Samson Ocean Master 450 Instruction Manual
INSTRUCTION MANUAL
LIQUID RING PUMP
OCEAN MASTER® 450
INSTRUCTION MANUAL FOR SAMSON LIQUID RING PUMP
OCEAN MASTER 450
• Technical data
• Design of a system
• Installation and start-up
DOC9061D
• Service
• Troubleshooting
• Spare parts
CONTENTS
1 Introduction .............................................................................................................................. 4
1.1 Declaration of conformity ........................................................................................................ 4
1.2 Explanation of warning symbols .............................................................................................. 5
1.3 Field of application .................................................................................................................. 5
1.4 Disposal .................................................................................................................................. 5
2 Technical data .......................................................................................................................... 6
2.1 Dimensions ............................................................................................................................. 6
2.2 Specifications .......................................................................................................................... 7
2.3 Power consumption and output ............................................................................................... 8
2.3.1 Performance ........................................................................................................................... 8
2.3.2 Consumption .......................................................................................................................... 9
2.4 Handling and transport ......................................................................................................... 10
2.5 Pump storage and draining procedure ................................................................................... 11
3 Design of a system ..............................................................................................................12
3.1 Piping ................................................................................................................................... 13
3.2 Service liquid adjustment ...................................................................................................... 13
3.3 Service liquid pump ............................................................................................................... 13
3.4 Pump performance ................................................................................................................ 14
3.5 Pressure drop ........................................................................................................................ 15
3.6 Service liquid requirement ..................................................................................................... 16
4 Installation and start-up ...................................................................................................17
4.1 Securing the pump ................................................................................................................ 17
4.2 Connections to the pump ...................................................................................................... 17
4.3 Connecting the service liquid ................................................................................................ 17
4.4 Transmission ........................................................................................................................ 17
4.5 Prior to start-up .................................................................................................................... 18
4.6 Direction of rotation ............................................................................................................. 18
5 Service, operation, maintenance and inspection intervals............................................. 19
5.1 Check grease cartridges ....................................................................................................... 19
5.2 Winterization ......................................................................................................................... 19
5.3 Lubrication of bearings ......................................................................................................... 20
5.4 Inspection and cleaning of service liquid’s supply pipe .......................................................... 20
5.5 Inspection and cleaning of internal channels ........................................................................ 20
2
6 Troubleshooting ...................................................................................................................21
7 Spare parts and tools ..........................................................................................................22
7.1 Marking and identification ..................................................................................................... 22
7.2 How to order ......................................................................................................................... 23
7.3 Spare parts ............................................................................................................................ 24
7.4 Adaptor ................................................................................................................................. 28
7.5 Gasket set ............................................................................................................................. 29
7.6 Special tool set ...................................................................................................................... 30
Ocean Master 450
3
E-Mail
Web www.samson-pumps.com Phone | +45 87 50 95 70 DK-8800 Viborg
1 INTRODUCTION
1.1 Declaration of conformity
Dec
Hereby declares that the following products:
cean Master 250, Ocean Master 450, Ocean Master 700,
O
cean Master 1000, Ocean Master SVF27
O
laration of Conformity
Annex IIA
Samson Pumps A/S
Petersmindevej 21
DK-8800 Viborg
Liquid ring pump
Conforms to the directive:
Machinery Directive 2006/42/EC
I hereby declare that the liquid ring pumps are in conformity with the following harmonized standards:
DS/EN ISO 12100:2011 Safety of machinery - General principles for design - Risk assessment and risk
DS/EN 1012-2 + A1:2009 Compressors and Pumps - Safety requirements - Part 2: Vacuum pumps
The standards above only apply to the extent that it is relevant for the purpose of the pump.
The product must not be used before the complete system, which it must be incorporated in, has been conformity
assessed and found to comply with all relevant health and safety requirements of 2006/42/EC and other relevant
directives. The product must be included in the overall risk assessment.
Viborg, 03.10.2018 _______________________
Kelvin Storm Jensen
R&D Manager
Samson Pumps A/S
reduction
DOC4045
DOC4045
info@samson-pumps.com Samson Pumps A/S Petersmindevej 21
4
1.2 Explanation of warning symbols
Important technical and safety instructions are shown by symbols. If the instructions are not performed
correctly, it can lead to personnel injuries or incorrect function of the pump.
To be used with all safety instructions that must be followed. A failure to follow the
instructions may result in injuries and/or incorrect machine operation
1.3 Field of application
Inlet of foreign objects can damage the pump
The pump is designed exclusively to pump gases, including atmospheric air
WARNING!
Avoid cavitation of the pump! For further information, see instruction manual for the
Samson Pumps vacuum limiter
It must be ensured that the inlet gas cannot react with the service liquid and create aggressive bonds that
break down the pump's components.
For other operating data, see specifications.
• The pump must only be used with media that is not aggressive to the pump's materials. See section 7
for components and materials.
1.4 Disposal
Samson’s liquid ring pump is manufactured so that most of the device can be reused/recycled.
Samson Pumps offer users of the company’s pumps the option of returning used pumps to be restored or
scrapped.
Alternatively, the pump must be taken apart and sorted into its separate components, by the customer
(see section 7 for the pump’s material).
These components must be disposed of in accordance with national regulations.
Ocean Master 450
5
2 TECHNICAL DATA
355
20Ø
180
30Ø k6
2.1 Dimensions
240
603
437
54
317
200
367 136
Ø18
Ø125
Ø50
DOC1627396B
6
2.2 Specifications
A failure to meet these specifications may result in damage to the pump
Description Minimum Maximum
Ambient temperature, operation Below 0°C - see chapter 5.3 -20°C 55°C
Ambient temperature, storage -20°C 55°C
Humidity - 100%
Intake temperature, suction side - 60°C
Intake temperature, service liquid - 60°C
Service liquid pipe connection, dimension ½” -
Service liquid pipe connection, length - 6 m
Noise level - 70 dB(A)
Water volume - 9 L
Maximum radial load on drive shaft - 1720 N
Revolutions 1200 rpm 1800 rpm
Pressure 150 mbar abs. 2 bar(g)
Lubricating grease
Weight 120 kg
Type of grease SKF LGWA2
Automatic lubrication SKF LAGD 125/WA2
Ocean Master 450
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OCEAN MASTER 450
PERFORMANCE
POWER
kW
1200 RPM
450 400 350 300 250 200 150 100
5 10 15 20 25 307,5 12,5 17,5 22,5 27,5
5 10 15 20 25 307,5 12,5 17,5 22,5 27,5
2.3 Power consumption and output
2.3.1 Performance
m3/h
450 400 350 300 250 200 150 100
DISCHARGE HEIGHTSUCTION DEPTH
FISH
m3/h
1800 RPM
1650 RPM
1500 RPM
20,00
17,50
15,00
12,50
10,00
7,50
5,00
1200 RPM
2,50
0 m
- 1,00
- 2,00
- 3,00
- 4,00
- 5,00
- 6,00
- 7,00
- 8,00
m3/h
8
- 9,00
DOC11584
kW
kW
5 10 15 20 25 307,5 12,5 17,5 22,5 27,5
2.3.2 Consumption
5 10 15 20 25 307,5 12,5 17,5 22,5 27,5
20,00
17,50
15,00
12,50
10,00
7,50
5,00
POWER
kW
1200 RPM
1500 RPM
1650 RPM
1800 RPM
2,50
0 m
- 1,00
- 2,00
- 3,00
- 4,00
- 5,00
- 6,00
- 7,00
- 8,00
- 9,00
Ocean Master 450
DOC11584
9
2.4 Handling and transport
The pump must not be used if it is damaged or the identification plate is missing
The pump must be transported in such way that it
is not exposed to vibrations and impacts that can
overload the bearings.
The pump must be inspected for damages upon
delivery. If the pump is damaged, it must not be used
and the damage must be reported to the manufacturer.
Ensure that the pump’s identification plate is intact and
that the marking of the pump corresponds to its use.
The pump must only be handled using approved
lifting eyes, in accordance with nationally applicable
regulations and only in a vertical motion.
DOC1627397
The pump can be transported in the following ways:
DOC11093A
10
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