Samson TROVIS 6600, TROVIS 6611-2 Mounting And Operating Instructions
Mounting and
Operating Instructions
EB 6611-2 EN
Firmware version 3.53
Translation of original instructions
Edition October 2017
TROVIS 6600 Automation System
TROVIS6611-2 Control and Automation
Unit
2 EB 6611-2 EN
Note on these mounting and operating instructions
These mounting and operating instructions assist you in mounting and operating the device
safely. The instructions are binding for handling SAMSON devices.
Î For the safe and proper use of these instructions, read them carefully and keep them for
later reference.
Î If you have any questions about these instructions, contact SAMSON‘s After-sales Service
Department (aftersalesservice@samson.de).
The mounting and operating instructions for the devices are included in
the scope of delivery. The latest documentation is available on our website
(www.samson.de) > Product documentation. You can enter the document
number or type number in the [Find:] eld to look for a document.
Denition of signal words
Hazardous situations which, if not avoided,
will result in death or serious injury
Hazardous situations which, if not avoided,
could result in death or serious injury
Property damage message or malfunction
Additional information
Recommended action
DANGER
!
WARNING
!
NOTICE
!
Note
Tip
Contents
EB 6611-2 EN 3
1 Safety instructions and measures ...................................................................5
1.1 Notes on possible property damage ................................................................8
2 Markings on the device .................................................................................9
3 Design and principle of operation ..................................................................9
3.1 Operating controls .......................................................................................10
3.1.1 Front panel ..................................................................................................10
3.1.2 Back of device .............................................................................................12
3.2 Accessories .................................................................................................14
3.3 Technical data .............................................................................................14
3.4 Dimensions in mm ........................................................................................15
4 Measures for preparation ............................................................................16
4.1 Unpacking ..................................................................................................16
4.2 Transporting ................................................................................................16
4.3 Storage .......................................................................................................16
5 Mounting and start-up ................................................................................. 16
5.1 Installation ...................................................................................................16
5.2 Electrical connection .....................................................................................17
5.3 Start-up ....................................................................................................... 17
5.3.1 User login ...................................................................................................17
5.3.2 Loading a project .........................................................................................17
5.3.3 Setting the system time .................................................................................18
5.3.4 Network settings ..........................................................................................18
5.3.5 Assigning modules .......................................................................................19
5.3.6 Calibrating the touch screen..........................................................................19
5.4 Quick check ................................................................................................19
6 Operation ...................................................................................................21
6.1 User administration ......................................................................................21
6.2 Operating the system ...................................................................................21
6.3 Reset unit.....................................................................................................21
6.4 Setting up a WiFi hotspot .............................................................................21
7 Servicing.....................................................................................................22
7.1 Updating the rmware .................................................................................22
4 EB 6611-2 EN
Contents
7.2 Preparation for return shipment .....................................................................22
8 Malfunctions ...............................................................................................22
9 Decommissioning and disassembly ..............................................................22
9.1 Decommissioning .........................................................................................22
9.2 Disposal ......................................................................................................23
10 Annex.........................................................................................................23
10.1 After-sales service ........................................................................................23
10.2 Licenses .......................................................................................................24
10.2.1 GNU GENERAL PUBLIC LICENSE, Version 2, June 1991 .................................24
10.2.2 GNU GENERAL PUBLIC LICENSE, Version 3, 29 June 2007 ............................29
10.2.3 GNU LESSER GENERAL PUBLIC LICENSE, Version 3, 29 June 2007 ................40
10.3 EU declaration of conformity .........................................................................43
EB 6611-2 EN 5
Safety instructions and measures
1 Safety instructions and measures
Intended use
The TROVIS6611-2 Control and Automation Unit is freely programmable and allows autonomous operation and management of six I/O modules. It has an integrated color touch screen
for visualization.
To allow the control and automation unit to access the I/O modules in the required manner,
the I/O modules must be mapped logically as a project in the unit. For this purpose,
SAMSON provides ready-made applications. Alternatively, a project can be programmed
using the
SAMSON graphical project management tool (logic circuits, menu navigation,
visualization and start-up).
The control and automation unit as well as the I/O modules are designed to operate under
exactly dened conditions (e.g. power supply, ambient conditions). Therefore, operators must
ensure that the unit is only used in applications where the operating conditions correspond to
the technical data. In case operators intend to use the unit in other applications or conditions
than specied, contact SAMSON.
SAMSON does not assume any liability for damage resulting from the failure to use the device for its intended purpose or for damage caused by external forces or any other external
factors.
Î Refer to the technical data for limits and elds of application as well as possible uses. See
section3.3.
The operator is responsible for the physical and logical project management, if not agreed
otherwise.
Reasonably foreseeable misuse
The control and automation unit is not suitable for the following applications:
− Use outside the limits dened during sizing and by the technical data
Furthermore, the following activities do not comply with the intended use:
− Use of non-original spare parts
− Performing service and repair work not described in these instructions
6 EB 6611-2 EN
Safety instructions and measures
Qualications of operating personnel
− The unit must be mounted, started up, serviced and repaired by fully trained and quali-
ed personnel only; the accepted industry codes and practices are to be observed.
− The projects must be congured and set by trained and experienced personnel only.
According to these mounting and operating instructions, trained personnel refers to individuals who are able to judge the work they are assigned to and recognize possible hazards due
to their specialized training, their knowledge and experience as well as their knowledge of
the applicable standards.
Personal protective equipment
No personal protective equipment is required.
Revisions and other modications
Revisions, conversions or other modications to the product are not authorized by SAMSON.
They are performed at the user's own risk and may lead to safety hazards, for example. Furthermore, the product may no longer meet the requirements for its intended use.
Safety features
The operation of the unit is password-protected to protect it from unauthorized access. A user
role with individual privileges and password is assigned to each user.
Warning against residual hazards
The control and automation unit has direct inuence on controlled plant components (e.g.
control valves and pumps) over the I/O modules. To avoid personal injury or property damage, plant operators and operating personnel must prevent hazards that could be caused in
the plant components by the process medium, the operating pressure, the signal pressure or
by moving parts by taking appropriate precautions. They must observe all hazard statements, warning and caution notes in the referenced documents.
Responsibilities of the operator
The operator is responsible for proper operation and compliance with the safety regulations.
Operators are obliged to provide these mounting and operating instructions to the operating
personnel and to instruct them in proper operation. Furthermore, the operator must ensure
that operating personnel or third persons are not exposed to any danger.
EB 6611-2 EN 7
Safety instructions and measures
Responsibilities of operating personnel
Operating personnel must read and understand these mounting and operating instructions as
well as the specied hazard statements, warning and caution notes. Furthermore, the operating personnel must be familiar with the applicable health, safety and accident prevention
regulations and comply with them.
Referenced standards and regulations
The control and automation unit fullls the requirements of the Directives 2014/30/EU and
2011/65/EU. The declaration of conformity includes information about the applied conformity assessment procedure. This declaration of conformity is included in the appendix of
these instructions.
The control and automation unit is designed for use in low voltage installations.
Î For wiring, maintenance and repair, observe the relevant safety regulations.
Referenced documentation
The following documents apply in addition to these mounting and operating instructions:
uAB6600: System integration guidelines for electrical technicians
uT6620-1 for TROVIS6620-1 I/O Module
uT6625 for TROVIS6625 Input Module
uT6630 for TROVIS6630 AO Module
uT6640 for TROVIS6640 AI Module
− Technical documentation for the room panel in use
8 EB 6611-2 EN
Safety instructions and measures
1.1 Notes on possible property damage
NOTICE
!
Damage due to water entering the device.
The front pane of the control and automation unit is protected against vertically falling
drops of water (IP41).
Î Avoid drops, sprays and jets of water.
Manipulation of settings due to unauthorized access.
The TROVIS6611-2 Control and Automation Unit supports various communications
protocol (e.g. a web server). This allows remote access. To protect it from unauthorized
access, the onsite and remote operation of the unit is password-protected:
Î Change the initial administrator password after rst start-up.
Î Regularly change all user passwords.
Î Do not pass login data on to unauthorized persons. Keep them in a safe place in-
accessible to unauthorized persons.
EB 6611-2 EN 9
Design and principle of operation
2 Markings on the device
SAMSON
TROVIS 6611
Power supply
24 V AC / DC 8 VA / W
Model 6611 - 2000
Var.-ID
Serial no.
Made in Germany
Fig.1: Nameplate
3 Design and principle of oper-
ation
TROVIS 6611-2 is a freely programmable
control and automation unit for autonomous
operation and management of six I/O mod
ules (up to 120 physical data points). It has
an integrated color touch screen for visual
ization. The SAMSON graphical project
management tool is required to create appli
-
cations.
The control and automation unit does not
contain any applications in the delivered
state.
System-specic applications can be ordered
from SAMSON.
Max. number of units
Modules
− 6x I/O modules (TROVIS6620,
6625, 6630 or 6640) per
TROVIS6611-2
− 32x TROVIS6611-2 per application
(graphical project management
tool)
Cable length without repeaters, hubs, etc.
− Ethernet 100BASE-T type: LAN
− I/O bus 1200m
− 24VAC/DC Max. 1.5mm² strand
(12mm-long wire end
ferrule)
− Ethernet Min. Cat 5 cable, shielded
(STP)
− I/O bus Jy(St) Y 2 x 2 x 0.8
(12mm-long wire end
ferrule)
Note
10 EB 6611-2 EN
Design and principle of operation
3.1 Operating controls
3.1.1 Front panel
F1
F2
F1
Display
F2
USB port
(USB ash drive not included in the scope of delivery)
Fig.2: Operating controls located on the front panel of the device
Touch screen (
F1
)
The touch screen is the main operating element.
Tap the menu button on the top right-hand corner of the screen to open various levels. Depending on the level, various functions can be executed by tapping the dis-
played buttons (see Fig.3).
USB port (
F2
)
The USB port is accessible after opening the lid. Data can be transferred from a USB ash
drive inserted into the port to the unit and vice versa.
− USB ash drive requirements: 2.0 with FAT32
EB 6611-2 EN 11
Design and principle of operation
Dashboard
Main menu
Main menu or
login
Buttons for frequent
actions
Menu structure de-
pending on project
System settings
Appearance varies depending on the program and the user privileges.
Fig.4: Structure of the TROVIS6611-2 Control and Automation Unit
12 EB 6611-2 EN
Design and principle of operation
3.1.2 Back of device
R1
R8
R7
R6
R5
R4
R3
R2
Fig.3: Operating controls located on the back of the device
Power supply (see section5.2)
Connection for I/O bus (physical inputs on the input/output modules)
Distributed I/O modules are required to connect the physical input and outputs. The
two terminals are labeled "lA" and "lB" and must be wired consistently in exactly the
same way.
Maximum cable core length: 1200m
A maximum of six I/O modules (e.g. TROVIS6620, 6625, 6630 or 6640) can be
connected to one TROVIS6611-2 Control and Automation Unit.
R1
R2
EB 6611-2 EN 13
Design and principle of operation
Jumper for RS-485 conguration
The jumpers are not set in the delivered state. Refer to the following table for the required setting.
1 2 3 4
Bus termination fur
I/O bus
Bus bias voltage for
Modbus (jumper3
must be closed)
Bus bias voltage for
Modbus (jumper2
must be closed)
Bus termination fur
Modbus
Closed = Active Closed = Active Closed = Active Closed = Active
Open = Not active Open = Not active Open = Not active Open = Not active
Close jumper1 if TROVIS6611-2 is at the end of the I/O bus line.
Close jumpers 2 and 3 to activate the Modbus bias voltage (if TROVIS6611-2 is used as a
Modbus RTU master).
Close jumper4 if TROVIS6611-2 is at the end of the bus.
Connection for Modbus (RS-485 2W)
The TROVIS6611-2 Control and Automation Unit supports the Modbus-RTU eldbus
protocol with two-wire system. The corresponding jumpers must be set for the terminating resistors or bias voltage. Bus properties, such as master or slave operation, data
bits, parity and stop bits must be congured in the SAMSON Graphical Project Management Tool software. The two terminals are labeled "RA" and "RB" and must be
wired consistently in exactly the same way.
USB port
Functions:
− Load and save data
− Memory extension for historical data
USB ash drive requirements: 2.0 with FAT32
Reset key for restart
User key
Ethernet connection
Data transmission rate: 100Mbit/s
Host name: Fallback IP-Adresse 172.30.66.11
The Ethernet connection can be congured and activated on site at the device. The services (SSH, FTPES, HTTPS, AVAHI (see section5.3.4) are deactivated in the delivered
state. However, the TROVIS6611-2 Control and Automation Unit in the default state
obtains the IP addresses over DHCP.
R3
R4
R5
R6
R7
R8
14 EB 6611-2 EN
Design and principle of operation
3.2 Accessories
Accessories
− Terminal and installation set (included in the scope of delivery) ........ Item no. 1402-1561
− TROVIS6620-1 I/O Module ........................................................ Conf. ID: 4829008
− TROVIS6625 Input Module
1)
....................................................... Conf. ID: 2649861
− TROVIS 6630 AO Module ............................................................Conf. ID: 3714719
− TROVIS 6640 AI Module ..............................................................Conf. ID: 3714720
− Room panel depending on application .......................................... On request
− TROVIS6690 Graphical Project Management Tool (demo version) .. Conf. ID: 3004922
− TROVIS6690 Graphical Project Management Tool (1 AS version) ... Conf. ID: 3004921
− TROVIS6690 Graphical Project Management Tool (3 AS version) ... Conf. ID: 3004920
− TROVIS6690 Graphical Project Management Tool (full version) ...... Conf. ID: 2039168
1)
Only with 24VAC power supply (not DC)
3.3 Technical data
Auxiliary power
Power supply 24VAC/DC
Power consumption 8VA/W
Connection 2-pin screw clamp terminal (orange)
Wire cross-section Up to 1.5mm²
Permissible ambient conditions
Operating temperature 0 to 55°C
Transportation and storage
temperature
–20 to +70°C
Relative humidity 5 to 95%, no dew formation
Electromagnetic compatibility
Noise emission According to EN 61000-6-3
Noise immunity According to EN 61000-6-2
Device safety
Degree of protection II according to DINEN61140
Overvoltage category II according to DINEN60664-1
Degree of contamination 2 according to DINEN60664-1
Degree of protection With seal for panel mounting: IP41 according to IEC60529
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