Salvajor P914 Installation Manual

Page 1
Salvajor Scrap CollectorsTM
Model S914 & Model P914
Scrapping, Pre-flushing and Food Waste Collecting Systems
Installation & Operating
2 Fabricator Instructions & Tank Installation 3 Plumbing & Electrical 4 Operating Instructions & Troubleshooting
ALL INSTALLATIONS SHOULD BE MADE IN ACCORDANCE WITH LOCAL AND NATIONAL PLUMBING AND ELECTRICAL CODES.
Pot/Pan Scrap Collector Model P914
INSTR UC T IO N S
FOR PRODUCT/WARRANTY REGISTRATION
• Go to www.salvajor.com
• Click on SUPPORT at the top of home page
• Click on PRODUCT REGISTRATION
#
1 in FOOD WASTE SOLUTIONS
The Salvajor Company 4530 East 75th Terrace Kansas City, Missouri 64132-2081, USA
1-888-SALVAJOR FAX:1-800-832-9373
www.salvajor.com Email: sales@salvajor.com service@salvajor.com
Manufactu re rs of Commercial Fo od Wast e D is po si ng Systems sinc e 1 94 4
Page 2
Fabricator Instructions
361/2"
(
92.78
)
22
1
/4"
(
56.52
)
24” min.
Dish rack space
Dish machine
243/4"
(
62.87
)
22
1
/4"
(
56.52
)
24” min.
Dish rack space
Dish machine
X 12
X 12
X 4
Collector Top
Collector Tank
SLOTS
3
/8" x 1"
(
.95 x 2.54
)
9
7
/8"
(
25.08
)
2
3
/4"
(
6.99
)
5
"
(
12.70
)
11"
(
27.94
)
4
"
(
10.16
)
8
"
(
20.32
)
5
"
(
12.70
)
5
/8"
(
1.59
)
Upon request, the Collector top may be shipped separately to a fabricator for welding to table.
OR
TABLE CUTOUT
DETAIL FOR MODEL
S914
ONLY
Use the above dimensions for the table cut out. Place the top
to the underside of the table for welding.
Attention:
Scrap Collector (S914) top
or the
Pot/Pan Scrap Collector (P914)
When attaching the Scrap Collector or Pot/Pan Scrap
TABLE CUTOUT
DETAIL FOR MODEL
P914
ONLY
Collector top to the table, make sure the top is mounted in the table with the recirculated water opening (water plume) on the same side as the dishmachine. Leave a minimum of 24 inches between the Collector and the load­ing end of the dishmachine to allow space for the dish rack.
Tank Installation
COLLECTOR HARDWARE
GUSHER PLATE
GASKET
HOSE CLAMP
RECIRCULATION HOSE
Attach Collector tank to the Collector top.The tank must be oriented so that the recirculation plumbing is properly aligned. The control, pump and incoming water will be on the opposite side of the recirculation hose. Connect gusher plate and recirculation hose to the Collector. Adjust the legs until they extend to the floor.
CONTROL
HOSE CLAMP
ADJUSTABLE LEGS
All Collector parts/hardware shown are located in the “additional parts” carton inside the Collector tank box.
Dish flow
Control
The control can be mounted on either side of the Collector with existing fasteners, mounting holes and wiring for operation with dish flow to the left or dish flow to the right.
STOP!
If you have any questions about this installation call 1-888-SALVAJOR for installation advice.
Dish flow
PUMP
RECIRCULATION
HOSE
# 980104
Optional
Control
Mounting
Bracket
The control can be mounted remotely using optional
mounting bracket. Note: Additional field wiring is necessary.
2
Page 3
Plumbing
WATER SUPPLY
The solenoid valve is factory installed and is attached to an automatic water blender with internal check valves w
hich will introduce water tempered to approximately 107˚ F.
Plumb 3/4" lines from both hot and cold water supply sources and reduce to 1/2" before attaching to corre­s
ponding valves on the Scrap Collector or Pot/Pan Col-
lector water harness.
Note: Collector will not operate properly if water connections are reversed. Ball valves and water blender are clearly marked with hot and cold labels.
To assure against leaks, tighten water harness fittings. They may come loose during shipment, fabrication or installation. Pressure regulators should be installed in areas where water pressure exceeds the recom­mended maximum of 80 psi.
SOLENOIDS
WATER BLENDER w/CHECK VALVES
1
/2” BALL VALVES
IMPORTANT:
The Salvajor Scrap Collector or Pot/Pan Collector is equipped with a UPC approved air gap, eliminating the need for vacuum breakers.
DRAIN PIPING
P
lumb a 2” pipe from the 2” male threaded nipple located on the bottom of the Collector reservoir tank to the nearest approved drain.The drain line should have a minimum of 1/4” slope of fall per running foot. It is the responsibility of the plumbing contractor to check all connections to ensure they are free of leaks and meet all codes.
MMAAKKEE AALLLL PPLLUUMMBBIINNGG CCOONNNNEECCTTIIOONNSS IINN AACCCCOORRDDAANNCCEE
WWIITTHH NNAATTIIOONNAALL AANNDD LLOOCCAALL PPLLUUMMBBIINNGG CCOODDEESS..
AIR GAP
INCOMING WATER
(Scrap Collector shown - Pot/Pan Collector similar)
Electrical
ELECTRICAL
The pump motor and solenoid are factory pre-wired.
Only one electrical connection is required if the control is installed with the provided wiring and mount. Run power from the building source to the 1/2" knockout on the bottom of the control.
The control may be mounted remotely with an optional bracket. Additional wiring is necessary to connect the pump motor and solenoid to the control.
IMPORTANT:
The pump must be checked for proper rotation as indicated by an arrow on the pump.
Complete wiring diagrams will be found inside control panel. Always use watertight conduit and fittings when wiring this product.
2” NPT DRAIN
(Scrap Collector shown - Pot/Pan Scrap Collector similar)
TOTAL FULL LOAD AMPS
PHASE 115V 208V 230V 460-480V
1 PH 11 5.5 5.5 – 3 PH 3.2 3 1.5
PUMP MOTOR 3/4 HP
MAKE ALL INSTALLATIONS IN ACCORDANCE WITH LOCAL AND NATIONAL ELECTRICAL CODES.
3
Page 4
3
B C
SALVAGE B
ASIN
2
D
SCRAP BASKET
1
E
OVERFLOW P
IPE
CONTROL PANEL
Operating Instructions
TO START:
lace OVERFLOW PIPE into
P drain opening in bottom of tank
center hole).
(
osition SCRAP BASKET inside
P tank.
Position SALVAGE BASIN inside tank over SCRAP BASKET.
Press START button on CONTROL PANEL. Allow time for reservoir tank to fill and the water plume to remain at a constant height.
Adjust WATER PLUME VALVE. Recommended plume height 4-6”.
(Scrap Collector shown - Pot/Pan Scrap Collector similar)
Troubleshooting
TO STOP:
Press STOP button on the CONTROL PANEL.
heck for and remove dropped
C tableware trapped in SALVAGE
ASIN.
B
Remove and drain SALVAGE BASIN.
Remove SCRAP BASKET and dump waste into trash receptacle.
Remove OVERFLOW PIPE to drain tank. Rinse SALVAGE BASIN, SCRAP BASKET, OVERFLOW PIPE, and tank interior thoroughly.
WARNING! DISCONNECT THE POWER TO THE COLLECTOR BEFORE SERVICING.
This troubleshooting guide is to provide basic checks to facilitate problem isolation and
repair. All repairs should be made according to local codes and by a qualified technician.
PROBLEM
Tank will not fill up.
Only cold or hot water is going into tank.
Pump motor not running.
Water leaks from pump.
Water plume is very low or Collector is not pumping water.
POSSIBLE CAUSE
Drain open.
Valves are closed.
Hot or cold valve closed.
Blender is not working or is out of adjustment.
Water connections reversed.
Overload tripped.
Contactor not energized.
Pump seal/o-ring broken.
Clamps loose.
Clogged pump.
Water plume valve turned down.
Pump motor running backwards.
SOLUTION
Install overflow pipe.
Open valves.
Open valves.
Replace blender. Adjust setting of blender.
Correct water connections.
Wait for overload to reset and check for cause of reset to trip, i.e. debris in pump.
Check contactor connections.
Replace seal/o-ring.
Tighten clamps
Open pump and remove debris.
Adjust water plume valve until plume is approximately 6”.
Reverse rotation of pump.
IMPORTANT!
Do NOT use corrosive chemicals for scrapping or cleaning purposes!
4
Printed in US A
Form No. II-SC/PC (03-14)
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