 3
5-5
Troubleshooting
(2) Pro c e d u res for checking the outdoor unit.
Turn off the power, and then turn on the
power in 5 seconds.
Y
Does the compressor operate in 2 minutes after
the relay (RY71)
is activated at the indoor unit after 3 minutes?
Y
Does the photo coupler (IC02, IC03)
corresponding to the indoor units (B & C) operate?
Y
Is the DC voltage applied to both ends of the C901? (1) Is the voltage DC6V when either of the indoor
units (B & C) is turned on?
(2) Is the voltage DC8V when both of the indoor
units are turned on?
Y
(1) Does the N01 pin output of the IC04 maintain "Low"? (2) Does the N014 pin output of the IC04 maintain "High"?
When either of the indoor units (B & C) is turned on.
(3) Does the N014 pin output of the IC04 maintain "Low"?
When both of the indoor units (B & C) is turned on.
Y
Does the No7 pin output of the IC04 maintain "Low"?
Y
N
N
N
N N
N
•Check and replace the resistance
•Check and replace the electrolytic condenser (C901)
(1) Is the NO3 pin voltage
of the IC04 DC5V?
(2) Is the NO12 pin voltage
of the IC04 DC7V?
Is the No.5 pin voltage
of the IC04 DC5V?
Check and replace the relevant
(R901, R928, R931) and diode (D907, D908).
Y
Normal
IC (IC02, IC03).
• Check and replace the IC04.
•Check and replace the resistance. (R902, R903,R905, R906)
N
Check and replace the
R913, R915 and IC04.
Are the Q901, and 904 in "Turn-off" condition?
Are the Q902, Q903 and Q905 in "Turn-on" condition?
Y
Does the operation of the Q701 lead to
activation of the compressor relay (RY71)?
Y
Replace the "B" compressor.
5-6
Is the voltage at both
ends of the C903 DC10V?
N
N
(Resistance at both ends of the relay: About 150 )
N
Y
Check and replace each transistor
Check and replace the Q701 and relay.
Check and replace the
R911, D901, and C903.
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