2 . Use proper parts: Use only exact re p l a c e m e n t
parts. (Also, we recommend replacing parts
rather than repairing them.)
3 . Use the proper tools: Use the proper tools
and test equipment, and know how to use
them. Using defective tools or test equipment
may cause problems later-intermittent contact,
for example.
4 . Power Cord: Prior to re p a i r, check the power
c o rd and replace it if necessary.
5 . Avoid using an extension cord, and avoid tap-
ping into a power cord. This practice may
result in malfunction or fire .
6 . After completing repairs and re a s s e m b l y,
check the insulation resistance. Pro c e d u re :
Prior to applying power, measure the re s i stance between the power cord and the gro u n d
terminal. The resistance must be greater than
30 megohms.
Fig. 1-1 Avoid Dangerous Contact
Fig. 1-2 No Tapping and No Extension Cords
7 . Make sure that the grounds are adequate.
8 . Make sure that the installation conditions are
s a t i s f a c t o r y. Relocate the unit if necessary.
9 . Keep children away from the unit while it is
being re p a i re d .
1 0 . Be sure to clean the unit and its surro u n d i n g
a re a .
Fig. 1-3 No Kids Nearby!
Fig. 1-4 Clean the Unit
Samsung Electronics
1-1
Page 4
M E M O
1-2
Samsung Electronics
Page 5
4. Disassembly and Reassembly
Stop operation of the airconditioner and remove the power plug from the wall outlet before
repairing the unit
4-1 Indoor Unit
NoPartsProcedureRemark
1Front Grille1) Stop the air conditioner operation and
block the main power.
2) Seperate the tape of front.
Panel upper.
3) Contract the second finger to the left and
right handle and pull to open the inlet
grille.
4) Take the left and right filter out.
5) Loosen one of the right fixing screw and
seperate the terminal cover.
6) Open the cover screw and loosen three fixing screws of front grille.
7) Pull the upper left and right of discharge
softly for the outside cover to be pulled
out.
8) Pull softly the lower part of discharge and
push it up
Caution:
Assemble the front panel and fix the hooks
of left and right.
Samsung Electronics
4-1
Page 6
Disassembly and Reassembly
NoPartsProcedureRemark
2
3
Filter Frame
Ass'y Tray Drain
1) Loosen the left and right screw of the
Holder Filter, and Separate the Holder
Filter.
1) Do " ", above.
1 2
Separate the holder at the rear side of
Indoor unit.
2) Take the display PCB out.
(Center of indoor unit).
3) Loosen three fixing screws of left and
right.
4) Pull tray drain out from the back body.
4-2
4
Main PCB
1) Do " ", above
1 2
2) Take all the connector of PCB upper side
out.
(Inclusion Power cord)
3) Separate the outdoor unit connection wire
from the terminal block.
4) If pulling the Main PCB up. it will be taken
out.
(Separate the TRANS hook. it before).
Samsung Electronics
Page 7
Disassembly and Reassembly
NoPartsProcedureRemark
5
Heat Exchanger
1) Do " 1 2 3 4 ", above.
2) Loosen the left screws of the heat
exchanger.
Lifting the heat exchanger up a little to
push the up side for separation from the
indoor unit
6
Fan Motor and
1) Do " 1 2 3 4 5 ", above.
Cross Fan
2) Loosen the fixing two screws and separate
the motor holder.
3) Loosen the fixing screw of motor fan.
(By use of M3 wrench)
Separate the motor from the fan.
Separate the fan motor the left holder
bearing.
Samsung Electronics
4-3
Page 8
4-2 Outdoor Unit
NoPartsProcedureRemark
1
2
Cabinet
Fan Motor &
Propeller Fan
1) Turn off the unit and remove the power
cable
2) Remove the top cover.
3) Remove the control box cover.
4) Unplug the ass'y cable.
5) Remove the cabi-side.
6) Remove the cabi-front.
* When you assemble the parts, check if the
each parts and electric connectors are fixed
firmly.
1) Do Procedure 1 above.
2) Remove the nut flange.
(Turn to the right to remove as it is a left
turned screw)
3) Disassemble the propeller fan.
<UD24A1(B1)E2>
<UD18A1(B1)E2/UD19A1(B1)E2>
<UD24A1(B1)E2>
4-4
<UD18A1(B1)E2/UD19A1(B1)E2>
Samsung Electronics
Page 9
3. Operating Instructions and Installation
3-1 Operating Instructions
3-1-1 Name & Function of Key in remote controller
NO
NAME OF KEY
1
2
3
MODE
4
5
6
7
TURBO
OFF
(UP)
(DOWN)
On/Off Button. Use this button to start and stop air conditioner.
Temp. up button.
If the button is pressed once, the setting temperature is increased by 1°C
Temp. down button.
If the button is pressed once, the setting temperature is decreased by 1°C
Each time you press this button,
MODE is changed in the following order.
Use this button to provide heavy duty cooling & Heating for 30 minutes.
Set up the reserve or cancel the timer off quickly
Use this button for sleep operation.
(The SLEEP mode can be selected at COOL and HEAT mode.)
Adjusts air flow vertically,
each time you press this button.
FUNCTION OF KEY
: Auto Mode: Cool Mode: Dry Mode
: Fan Only: Heat Mode
10
11
12
13
14
15
Each time you press this button,
8
C
9
O
V
E
R
T
I
M
E
R
ON TIMER
OFF TIMER
SET
CANCEL
(UP)
(DOWN)
TIME
FAN SPEED is changed in the following order.
Set up the time that operation start.
Set up the time that operation stop.
Use this button to reserve the timer on and timer off.
Use this button to cancel the timer on and timer off.
If the button is pressed once, the time increase by one minute
during the time set mode, and ten minutes during the timer set mode.
If the button is pressed once, the time decrease by one minute
during the time set mode, and ten minutes during the timer set mode.
Without regard to ON/OFF condition in remote controller,
use this button to set current time.
Adjust the current time using button.
(Data can be transmitted after setting up the time)
Samsung Electronics
3-1
Page 10
Operating Instructions and Installation
3-1-1(a) Heat Pump
1. A U TO MODE : In this mode, operation
mode(COOL, HEAT, DRY) is selected automatically by the room temperature of initial
o p e r a t i o n .
Room Temp
Tr≥ 21°C+∆T
21°C +∆T>Tr
∆T= -2°C, -1°C, 0°C, +1°C, +2°C
∆T is controlled by setting temperature
up/down key of remote contro l l e r
2. C O O L MODE : The unit operates accord i n g
to the diff e rence between the setting and
room temperature. (18°C~30°C)
3. H E AT MODE : The unit operates accord i n g
to the diff e rence between the setting and
room temperature.(16°C~30°C)
* P revention against cold wind : For about
3~5 minutes after initial operation, thermo
c o n t rol or “de-ice”, the indoor fan will
either not operate or operate very slowly(510 rpm), then switch to the selected fan
speed. This period is to allow the indoor
unit's heat-exchanger to prewarm before
emitting warm air.
*High temperature release function : The
outdoor unit for and compressor ON/OFF
c o n t rol for safety operation, when the overheat is heat exchanger of indoor unit.
*De-ice : Deicing operation is controlled by
indoor unit's heat exchanger temperature
and accumulating time of compre s s o r ' s
o p e r a t i o n .
De-ice end by sensing of the pro c e s s i n g
time by de-ice condition.
Cool Operation (Set Temp:AUTO SETTING)
Heat Operation (Set Temp : 22°C+∆T)
Operation Type
4. D RY MODE : Has 3 states, each determined
by room temperature .
The unit operates in DRY m o d e .
*Co m p ressor ON/OFF Time is contro l l e d
compulsorily(can not set up the fan speed,
always bre e z e ) .
* P rotective function : Low temperature
release. (Prevention against fre e z e )
5. TURBO MODE : This mode is available in
A U TO, COOL, HEAT, DRY, FAN MODE.
When this button is pressed at first, the air
conditioner is operated “powerful” state for
30 minutes re g a rdless of the set temperat u re, room temperature .
When this button is pressed again, or when
the operating time is 30 minutes, turbo
operation mode is canceled and returned to
the previous mode.
*But, if you press the TURBO button in DRY
or FAN mode that is changed with A U TO
mode automatically.
6 . S L E E P MODE : Sleep mode is available
only in COOL or HEAT mode.
The operation will stop after 6 hours.
*In COOL mode : The setting temperature
is automatically raised by 1°C each 1hour
When the temperature has been raised by
total of 2°C, that temperature is maint a i n e d .
*In HEAT mode : The setting temperature
is automatically droped by 1°C each 1hour.
When the temperature has been droped by
total of 2°C, that temperature is maint a i n e d .
7. FAN SPEED : Manual (3 step), Auto (4 step)
Fan speed automatically varies depending
on both the diff e rence between setting and
the room temperature .
3-2
Samsung Electronics
Page 11
Operating Instructions and Installation
8 . C O M P U L S O RY O P E R ATION :
For operating the air conditioner without
the remote contro l l e r.
* A U TO : The operating is the same function that A U TO MODE in the remote cont ro l l e r.
9 .SWING : BLADE-H is rotated vertically by
the stepping motor.
*Memory louver : When ON/OFF button is
p ressed at stop state, the BLADE-H re t u r n s
to its original location which is operating
state before stop
*Swing Set : Press the button under the
remote control is displayed on LCD the ,
and the blades move up and down, about 43°.
If the one more time press the button, blatles location is stop.
1 0 . Quick OFF TIMER: OFF timer (quick timer)
allows reservation or cancel the timer off
quickly
When OFF timer button is pressed at operating state, LCD displays the polling state
s e q u e n t i a l l y.
The LCD also displays the time re m a i n i n g .
11 . 24-Hour ON/OFF Real Setting Ti m e r. : The
air conditioner is turned ON at a specified
time using .
ON TIMER
OFF TIMER : The air Conditioner is turned
OFF at a specified time using .
OFF TIMER
*ON TIMER : Only timer LED lights on.
*OFF TIMER : Both timer and operation
LED lights on.
*3 minutes delay timer.
1 2 . SELF Diagnosis
LED DISPLAY
o p e r-
T I M E R
a t i o n
FA N
Tu r b o
Check Point
I n t e r ruption of electric power and Power on.
Abnormal condition of the room sensor.
Abnormal condition of the indoor unit's heat exchanger sensor.
Indoor unit fan motor lock.
: LED blinking
: LED off
1 3 . BUZZER SOUND : Whenever the ON/OFF
button is pressed or whenever change
occurs to the condition which is set up or
select, the compulsory operation mode,
buzzer is sounded "beep"
Samsung Electronics
3-3
Page 12
3-2 Installation
3-2-1 Selecting Area for Installation
Select an area for installation that is suitable
to the customer's needs.
3-2-1(a) Indoor Unit
1 . Make sure that you install the indoor unit in
an area providing good ventilation. It must
not be blocked by an obstacle affecting the
airflow near the air inlet and the air outlet.
2 . Make sure that you install the indoor unit in
an area allowing good air handling and
endurance of vibration of the indoor unit.
3. Make sure that you install the indoor unit in
an area where there is no source of heat or
vapor nearby.
4 . Make sure that you install the indoor unit in
an area from which hot or cool air is spre a d
evenly in a ro o m .
5 . Make sure that you install the indoor unit in
an area away from TVs, audio units, cordless phones, fluorescent lighting fixture s
and other electrical appliances (at least 1
m e t e r ) .
6 . Make sure that you install the indoor unit in
an area which provides easy pipe connection with the outdoor unit, and easy
drainage for condensed water.
7. Make sure that you install the indoor unit in
an area which is large enough to accomodate the measurements shown in figure on
the next page.
3-2-1(b) Outdoor Unit
1 . Make sure that you install the outdoor unit
in area not exposed to the rain or direct sun
l i g h t .
(Install a separate sunblind if exposed to
d i rect sun light.)
2 . Make sure that you install the outdoor unit
in area allowing good air moment, not
amplifying noise or vibration, especially to
avoid disturbing neighbours.
(Fix the unit firmly if it is mounted in a
high place.)
3 . Make sure that you install the outdoor unit
in area providing good ventilation and
which is not dusty. It must not be blocked
by any obstacle affecting the airflow near
the air inlet and the air outlet.
4 . Make sure that you install the outdoor unit
in area free from animals or plants.
5 . Make sure that you install the outdoor unit
in area not blocking the traff i c .
6. Make sure that you install the outdoor unit
in area easy to drain condensed water fro m
the indoor unit.
7. Make sure that you install the outdoor unit
in area which provides easy connection
within the maximum allowable length of a
coolant pipe (10 meters).
N o t e
1. Add 10 grams of refrigerant (R-22) for
every 1 meter if the pipe length exceeds
the standard pipe length of 5 meters.
2. Maintain a height between the indoor and
outdoor units of less than 3 meters.
8 . Make sure that you install the outdoor unit
in an area which is large enough to accommodate the measurements
shown in figure on the next page.
3-2-1(c) Remote Control Unit
1 .Make sure that you install the remote con-
t rol unit in an area free from obstacles such
as curtains etc, which may block signals
f rom the remote control unit.
2. Make sure that you install the remote cont rol unit in an area not exposed to
d i rect sunlight, and where there is no sourc e
of heat.
3. Make sure that you install the remote cont rol unit in an area away from TVs, audio
units, cordless phones, fluorescent lighting
f i x t u res and other electrical appliances (at
least 1 meter).
Caution
It is harmful to the air conditioner if it is used in the following environments: greasy areas (including areas near machines),
salty areas such as coast areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice.
3-4
Samsung Electronics
Page 13
3-2-2 Installation diagram of indoor unit and outdoor unit
Operating Instructions and Installation
A Indoor unit gas leak test check point
Indoor unit
Piping
1
3
2
Tape vinyl
B Drain hose installation
Cut the piping hole
sloped slightly
Piping may be laid to the rear, left,
right or down .
1. Determine the position of the pipe and drain hose hole
using the right figure and drill the hole with an inner
diameter of 65mm so that it slants slightly downwards.
2. If you are fixing the indoor unit to a… Then follow Steps…
Wall 3.
Window frame 4 to 6.
3. Fix the installation plate to the wall in a manner appropriate to the weight of the indoor unit.
If you are mounting the plate on a concrete wall with
anchor bolts, the anchor bolts must not project by more
than 20mm.
4. Determine the positions of the wooden uprights to be
attached to the window frame.
3-2-2(b) Purging the Unit
5. Attach the wooden uprights to the window frame in a
manner appropriate to the weight of the indoor unit.
6. Using tapped screws, attach the installation plate to the
wooden uprights, as illustrated in the last figure opposite.
On delivery, the indoor unit is loaded with an inert gas.
All this gas must therefore be purged before connecting the
assembly piping. To purge the inert gas, proceed as fol lows.
Unscrew the caps at the end of each pipe.
Result : All inert gas escapes from the indoor unit.
•To prevent dirt or foreign objects from getting into
the pipes during installation, do NOT remove the
caps completely until you are ready to connect the
piping.
3-6
Samsung Electronics
Page 15
3-2-2(c) Connecting the Assembly Cable.
The outdoor unit is powered from the indoor unit via the assembly
cable. If the outdoor unit is more than five metres away from the
indoor unit, the cable must first be extended to a maximum of
ten metre s .
1 . Extend the assembly cable if necessary.
2 . Open the front grille by pulling on the tabs on the lower right and
left sides of the indoor unit.
3 . Remove the screw securing the connector cover.
Indoor unit
Outdoor unit
1
(L)2(N)
3
COM
E
Earth
4 . Pass the assembly cable through the rear of the indoor unit and
connect the assembly cable to terminals 1, 2, 3, 5.
• Each wire is labelled with the corresponding terminal number.
5 . Firmly fix the ass’y cable with clamp wire holder.
6 . Pass the other end of the cable through the 65mm hole in the wall.
7 . Replace the connector cover, carefully tightening the scre w.
8 . Close the front grille.
9 . For further details on how to plug the other end of the assembly
cable into the outdoor unit, refer to page 3-8.
Operating Instructions and Installation
3-2-2(d) Installing and Connecting the Indoor Unit Drain Hose
C a re must be taken when installing the drain hose for the indoor unit to ensure that any condensa tion water is correctly drained outside.l When passing the drain hose through the 65mm hole drilled
in the wall, check that none of the following situations occur.
The hose must
NOT slope upw
ards.
To install the drain hose, proceed as follows.
1. If necessary, connect the 2-metre extension to the drain hose.
2 . If you are using the extension, insulate the inside part of the extension drain hose with a shield.
3. Pass the drain hose under the refrigerant piping, taking care to keep the drain hose tight.
4. Pass the drain hose through the hole in the wall, making sure that it is sloping downwards, as
shown in the illustrations above.
The end of the drain
hose must NOT be
placed in water.
Do NOT bend the
hose in different
directions.
Keep a clearance of at
least 5cm between the
end of the hose and the
ground.
Do NOT place the end
of the drain hose in a
hollow.
Shield
Drain hoseExtension drain hose
Samsung Electronics
The hose will be fixed permanently into position once
the whole installation has been tested for gas leaks;
refer to page 16 for further details.
3-7
Page 16
Operating Instructions and Installation
3-2-2(e) Outdoor unit installation
GAS LEAK TEST
Indoor unit check point
Check for gas leak from the flare nut connections with leak detector.
WIRING CONNECTION
Two electric cables must be connected to the outdoor unit:
• The assembly cable connecting the indoor unit to the outdoor unit.
• The power cable connecting the auxiliary circuit breaker to the outdoor unit.
1 Remove the terminal board cover on the side of the outdoor unit.
2 Connect the assembly cable to terminals 1 to 5 and connect the power cable to therminals A to B.
Each wire is labelled with the corresponding terminal number.
E n s u re the wire number of the indoor unit and the terminal number of
the outdoor unit.
3 Connect the earth wires to the earth terminals.
Outdoor unit check point
Outdoor unit
Refer to the page opposite for further details on how to check that
earthing is corre c t .
4 Replace the terminal board cover, carefully tightening the screw.
5 Connect the power cable to the auxiliary circuit breaker.
1
(L)
3
COM
1
(L)
Earth
terminal
Earth
2
(N)
3
COM
1
(L)2(N)
Terminal Block
Circuit Breaker
(Main Power supply cable)
Assembly cable
Earth
terminal
Earth
terminal
Earth
2
(N)
3-8
Indoor unit
A-unit
B-unit
Samsung Electronics
Page 17
Installation of drain line
In heating and ”de-ice” operation, condensed
water may be generated.
Install drain line as following pro c e d u re .
1. Insert drain plug into hole and then connect
drain hose to drain plug.
•Inside diameter of drain hose is 18mm
Grounding
Operating Instructions and Installation
Drain hole
Drain plug
(The parts for this work are optional)
•A g rounding terminal can be found on
the outdoor unit as illustrated.
Grounding screw hole
1 . When an existing grounding terminal is avil-
a b l e .
( G rounding wire of ø1.6mm or larg e r < s o l i d
w i re>or 2mm2or larger <standard wire>)
Terminal used
exclusively for
grounding
Grounding resistance:
less than 100 ohms
(existing grounding electrode)
2 . Use of a grounding electro d e .
•Specifications of grounding electro d e .
Carbon plasticSteel core
Samsung Electronics
PVC-insulated wire(2mm2x3.5m), greenTerminal, M4
3-9
Page 18
Operating Instructions and Installation
3-2-2(f) Flare Modification
• Tools used
Flare modification procedure
1 ) Cut the pipe using a pipe cutter.
90°
3 ) Insert a flare nut into the pipe and modifty flare .
Oblique
Raughness
2 ) Remove burrs at the tip of the pipe cut.
Burr
* Unproper flaring
C a u t i o n : Burrs not removed may result in
leakage of gas.
Pipe
Reamer
D
A
Outer diameterA(mm)
ø6.35mm1.3
ø9.52mm1.8
ø12.7mm2.0
3-10
InclinedSurface
damaged
CrackedUneven
thickness
Samsung Electronics
Page 19
Operating Instructions and Installation
3-2-2(g) Air Purging
CAUTION
The air in indoor unit and in the pipe must be purged. If air remains in the refrigeration pipes, it will affect the compressor,
reduce to cooling/heating capacity, and could lead to a malfuction. Refrigerant for air purging is not charged in the outdoor unit.
Use additional refrigerant as shown at the right figure. Each unit must be purged in turn
1. Check the piping connections
2. Connect the charging hose of low pressure side of
Manifold gauge to the packed valve having a charging
port (3/8” or 1/2” Packed valve)
3. Open the valve of the low pressure side of Manifold
gauge counterclockwise for 10 seconds, and then close
it to closed position.
4. Check for gas leakage.
-Check the flare connections for gas leakage.
5. Purge the air from the system.
-Loosen the liquid side(1/4”) flare nut after gas leakage
check
-Open the low pressure side valve of the Manifold
gauge for 10 seconds to purge the air from the system.
Repeat this three times or more.
-Tighten the liquid side(1/4”) flare nut when the low
pressure of the manifold gauge indicates about
0.5Kg/cm2.
6. Set valve cork of both liquid side and gas side of
packed valve to the open position.
7. Mount the valve stem nuts to the 2-way and 3-way
valve. And mount the service port cap to 3-way valve
8. Check for gas leakage.
-At this time, especially check for gas leakage from the
3-way valve’s stem nuts, and from the service port cap.
INDOOR
A-UNIT
INDOOR
B-UNIT
liquid side
Gas side
Pipeline
Flare Nut
Valve cork
Pipeline
Outdoor
unit
Charging Port
Charging hose of
Low pressure hose
Samsung Electronics
<Structure of 3-way valve>
3-11
Page 20
Operating Instructions and Installation
3-2-2(h) Refrigerant Refill
If connecting pipe of more than 10 metres is installed, additional refrigerant should be charged by
extra metre. You don’t have to charge additional refrigerant up to 10 metres of connecting pipe.
1. Remove the valve stem cap and service port of 3-way
valve.
2. Connect the charging hose of low pressure side of
Manifold gauge to the packed valve having a charging
port(1/2” Packed valve) as shown at the right figure.
3. Operate the unit at the cooling mode.
4. Slowly open the valve of the low pressure side of
Manifold gauge counterclockwise until the low pressure of manifold gauge indicates 4.8 to 5.5 kg/cm2 (68
a 78psi) at the high cool operation (1-unit operation)
and the standard temperature.
It is recommend that refrigerant should be slowly put
in. If the refrigerant is put in too quickly, compressor
will be damaged.
•Piping length and the height
Pipe Size
AD24A1(B1)E12
AD19A1(B1)E12
AD18A1(B1)E09
AD19A1(B1)E07
Additional refrigerant charg e
( R 2 2 , g )
• When length of the pipe is
over 5u by the unit, you
should charge
the refrigerant Formulas
A-UNIT : 10gx(La- 1 0 ) / m
B-UNIT : 10gx(Lb- 1 0 ) / m
( La:the length of A-unit’s
1 . Confirm that both the 2-way and 3-way valves are
set to the open position.
(1) Remove the valve stem caps.
(2) Be sure to use a hexagonal wrench to operate
the Gas side valve stems.
2 . Operate the unit for 10 to 15 minutes.
3 . Stop operation and wait for 3 minutes, then con-
nect the charge set to the service port of the 3-way
v a l v e .
(1) Connect the charge hose with the push pin to
the service port.
Operating Instructions and Installation
2-Way Valve
4 . Air purging of the charge hose.
(1) Open the low-pre s s u re valve on the charge set
slightly to air purge from the charge hose.
5 . Set the liquid side 2-way valve to the closed posi-
t i o n .
6 . Operate the air conditioner at the cooling cycle
and stop operation immediately after setting the
3-way valve to the closed position when the
gauge indicates 0 kg/cm2G .
If the unit can not be operated at the Cooling
Mode(weather is rather cool), operate the unit at
the Trubo Mode. So that the unit can be operated.
7 . Disconnect the charge set, and mount the both 3-
way valve’s stem nuts and the service port cap.
Relocation of the air conditioner
• Refer to this pro c e d u re when the unit is re l o c a t e d .
1. Carry out the pump down pro c e d u re
( refer to the details of ‘pump down’).
2. Remove the power cord .
3. Disconnect the assembly cable from the
indoor and outdoor units.
4. Remove the flare nut connecting the indoor
unit and the pipe.
At this time, cover the pipe of the indoor
unit and the other pipe using a cap or vinyl
plug to avoid foreign material entering.
Cap
3-Way Valve
5. Disconnect the pipe connected to the outdoor
u n i t .
At this time, cover the valve of the outdoor
unit and the other pipe using a cap or vinyl
plug to avoid foreign material entering.
6. Make sure you do not bend the connection
pipes in the middle and store together with
the cables.
7. Move the indoor and outdoor units to a new
l o c a t i o n .
8. Remove the mounting plate for the indoor
unit and move it to a new location.
Samsung Electronics
3-13
Page 22
Operating Instructions and Installation
3-2-3 Technical Document
3-2-3(a) AD24A1(B1)E12 / AD19A1(B1)E12
•Cooling Characteristics - Outdoor Te m p e r a t u re
Test Condition Indoor Unit (DB/WB) : 27/19
Vo l t a g e / F requency : 240V/50Hz
•In case of 2Unit, Capacity & Current multiplied by 2
Cooling Capacity & Air Outlet Temperature
13000
12000
11000
Cooling CapacityAir Outlet Temp
21/1521/1935/2443/26
Outdoor Temperature(DB/WB)
Current & Low Pressure
7
Current
15
14
13
Low Pressure
7
3-14
6
5
4
21/1521/1935/2443/26
Outdoor Temperature(DB/WB)
6
5
4
Samsung Electronics
Page 23
•Heating Characteristics - Outdoor Te m p e r a t u re
Test Condition Indoor Unit (DB/WB) : 20/15
Vo l t a g e / F requency : 240V/50Hz
•In case of 2Unit, Capacity & Current multiplied by 2
Heating Capacity & Air Outlet Temperature
Operating Instructions and Installation
14000
13000
12000
11000
10000
9000
8000
7000
Heating CapacityAir Outlet Temp
7/62/1-5/-6
44
42
40
38
36
34
32
30
Outdoor Temperature(DB/WB)
Current & Low Pressure
7
Current
Low Pressure
22
Samsung Electronics
6
5
4
7/62/1-5/-6
17
12
7
Outdoor Temperature(DB/WB)
3-15
Page 24
Operating Instructions and Installation
3-2-3(b) AD18A1(B1)E09 / AD19A1(B1)E07
•Cooling Characteristics - Outdoor Te m p e r a t u re
Test Condition Indoor Unit(DB/WB) : 27/19
Vo l t a g e / F requency : 240V/50Hz
Cooling Capacity & Air Outlet Temperature
10000
9000
8000
7000
10000
21/15
Cooling Capacity
35/24
Outdoor Temperature(DB/WB)
Air Outlet Temp.
43/26
Cooling Capacity & Low Pressure
Cooling CapacityLow Pressure
15
14
13
12
11
10
8
3-16
9000
8000
7000
21/1535/2443/26
Outdoor Temperature(DB/WB)
7
6
5
4
3
Samsung Electronics
Page 25
Operating Instructions and Installation
•Heating Characteristics - Outdoor Te m p e r a t u re (B or C Indoor Unit Only)
Test Condition Indoor Unit(DB/WB) : 20/15
Vo l t a g e / F requency : 240V/50Hz
Heating Capacity & Air Outlet Temperature
10500
9500
8500
7500
10500
Heating Capacity
7/62/1
Outdoor Temperature(DB/WB)
Air Outlet Temp.
Heating Capacity & High Pressure
Heating CapacityHigh Pressure
44
43
42
41
40
39
38
37
36
35
34
24
23
9500
8500
7500
Samsung Electronics
22
21
20
19
18
17
16
15
14
7/62/1
Outdoor Temperature(DB/WB)
3-17
Page 26
M E M O
3-18
Samsung Electronics
Page 27
5. Troubleshooting
5-1 Items to be checked first
1 ) Is the voltage of the power corre c t ?
The input voltage shall be the rating Voltage ±10% range.
The airconditioner may not operate properly if the voltage is out of this range.
2 ) Is the link cable linking the indoor unit and the outdoor unit linked pro p e r l y ?
The indoor unit and the outdoor unit shall be linked by 4 cables.
Check the terminals if the indoor unit and outdoor unit are properly linked by the same number
of cables.
Otherwise the airconditioner may not operate pro p e r l y.
3 ) When a problem occurs due to the contents illustrated in the table below it is a symptom not re l a t-
ed to the malfunction of the airc o n d i t i o n e r.
NOOperation of air conditioner
1 The COOL operation indication LED (Green) blinks for 3minutes
when a power plug of the outdoor unit is plugged in for the
first time.
2 In a COOL operation mode, the compressor does not operate
at a room temperature lower than the setting temperature.
In a HEAT operation mode, the compressor does not operate at
a room temperature higher than the setting temperature.
3 Fan speed setting is not allowed in AUTO or DRY mode.
4 Compressor stops operation intermittently in DRY mode.
5 Compressor of the outdoor unit is operating although the
indoor unit is turned off in a HEAT mode.
6 Timer LED only of the indoor unit lights up and the
air conditioner does not operate.
7 The compressor and indoor fan stop intermittently in HEAT
mode.
8 Indoor fan and outdoor fan stop operation intermittently in
a HEAT mode.
9 The compressor stops intermittently in a COOL mode or DRY
mode, and fan speed of the indoor unit decreases.
Explanation
It indicates power is on. The LED stops blinking if the operation ON/OFF
button on the remote control unit is pushed.
The speed of the indoor fan is set to LL in DRY mode.
Fan speed is 5 steps is selected automatically in AUTO mode.
Compressor operation is controlled automatically in DRY mode depending on the room temperature and humidity.
When the unit is turned off while de-ice is activated, the compressor
continues operation for up to 12 minutes (maximum) until the deice is
completed.
Timer is being activated and the unit is in ready mode.
The unit operates normally if the timer operation is cancelled.
The compressor and indoor fan stop intermittently if room temperature
exceeds a setting temperature in order to protect the compressor from
being overheated in a HEAT mode.
The compressor operates in a reverse cycle to remove exterior ice in a
HEAT mode, and indoor fan and outdoor fan do not operate intermittently for within 20% of the total heater operation
The compressor stops intermittently or the fan speed of the indoor unit
decreases to prevent indoor heat exchanger from being frozen.
4 ) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis details
on the display panel.
NO
Operating TimerFanTurbo
1
(GREEN)
2
3
4
5
6
7
X
(GREEN)
X
X
(GREEN)
(GREEN)
Display
X
X
X
X
Samsung Electronics
Self Diagnosis
X
X
Restore from power failure (input initial power)
X
X
Indoor unit Room sensor Error (open or short)
X
X
Indoor unit heat exchanger temperature sensor Error (open or short)
X
Indoor fan malfunctioning (for speed is below 450rpm)
X
In case that the communication between the indoor unit and outdoor unit is not made for 60 seconds
Outdoor sensor Error (open or short)
X
- Outdoor sensor
- Pipe sensor A, B
The malfunction ot 4way valve in heat mode operation.
: Lamp blinkingX: Lamp OFF
5-1
Page 28
5-2 Checking and Testing Operations (Outdoor Unit)
To complete the installation, perform the following checks and tests to ensure that
the air conditioner is operating corre c t l y.
1. Review all the following elements in the installation:
• Installation site stre n g t h
• Piping connection tightness to detect any gas leakages
• Connection wiring
• Heat-resistant insulation of the piping
• Drainage
• Earthing wire connection
• Correct operations (follow the steps below)
• Room select switch in the indoor unit
ROOM NO
A unit
B unit
2. Apply the power to the outdoor unit.
- Check the fuse (250V~, 5A) : The fuse is open when the power line
OUTDOOR UNIT
Room select switch
A/R
B/R
(L, N) is short.
3. Check the connection of PCB communication of outdoor unit.
(Check whether the red LED of outdoor unit PCB is flickering.)
• The communication lamp is flickering after the display of each unit on
the outdoor PCB display part. (every one second).
LED is not flikering, if the connection is bad or the room select switch is
located in the wrong position.
- LED lamp (red) flickering after display of A (1 sec)
- LED lamp (red) flickering after display of b (1 sec)
- LED lamp (red) flickering after display of C (1 sec)
Note : PCB switch “C” is used for triple split multi air conditioner.
R e s u l t : If all of three units display lamps are flickering, the connection
w i res and the room option connections are good.
INDOOR UNIT
Room select switch(A, B unit)
A : PCB display
B : Red LED
C : PCB switch
If the lamp is not flickering, check as follows:
A. Check the display part of indoor unit of each unit (A,B) after outdoor
unit PCB switch S/W- A is on.
Check the status of each unit indoor room select switch.
(Adjust the select switch suitable to the unit A, B.)
- A unit : OPERATION LED on, TIMER LED flickering
- B unit : O P E R ATION LED on, TIMER and FAN LED flickering
- C unit : O P E R ATION LED on, TIMER and FAN, TURBO LED
B. Check the communication connection of outdoor unit PCB
(Check whether the red LED of outdoor unit PCB is flickering).
The communication lamp is flickering after the display of each unit on the
outdoor unit PCB. (every one second)
- LED lamp (red) is flickering after display of A (1 sec)
- LED lamp (red) is flickering after display of b (1 sec)
- LED lamp (red) is flickering after display of C (1 sec)
Result: If all of three units display lamps are flickering, the connection
flickering (In case of triple split multi air conditioner)
UNIT
OPERATIONTIMERFANTURBO
A
B
C
Lamp ON
w i res and the room option connections are good.
Lamp OFFLamp Flasher
5-2
Samsung Electronics
Page 29
Troubleshooting
DISPLAYEXPLANATION
Outdoor sensor error (Short/Open)
Outdoor A cond pipe sensor error (Short/Open)
Outdoor B cond pipe sensor error (Short/Open)
Outdoor C cond pipe sensor error (Short/Open)
A unit test operation error
B unit test operation error
C unit test operation error
A unit test communication error
B unit test communication error
C unit test communication error
A,B,C unit all communication error
A room test operation OK
B room test operation OK
REMARK
Be sure to check after applying the power
to the outdoor unit.
Display when the test operation finishes.
• When the pipe temperature difference of
indoor unit (pipe temperature 4 minutes before
- Actual pipe temperature) is less than 5˚C.
Be sure to check during the test operation.
Display of power application.
Display 4 minutes after the COMP is on.
C room test operation OK
Communication unit number display : A unit
Communication unit number display : B unit
Communication unit number display : C unit
(In case of triple split multi air conditioner)
•Normal operation
Unit A,B and C are changed every one second.
The communication lamp is flickering after
display of each unit.
(possibility to check the communication status)
•During the test operation the unit under test
is on and off every 0.25s.
Samsung Electronics
5-3
Page 30
Troubleshooting
4. Check the test operation status by pressing the PCB switch
S / W- A and S/W-B of outdoor unit.
• Check the operation status by pushing the switch one at time.
• Perform the test operation only for the unit selected last.
• Check the pipe pre s s u re and the other operation status
during the test operation.
• Check items when the error occurs during the test operation
(each unit)
- Check there is enough re f r i g e r a n t .
- Check pipe connections.
OUTDOOR UNIT
a : PCB display
b : Red LED
c : PCB switch
EEXXAAMMPPLLE
E
• In case of unit A test, push once the PCB switch S/W- A ( s a m e
for unit B).
- In such a case, the indoor unit of unit A is operated
automatically by the outdoor unit.
- In case the unit A test stops, push once more the switch
S / W- A .
< Operation >
1. Once the test is started, the COMP is on and Good (displayed
Gd) or Error (displayed Er) is displayed after 4 minutes .
: Taking diff e rence between the present temperature of
indoor heat exchanger and the temperature 4 minutes later,
if the temperature diff e rence is over 5°C, the connection is
good or if the temperature diff e rence is below 5°C, the
connection is bad.
2. If the result of the test operation is good operation, is
possible for 30 minutes max.
If there is an erro r, the outdoor unit shall be stopped
i m m e d i a t e l y.
If an error occurs, push switch S/W- A or S/W-B once to
resume from the error status. Restart is then possible.
3. Once the test operation is completed, push switch S/W- A o r
S / W-B to finish the test.
4. Once the test is completed, operate the indoor unit normally.
5. Check the operation is normal. Start up is over.
5-4
Samsung Electronics
Page 31
5-3 Fault Diagnosis by Symptom
5-3-1 When the power voltage is not available
1 )Inspection items
(1) Is the power voltage is normal? (The rating voltage ±10% range)
(2) Is the power cord is correctly connected and is the contact good?
(3) Does the sound “ting” come out with the operation lamp (green) flickering when the
power is applied?
If it is not flickering, do inspect and repair in accordance with the following inspection
s e q u e n c e .
2 )Inspection sequence
Is the operation lamp
No trouble
(normal)
Y
of indoor unit on when
the operation /stop button of remote controller
is pressed?
N
Y
Is the operation lamp flickering with the
Apply the power
sound of “ting”?
N
Check of remote
controller
Normal
Is the communication
N
signal of remote con-
troller surely sent and
received ?
Y
Is there no problem
Y
between the connector
of Ass’y display PCB and
the receiving module?
N
Replace of Ass'y dis-
play PCB
Is the outdoor power connected normally?
Y
Is the fuse (F701, 250V, 3.15A) of PCB open?
N
Is the voltage at Socondary side of trans-
former of PCB (TN71)? (AC15V~AC25V)
Y
Is the output voltage of voltage regulator
IC (KA 7812) DC 10V and 12V?
Y
Is the output voltage of electrostatic voltage
regulator IC (KA 7805) DC 4.5 V - 5.5 V?
Y
N
Check of the installation method
and electrical circuit
Y
Replace the fuse (250V, 3.15 A).
N
Transformer is out of order -
replace
Repair and replace the power
N
source rectifying diode (D101-
D105) and KA7812.
N
KA7805 is out of order - replace
Samsung Electronics
Replace the main PCB of indoor unit
5-5
Page 32
Troubleshooting
5-3-2 No Power (Outdoor unit)
1 ) Inspection items
(1) Á Is the power source normal (The rating Voltage ±10% range)?
(2) Is the outdoor power connected normally? ((1) of terminal : L, (2) of terminal : N, (3) of termi-
nal : communication) ?
(3) Check whether the display of outdoor PCB(SEG1) is shown in the order of A- B - C when the
power is applied.
If the display (SEG 1) is not shown the inspection and repair shall be performed in the
sequence of the following:
2 ) Inspection sequence
Check the com-
munication of PCB
Normal of
outdoor PCB
Replace the
transformer
Measurement of resistance
NN
of power transformer
Are they as follows?
1st side 190 ~ 210Ω
Assemble the transformer
YY
and whether the
LED 1 is continu-
ously flickering.
N
Replace the fuse
(F701) 250V 3.15A.
2nd side 0.9 ~ 1.1Ω
Y
in the normal way.
Put the power off and put it on after 5
Is the display of PCB shown in the
Are the power cord ((1) L, (2) N) and
communication line (3) of outdoor termi-
nal block connected correctly?
Is the terminal of PCB terminal (RY71,
72, 73) are assembled in the correct
Y
Insert the primary side of power trans-
former in the terminal GT01 and then is
the voltage of secondary side normal?
Is the fuse (F101, 250V 2 A) blown out?
Check whether the output voltage of
Check whether the output voltage of
Replace the outdoor unit Ass'y main PCB.
seconds.
sequence of A-B-C?
N
Y
position?
Y
Is the fuse open? (F701)
N
(AC 15V- AC 25V)
Y
N
IC01 (KA 7812) is DC 12V.
Y
IC02 (KA 7805) is DC 5V.
Y
Reinstall the power cord and commu-
N
nication line with the reference of
installation manual.
After watching the display of PCB
N
board, assemble the color and
shape of housing correctly as follows:
BLK
BLK
WHT
RED
RED
Y
Replace the fuse F101 (250V 2 A).
Check and Replace the rectifying
N
diode of power side (D101 - D104)
N
and KA 7812.
Replace the IC 02 (KA7805)
5-6
Samsung Electronics
Page 33
Troubleshooting
5-3-3 When the fan of indoor unit does not operate
1 ) Inspection items
(1) Is the power voltage normal?
(2) Is the connector of indoor fan with the good contact? (CN73)
(3) Is the soldering status of running condenser (CR71) with the good contact?
(4) Is connector of the Hall IC with the good contact (CN 43) ?
(5) Is the indoor fan rotating when it is under operation mode?
(6) Is the FAN LED (green) flickering when the indoor fan stalled (for more than 15 seconds) and
the trouble condition of speed detecting part?
Put the power off and put it on after 5 seconds.
Y
N
If the power is not available (indoor
unit), item no 5-3-1.
N
Replace of indoor unit PCB Ass'y.
Error occurs after the
indoor unit fan motor is
rotating for 15 seconds?
(FAN Lamp flickering)
Y
Replacement of indoor
unit fan motor.
Is the operation lamp flickering for 3 minutes and
Y
If the operation /stop button of the remote controller
is pressed, is the operation lamp flickering and then
is the indoor fan rotating after 5~6 seconds?
Y
Is AC 120V and higher shown across the indoor
then put off?
Y
Y
fan connector (CN73) ?
N
N
Is the type of MICOM (IC 04) Pin no.
63 old type ?
Is the pin no. 12 of IC 06 (KID 65003)
the old type?
Is the pin no 25 of MICOM
the old type?
Replace the indoor unit PCB Ass'y due to the
Micom defect.
120Hz
Y
120Hz
Y
N
N
Replace the IC 06 (KID 65003) and
SS71(G3MB202pl).
Replace Q401 (Ksc 945Y).
Samsung Electronics
5-7
Page 34
Troubleshooting
5-3-4 When the outdoor unit fan does not operate
1 ) Inspection items
(1) The outdoor unit fan motor operates only when the operating conditions are satisfied and is
selected by the RY74(LOW) and PY75(HI) to ro t a t e .
(2) Is the power voltage normal?
(3) Is the contact of outdoor unit fan motor (CN 73) good?
(4) Is the winding resistance of outdoor unit fan motor 58Ω at Hi side and 143Ω at low side?
(5) The outdoor unit fan motor operates with Hi at over 28°C and low at below 26°C during the
cooling operation, and operates with Hi at below 14°C and low at over 15°C during the heating
o p e r a t i o n .
2 ) Inspection sequence
Apply the power to the outdoor unit and operate the indoor unit.
Is the indoor unit under operating conditions?
Y
Is it operating in the High speed?
N
Is the voltage shown across the connector (1)↔(3)
((1)↔(5))(AC 198V- AC 264V)?
N
Is no. 11 ( 12) of IC 06 at low? (DC 0.7 V)
N
Is pin no. 48(49) of IC 04 (MICOM) at High (DC 5 V)?
N
Is the outdoor unit fan motor under the operating
conditions?
N
Normal
N
Y
Y
Y
Y
Y
Check the winding resistance of outdoor unit fan
Defect of IC 04(MICOM) - replace the IC 04 or PCB
Normal (operation off)
Normal
motor winding resistance → Replace
Contact bad of RY 74(Low), RY 75(High)
→ Replace
Defect of IC06 output
→ Replace
ass’y
*Operating specification of the FAN of outdoor unit
(1) When the COMP is under the COMP ON condition during the cooling and heating operation,
Hi or LOW operation is selected according to the temperature condition of outdoor ro o m .
(2) When A room and B room are mixed to operate , it is always under low operation.
(3) Perform the comp ON/OFF control in the dry mode.
(4) When it is under the operation of anti-freezing, overload protection, defrost operation, it may
be Low, high or Off .
(5) Hi = High speed, Low = Low speed
5-8
Samsung Electronics
Page 35
5-3-5 When the UP/DOWN Louver Moter Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is input voltage normal?
(2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?
2 )Troubleshooting pro c e d u re
Remove power cord and plug in again in approx. 5 seconds.
Troubleshooting
Is operating lamp blinking?
Y
Does operation start when swing button of the remote con-
trol unit pushed?
N
Voltage at pin #33-#36 of micom (ICO4)
change?(Squarewave)
Y
Volatge at pin #13, #14, #15, #16 of IC05 (KID65003)
change?(Squarewave)
Y
UP/DOWN louver motor is faulty.
Y
Check as in the procedure "No Power
parts". Refer to page 5-6.
Y
N
N
Driver IC05 (KID65003) is faulty.
Normal
Micom (IC04) is faulty.
Samsung Electronics
5-9
Page 36
Troubleshooting
5-3-6 If Operation By Remote Control Unit Is Impossible. (Initial Diagnosis)
1) Troubleshooting pro c e d u re
Remove power cord and plug in again approx. 5 Seconds
Is operation lamp blinking?
Y
“ “ sound heard from the indoor unit when
ON/OFF button on the remote control unit pushed?
N
Voltage of battery less than 2.5V (Remote Control Unit)?
N
LCD display status of REMOCON normal?
Y
Transmission display lamp ( ) blinking when
ON/OFF button on the remote control unit pushed?
Y
Voltage at PIN #30 of Remocon Micom change?
Y
Voltage at collecter of Q601 or Q602 change?
Y
N
Check as in the procedure “NO Power
parts”. Refer to page 5-6.
Y
Y
N
N
N
N
Normal
Replace battery.
LCD is faulty.
Replace button.
Micom is faulty.
Q601(C4375Y) or Q602(C1623Y) is faulty.
IR LED(CL-1L5EU) is faulty.
5-10
Voltage at pin #26 of micom (IC04) change (INDOOR UNIT)?
Y
Micom (IC04) is faulty.
N
Receiver module is faulty.
Samsung Electronics
Page 37
5-3-7 When the 4 way valve (A,B) is not operating
1. Inspection items
(1) A re the 4 way valve A and B under the operating conditions?
(When the COMP A (4 way valve A ) and COMP B (4 way valve B) are on during the
heating operating)
(2) Is the power voltage normal?
(3) Is the connecting of 4 way valve A (CN 75) and B (CN 76) good?
2) Inspection sequence
Put off the outdoor unit power and put it on again after 5 seconds.
Select the heating operation of A(B) room by the remote controller.
Troubleshooting
Has 3 minutes passed after selection of A(B) room heating?
Y
Is the 4 way valve A(B) on?
N
Is the voltage shown across the 4 way valve A(B) connector
(CN 75, CN 76) ?
N
Is the pin no 47(46) of IC 04 ( MICOM) at high (DC 5V) ?
N
Is the 4 way valve A (B) under operating conditions?
N
Normal
N
Y
Y
Y
Y
Defect of RY 76 (RY 77) contact and coil →Replace
Defect of IC 06 (IC 07 ) output →Replace
Defect of IC 04(MICOM) - replace the IC 04 or PCB
Keep 4 way valve off.
Normal
the Relay
ass’y
*4 way valve operating conditions
(1) During the defrost control, put the 4 way valve A(B) off .
(2) During the heating operation put the 4 way valve A(B) on.
(3) The changeover of heating to cooling : put the 4 way valve off immediately (in case of B and C
ro o m ) .
(4) The changeover of cooling to heating : it is on after 170 seconds delay.
Samsung Electronics
5-11
Page 38
Troubleshooting
5-3-8 When the compressor does not operate
1) Inspection items
(1) Is the COMP A under the operating conditions? (cooling operating of A, B(C) ro o m )
(2) Is the power voltage normal? (AC 198- AC 264V)
(3) A re the connector connection of COMP A ( RY 72, 73) and B(RY 71) good?
(4) The COMP A(B) is operated on and off in accordance with the operating conditions of indoor
unit of A (B. C) room.
2) Inspection sequence
Apply the outdoor power and operate the indoor unit A(B.,C)
in the cooling mode.
Y
Has 3 minutes passed COMP A(B) after the power initial
and COMP on/off
Y
Is comp A (B) on?
N
*Refer to the power measuring terminal
Is the voltage (AC 198- AC264V) shown across the terminal
of Comp A(B) power applied?
N
Is the voltage of pin no. 14, 13( 15) at low
(DC 0.7V)?
N
Is the voltage of pin no. 50, 51 (52) of IC 04 (micom) at
high (DC 5V)?
N
Is comp A (B ) under the operating condition?
N
N
Normal (comp A (B ) off) Is the comp A under the operating condition?
N
Y
Y
Defect of comp A (B) and running condenser
Keep Comp A (B ) off
Normal
→ Replace
Y
Defect of Ry 72, 73 (Comp B) and Ry 71(comp A) con-
tact and coil →Replace
Y
Defect of IC 06 output
→ Replace
Y
Defect of Ic 04 (micom)
→ Replace
Normal
(comp A (B ) off)
* Comp A (B ) operating conditions
(1) Comp A : Comp on /off control in accordance with the A room during the heating and cooling
indoor unit operation
(2) Comp B : Comp on /off control in accordance with the B(C) room during the heating and cool-
ing indoor unit operation
BLK
RY72
(4)
* Comp A(B ) power measuring terminal
(1) Comp A measuring ; RY 73 (4) ↔ RY 72 (4)
(2) Comp B measuring ; RY 71 (4) ↔ RY 72 (4)
(3) Power input ; RY 72 (3) ↔ RY 7 3 ( 3 )
5-12
RED
(3)
RY71
(3)
RY73
(3)(4)
BLK
(4)
WHT
RED
Samsung Electronics
Page 39
5-4 PCB Inspection
5-4-1 Cautions for Part Replacement
1 . The human body carries much static
e l e c t r i c i t y. Before touching a part for re p a i r,
replacement or the similar purpose, be sure
to touch a grounded metallic portion by
hand to let the static electricity go thro u g h
the matallic portion to the earth.
Espectially when handling any micro
computer or IC, carefully remove such static
electricity before touching them.
2 . When repairing any part on a work bench,
be sure to place an insulative sheet on the
bench and always keep the sheet surface
neat without any metal fragments. If any
such fragment touches a part, a secondary
t rouble will possibly be caused in the part.
3. B e f o re replacing any parts, be sure to turn
o ff the power supply. If such replacement is
done with the power supply kept on, an
electric shock, short circuit or destruction of
a part may re s u l t .
4. During replacement or repair of a part,
c a refully handle it : The printed circ u i t
b o a rd has fine lead wires (jumper wires) and
glass-made parts (diode) on its substrate.
So if a circuit board is roughly handled, such
lead wires and parts will be easily broken or
damaged by bending or shock.
5 . When soldering the lead wires of any new
part, be sure to polish them using an emery
paper or the like before solding them.
Since the lead wires of any new part are
c o v e red with an oxide film, solder cannot
a d h e re to the lead wires if not polished.
6 . When soldering any part, care should be
e x e rcised not to apply any high-wattage
soldering iron to the part for a long time.
Some parts are of so low a heat re s i s t a n c e
that they may be broken or have the
p roperties changed if a soldering iron is so
applied (Otherwise, the pattern may
possibly be separated and raised).
7. The heat of the soldering iron should be
t r a n s f e red to the entire object to be soldere d .
If the solder pieces are not well fused due to
i n s u fficient transfer of the heat from the
soldering iron, no satisfactory electrical
continuity can be assured even if the
s o l d e red objects appear well connected to
each other.
8 . The solder used should be limited to a
minimum. If excessive solder is used, it will
cause inter-pattern contact, which may
cause malfunction of the circ u i t .
5-4-2 Procedure
The parts should be replaced in the following pro c e d u re .
Check for any faulty part.
Detach the faulty part.
Replace it with a new part.
Check the operation of the new part.
The repair is completed.
Samsung Electronics
5-13
Page 40
Troubleshooting
5-4-3 Detailed Procedure
No.
Pull out the power plug from the
1
AC terminal and confirm the fuse
on the PCB assembly
Turn the power on.
2
If lamp blinks trouble is not
related to the items 1 through 4
on the right.
Set TURBO operating mode when
3
RMC switch pushed after a delay
of 3 minutes.
(A-unit and B-unit)
Malfunction
Checking point (symptoms)
1. Is the broken?
Voltage check
1. AC voltage at both end of transformer Primary?
198 - 264V~
2. AC voltage at both end of transformer secondary?
14- 18Vac
3. DC voltage at OUT and GND of IC01
(KA7812)? 12VDC
4. DC voltage at OUT and GND of IC02? 5VDC
5. DC voltage at Q201 Base and GND change?
squarewave
Voltage check
1. Voltage of relay (RY71, 72, 73) coil Voltage at
pin#13, 14, 15 of IC07 : 12VDC
Causes
1. Voltage over
2. Indoor unit fan motor short-circuit.
1. Irregular power code or power fuse,
or poor wiring.
2. Transformer is faulty.
3. Power circuit is faulty.
4. Power circuit is faulty.
5. Q201 is faulty.
D101~D104 (IN4007)
1. Relay(RY 71) coil is open.
IC6(KID65003A) is faulty.
Set operating mode when RMC
4
switch pushed.
1. TURBO mode
Set operating mode when
5
RMC switch pushed.
1. [FAN] mode
2. Fan speed [Hi]
3. Continuously operation
2. Voltage at RY72 No 3 and RY71 No 3 ,
RY72 No 3 and RY73 No 3 , 198- 264V~
1. Compressor does not operate.
1. Voltage at 3 5 both ends of CN73 :
above 180V~
2. Indoor unit fan motor does not operate.
2. Relay contactor is faulty or Relay is
faulty
1. Temperature of Heat exchange
is lower.
2. PCB is faulty.
3. Room sensor or Heat exchanger
temperature sensor is faulty
1. Indoor unit fan motor is faulty.
2. Poor connection of indoor fan motor
and connector of RPM sensing (CN43)
5-14
Samsung Electronics
Page 41
5-5 Fault Diagnosis of Major Parts
Parts
Temp.Sensor
Heat ex. Sensor
Indoor Fan Motor
Diagnosis
Measure resistance with a tester.
Normal8KΩ~27KΩ at ambient temperature (+0°C ~ +30°C)
Abnormal∞, O Ω … open or short
Measure resistance between terminals (CN73) with a tester
NormalAt ambient temperature (10°C ~ 30°C)
betweenResistance
Red, Yellow190±10Ω
Red, Blue170±10Ω
Abnormal
Measure the voltage between ground and signal wire of the fan motor (CN43)
Normal
betweenVoltage
Gray, Orange05V~4.5V
Outdoor Fan Motor
Stepping Motor
(UP/DOWN swing motor)
Yellow, Orange5V
AbnormalAbnormal if voltage does not change from 0V to 5V.
Normal At ambient temperature (10°C ~ 30°C)
betweenResistanceRemark
Red, Yellow143±10ΩLow
Blue, Red58±10ΩHigh
Abnormal ∞, O Ω … open or short
Measure resistance between red wire and each terminal.
Normal Approx. 380Ω at ambient temperature (20°C ~30°C)
Abnormal ∞, O Ω … open or short
Use this page to keep any special servicing information. (Service Bulletin, etc.)
If only parts number changes, Just change parts number directly on parts list.
And if you need more information, please see the service bulletin
Copyright
®œ 1995 by Samsung Electronics Co., Ltd.
All rights reserved.
This manual may not, in whole or in part, be
copied, photocopied, reproduced, translated,
or
converted to any electronic or machine readable
from without prior written permission of
Samsung Electronics Co., Ltd.
SyncMaster 17GLi/CMG7387L Service
Manual
First edition June 1995.
Tr a d e m a r k s
Samsung is a registered trademark and
SyncMaster 17GLi/CMG7387L and
MacMaster
Cable Adapter are trademark of Samsung
Electronics Co., Ltd.
Macintosh, Centris, Quadra, Duo Dock, and
Power Macintosh are trademark of Apple
computer, Inc.
All other trademarks are the property of their
respective owners.
Page 56
9. Schematic Diagrams
9-1 Indoor Unit
Samsung Electronics
9-1
Page 57
9-2 Remote Control
Samsung Electronics
9-2
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