SAMSUNG AM18A1E2 Service Manual

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Page 1

ROOM AIR CONDITIONER

INDOOR UNIT AM18A1(B1)E09 AM18A1(B1)B09 AM19A1(B1)E07 AM19A1(B1)B12

SERVICE

OUTDOOR UNIT UM18A1(B1)E2 UM18A1(B1)B2 UM19A1(B1)E2

Manual

CONTENTSAIR CONDITIONER

1. Pre c a u t i o n s

2. Product Specifications

3. Operating Instructions and

I n s t a l l a t i o n

4. Disassembly and Reassembly

5. Tro u b l e s h o o t i n g

6. Exploded Views and Parts List

7. Block Diagrams

8. PCB Diagrams

9. Wiring Diagrams

10. Schematic Diagrams

Page 2

Printed in Korea. Code No. DB81-10176A(2)

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1. Precautions

1 . Warning: Prior to re p a i r, disconnect the

power cord from the circuit bre a k e r.

2 . Use proper parts: Use only exact re p l a c e m e n t

parts. (Also, we recommend replacing parts rather than repairing them.)

3 . Use the proper tools: Use the proper tools

and test equipment, and know how to use them. Using defective tools or test equipment may cause problems later-intermittent contact, for example.

4 . Power Cord: Prior to re p a i r, check the power

c o rd and replace it if necessary.

5 . Avoid using an extension cord, and avoid tap-

ping into a power cord. This practice may result in malfunction or fire .

6 . After completing repairs and re a s s e m b l y,

check the insulation resistance. Pro c e d u re : Prior to applying power, measure the re s i stance between the power cord and the gro u n d terminal. The resistance must be greater than 30 megohms.

Fig. 1-1 Avoid Dangerous Contact

Fig. 1-2 No Tapping and No Extension Cords

7 . Make sure that the grounds are adequate.

8 . Make sure that the installation conditions are

s a t i s f a c t o r y. Relocate the unit if necessary.

9 . Keep children away from the unit while it is

being re p a i re d .

1 0 . Be sure to clean the unit and its surro u n d i n g

a re a .

Fig. 1-3 No Kids Nearby!

Fig. 1-4 Clean the Unit

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M E M O

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2. Product Specifications

2-1 Table

Model AM18A1(B1)E2 AM18A1(B1)B2 AM19A1(B1)E2

INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT Item AM18A1(B1)E09 UM18A1(B1)E2 AM18A1(B1)B09 UM18A1(B1)B2 AM19A1(B1)E07 AM19A1(B1)E12 UM19A1(B1)E2 Type - Wall-Mounting Multi Split Wall-Mounting Multi Split

Cooling BTU/h 9,000 18,000(9,000x2) 9,000 18,000(9,000x2) 7,000 12,000 19,000 (7,000+12,000) Dehumiditying I/h 1.6 - 1.6 - 1.2 1.9 -

Performance

Power

Size

Air volume Cooling m3/min 7.0 - 7.0 - 6.0 8.3 Noise Cooling dB 35 54 35 54 33 38 54 Power V-Hz 1-220-240V~, 50Hz 1-220V~, 60Hz 1-220V~, 50Hz Power consumption Operating current Cooling A 3.7 7.4(3.7x2) 4.0 8.0(4.0x2) 3.1 5.3 8.0 Power factor Cooling % 97.9 97.7 96.0 96.0 94.0 Starting current A 30 30

Power cord(Option) Fuse capacity A 3.15 - 3.15 - 3.15 3.15 3.15 / 5

Outer dimension

Weight kg 9.6 53 9.6 53

Refrigerant pipe Drain hose ID(mm) x L(m) ø17 x 2,000 ø17x2,000

Compressor

Blower

Heat exchanger 2Row 12Step 2Row 24Step 2Row 12Step 2Row 24Step 2Row 12Step 2Row 12Step 2Row 24Step Refrigerant control unit A,B-UNIT ; Capillary Tube A,B-UNIT ; Capillary Tube. Freezer oil capacity cc - 280 - 280 280 360 Refrigerant to change (R-22) g - 800x2 - 790x2 700 850 700 + 850 Protection device Standard Conditions ISO R5151 Standard ARI Standard ISO R5151 Standard

Cooling W 870 1,740(870x2) 860x2 1,720(860x2) 720 1,230 1,820

- HO7RNF 2.5 - H07RNF2.5 - - H07RNF2.5 HO5RNF (5G 1mm2) HO5RNF (5G 1mm2) H05RNF (5G 1mm2)

W x H x D

Liquid GAS

Type - Rotary - Rotary Rotary Rotary Rotary Model name - 44B092JW1E6 - 44B092IW1E5 44A070JW1E1 48A124JV1E5 44A070JW1E1 + 48A124JV1E5 Capacitor - 30µF x 420VAC - 20µF x 450VAC 25µF x 450VAC 30µF x 420VAC 20µF x 450VAC + 30µF x 420VAC

Tape(model) - - - - - - -

Motor

Rated output W - 675 - 675 675 1,210 -

Type Cross-fan Propeller Cross-fan Propeller Cross-fan Cross-fan Propeller

Type Resin Still Resin Still Resin Resin Still

Motor

Rated output W 35 35 35 35 35 35 35

mm 815x298x182 787x620x320 815x298x182 787x620x320 815x298x182 815x298x182 787x620x320

inch

OD(mm)xL(m)

32.08x11.73x7.17 30.98x24.41x12.6 32.08x11.73x7.17 30.98x24.41x12.6

ø6.35 x 5 ø6.35 x 5 ø6.35x5 ø6.35x5 -

ø9.52x5 ø9.52 x 5 ø9.52x5 ø12.7x5 -

MRA12037-12007

MRA12032-12008 MST24AMN-12008 MRA12030-12008 -

32.08x11.73x7.17 32.08x11.73x7.17 30.98x24.41x12.6

9.6 9.6 53

•The basic performance test is based on the piping of 5MT. (Be sure to check the installing conditions as extension of the piping may lead to performance degradetion.)

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2-2 Dimensions

2-2-1 Indoor Unit

Air in

Air out

2-2-1 Outdoor Unit

(Front view)

(Rear view)

815 182

(Remote control)

Installation plate

2-2

(Front view)

(Rear view)

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2-3 Refrigerating Cycle Block Diagram

INDOOR UNIT

(A) (B)

Heat exchanger (Evaporator)

Liquid side

T2 Gas side

2-way valve

3-way valve

OUTDOOR UNIT

Capillary tube

Compressor-A

Heat exchanger (Condenser)

Cooling Gas leak

check point

Refrigerating cycle temperature and pressure

STD Pressure Piping Temp.(°C) Temp. Condition (°C)

Operating Condition (kg/cm2G)

3-way valve DB WB DB WB

Standard 5.0~5.2 11 11 27 19 35 24

A or B Max over load 6.0~6.3 16 15 32 23 43 26

Cooling Low temp. 3.4~3.6 3 2 21 15 21 15

Standard 5.0~5.2 12 10 27 19 35 24

A + B Max over load 6.0~6.3 16 15 32 23 43 26

Low temp. 3.4~3.6 3 2 21 15 21 15

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T1 T2

Indoor Outdoor

2-3

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M E M O

2-4

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3. Operating Instructions and Installation

3-1 Operating Instructions

3-1-1 Name & Function of Key in remote controller

1 2

4 5

NAMED OF KEY

MODE

TURBO

OFF

(UP)

(DOWN)

FUNCTION OF KEY On/Off Button. Use this button to start and stop air conditioner. Temp. up button. If the button is pressed once,

the setting temperature is increased by 1°C Temp. down button. If the button is pressed once,

the setting temperature is decreased by 1°C Each time you press this button,

MODE is changed in the following order.

Use this button to provide heavy duty cooling & Heating for 30 minutes. Set up the reserve or cancel the timer on and timer off quickly

Use this button for sleep operation. (The SLEEP mode can be selected at COOL and HEAT mode.)

Adjusts air flow vertically. Each time you press this button,

Each time you press this button, FAN SPEED is changed in the following order.

V E R

11 12 13

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E R

ON TIMER OFF TIMER

SET CANCEL

TIME

(UP)

(DOWN)

Set up the time that operation start. Set up the time that operation stop.

Use this button to reserve the timer on. Use this button to reserve or cancel the timer on and timer off.

If the button is pressed once, the time increase by one minute during the time set mode, and ten minutes during the timer set mode.

If the button is pressed once, the time decrease by one minute during the time set mode, and ten minutes during the timer set mode.

Without regard to ON/OFF condition in remote controller, use this button to set current time. Adjust the current time using button. (Data can be transmitted after setting up the time)

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Operating Instructions and Installation

3-1-2 Name & Function of Key in remote controller

1. A U TO MODE : In this mode, operation C O O L mode is selected automatically by the room temperature of initial operation.

Operation Type

Tr≥ 24.5°C+∆T Compressor ON

Cool Operation

Tr≤ 24°C+∆T Compressor OFF

∆T= -1°, -2°C, 0°C+1°C+2°C ∆T is controlled by setting temperature

up/down key of remote contro l l e r

* FAN SPEED : A U TO

2. C O O L MODE : The unit operates accord i n g to the diff e rence between the setting and room temperature. (18°C~30°C)

3. D RY MODE : Has 3 states, each determined by room temperature . The unit operates in DRY m o d e . *Co m p ressor ON/OFF Time is contro l l e d compulsorily(can not set up the fan speed, always bre e z e ) . * P rotective function : Low temperature release. (Prevention against fre e z e )

Room Temp

4. TURBO MODE : This mode is available in A U TO, COOL, DRY, FAN MODE. When this button is pressed at first, the air conditioner is operated “powerful” state for 30 minutes re g a rdless of the set temperat u re, room temperature . When this button is pressed again, or when the operating time is 30 minutes, turbo operation mode is canceled and returned to the previous mode. *But, if you press the TURBO button in DRY or FAN mode that is changed with A U TO mode automatically.

5 . S L E E P MODE : Sleep mode is available

only in COOL m o d e . The operation will stop after 6 hours. *In COOL mode : The setting temperature is automatically raised by 1°C each 1hour When the temperature has been raised by total of 2°C, that temperature is maint a i n e d .

6. FAN SPEED : Manual (3 step), Auto (4 step) Fan speed automatically varies depending on both the diff e rence between setting and the room temperature .

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Operating Instructions and Installation

7 . C O M P U L S O RY O P E R ATION :

For operating the air conditioner without the remote contro l l e r. * A U TO : The operating is the same function that A U TO MODE in the remote cont ro l l e r.

8 . SWING : BLADE-H is rotated vertically by

the stepping motor.

9 . Quick OFF TIMER: OFF timer (quick timer)

allows reservation or cancel the timer on and timer off quickly When OFF timer button is pressed at operating state, LCD displays the polling state s e q u e n t i a l l y. The LCD also displays the time re m a i n i n g .

1 0 . 24-Hour ON/OFF Real Setting Ti m e r. : The

air conditioner is turned ON at a specified time using .

ON TIMER

OFF TIMER : The air Conditioner is turned OFF at a specified time using .

OFF TIMER

*ON TIMER : Only timer LED lights on. *OFF TIMER : Both timer and operation LED lights on. *3 minutes delay timer.

11 . SELF Diagnosis

LED DISPLAY

o p e r-

T I M E R

a t i o n

FA N

Tu r b o

Check Point

I n t e r ruption of electric power and Power on. Abnormal condition of the room sensor. Abnormal condition of the indoor unit's heat exchanger sensor.

Indoor unit fan motor lock.

L E D

b l i n k i n g

: LED off

1 2 . BUZZER SOUND : Whenever the ON/OFF

button is pressed or whenever change occurs to the condition which is set up or select, the compulsory operation mode, buzzer is sounded "beep"

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3-2 Outdoor unit controlling spec (Each load controlling condition)

3-2-1 Selecting Area for Installation

Select an area for installation that is suitable to the customer's needs.

3-2-1(a) Indoor Unit

1 . Make sure that you install the indoor unit in

an area providing good ventilation. It must not be blocked by an obstacle affecting the airflow near the air inlet and the air outlet.

2 . Make sure that you install the indoor unit in

an area allowing good air handling and endurance of vibration of the indoor unit.

3. Make sure that you install the indoor unit in an area where there is no source of heat or vapor nearby.

4 . Make sure that you install the indoor unit in

an area from which hot or cool air is spre a d evenly in a ro o m .

5 . Make sure that you install the indoor unit in

an area away from TVs, audio units, cordless phones, fluorescent lighting fixture s and other electrical appliances (at least 1 m e t e r ) .

6 . Make sure that you install the indoor unit in

an area which provides easy pipe connection with the outdoor unit, and easy drainage for condensed water.

7. Make sure that you install the indoor unit in an area which is large enough to accomodate the measurements shown in figure on the next page.

3-2-1(b) Outdoor Unit

1 . Make sure that you install the outdoor unit

in area not exposed to the rain or direct sun l i g h t .

(Install a separate sunblind if exposed to

d i rect sun light.)

2 . Make sure that you install the outdoor unit

in area allowing good air moment, not amplifying noise or vibration, especially to

avoid disturbing neighbours.

(Fix the unit firmly if it is mounted in a

high place.)

3 . Make sure that you install the outdoor unit

in area providing good ventilation and which is not dusty. It must not be blocked by any obstacle affecting the airflow near the air inlet and the air outlet.

4 . Make sure that you install the outdoor unit

in area free from animals or plants.

5 . Make sure that you install the outdoor unit

in area not blocking the traff i c .

6. Make sure that you install the outdoor unit in area easy to drain condensed water fro m the indoor unit.

7. Make sure that you install the outdoor unit in area which provides easy connection within the maximum allowable length of a coolant pipe (15 meters).

Note

1. Add 10 grams of refrigerant (R-22) for

every 1 meter if the pipe length exceeds the standard pipe length of 5 meters.

2. Maintain a height between the indoor and

outdoor units of less than 3 meters.

8 . Make sure that you install the outdoor unit

in an area which is large enough to accommodate the measurements

shown in figure on the next page.

3-2-1(c) Remote Control Unit

1 . Make sure that you install the remote con-

t rol unit in an area free from obstacles such as curtains etc, which may block signals f rom the remote control unit.

2. Make sure that you install the remote cont rol unit in an area not exposed to d i rect sunlight, and where there is no sourc e of heat.

3. Make sure that you install the remote cont rol unit in an area away from TVs, audio units, cordless phones, fluorescent lighting f i x t u res and other electrical appliances (at least 1 meter).

Caution

It is harmful to the air conditioner if it is used in the following environments: greasy areas (including areas near machines), salty areas such as coast areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice.

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3-2-2 Installation diagram of indoor unit and outdoor unit

Operating Instructions and Installation

A Indoor unit gas leak test check point

Indoor unit

Piping

Tape vinyl

B Drain hose installation

Cut the piping hole sloped slightly

250mm or more

Piping may be laid to the rear, left, right or down.

Right

Rear

Down

Left

Rear

200mm or more

7 8 9

5 6

Remote control

Remote control holder

A-UNIT

B-UNIT

1 2 3 4 5

Piping (Liquid) 1/4" Clamper tube Piping (Gas) 3/8" or 1/2" Installation plate Installation tube Pipe-connection Vinyl tape Screw Putty Drain hose

6 7 8

Outdoor unit check point.

1 0

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Operating Instructions and Installation

3-2-2(a) Fixing the Installation Plate

(Unit : mm)

Installation plate

280

340

Pipe hole (ø65mm)

1. Determine the position of the pipe and drain hose hole using the right figure and drill the hole with an inner diameter of 65mm so that it slants slightly downwards.

2. If you are fixing the indoor unit to a… Then follow Steps…

Wall 3.

Window frame 4 to 6.

3. Fix the installation plate to the wall in a manner appropriate to the weight of the indoor unit.

If you are mounting the plate on a concrete wall with anchor bolts, the anchor bolts must not project by more than 20mm.

4. Determine the positions of the wooden uprights to be attached to the window frame.

3-2-2(b) Purging the Unit

5. Attach the wooden uprights to the window frame in a manner appropriate to the weight of the indoor unit.

6. Using tapped screws, attach the installation plate to the wooden uprights, as illustrated in the last figure opposite.

On delivery, the indoor unit is loaded with an inert gas. All this gas must therefore be purged before connecting the assembly piping. To purge the inert gas, proceed as fol lows.

Unscrew the caps at the end of each pipe.

Result : All inert gas escapes from the indoor unit.

• To prevent dirt or foreign objects from getting into

the pipes during installation, do NOT remove the caps completely until you are ready to connect the piping.

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3-2-2(c) Connecting the Assembly Cable.

The outdoor unit is powered from the indoor unit via the assembly cable. If the outdoor unit is more than five metres away from the indoor unit, the cable must first be extended to a maximum of ten metre s .

1 . Extend the assembly cable if necessary. 2 . Open the front grille by pulling on the tabs on the lower right and

left sides of the indoor unit. 3 . Remove the screw securing the connector cover. 4 . Pass the assembly cable through the rear of the indoor unit and

connect the assembly cable to terminals 1 to 5.

• Each wire is labelled with the corresponding terminal number. 5 . Pass the other end of the cable through the 65mm hole in the wall. 6 . Replace the connector cover, carefully tightening the scre w. 7 . Close the front grille. 8 . For further details on how to plug the other end of the assembly

cable into the outdoor unit, refer to page 3-10.

Operating Instructions and Installation

3-2-2(d) Installing and Connecting the Indoor Unit Drain Hose

C a re must be taken when installing the drain hose for the indoor unit to ensure that any condensa tion water is correctly drained outside.l When passing the drain hose through the 65mm hole drilled in the wall, check that none of the following situations occur.

The hose must NOT slope upw ards.

To install the drain hose, proceed as follows.

1. If necessary, connect the 2-metre extension to the drain hose. 2 . If you are using the extension, insulate the inside part of the extension drain hose with a shield.

3. Pass the drain hose under the refrigerant piping, taking care to keep the drain hose tight.

4. Pass the drain hose through the hole in the wall, making sure that it is sloping downwards, as shown in the illustrations above.

The end of the drain hose must NOT be placed in water.

Do NOT bend the hose in different directions.

Keep a clearance of at least 5cm between the end of the hose and the ground.

Do NOT place the end of the drain hose in a hollow.

Shield

Drain hose Extension drain hose

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The hose will be fixed permanently into position once the whole installation has been tested for gas leaks; refer to page 16 for further details.

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Operating Instructions and Installation

3-2-2(e) Outdoor unit installation

GAS LEAK TEST

Indoor unit check point

Check for gas leak from the flare nut connections with leak detector.

WIRING CONNECTION

Two electric cables must be connected to the outdoor unit:

• The assembly cable connecting the indoor unit to the outdoor unit.

• The power cable connecting the auxiliary circuit breaker to the outdoor unit.

1 Remove the terminal board cover on the side of the outdoor unit.

Outdoor unit check point

Outdoor unit

2 Connect the assembly cable to terminals 1 to 5 and connect the power cable to therminals A to B.

Each wire is labelled with the corresponding terminal number. E n s u re that the wire number of the indoor unit and the terminal number of the outdoor unit.

3 Connect the earthing wires to the earth terminals.

Refer to the page opposite for further details on how to check that earthing is corre c t .

4 Replace the terminal board cover, carefully tightening the screw. 5 connect the power cable to the auxiliary circuit breaker.

Indoor unit

FAN

COMP

(N)

Earth terminal

(L)

COMP

FAN

1(L) 2(N)

Terminal Block

Circuit Breaker (Main Power supply cable)

Earth terminal

Assembly cable

Earth terminal

3-8

Indoor unit

A-unit

B-unit

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Grounding

Operating Instructions and Installation

(The parts for this work are optional.)

• A g rounding terminal can be found on the outdoor unit as illustrated.

Grounding screw hole

1 . When an existing grounding terminal is avil-

a b l e . ( G rounding wire of ®™1.6mm or larg e r < s o l i d

w i re>or 2mm2 or larger <standard wire>)

Terminal used exclusively for grounding.

Grounding resistance: less than 100 ohms (existing grounding electrode)

2 . Use of a grounding electro d e .

• Specifications of grounding electro d e .

Carbon plastic Steel core

PVC-insulated wire(2mm2°ø3.5m), green Terminal, M4

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Operating Instructions and Installation

3-2-2(f) Flare Modification

• Tools used

Flare modification procedure

1 ) Cut the pipe using a pipe cutter.

90°

3 ) Insert a flare nut into the pipe and modifty flare .

Oblique

Raughness

2 ) Remove burrs at the tip of the pipe cut.

Burr

* Unproper flaring

C a u t i o n : Burrs not removed may result in

leakage of gas.

Pipe

Reamer

Outer diameter A(mm)

ø6.35mm 1.3 ø9.52mm 1.8

ø12.7mm 2.0

3-10

Inclined Surface

damaged

Cracked Uneven

thickness

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Operating Instructions and Installation

3-2-2(g) Air-Purging

CAUTION

The air in the indoor unit and in the pipe must be purged. If air remains in the refrigeration pipes, it will affect the compressor, reduce to cooling/heating capacity and could lead to a malfuction. Refrigerant for air purging is not charged in the outdoor unit. Use Vacuum Pump as shown at the right figure. Each unit must be purged in turn.

1. Check the piping connections

2. Connect the charging hose of low pressure side of manifold gauge to the packed valve having a service port(3/8” or 1/2” Packed valve) as shown at the right figure.

3. Open the valve of the low pressure side of manifold gauge counter-clockwise.

4. Purge the air from the system using vacuum pump for about 10 minutes.

-Close the valve of the low pressure side of manifold gauge clockwise.

-Make sure that pressure gauge show -0.1MPa (-76cmHg) after about 10minutes. This procedure is very important in order to avoid gas leak.

-Turn off the vacuum pump.

- Remove the hose of the low pressure side of manifold gauge.

5. Set valve cork of both liquid side and gas side of packed valve to the open position.

6. Mount the valve stem nuts and the service port cap to the valve, and tighten them at the torque of 18N•m with a torque wrench.

Liquid side

Gas side

INDOOR A-UNIT

INDOOR B-UNIT

Vacuum Pump

Valve stem

Stem cap

7. Check for gas leakage.

-At this time, especially check for gas leakage from the 3-way valve’s stem nuts, and from the service port cap.

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Service port

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Operating Instructions and Installation

3-2-2(h) Refrigerant Refill Procedure

If connecting pipe of more than 10 metres is installed, additional refrigerant should be charged by extra metre. You don’t have to charge additional refrigerant up to 10 metres of connecting pipe.

1 . Remove the valve stem cap and service

port of 3-way valve.

2 . Connect the charging hose of low pre s s u re

side of Manifold gauge to the packed valve having a charging port(3/8” Packed valve) as shown at the right figure .

3 . Operate the unit at the cooling mode.

4 . Slowly open the valve of the low pre s s u re

side of Manifold gauge counterc l o c k w i s e until the low pre s s u re of manifold gauge indicates 4.8 to 5.5 kg/cm2at the high cool operation(1-unit operation) and the stand a rd temperature.(for details, see the page 3 - 1 4 ) It is recommend that regrigerant should be slowly put in. If the refrigerant is put in too quickly, compressor will be damaged.

5 . Stop operation of the air conditioner.

• Piping length and the height

Pipe Size

Max.piping

AM18A1(B1)E09

AM18A1(B1)B09

1/4” 3/8” AM19A1(B1)E07 AM19A1(B1)E12

Additional refrigerant change ( R 2 2 , g )

• When length of the pipe is over 5u by the unit, you should charge the refrigerant Formulas

A-UNIT : 10gx(La- 1 0 ) / m

B-UNIT : 10gx(Lb- 1 0 ) / m ( La:the length of A-unit’s pipe Lb:the length of B-unit’s pipe)

1/4” 1/2”

INDOOR UNIT

length

15m

Max

height

BLIQUID GAS

OUTDOOR UNIT

6 . Disconnect the charge hose of manifold

g a u g e .

7 . Close the cap of each valve.

• Formulas

A-unit : 10g x (La - 5) / m B-unit : 10g x (Lb - 5) / m ( La : the length of A-unit’s pipe) ( Lb : the length of B-unit’s pipe)

INDOOR A-UNIT

INDOOR B-UNIT

3-3-2(i) Flare unt fixing torque

Torque (kg-cm)

Outter diameter

Fixing Torque Final Torque ø 6.35(Liquid Side) 160 200 ø 9.52(Gas Side) 300 350 ø 12.7(Gas Side) 500 550

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3-2-2(j) “Pump down” Procedure

1 . Confirm that both the 2-way and 3-way

valves are set to the open position. (1) Remove the valve stem caps. (2) Be sure to use a hexagonal wrench to

operate the Gas side valve stems.

2 . Operate the unit for 10 to 15 minutes.

3 . Stop operation and wait for 3 minutes, then

connect the charge set to the service port of the 3-way valve. (1) Connect the charge hose with the push

pin to the service port.

4 . Air purging of the charge hose.

(1) Open the low-pre s s u re valve on the

c h a rge set slightly to air purge from the c h a rge hose.

Operating Instructions and Installation

2-Way Valve

cap

5 . Set the liquid side 2-way valve to the closed

p o s i t i o n .

6 . Operate the air conditioner at the cooling

cycle and stop operation immediately after setting the 3-way valve to the closed position when the gauge indicates 0 kg/cm2G . If the unit can not be operated at the Cooling Mode(weather is rather cool), operate the unit at the Trubo Mode. So that the unit can be operated.

7 . Disconnect the charge set, and mount the

both 3-way valve’s stem nuts and the service port cap.

Relocation of the air conditioner

• Refer to this pro c e d u re when the unit is re l o c a t e d .

1. Carry out the pump down pro c e d u re ( refer to the details of ‘pump down’).

2. Remove the power cord .

3. Disconnect the assembly cable from the indoor and outdoor units.

4. Remove the flare nut connecting the indoor unit and the pipe. At this time, cover the pipe of the indoor unit and the other pipe using a cap or vinyl plug to avoid foreign material entering.

3-Way Valve

5. Disconnect the pipe connected to the outdoor u n i t . At this time, cover the valve of the outdoor unit and the other pipe using a cap or vinyl plug to avoid foreign material entering.

6. Make sure you do not bend the connection pipes in the middle and store together with the cables.

7. Move the indoor and outdoor units to a new l o c a t i o o n .

8. Remove the mounting plate for the indoor unit and move it to a new location.

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3-13

Page 22

Operating Instructions and Installation

3-3-3 Technical Document

3-3-3(a) AM19A1(B1)E12

•Cooling Characteristics - Outdoor Te m p e r a t u re

Test Condition Indoor Unit (DB/WB) : 27/19 Vo l t a g e / F requency : 240V/50Hz

•In case of 2Unit, Capacity & Current multiplied by 2

Cooling Capacity & Air Outlet Temperature

13000

12000

11000

Cooling Capacity Air Outlet Temp

21/15(15.5) 21/19(19.5) 35/24 43/26(25.5)

Outdoor Temperature(DB/WB)

Current & Low Pressure

Current

Low Pressure

3-14

21/15(15.5) 21/19(19.5) 35/24 43/26(25.5)

Outdoor Temperature(DB/WB)

Samsung Electronics

Page 23

3-3-3(b) AM18A1(B1)E09 / AM18A1(B1)B09 / AM19A1(B1)E07

• Cooling Characteristics - Outdoor Te m p e r a t u re

Operating Instructions and Installation

Test Condition Indoor Unit(DB/WB) : Vo l t a g e / F requency :

AM18A1(B1)E2/AM19A1(B1)E2 : 240V/50Hz, AM18A1(B1)B2 : 220V/60Hz

Cooling Capacity & Air Outlet Temperature

Cooling Capacity

10000

9000

8000

7000

21/15(15.5)

Outdoor Temperature(DB/WB)

AM18A1(B1)E09/AM19A1(B1)E07 : 27/19, AM18A1(B1)B09 : 27/19.5

Air Outlet Temp.

35/24

43/26(25.5)

10000

9000

8000

7000

Samsung Electronics

Cooling Capacity & Low Pressure

Cooling Capacity Low Pressure

21/15(15.5) 35/24 43/26(25.5)

Outdoor Temperature(DB/WB)

3-15

Page 24

M E M O

3-16

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Page 25

4. Disassembly and Reassembly

Stop operation of the air conditioner and remove the power cord before repairing the unit.

4-1 Indoor Unit

No Parts Procedure Remark

1 Front Grille

1) Stop the air conditioner operation and block the main power.

2) Seperate the tape of front. Panel upper.

3) Contract the second finger to the left and right handle and pull to open the inlet grille.

4) Take the left and right filter out.

5) Loosen one of the right fixing screw and seperate the terminal cover.

6) Open the cover screw and loosen three fixing screws of front grille.

Samsung Electronics

7) Pull the upper left and right of discharge softly for the outside cover to be pulled out.

8) Pull softly the lower part of discharge and push it up

Caution:

Assemble the front panel and fix the hooks of left and right.

4-1

Page 26

Disassembly and Reassembly

No Parts Procedure Remark

Filter Frame

Ass'y Tray Drain

1) Loosen the left and right screw of the Holder Filter, and Separate the Holder Filter.

1) Do ①② , above. Separate the holder at the rear side of Indoor unit.

2) Take the display PCB out. (Center of indoor unit).

3) Loosen three fixing screws of left and right.

4) Pull tray drain out from the back body.

4-2

Main PCB

1) Do " ①② ", above

2) Take all the connector of PCB upper side out.

3) Separate the outdoor unit connection wire from the terminal block.

4) If pulling the Main PCB up, it will be taken out. (Separate the TRANS hook, it before).

Samsung Electronics

Page 27

Disassembly and Reassembly

No Parts Procedure Remark

Heat Exchanger

1) Do " ①②③④ ", above.

2) Loosen the left screws of the heat exchanger.

Lifting the heat exchanger up a little to push the up side for separation from the indoor unit

Fan Motor and

Cross Fan

1) Do " ①②③④⑤ ", above.

2) Loosen the fixing two screws and separate the motor holder.

3) Loosen the fixing screw of motor fan. (By use of M3 wrench) Separate the motor from the fan. Separate the fan motor the left holder bearing.

Samsung Electronics

4-3

Page 28

4-2 Outdoor Unit

No Parts Procedure Remark

Cabinet

Fan Motor & Propeller Fan

1) Turn off the unit and remove the power cable

2) Remove the top cover.

3) Remove the control box cover.

4) Unplug the ass'y cable.

5) Remove the cabi-side.

6) Remove the cabi-front. * When you assemble the parts, check if the each

parts and electric connectors are fixed firmly.

1) Do Procedure ① above.

2) Remove the nut flange. (Turn to the right to remove as it is a left turned screw)

3) Disassemble the propeller fan.

4-4

Samsung Electronics

Page 29

5. Troubleshooting

5-1 Items to be checked first

1 ) Is the voltage of the power corre c t ?

The input voltage shall be rating voltage ± 10% range. The airconditioner may not operate properly if the voltage is out of this range.

2 ) Is the link cable linking the indoor unit and the outdoor unit linked pro p e r l y ?

The indoor unit and the outdoor unit shall be linked by 5 cables. Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables. Otherwise the airconditioner may not operate pro p e r l y.

3 ) When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the

malfunction of the airc o n d i t i o n e r.

NO Operation of air conditioner

1 The COOL operation indication LED (Green) blinks when a

power plug of the indoor unit is plugged in for the first time.

2 In a COOL operation mode, the compressor does not

operate at a room temperature higher than the setting temperature that the IN DOOR FAN should operate. In a HEAT operation mode, the compressor does not operate at a room temperature lower than the setting temperature that indoor fan should operate.

3 Fan speed setting is not allowed in AUTO or DRY mode.

4 Compressor stops operation intermittently in DRY mode.

5 Timer LED only of the indoor unit lights up and the

air conditioner does not operate.

Explanation

It indicates power is on. The LED stops blinking if the operation ON/OFF button on the remote control unit is pushed.

In happens after a delay of 3 minutes when the compressor is reoperated. The same phenomenon occurs when a power is on. As a phenomenon that the compressor is reoperated after a delay of 3 minutes, the indoor fan is adjusted automatically with reference to a temperature of the air blew

The speed of the indoor fan is set to LL in DRY mode. Fan speed is 5 steps is selected automatically in AUTO mode.

Compressor operation is controlled automatically in DRY mode depending on the room temperature and humidity.

Timer is being activated and the unit is in ready mode. The unit operates normally if the timer operation is cancelled.

6 The compressor stops intermittently in a COOL mode or DRY

mode, and fan speed of the indoor unit decreases.

The compressor stops intermittently or the fan speed of the indoor unit decreases to prevent inside/outside air frozen depending on the inside/outside air temperature.

4 ) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis details

on the display panel.

NO Display

1 Operating LED blinking (1Hz) 2 TIMER LED blinking (1Hz) 3 O P E R ATING and TIMER LED blinking (1Hz) 4 FAN LED blinking (1Hz)

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Restore from power failure (input initial power) Indoor unit Room sensor Error (open or short) Indoor unit heat exchanger temperature sensor Error (open or short) Indoor fan malfunctioning (for speed is Below 38Orpm)

Self Diagnosis

5-1

Page 30

5-2 Fault Diagnosis by Symptom

5-2-1 No Power (completely dead)-Initial diagnosis

1) Checklist : (1) Is input voltage normal? (2) Is AC power linked corre c t l y ? (3) Are connections between primary side, secondary side of the power transformer and PCB good. (4) Is output voltage of DC regulator IC KA7812 (IC01) normal? (11 V D C - 1 2 . 5 V D C ) (5) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC)

2 ) Troubleshooting pro c e d u re

YES

Replace PCB

display

Is DC voltage of PCB

display normal?

Is 198~264VAC

applied to the

primary side of the power

transformer?

•Check linkage between power cord and terminal tap

•Check fuse

Is 14~18VAC appear in

the secondary side of the

power transformer?

YESNO

Replace power

transformer

Replace resonator (X501)

Is operation normal?

YES

Remove power cord and plug in again

in approx. 5 seconds

Is operation lamp blinking?

Does operation start when

run/stop button on the remote

controller unit pushed?

Is transmission display of the remote

controller unit blinking?

Is "beep"sound heard from the main

Is DC voltage of the PCB module

Are voltages of #62 (compressor),

#60(4 way valve) and #61 (outdoor fan)

of the micom normal? 5VDC

Is voltage of #63 (indoor fan) of the DC5V

Is voltage at #32 terminal of the Micom normal? Is voltage at #64 terminal of the Micom normal?

Is voltage at #25 terminal of the micom

Are voltage at #30 and #31 of the

YES

unit?

YES

normal?

YES

micom normal?

10ms

YES

normal?

10ms

YES

micom normal?

100ns

YES

Replace

micom

0VDC 5VDC

YES

Normal

Refer to remote control

unit fault diagnosis

Replace PCB

module.

Are voltages at RY71(Compressor)

RY73(4-way valve) and SY72(outdoor fan)

normal? DC12V

Is voltage at SS71(indoor fan)

YES

Check connections compressor 4-way

valve, outdoor fan and

indoor fan.

Is output voltage of ICO2 normal?

YES

Check PCB pattern. Replace main PCB.

Is voltage output terminal of

D101~D105(IN4007) normal?

YES

Replace

RY71, RY73,

RY72 and

SS71

Replace ICO2

Replace IN4007

5-2

Samsung Electronics

Page 31

5-2-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)

1) Checklist : (1) Is the indoor unit fan motor properly connected with the connector (CN73)? (2) Is the AC voltage corre c t ? (3) Is HALL IC in indoor fan motor properly connected with the connector (CN43)? (4) Is the running capacitor properly connected with the terminal?

2 ) Troubleshooting pro c e d u re

After unplugging out the power cord should

be reconnected within five seconds.

YES

Troubleshooting

Does the operating lamp(Green) blink?

YES

Does the Solid State Relay(SS71) work

properly?

Test rod location

SS71- SS71- 12V

Is the supply voltage of the fan

Test rod location

PCB CN73

YES

motor sufficient?

Condition

Fan operate AC 180V

Normal Voltage

Normal voltage

Check as in the procedur “NO power parts”

Refer tp page 5-2.

Microcomputer is out of order.

PCB is

out of order.

PCB should

be replaced.

Samsung Electronics

YES

Fan motor

is out of order.

MF-C is out of order

Replace MFC

Fan motor

should be replaced.

5-3

Page 32

Troubleshooting

5-2-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)

1 ) Checklist :

(1) Is input voltage normal? (2) Is the set temperature of the remote control higher than room temperature in COOL m o d e ? (3) Is the POWER IN connector (terminal-tab) linked corre c t l y ? (4) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(5P)?

2 ) Troubleshooting pro c e d u re

(1) Checking pro c e d u res for the indoor unit.

After unplugging out the power cord should be

reconnected within five seconds.

Does the operating lamp blink

YES

Does the timer lamp blink during operation ?

Is the power relay RY71 operated by adjusting the

room temperature?

Test rod location Normal

+ - Condition Voltage IC1 Pin No.63 GND RY73 ON DC 4.8V IC1 Pin No.62 GND RY72 ON DC 4.8V

1) Is AC 198 - 264V applied relay between Terminal Tap(TB71) and RY 71 terminal No. 3

2) Is AC 198 - 264V applied relay between Terminal Tap(TB71) andCN 71 terminal No. 1

YES

NO 1

1 NO

YES 3

Check as in the procedure "No Power parts"

Refer to page 5-2.

Room temperature sensor is

out of order

Microcomputer is

out of order.

Power relay is

out of order

A Room operation

“A”Compreessor or outdoor fan-motor replaced

2 NO

PCB should be checked.

Power relay should be

PCB should be

checked.

replaced.

B Room or C Room operating

Proceed to the checking points for the outdoor unit.

5-4

Is the room sensor normal register?

10°C 20°C 30°C

17.96k Ω 12.09k Ω 8.3k Ω

YES 3

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Page 33

5-2-4 When the UP/DOWN Louver Moter Does Not Operate. (Initial Diagnosis)

1) Checklist : (1) Is input voltage normal? (2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?

2 ) Troubleshooting pro c e d u re

Remove power cord and plug in again in approx. 5 seconds.

Troubleshooting

Is operating lamp blinking?

Does operation start when swing button of the remote con-

Check as in the procedure "No Power

parts". Refer to page 5-2.

trol unit pushed?

Voltage at pin #33-#36 of micom (ICO4)

change?(Squarewave)

Volatge at pin #10, #11, #12, #13 of IC05 (KID65003)

change?(Squarewave)

Micom (IC04) is faulty.

Driver IC05 (KID65003) is faulty.

UP/DOWN louver motor is faulty.

5-2-5 In the mode, When there is no warm air current. Check this first;

(1) Is the set temperature of Remote Control lower than room temperature in Heat mode?

(2) Is the Indoor PCB properly connected with the CN71 connector?

Normal

After training on, the heating operation should

Is the munber #60 of Micom (IC04) DC 4.8 V?

Is the munber #15 of IC07 (KID65003) LOW?

Is the voltage between CN71 #3 and RY71 NO 3 AC198~264?

Abnormal 4way valve of Outdoor Unit.

Samsung Electronics

start in five minutes.

YES

or connecting Cable

4 way valve should be replaced

or connecting Cable Check.

YES

Normal

Abnormal Micom

Abnormal IC07

Abnormal RY73

PCB should be replaced.

5-5

Page 34

Troubleshooting

5-2-6 If Operation By Remote Control Unit Is Impossible. (Initial Diagnosis)

1) Troubleshooting pro c e d u re

Remove power cord and plug in again approx. 5 Seconds

Is operation lamp blinking?

“ “ sound heard from the indoor unit when

ON/OFF button on the remote control unit pushed?

Voltage of battery less than 2.5V (Remote Control Unit)?

LCD display status of REMOCON normal?

Transmission display lamp ( ) blinking when

ON/OFF button on the remote control unit pushed?

Voltage at PIN #30 of Remocon Micom change?

Voltage at collecter of Q601 or Q602 change?

Check as in the procedure “NO Power

parts”. Refer to page 5-2.

Normal

Replace battery.

LCD is faulty.

Replace button.

Micom is faulty.

Q601(C4375Y) or Q602(C1623Y) is faulty.

IR LED(CL-1L5EU) is faulty.

5-6

Voltage at pin #26 of micom (IC04) change (INDOOR UNIT)?

Micom (IC04) is faulty.

Receiver module is faulty.

Samsung Electronics

Page 35

5-3 PCB Inspection

5-3-1 Cautions for Part Replacement

1 . The human body carries much static elec-

t r i c i t y. Before touching a part for re p a i r, replacement or the similar purpose, be sure to touch a grounded metallic portion by hand to let the static electricity go thro u g h the matallic portion to the earth. Espectially when handling any micro computer or IC, carefully remove such static electricity before touching them.

2 . When repairing any part on a work bench,

be sure to place an insulative sheet on the bench and always keep the sheet surface neat without any metal fragments. If any such fragment touches a part, a secondary t rouble will possibly be caused in the part.

3. B e f o re replacing any parts, be sure to turn o ff the power supply. If such replacement is done with the power supply kept on, an electric shock, short circuit or destruction of a part may re s u l t .

4. During replacement or repair of a part, carefully handle it : The printed circuit board has fine lead wires (jumper wires) and glass-made parts (diode) on its substrate. So if a circuit board is roughly handled, such lead wires and parts will be easily broken or damaged by bending or shock.

5 . When soldering the lead wires of any new

part, be sure to polish them using an emery paper or the like before solding them. Since the lead wires of any new part are c o v e red with an oxide film, solder cannot a d h e re to the lead wires if not polished.

6 . When soldering any part, care should be

e x e rcised not to apply any high-wattage soldering iron to the part for a long time. Some parts are of so low a heat resistance that they may be broken or have the pro p e r t i e s changed if a soldering iron is so applied (Otherwise, the pattern may possibly be separated and raised).

7. The heat of the soldering iron should be t r a n s f e red to the entire object to be sold e red. If the solder pieces are not well fused due to insufficient transfer of the heat fro m the soldering iron, no satisfactory electrical continuity can be assured even if the sold e red objects appear well connected to each o t h e r.

8 . The solder used should be limited to a mini-

mum. If excessive solder is used, it will cause inter-pattern contact, which may cause malfunction of the circ u i t .

5-3-2 Procedure

The parts should be replaced in the following pro c e d u re .

Check for any faulty part.

Detach the faulty part.

Replace it with a new part.

Check the operation of the new part.

The repair is completed.

Samsung Electronics

5-7

Page 36

Troubleshooting

5-3-3 Detailed Procedure

No.

Pull out the power plug from the AC terminal and check the fuse on the PCB assembly

Ture the power on. If lamp blinks trouble is not related to the items 1 through 4 on the right.

Set operating mode when RMC switch pushed. Except for [FAN] and [TIMER] mode.

Malfunction

Checking point (symptoms)

1. Is the fuse blown?

Voltage check

1. AC voltage at both end of transformer Primary? 198 - 264V~

2. AC voltage at both end of transformer secondary? 14 - 18Vac

3. DC voltage at OUT and GND of IC01

(KA7812)? 12VDC

4. DC voltage at OUT and GND of IC02? 5VDC

5. DC voltage at Q201 Base and GND change?

Squarewave

Voltage check

1. Voltage of relay (RY71) coil Voltage at pin#12, pin#5 of IC07 : 12VDC

2. Voltage at Terminal Tap (TB71) and

RY71 Termina N0 3 . 198- 264V~

Causes

1. Voltage over

2. Indoor unit fan motor short-circuit.

1. Irregular power code or power fuse, or poor wiring.

2. Transformer is faulty.

3. Power circuit is faulty.

4. Power circuit is faulty.

5. Q201 is faulty.

D101~D104 (1N4007*4) is faulty.

1. Relay (RY 71) coil is open.

IC07 is faulty.

2. Relay (RY 71) contactor is faulty.

Set operating mode when RMC switch pushed.

1. COOL mode

2. Fan speed [AUTO]

3. Set temperature lower than room temperature

4. Continuously operation.

Set operating mode when RMC

switch pushed.

1. [FAN] mode

2. Fan speed [HI]

3. Continuously operation.

5-8

1. Compressor does not operate.

1. Voltage at 3 5 both ends of CN73 : above 180V~

2. Indoor unit fan motor does not operate.

1. Temperature of Heat exchange is lower.

2. PCB is faulty.

3. Room sensor or Heat exchange

temperature sensor is faulty

1. Indoor unit fan motor is faulty.

2. Poor connection of indoor fan motor and connector of RPM sensing (CN43).

Samsung Electronics

Page 37

5-4 Fault Diagnosis of Major Parts

Parts

Temp.Sensor

Heat ex. Sensor

Indoor Fan Motor

Diagnosis Measure resistance with a tester. Normal 8KΩ~27KΩ at ambient temperature (+0°C ~ +30°C) Abnormal ∞, O Ω … open or short Measure resistance between terminals (CN73) with a tester Normal At ambient temperature (10°C ~ 30°C)

Between Resistance

Red, Yellow 190±10Ω

Red, Blue 165±15Ω

Abnormal Measure the voltage between ground and signal wire of the fan motor Normal

Between Voltage

Gray, Orange 0.5V~4.5V

Outdoor Fan Motor

Stepping Motor

(UP/DOWN swing motor)

Yellow, Orange 5V

Abnormal Abnormal if voltage does not change from 0V to 5V. Normal At ambient temperature (10°C ~ 30°C)

Between Resistance

Black, Yellow 189±10Ω

Black, Red 190±10Ω

Abnormal ∞, O Ω … open or short Measure resistance between red wire and each terminal. Normal Approx. 380Ω at ambient temperature (20°C ~30°C) Abnormal ∞, O Ω … open or short

Samsung Electronics

5-9

Page 38

6. Exploded Views and Parts List

6-1 Indoor Unit

6-1

Samsung Electronics

Page 39

■

Parts List

Exploded Views and Parts List

No.

1-1

2 3

4 5 6

7 7-1 7-2

CODE NO

DB64-10140A DB64-70073A DB63-30131A DB74-10091A

DB74-10091B DB63-10472B DB92-70075E DB93-10560B DB93-10561B DB94-10088A DB95-20138A DB66-30153A DB75-40077B

Description Specification Remark

Q’TY

AM18A1(B1)E09 AM18A1(B1)B09 AM19A1(B1)E12 AM19A1(B1)E07

GRILLE AIR INLET

PANEL CENTER DISPLAY

GUARD AIR FILTER

ASS´Y FILTER ASS´Y FILTER

COVER TERMINAL

ASS´Y FRONT PANEL

ASS´Y PCB DISPLAY ASS´Y PCB DISPLAY

ASS´Y TRAY DRAIN

ASS´Y STEP MOTOR U/D

BLADE-H

ASS´Y EVAP

ABS

PP CLEANER/CARBON CLEANER/CARBON

HIPS

ASS´Y ASS´Y(AI-GRILLE) ASS´Y(BI-GRILLE)

ASS´Y

DC12V.600GR

HIPS

ASS´Y

1 1

2 ( 1 ) ( 1 )

1(A1)

1(B1)

1 1

2 ( 1 ) ( 1 )

1(A1) 1(B1)

1 1

2 ( 1 ) ( 1 )

1(A1) 1(B1)

( 1 ) ( 1 )

1(A1)

1(B1)

1 1 2

OPTION

OPTION 1 1

1 1 1 1

10-1

11 12 13 14

15 17 18 19 20

DB67-30058C

DB61-00011B DB65-00007A DB31-10078H DB94-30141A DB94-40017A DB93-10583A DB93-00066A DB93-00065A DB32-10008D DB61-10151A DB61-60093A

DB94-20030C DB61-40247A

SPACER EVAP

HOLDER MOTOR ASS´Y

ASS´Y TERMINAL BLOCK

MOTOR FAN IN ASS´Y-C-F-FAN

ASS´Y BEARING ASS´Y MAIN PCB ASS´Y MAIN PCB ASS´Y MAIN PCB

THERMISTOR ASS´Y

CASE-CONTROL

BODY-BUSH

ASS´Y BACK BODY

HOLDER PIPE

PVC ASS´Y ASS´Y

AMPFS040WTVB

Ø95 X 619.4mm

ASS´Y ASS´Y ASS´Y ASS´Y ASS´Y

ABS(94-5V)

HIPS

ASS´Y

HIPS

1 1 1 1 1 1 1

1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1

1 1

! 1 1 1 1

1 1 1 1 1

DB70-10618A

Samsung Electronics

PLATE HANGER

SGCC-M

6-2

Page 40

6-2 Outdoor Unit

10-3

10-5

10-4

10-1

10-2

6-3

Samsung Electronics

Page 41

■

Parts List

Exploded Views and Parts List

No.

1-1

2 3

4 5

5-1

6 7

8-1

8-2 8-3

10-1 10-2

10-3

10-4

10-5

11-1

12 13

13-1 13-2 13-3 13-4

13-5

CODE NO

DB90-10153J DB72-60034A DB67-50063A DB31-10119B DB31-10119E DB61-20008C DB64-60130A DB72-60035A DB90-40168A DB90-20211A DB90-00018A DB99-10064A DB99-00005A DB62-40095A DB62-00026A DB62-40094A DB62-31368A

DB62-31965F DB62-31965G DB63-30025D DB93-00027A DB93-40782A DB93-00029A DB61-10199A DB65-10015A

2501-001062

2501-001157

2501-000335 DB65-40072B

2501-001066 DB94-50036A DB72-60034B DB90-10613A

DB95-10065N

DB95-10062Y DB95-10065C DB95-10065K DB73-10004A DB60-30028A DB60-30018A DB63-10165B DB47-20002B DB47-20001E DB47-20002A DB47-20001Y DB96-00050A DB96-30296A DB63-30130B

Description Specification Remark

Q’TY

UM18A1(B1)E2 UM18A1(B1)B2 UM19A1(B1)E2

ASS'Y-WELD FRONT

INSUL FRONT

FAN-PROPELLER MOTOR-FAN OUT MOTOR-FAN OUT

BASE-MOTOR

CABINET-SIDE

INSUL SIDE

ASS’Y COVER-TERMINAL

ASS'Y-BASE OUT

ASS'Y-VALVE

ASS'Y-VALVE VALVE-PACKED 3/8" VALVE-PACKED 1/2" VALVE-PACKED 1/4"

TUBE CAPI. C

TUBE-CAPILLARY-A TUBE-CAPILLARY-B

GUARD-COND

ASS'Y CONTROL OUT

CASE-CONTROL OUT

CLIP-CAPACITOR

C-OIL C-OIL C-OIL

TERMINAL BLOCK

C-OIL ASS’Y-PARTITION INSUL PARTITION

ASS'Y CABI UPPER

ASS'Y-COMP ASS'Y-COMP ASS'Y-COMP ASS'Y-COMP

GROMMET-ISOLATOR

NUT-HEXAGON

NUT-FLANGE

COVER-TERMINAL

OLP OLP OLP

OLP CONDENSER CONDENSER

SCREEN-GUARD

SC-90073J

FOAM PE + FOAM PU

AS+G/F20%

AMASS-035AVEA

AMASS-035ETEC

SGCC-M

SECC-P

FOAM PE + FOAM PU

ASS’Y UM18A1(B1)E2 UM19A1(B1)E2 UM18A1(B1)E2 UM19A1(B1)E2

3/8” 1/2” 1/4”

ID 1.5 x 800

ID 1.42 x 900

ID 1.7 x 800

SC-90073T

UM18A1(B1)E2

UM18A1(B1)B2

UM19A1(B1)E2

SGCC-M

SGCC-M 30µF x 420V 20µF x 450V 25µF x 450V

2.5µF x 450V ASS’Y

FOAM PE + FOAM PU

ASS’Y

44B092JW1E6

48A124JV1E5 44B092IW1E5

44A070JW1E1

EPDM

P10.8

NORYL MRA12037-12007 MRA12030-12008 MRA12032-12008

MST24AMN-12008

ASS'Y ASS'Y

P.E.H 100%

1 1 1 1

1 1 1 1 1

2 2

1 1

1 2 2

1 1 1 1 1 2

6 6 2 2 2

1 1

1 1 1

1 1 1 1 1

1 2

1 1 1

6 6

6 2 2

1 1 1

1 1

! !

1 1 1

1 1

! ! !

1 1 1

1 1

! ! ! !

2 2

Samsung Electronics

6-4

Page 42

6-3 Remote Control & PCB Box

6-3-1 Remote Control

■

Parts List

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17

CODE NO

DB93-30071F DB61-10144A DB61-10145A DB64-20054A DB63-10477A DB74-10084A DB73-20110B DB64-40167A DB64-40166B DB68-10775A DB68-10777A

PH-M2 DB67-60061A DB67-60062A DB67-60063A

90 250 DB93-40179B DB61-40243A

Description

ASS’Y CODE

CASE UP

CASE LOW

DOOR REMOCON

COVER BATTERY

FILTER REMOCON

RUBBER REMOCON

INLAY LCD INLAY REMOCON LABEL REMOCON

LABEL DOOR

SCREW TAP SPRING BATTERY SPRING BATTERY SPRING BATTERY

PE BAG

ASS’Y PCB REMOCON

HOLDER REMOCON

Specification

ABS ABS ABS ABS

SILICON

PC ART 90 ART 90

PH-M2 SUS 304 SUS 304 SUS 304

90 250

ABS

Q’TY

1 1 1 1 1 1

1 1 1 1 6 1 1 1 1 1 1

Remark

6-5

Samsung Electronics

Page 43

6-3-2 PCB Box

Exploded Views and Parts List

2-5

2-6

■

Parts List

CODE NO

2-4

2-3

Description

2-2

2-1

Q’TY

Specification

Remark

AM18A1(B1)E09 AM18A1(B1)B09 AM19A1(B1)E12 AM19A1(B1)E07

DB61-10151A

DB93-10583A DB93-00066A DB93-00065A

2-1

DB09-10149A

2-2

DB32-10008D

2-3

DE26-20154A

2-4

2306-000294

2-5

3501-001058

2-6

DE32-10037A

DB93-10560B DB93-10561B

Samsung Electronics

CASE-CONTROL ASS'Y MAIN PCB ASS'Y MAIN PCB ASS'Y MAIN PCB IC-MCU THERMISTOR-ASS’Y TRANS-POWER C-FILM POWER-RELAY FUSE ASS’Y PCB DISPLAY ASS’Y PCB DISPLAY

ABS(94-5V)

MB89635R-466 103AT AC230V DC17V 300mA CFS 99N 450VAC 155K DI1U DC12V 250V 3.15A AI-GRILLE BI-GRILLE

1 1

1 1 1 1 1 1 1 1

1 1

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

6-6

Page 44

M E M O

6-7

Samsung Electronics

Page 45

7. Block Diagrams

7-1 Micro Computer Block Diagram

HEAT EXCHANGER SENSOR

ROOM TEMPERATURE SENSOR

INFRARED SIGNAL

REMOTE CONTROLLER

POWER ON/OFF

MODE (AUTO, COOL, DRY, FAN)

TURBO

FAN SPEED SELECT

BLADE-H MOVING SELECT

INDOOR CONTROL PANEL

RESET CIRCUIT

OSCILLATION CIRCUIT

MODE SELECT SWITCH

COMPRESSOR CONTROL

• SIGNAL

•

STEPPING MOTOR CONTROL SIGNAL

•

BUZZER CONTROL SIGNAL

COMPRESSOR DRIVE

• STEPPING MOTOR

• DRIVE

BUZZER DRIVE

•

•BLADE-H CONTROL

•INDOOR FAN MOTOR CONTROL

•COMPRESSOR CONTROL

•TEMPERATURE CONTROL

•TIMER

•BUZZER CONTROL

TRIGER SIGNAL

SSR

INDOOR FAN MOTOR SPEED DETECT

ZERO CROSSING

INDICATOR PANNEL OPERATING/DEICE LED TIMER LED FAN LED

TURBO LED

INDOOR FAN MOTOR

COMPRESSOR

STEPPING MOTOR

BUZZER

ON, OFF TIMER SELECT

TEMPERATURE SELECT

SLEEP SELECT

TIME SETTING

AC INPUT

Samsung Electronics

DC 5V DC 12V

VOLTAGE REGULATOR

POWER TRANSFORMER

7-1

Page 46

8. PCB Diagrams

8-1 Main PCB

8-1

Samsung Electronics

Page 47

■

PARTLIST

PCB Diagrams

No DESIGN LOCATION

F701

IC01

IC02

CR71

FT71

R903

R203

R202,301,409,501~509,513,601,604,606,901

R405,407

R201,204,401,402,404,603,605

R607

R602

R403

R910,912

R406,408

D101~105

SS71

BZ61

TN71

C202,402

C301,401

C102,104,201,203,403,404,501,502,901

C103

C105

C101

C601

IC04

IC03

X501

IC05,IC06,IC07

Q201,401,601,602

Q603

Q902, Q901

SW91

CN73

CN43

CN41

CN61

CN92

TB71

RY71

J1~J29,HR02,HR04,LR01,LR03

C701

C702

R904~906

CN71

RY72

CODE NO

DE32-10037A DE47-40024A DE13-20008A DE62-30032A DE60-10100A DE13-10016A 2306-000294

2001-000776 2001-000588 2001-000065

2001-000036 2001-000042 2001-000855 2001-001088 2001-000890

A1000-0244 2004-001137 0402-000137

B4190-0016 DE30-20016A DE26-20154A DE60-60012A 2202-000783 2202-000796 2202-000780 2401-000710 2401-001397 2401-000180 2401-001573 DE09-10149A DE13-20009A 2802-000103 DE13-20024A

A4050-0168 0501-000292 0504-000144 3404-001013 3711-000262 3711-000879 3711-000940 3711-000999 3711-001154 DE59-30001A 3501-001058 DE39-60001A

3501-000399

Description

FUSE HOLDER-FUSE IC-VOLT REGU

HEAT-SINK SCREW-PH

IC-VOLT REGU

C-FILM

FILTER NOISE

R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON

R-METAL FILM

DIODE-RECT

THYRISTOR

BUZZER

TRANS L.V PIN EYELET C-CERAMIC C-CERAMIC C-CERAMIC

C-ELEC C-ELEC C-ELEC C-ELEC

IC-MCU

RSONATOR-CERAMIC

IC-DRIVE TR-GENERAL TRANSISTOR TRANSISTOR

SWITCH-TACT CONNECTOR WAFER CONNECTOR WAFER CONNECTOR WAFER CONNECTOR WAFER CONNECTOR WAFER CONNECTOR-TERMINAL

RELAY

WIRE SO COPER

C-MYLAR C-MYLAR

R-CARBON

CONNECTOR WAFER

RELAY

Specification

FST 250V 3.15A

FH-51H 7.5A

KA7812A

AL H25

M3*6 FeFzY

KA7805A

CQS 450V 1.5

LSA05230P

RD 1/2 T(S) 471-J

RD 1/4 TP 332-J RD 1/4 TP 103-J RD 1/4 TP 331-J RD 1/4 TP 102-J RD 1/4 TP 560-J

RD 1/2 T(S) 102-J

RD 1/4 TP 682-J RD 1/8 TP 332-J RD 1/4 TP 682-F

1N4007

G3MB-202PL

CBE 2220BA STICK

230V DC17V 300mA

OD2.5 L3.0 CA OA 50V 103Z CA OA 50V 102Z

CA OA 50V 104Z

CE04 25V 222-M

CE 04 25V 471-M CE 04 35V 102-M

47UF/50V

MB89635R-466

KA7533Z

10MHz

KID65003AP(KA2657)

KSC945Y

A708Y

R2002

KPT-1115V

YW396-05AV WHT

SMW250-03 BLU

SMW250-04(WHT)

SMW250-05 WHT SMW250-09 WHT

250TAP, 1PIN

DI1U DC12V

PI0.6 SN T 52MM

224K 104K

RD 1/2T(S) 621-J

YW396-03AV BLK

JQ1a-12V

Q’TY

1 1 1 1 1 1 1 1 1 1

2 7 1 1 1 2 2 5 1 1 1 5 2 2 9 1 1 1 1 1 1 1 3 4 1 2 1 1 1 1 1 1 1 1

1 1 3 1 1

Samsung Electronics

8-2

Page 48

8-2 ASS’Y DISPLAY & Module PCB

8-2-1 AM18A1E09/AM18A1B09/AM19A1E12/AM19A1E07

• DB93-10560B

■

PARTLIST

1 2 3 4 5 6 7 8

9 10 11 12

Description

PCB-DISPLAY

LED - LAMP LED - LAMP LED - LAMP LED - LAMP

MODULE REMOCON

C-CERAMIC

R-CARBON

CONNECTOR WAFER

C-CERAMIC

DIOD SWITCHING

C/W DIS & MODULE

CASE-CENTER PCB UP

CASE-CENTERPCB LOW

SEAL DISPLAY UPP

SEAL CASE DISPLAY

CODE-NO

DB41-10204B

0601-001333 0601-001059 0601-001060 0601-001196

DB32-50027A

2202-000780 2001-000515

2001-000283

0401-000005 DB39-20346A DB61-10191A DB63-10494A DB72-10233A

DB72-10220F

Specification

FR-1 T1.6 W20 L170 LTL-30EHJ(ORG/GRN) SY5511(YEL) SM5511(GRN) SO5511(ORG) PNA4612MOOXD CA 0A 50V 104Z RD 1/8TP 221-J YWL A200-09P CA 0A 50V 102Z 1N4148 UL1007 AWG#26/9 PC, BLUE ABS, BLK FOAM-PE, BLK 30FOAM-PE

Q’TY

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

8-3

Samsung Electronics

Page 49

8-2-2 AM18B1E09/AM18B1B09/AM19B1E12/AM19B1E07

• DB93-10561B

PCB Diagrams

■

PARTLIST

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16

Description

PCB-DISPLAY

LED - LAMP LED - LAMP LED - LAMP LED - LAMP

MODULE REMOCON

C-CERAMIC

R-CARBON

CONNECTOR WAFER

C-CERAMIC

DIOD SWITCHING

C/W DIS & MODULE

CASE-CENTER PCB UP

CASE-CENTER PCB LOW

SEAL DISPLAY UPP

SEAL CASE DISPLAY

CODE-NO

DB41-10205B

0601-001333 0601-001059 0601-001060 0601-001196

DB32-50027A

2202-000780 2001-000515

2201-000283

0401-000005 DB39-20346A DB61-10197A DB63-10494A DB72-10245A DB72-10220F

Specification

Q’TY

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

Samsung Electronics

8-4

Page 50

9. Wiring Diagrams

9-1 Indoor Unit

9-2 Outdoor Unit

9-1

ENGLISH ESPANOL FRANCAIS ITALIANO 1 BLK NEGRO NOIR NERO 2 RED ROJO ROUGE ROSSO 3 WHT BLANCO BLANC BIANCO 4 YEL AMARILLO JAUNE GIALLO

UM18A1(B1)E2

CAPACITOR

FAN MOTOR : 2.5µF/450VAC COMP MOTOR : 30µF/420VAC

UM18A1(B1)B2

CAPACITOR

FAN MOTOR : 2.5µF/450VAC COMP MOTOR : 20µF/450VAC

UM19A1(B1)E2

CAPACITOR

FAN MOTOR : 2.5µF/450VAC COMP MOTOR :

30µF/420VAC, 25µF/370VAC

Samsung Electronics

Page 51

U P D A TE LOG SHEET

Application date Page Part# Note(Cause & Solution) S/Bulletin#

Use this page to keep any special servicing information. (Service Bulletin, etc.) If only parts number changes, Just change parts number directly on parts list. And if you need more information, please see the service bulletin

®œ 1995 by Samsung Electronics Co., Ltd. All rights reserved. This manual may not, in whole or in part, be copied, photocopied, reproduced, translated, or converted to any electronic or machine readable from without prior written permission of Samsung Electronics Co., Ltd.

SyncMaster 17GLi/CMG7387L Service Manual First edition June 1995.

Tr a d e m a r k s

Samsung is a registered trademark and SyncMaster 17GLi/CMG7387L and MacMaster Cable Adapter are trademark of Samsung Electronics Co., Ltd.

Macintosh, Centris, Quadra, Duo Dock, and Power Macintosh are trademark of Apple computer, Inc.

All other trademarks are the property of their respective owners.

Page 52

10. Schematic Diagrams

10-1 Indoor Unit

BLK(L)

SKY-BLUE

BROWN

BLACK

PNA4612MøøXD

220 1/8W

Samsung Electronics

10-1

Page 53

10-2 Remote Control

10-2

Samsung Electronics