SAMSON 3241 technology data

Series 240 Pneumatic Control Valve Type 3241-1 and Type 3241-7
Globe Valve Type 3241
Application
Control valve for process engineering and industrial applications
Nominal size DN 15 to DN 300 Nominal pressure PN 10 to PN 40 Temperatures –196 to 450 °C
Type 3241 Globe Valve operated with:
Type 3271 Pneumatic Actuator (Type 3241-1 Control Valve)
• or
Type 3277 PneumaticActuator(Type 3241-7 Control Valve)
Valve body made of:
Cast iron
• Spheroidal graphite iron
• Cast steel, cast stainless steel or cast cold-resisting steel
• Forged steel or forged stainless steel
• Special materials
Undivided valve bonnet up to DN 150 Valve plug with:
• Metal sealing
• Soft sealing
The modular design of the control valves allows them to be equipped with various accessories:
Positioners, solenoid valves and other accessories according to IEC 60534-6 and NAMUR recommendation. See Information Sheet T 8350 EN for details.
Fig. 1 · Type 3241-1
DN 15 to 150
Versions Standard version fortemperaturesranging from –10 to220°C
Type 3241-1 (Figs. 1 and 3) · DN 15 to 300 with Type 3271 Pneumatic Actuator (see T 8310-1/-2 EN)
Type 3241-7 (Fig. 2) · DN 15 to 150 with Type 3277 Pneumatic Actuator for integral positioner attachment (see T 8310-1 EN)
Additional versions with:
Welding ends
Adjustable packing · See Information Sheet T 8000-1 EN
Flow divider or AC-1/AC-2 Trim for noise reduction · See Data Sheets T 8081 EN and T 8082 EN
Perforated plug · On request
Valve plug with pressure balancing · See Technical data
Extension bonnet or bellows seal · See Technical data
Heating jacket · On request
Stainless steel actuator · See T 8310-1 EN
Additional handwheel · See Data Sheet T 8310-1/-2 EN
Associated Information Sheets T 8000-x EN Associated Data Sheets for Pneumatic Actuators T 8310-1/-2 EN
Fig. 2 · Type 3241-7
DN 15 to 80, forged steel
Fig. 3 · Type 3241-1
Edition October 2011
DN 200
³
Data Sheet T 8015 EN
Type 3241 DWA · Version for PSA plants (pressure swing
adsorption) · See T 8012-1 EN and T 8015-1 EN Typetested version · For application in heating systems (see
Data Sheet T 8016 EN), DIN/DVGW-tested version for gas (see Data Sheet T 8020 EN), liquid fuels and liquefied petroleum gas intheliquidphase (see Data SheetT8022 EN)
ANSI version · See Data Sheet T 8012 EN
Versions with dimensions according to Japanese Industry
Standard (JIS) · Details on request
Principle of operation
The process medium flows through the valve in the direction indicated by the arrow. The position of the valve plug determines the cross-sectional areabetweenthe seat and plug.
Fail-safe positions
Depending on howthe compression springs arearranged in the actuator (see Data Sheets T 8310-1 EN and T 8310-2 EN for details), the control valve has two different fail-safe positions which become effective upon supply air failure:
Actuator stem extends (FA) The actuator springs close the valve when the supply air fails.
Actuator stem retracts (FE) The actuator springs open the valve when the supply air fails.
Differential pressures
Permissible differential pressures are listed in Information Sheet T 8000-4 EN.
Fig. 5 · Type 3241 Valve, forged steel version
DN 15 to 80 with extension bonnet
Note
Figs. 4 to 6 show configuration examples.
Fig. 6 · Type 3241 Valve, forged steel version
DN 15 to 80 with metal bellows seal
Fig. 4 · Type 3241-1 Control Valve
DN 15 to 150 with Type 3271 Pneumatic Actuator
2
Fig. 7 · Type 3241 Control Valve, DN 200 to 300
T 8015 EN
Table 1 · Technical data for Type 3241
Nominal size DN 15 to 250 15 to 150 15 to 300 15 · 25 · 40 · 50 · 80
Stainless cast steel
1.4308
Forged steel
1.0460
Material
Nominal pressure
Cast iron
EN-JL1040
PN
10 · 16 16 · 25 10 · 16 · 25 · 40
Sph. graphite
iron
EN-JS1049
Cast steel
1.0619
Stainless cast steel
1.4408
Cast steel
1.6220
Flanges All DIN versions
End connections
Welding ends
DIN EN 12627 Fig. 2 only for
DN 25, 40, 50, 80, 100, 150, 200, 250, 300 Seat/plug sealing Metal sealing · Soft sealing · High-performance metal sealing Characteristic Equal percentage · Linear Rangeability 50 : 1 for DN 15 to 50 · 30 : 1 for DN 65 to 150 · 50 : 1 for DN 200 and higher
Heating jacket
Up to DN 100 PN 25
DN 125 PN 16
³
Temperature ranges in °C · Permissible operating pressures acc. to pressure-temperature diagrams (see Information Sheet T 8000-2 EN) Body without extension bonnet –10 to 220 °C
Short
–10…300 °C –10…350 °C –10…400 °C1)–50…450 °C –50...300 °C –50...300 °C –10…400 °C1)–50...450 °C
Long
Short
–10…300 °C –10…350 °C –10…400 °C1)–50…450 °C –50...300 °C –50...300 °C –10…400 °C1)–50…450 °C
Long
–196...450 °C –196...300°C –196…450 °C
–196...450 °C –196...300 °C –196…450 °C
Body with
Valve plug
Extension bonnet
Bellows seal
Standard
Balanced
Metal sealing –196 to 450 °C
Soft sealing –196 to 220 °C
with PTFE ring –50 to 220 °C · Lower temperatures on request
w. graphite ring 220 to 450 °C
Stainless
forged steel
1.4571
Leakage class according to IEC 60534-4
Metal sealing Standard: IV · High-performance metal sealing: V
Valve plug
Balanced
1)
Down to –50 °C at p
Soft sealing VI
Metal sealing Standard: IV · With PTFE or graphite pressure-balancing ring
Special version: V · High-performance metal sealing (only with PTFE balancing ring) on request
75 % PN (acc. to AD W10)
£
max
Table 2 · Materials
Standard version
Forged
steel
1.0460
1.0460 1.4401
1.4006/
1.4008
1.4006
(1.4404)/
1.4008
Valve body
Valve bonnet
2)
Seat
2)
Plug
Plug sealing
1)
Cast iron
EN-JL1040
1.0460/
EN-JL1040
Sph. graphite
iron
EN-JS1049
1.0460/1.0619
Cast steel
1.0619
1.4006/1.4008
1.4006 (1.4404)/1.4008
Stainless cast steel
1.4408
1.4408/
1.4401
1.4404/
1.4409
1.4404/
1.4409
Cast steel
1.6220
1.0566
1.6220
1.4006/
1.4008
1.4006
(1.4404)/
1.4008
Stainless cast steel
1.4308
1.4308
1.4301
1.4301/
1.4308
1.4301/
1.4308
Sealing ring for soft sealing: PTFE with glass fiber Sealing ring for balanced plug: PTFE with carbon or graphite ring
Guide bushing 1.4104 1.4571 1.4571 1.4301 1.4104 1.4571
3)
Packing
V-ring packing PTFE with carbon · Spring: 1.4310
Body gasket Metal/graphite
Extension bonnet
1.0460 1.4401 1.0566 1.4301 1.0460 1.4401
Bellows seal
Intermediate piece 1.0460 1.4401 1.0566 1.4301 1.0460 1.4401 Metal bellows 1.4571
4)
1.4541 1.4571
Heating jacket 1.4404
Stainless
forged steel
1.4571
1.4404/
1.4409
1.4404/
1.4409
4)
1)
Special materials for applications with sea water: 1.4538, duplex 1.4470; nickel-based alloy: 9.4610; other special materials on request.
2)
All seats and metal-seated plug also with Stellite facing; for£DN 100 plug up to seat bore 38 made of solid Stellite available.
3)
Other packings on request (refer to T 8000-1 EN)
4)
Other materials on request
3 T 8015 EN
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