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T R A N S L A T I O N
Declaration of Conformity as per Directive 2014/68/EU
The manufacturer
Pfeiffer Chemie-Armaturenbau GmbH, 47906 Kempen, Germany
Multi-port ball valves BR 26l, BR 26t, BR 26v and BR 26x
• with lever
1. The valves are pressure accessories within the meaning of the Pressure Equipment Directive 2014/68/EU and
(See section 2.3 for ball valves intended for dead-end service)
Applied standards:
AD 2000 Regulations
Regulations for pressurized valve body parts
Type designation and technical features:
Pfeiffer data sheet <TB26l>
NOTE: This Manufacturer’s Declaration applies to all valve types listed in this catalogue.
Applied conformity assessment procedure:
Name of notified body:
Identification number of the notified body:
TÜV Rheinland Service GmbH
Germany
Kempen, 1. August 2017
Marcus Miertz, Chief Executive Officer
Stefan Czayka, IMS Representative
declares that:
conform with the requirements of this Directive,
2. They may only be operated observing the operating instructions <BA26l-02> delivered together with the valve.
Conforming to Annex III of the Pressure Equipment Directive 2014/68/EU, Module H
with packing
Am Grauen Stein
51101 Köln
These Declarations become invalid when modifications are made to the ball valves and/or assemblies that affect the technical
data of the ball valve or the <Intended use> described in section 1 of the operating instructions, and considerably change the
valve or an assembly delivered with it.
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Operating instructions
Multi-port ball valve
manually operated
Contents
0. Introduction 3
1. Intended use 3
2. Safety instructions 3
2.1 General safety instructions 3
2.2 Safety instructions for the operator 3
2.3 Particular hazards 4
2.4 Designation of the ball valve 5
3. Transport and storage 5
4. Installation in the pipeline 6
4.1 General 6
4.2 Installation instructions 6
5. Pressure check in pipeline section 8
6. Standard operation and maintenance 8
7. Troubleshooting 8
8. Further information 9
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Note
The WARNING and CAUTION notes must be strictly adhered to. Otherwise this may lead to personal injury and
Please contact the manufacturer if you have any queries, see section 8 for contact address.
Do not operate a ball valve when its permissible pressure/temperature rating is not sized for the operating
installed in the pipeline.
Pfeiffer valves do not have their own potential ignition source according to the risk assessment in the rare incident
1 and therefore do not fall within the scope of the Directive
metallic parts in hazardous areas.
0. Introduction
These instructions are designed to assist the user during installation, operation and maint e nanc e of multi-port ball valves from
the BR 26l, BR 26t, BR 26v and BR 26x.
equipment damage and the manufacturer’s warranty may become void.
1. Intended use
After installing the valve in the pipeline and connecting the actuator to the control equipment, these ball valves are designed
exclusively for use within the permissible pressure and temperature ranges. The valves are used to shut off, divert, divide the
flow or to mix two flows.
The permissible pressure and temperature ranges for these ball valves are specified in the data sheets <TB26l>.
conditions specified in the data sheets <TB26l>.
Danger
Observation of conformity with the Directive 2014/34/EU.
Failure to follow these safety precautions may result in personal injury and can damage equipment
of an operating fault in accordance with DIN EN 134632014/34/EU. Relating to this directive, CE marking is not permissible.
Note
The ball valve body may contain small amounts of medium in the closed and open position:
In the case that the heat in the surroundings where the valve is installed can heat up the process medium in the valve, use
the ball valve version with a relief bore to prevent an impermissible rise in pressure.
Parts subject to wear are not covered by the warranty.
Observance of section 2 <Safety instructions> is presumed for the Intended use.
The valve could be incorporated into potential compensation of plants independent of the directive, valid for
2. Safety instructions
2.1 General safety instructions
For ball valves, the same safety regulations apply as for the pipelines in which they are installed. These instructions only specify
those safety instructions which need to be additionally observed concerning ball valves.
2.2 Safety instructions for the operator
The manufacturer does not assume any responsibility. Therefore, on using the ball valve, make sure the following instructions
are observed:
The valve is to be used only for its intended use as described in section 1.
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Preventing misuse of the ball valve:
installed in the pipeline. The manufacturer does not assume any final responsibility.
The valve should only be operated and serviced by personnel appropriately qualified for pressurized
knowledge and their experience, as well as their knowledge of the relevant standards, are able to judge the tasks
assigned to them and are able to recognize possible dangers.
We recommend to open and close the valve regularly. Depending on the valve model, we recommend opening
considerably than those specified in the data sheet.
Danger
Should it be necessary to remove a ball valve from the pipeline, process medium may escape from the pipe or out
Take special care concerning any remaining media that may still be in the pipeline or have collected in the cavities
of the valve.
Warning
Only unscrew or loosen any screws or bolts connecting the body parts after the valve has been removed from the
Warning
Warning
It is especially important to make sure that the selected lining for wetted parts in the ball valve is suitable for the
media used as well as the prevailing pressures and temperatures.
Warning
Danger
Make sure that the pipeline and control equipment have been installed correctly and are checked at regular intervals. The
valve body wall thickness must be designed to take into account an additional load Fz in the usual order
(Fz = π/4•DN²•PS) for a correctly sized pipeline.
The valve needs to be connected correctly to the pipeline.
Make sure the usual flow velocities are not exceeded in continuous service in this pipeline. Exceptional operating
conditions such as oscillations, water hammering, cavitation and large proportions of solid matter in the process medium,
especially abrasive, must be clarified beforehand with the manufacturer.
Warning
Ball valves that are operated at temperatures greater than +50°C or lower than -20°C must be protected, together with the
pipeline connections, against being touched.
Failure to follow these safety precautions may result in personal injury and can damage equipment
pipelines.
Skilled staff in the sense of these operating instructions is persons who, as a result of their training, their
and closing the valve at least once a year.
Depending on how long the valve remains in one position, breakaway and operating torques may differ
2.3 Particular hazards
Prior to removing the ball valve from the pipeline, relieve pressure entirely in the pipeline to ensure the process
medium cannot escape uncontrollably from the pipeline.
of the ball valve. In the case of process media that can damage health or are dangerous, drain the pipeline
completely before removing the ball valve from the pipeline.
Warning
pipeline. Tighten the screws on reassembly with a torque wrench according to repair instructions <EB26l>.
For ball valves intended for dead-end service:
During standard operation, in particular, with gases or hot and/or dangerous media, mount a blank flange at the
free end connection or ensure that the ball valve is properly protected against unauthorized operation.
If a ball valve used for dead-end service must be opened in a pressurized pipeline, special care must be taken to
ensure that any process media escaping under pressure do not cause any damage.
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Details
Designation
Comments
Manufacturer
Pfeiffer
Address, see section 8 <Further information >
Valve type
BR (and number)
e.g. BR 26l= Series 26l, see Pfeiffer catalog
Body material
e.g. 1.4408
Material number acc. to DIN EN 10272
Size
DN (and number)
Value in mm, e.g. DN 50
Maximum pressure
PN (and number)
Value in bar at room temperature
Perm. temperature
TS (and number)
Perm. pressure
PS (and number)
27
1234
/001
/001
Valve no. within item
Item in order
Order
Year of manufacture
(e.g. 27=2017, 26=2016, 25=2015)
207
0153
/001
/001
Item in order
Year of manufacture
(e.g. 206=2006, 207=2007,208=2008)
The year of manufacture is stamped on the valve upon customer
request.
Conformity
CE
Conformity is certified separately by the manufacturer
Identification no.
0035
Notified body as per EU Directive = TÜV Rheinland Service GmbH
Direction of flow
Note: see note in section 4.2 <Installation instructions>
2.4 Designation of the ball valve
The designation of the ball valve includes the following details:
PS and TS are associated values at maximum permissible operating
temperature and maximum permissible operating pressure.
Serial no.
2009 onwards
e.g.: 271234/001/001
Valve no. within item
Serial no.
up to 2008
e.g.: 2070153/001/001
Order
Year of manufacture
Table 1 – Designation of the ball valve
e.g.: 2017
Keep the labeling on the valve body and on the nameplate to ensure that the valve can be identified at all times.
3. Transport and storage
Ball valves must be carefully handled, transported and stored:
Store the valve with its protective packing and/or with its protective caps in place in the end connections. Store and
transport the ball valves that weigh over approx. 10 kg on pallets (or a similar type of support) right up to the point of
installation.
Store the valve in a closed room before it is installed. Protect it against damaging influences such as dirt or moisture.
Make sure, in particular, that the end connections intended to connect the valve to the pipeline are not damaged through
mechanical or other influences.
Store the ball valves in the condition they were delivered in. Do not operate/activate the actuating device.
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Note
Warning
Warning
Warning
Do not install a ball valve if its permissible pressure/temperature ranges do not apply to the operating conditions.
installed in the pipeline.
Note
4. Installation in the pipeline
4.1 General
The same instructions apply for installing the ball valves in the pipeline as for connecting pipes and similar pipeline equipment.
The following instructions additionally apply for ball valves. Also observe section 3 for transporting the ball valve to the point of
installation.
The mating flanges must have smooth facings:
Contact the manufacturer if you intend to use other flange forms.
The actuating device is set for the operating data specified in the order.
The setting is adapted to the switching position of the valve and may not be changed without manufacturer’s prior
consent.
The following warnings are to be observed for gears:
Gears are not designed to be used as step-ladders:
Do not apply any weight/load to the gear. This can damage or destroy the ball valve.
Gears that weigh more than the ball valve:
Support any gears which due to its size and/or mounting situation would otherwise cause the valve to bend under
the load.
4.2 Installation instructions
Transport the valve in its original packaging right up to the point of installation. Remove packaging first at the point of
installation to protect it from dirt.
Check valve for signs of damage that may have occurred during transportation. Do not install a damaged ball valve.
Make sure that only ball valves are installed when their pressure rating, end connections and face to face dimensions
match the conditions of application. See the designation of the ball valve.
The limits of application are marked on the valve, see section 2.4 <Designation>. The permissible range is
determined in section 1 <Intended use>.
Danger
Make sure the end connections of the pipeline are aligned with the ball valve’s end connections and their ends have
parallel planes.
Prior to installation, carefully clean the valve and the connecting section of the pipeline from dirt, especially hard foreign
material.
Prior to installation, perform a function test: The valve must move properly to all its final positions. Any faults found must be
remedied before the valve is commissioned. Refer to section 7 <Troubleshooting>.
The valve can be installed in any position. However, if possible.
Make sure, in particular, that flange facings (and any flange gaskets) are free from any dirt prior to installation.
On inserting the valve (and any flange gaskets) into a ready mounted pipeline, keep a certain clearance between the
pipeline ends to ensure that all facings (and gaskets) remain undamaged.
Make sure the arrow on the valve body corresponds with the direction of flow in the pipeline.
Failure to follow these safety precautions may result in personal injury and can damage equipment
In special cases, it may be necessary for the valve to be tightly shut against the direction of flow. For the
installation in such special cases, the manufacturer must be consulted as this may lead to overloading of the seat
rings, ball etc.
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Multi-port ball valves are delivered with the appropriate ball depending on the function of the valve:
Schematics of BR 26x, 4-way ball valve in horizontal version with double L-b or e, see Fig. 8
Fig. 2 - Schematics of the switching functions of BR 26l, 3-way ball valve in horizontal version with L-bore pattern
Fig. 3 - Schematics of the switching functions of BR 26t, 3-way ball valve in horizontal version with T-bore pattern
in vertical version
Fig. 7 - Schematics of the switching functions of BR 26x, 4-way ball valve in horizontal version with L-bore pattern
pattern
The supplied ball valve must be suitable for the pipe section:
The ball valve ports designated A, B, C and D must be connected as shown in Figs. 2, 3, 5, 7 and 8 in accordance with the
intended switching positions in the pipeline. Prior to installation, check the valve’s function.
Schematics of BR 26l, 3-way ball valve in horizontal v ers ion with L-bore, see Fig. 2.
Schematics of BR 26t, 3-way ball valve in horizontal version with T-bore, see Fig. 3.
Note
Schematics of BR 26v, 3-way ball valve in vertical version with L-bore, see Fig. 5.
Schematics of BR 26x, 4-way ball valve in horizontal ver s ion with L-bore, see Fig. 7.
Fig. 1 - 3-way ball valve
in horizontal version
Fig. 4 - 3-way ball valve
Fig. 6 - 4-way ball valve
in horizontal version
Fig. 5 - Schematics of the switching functions of BR 26v, 3-way ball valve in vertical version with L-bore pattern
Fig. 8 - Schematics of the switching functions of BR 26x, 4-way ball valve in horizontal version with double L-bore
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Warning
Type of fault
Action to be taken
Comment
Tighten flange bolts.
and replace the gaskets.
Tighten bolts/screws with a torque wrench, see Pfeiffer repair instructions <EB26l>
and replace the gaskets. Contact Pfeiffer for spare parts and necessary instructions.
Remove the valve (observing the instructions in section 2.3 <Particular hazards>),
and necessary instructions.
Remove the valve (observing the instructions in section 2. 3 <Particular hazards >)
Contact Pfeiffer for spare parts and necessary instructions.
If the valve is damaged:
Contact Pfeiffer for spare parts and necessary instructions.
If a pneumatic actuator
removed from the valve
Caution: Risk of injury
signal pressure.
5. Pressure check in pipeline section
The pressure check of valves has already been carried out by the manufacturer. To check the pressure of a sec tion of pipelin e
with installed valves, the following point s mus t be observ ed:
Carefully flush newly installed pipes to remove any foreign material.
Valve OPEN: The test pressure should not exceed the value 1.5 x PN (see nameplate).
Valve CLOSED: The test pressure should not exceed the val ue 1.1 x PN (see nameplate).
If a valve leaks, see section 7 <Troubleshooting>.
6. Standard operation and maintenance
Normal manual force is sufficient to operate the manual operation. It is not permissible to use extensions to increase the
operating torque.
The shaft is sealed with a V-ring packing preloaded with a set of spring washers and does not require any maintenance.
Regular maintenance work on the ball valves is not necessary. But, on checking the pipeline section, there should be no
leakage at the flanged and bolted connections of the valve body or at the shaft packing.
If a valve leaks, proceed as described in section 7 <Troubleshooting>.
7. Troubleshooting
Observe the safety instructions listed in sectio n 2 on troubleshooting.
To remove a valve from a pipeline containing dangerous media and to take it out of the plant:
Decontaminate the valves properly first.
Leak at the connection
to the pipeline
Leak at the connection
between valve body
parts
Leak at the shaft
packing
No tight shut-off when
the valve is closed
Malfunction
If the medium leaks out at the flanges even after tightening the flange bolts:
Remove the valve (observing the instructions in section 2.3 <Particular hazards>)
If the valve still leaks:
Remove the valve (observing the instructions in section 2.3 <Particular hazards>)
dismantle the valve and replace the shaft packing. Contact Pfeiffer for spare parts
and check it.
If the valve is damaged:
If it must be repaired, remove the valve, observing section 2.3 <Particular hazards>.
If it must be repaired, remove the valve, observing section 2.3 <Particular hazards>.
Note 1:
When ordering spare parts,
include all the specifications
listed in the valve designation.
Only use original parts from
Pfeiffer.
Note 2:
If, after removing the valve
from the pipeline, it is found
that the body and/or internal
parts are not sufficiently
resistant to the process
medium, select parts made of
a suitable material.
with springs must be
Before removing the actuator from the valve, disconnect the
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600645 / PDF=297
8. Further information
Contact the address below for the listed <Data sheets> and <Repair instructions> as well as further information.
Pfeiffer Chemie-Armaturenbau GmbH
Hooghe Weg 41 • 47906 Kempen • Germany
Phone: +49 21 52 20 05 - 0 • Fax: +49 21 52 15 80
E-mail: vertrieb@pfeiffer-armaturen.com • Internet: www.pfeiffer-armaturen.com
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