Salvajor 75, 100, 150, 200, 300 Installation & Operating Instructions Manual

...
Page 1
Salvajor Commercial Disposers
For All Models: 75, 100, 150, 200, 300, 500, 750
Installation & Operating
INST R U CTIONS
2 Typical Installations 3 Installation of Cone Bowl or Sink Collar 4 Attaching Disposer to Cone Bowl or Sink Collar 5 Plumbing 6 Electrical 7 Operating Instructions 8 Warning and Safety Instructions
ALL INSTALLATIONS SHOULD BE MADE IN ACCORDANCE WITH LOCAL AND NATIONAL PLUMBING AND ELECTRICAL CODES.
FOR PRODUCT/WARRANTY REGISTRATION
• Go to www.salvajor.com
• Click on SUPPORT at the top of homepage
• Click on PRODUCT REGISTRATION
The Salvajor Company 4530 East 75th Terrace Kansas City, Missouri 64132-2081, USA
1-888-SALVAJOR FAX:1-800-832-9373
www.salvajor.com Email: sales@salvajor.com service@salvajor.com
Manufa cturers of Comm ercia l Food Waste D ispos ing Syst ems sinc e 1944
Page 2
INCOMING POWER
CONTROL
SOLENOID VALVE WITH FLOW CONTROL
VACUUM BREAKER
OPTIONAL SHORT LEG
SINK
OPTIONAL SHORT TOP HOUSING
INCOMING WATER
3
/4" PLUMBING
REDUCED TO
1
/2"
1
/2" VALVE
(NF)
1
/2" PLUMBING
WATER INLET
2" DRAIN
(models 75-200)
2" OR 3" DRAIN
(models 300-750)
INCOMING POWER
CONTROL
SOLENOID VALVE WITH FLOW CONTROL
VACUUM BREAKER
WATER INLET
OPTIONAL PRE-RINSE
CONE
INCOMING WATER
3
/4" PLUMBING
REDUCED TO
1
/2"
1
/2" VALVE
(NF)
1
/2" PLUMBING
2" DRAIN
(models 75-200)
2" OR 3" DRAIN
(models 300-750)
Typical Installations
INCOMING POWER
CONTROL WITH(P)OR(PP
)
OPTIONAL REMOTE START/STOP
VACUUM BREAKER
WATER INLET
CONE OR SINK
INCOMING WATER
3
/4" PLUMBING
REDUCED TO
1
/2"
1
/2" VALVE
(NF)
1
/2" PLUMBING
(P)
(PP)
2" DRAIN (models 75-200) 2" OR 3" DRAIN (models 300-750)
Models 300 th ro ugh
750 fu rn is hed with
single s u pport leg.
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Page 3
Installation of CONE BOWL or SINK COLLAR
65/8" SINK OPENING
WELD IN
SINK COLLAR
(65)
SINK
LARGE RUBBER STOPPER(LRS
)
SINK
31/2" - 4"
SINK
OPENING
HEX METAL
WASHER (
S5028F
)
SPRING STEEL SNAP
RING RETAINER
(
S5028LS
)
S.S. HEX HEAD
BOLTS (997031
)
RUBBER STOPPER (
5088
)
S.S. SINK ADAPTOR
(
S5028
)
GASKET (
S5028G
)
O-RING (
568237
)
SINK COLLAR (
70C
)
CONE ASSEMBLY
1. Cut a hole in the counter top of the
appropriate table cutout dimensions listed below.
Application Cutout Size
12" Cone Bowl 127⁄8" Diameter
15" Cone Bowl 157⁄8" Diameter
18" Cone Bowl 18
7
8" Diameter
2. Place the large open end of the cone bowl against the counter top and weld the flange. Weld all the way around and then buff smooth for a watertight, sanitary installation.
SINK COLLARS
1
2" Sink Collar #65
6
:
1. If necessary, cut a 6 5/8" DIAMETER hole
in the center of the bottom of the sink.
2. Place the adaptor against the underside of the sink and weld all the way around. Buff smooth for a watertight, sanitary installation.
1
3
2" Sink Collar #70
1. Apply caulking compound around the sink
hole (TOP SIDE).
2. Insert the stainless steel adaptor in the sink hole.
3. Place the gasket over the stainless steel adaptor (UNDER SINK).
4. Place the hex metal washer over the stainless steel adaptor, up against the gasket.
5. Place the sink collar with O-ring inserted over the stainless steel adaptor, up against the hex metal washer.
6. Slip the spring steel snap ring over the bottom of the stainless steel adaptor and slide up until it snaps into the groove in the stainless steel adaptor.
7. Screw the hex head bolts out of the sink collar and up against the hex metal washer tight enough to firmly set the assembly.
8. The disposer rubber adaptor fits over the sink collar and bands to the sink collar.
#65 SINK COLLAR
#70 SINK COLLAR
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Attaching Disposer to CONE BOWL or SINK COLLAR
LOCKING TABS
Measure distance between floor and
bottom of top
housing
GASKET
1. Carefully remove the top housing assembly by removing the eight bolts making sure not to damage the center gasket.
2. Apply lubricant to the rubber collar on top housing and the beaded collar on cone or sink.
3. Slip the top housing assembly up onto the beaded collar and tighten the clamp so the top housing assembly can not be pulled down over the bead. If attaching disposer to Salvajor ScrapMaster or TroughVeyor, use short top housing and cut out rubber baffles on hycar adaptor to reduce bridging of food waste.
4. Measure distance from the bottom of the top housing to floor.
5. Turn the disposer on its side and install the leg support (optional on Models 75-200, standard on Models 300-750) on the bottom of the disposer and adjust the leg extension so the disposer will stand approximately 1/2" below the bottom of the top housing.
6. Carefully balancing the disposer on the leg support, walk it under the top housing, aligning the ears on the shredder ring with the locking tabs of the top housing.
7. Slide the center gasket into place. Insert the top housing bolts through holes in the top housing and into the disposer body housing. As you the tighten bolts, the disposer will pull up securely to the top housing.
8. Extend the leg extension securely on the floor, and tighten set screws.
NOTE: It is important that the leg fit tightly between the disposer and the floor.
If you have any questions about this installation
call 1-888-SALVAJOR for installation advice.
STOP!
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Plumbing
DRAIN PIPING
1. Before installing the Salvajor disposer,
the waste line should be properly cleaned out to the connecting main sewer.
2. Use as few elbows, tees and bends as possible when making connections.
3. All horizontal drain lines should have a minimum fall of 1/4" per foot.
4. A 3" diameter pipe is recommended for Salvajor disposers models 300 thru 750. A 2" adapter is supplied for existing 2" drains. Models 75 thru 200 require a 2” drain.
IMPORTANT!
It is imperative to have a proper downward pitch from the disposer outlet to the main sewer line to assure proper gravity flow. Improper drain line installation can result in drain backups.
WATER SUPPLY
6. Connect COLD WATER ONLY to disposer.
Recommended Cold Water Supply
Models 75, 100, 150, 200 5GPM
Models 300, 500, 750 8GPM
Water volume can be controlled by a properly rated flow control valve or hand operated valve.
(
Nos. 7-9 below for NEW INSTALLATIONS ONLY!
7. Plumb 3/4" IPS line and reduce to 1/2" at the hand valve. Install the factory-supplied solenoid valve with built-in flow control.
8. From the solenoid, plumb 1/2" IPS line above the flood plane of the table and install the factory supplied vacuum breaker to local code.
)
5. Do not connect into a grease trap, interceptor or drum trap.
NOTE: Pressure regulators should be installed in areas where pressure exceeds the recommended maximum of 80 psi.
TYPICAL CONE LAYOUT
9. Plumb 1/2" IPS line from the vacuum breaker to either cone bowl, sink or top housing inlet on the disposer. If connecting to cone or sink, use 1⁄2" water inlet supplied by the factory.
NOTE: CONNECT COLD WATER ONLY TO DISPOSER. Tempered water from pre-rinse or Salvajor scrapping system is acceptable, but only in conjunction with an independent, continuous cold water supply.
TYPICAL SINK LAYOUT
MAKE ALL PLUMBING CONNECTIONS IN ACCORDANCE
WITH LOCAL AND NATIONAL PLUMBING CODES.
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Electrical
5
L2L 1
J2
1483
L2 L3L 1
231
897
564
11 1 210
L2 L3L 1
231
897
564
11 1 210
5J2
83
14
L2L 1
5J2
83
14
L2L 1
GENERAL INSTRUCTIONS
Dual voltage disposers are shipped from the factory NOT connected for a specific voltage. Please refer to the wiring diagrams on the disposer junction box cover.When connecting single phase disposers to a reversing control, refer to the diagram supplied with the control. Salvajor disposer cutting elements are designed to operate in either direction.
Use water tight conduit and fittings to make connections.
Caution: Be careful not to pinch wires when replacing junction box cover.
For new installations, an approved control will need to be mounted in the dish table with an optional bracket. Power will have to be run to a solenoid for incoming water.
NOTE: The RESET button is located on the bottom of the disposer.
Full Load Amps
3
(
)
Model 75
Model 75
115 Volts 1 Phase 17.8 Amps 208 Volts 1 Phase 9.9 Amps 230 Volts 1 Phase 9.0 Amps 208 Volts 3 Phase 4.2 Amps 230 Volts 3 Phase 4.0 Amps 460 Volts 3 Phase 2.1 Amps
4 HP
TEST PROCEDURE
1. Check to be sure the disposer cutting teeth are free of
foreign objects.
2. Turn the disposer on and determine that the cutting elements rotate freely and that water flows automatically.
3. Check the mounting assembly and plumbing connections for leaks.
4. If disposer fails to operate: A. Turn off power.
B. Check wiring connections.
C. Determine if the RESET button has tripped.
Reset by hand only.
DANGER: If disposer stops, DO NOT look for the cause until the starting control is turned OFF and the power is turned OFF. Consult Operating Instructions.
(
)
Model 200
Model 200
115 Volts 1 Phase 24.0 Amps 208 Volts 1 Phase 12.1 Amps 230 Volts 1 Phase 12.0 Amps 208 Volts 3 Phase 6.6 Amps 230 Volts 3 Phase 6.0 Amps 460 Volts 3 Phase 3.0 Amps
2HP
(
)
(
1
1 HP
1
2 HP
)
Model 100
Model 100
115Volts 1 Phase 18.6 Amps 208 Volts 1 Phase 10.2 Amps 230 Volts 1 Phase 9.3 Amps 208 Volts 3 Phase 4.9 Amps 230 Volts 3 Phase 4.5 Amps 460 Volts 3 Phase 2.3 Amps
Model 150
Model 150
115
Volts 1 Phase 22.9 Amps 208 Volts 1 Phase 11.8 Amps 230 Volts 1 Phase 11.6 Amps 208 Volts 3 Phase 6.2 Amps 230 Volts 3 Phase 5.6 Amps 460 Volts 3 Phase 2.6 Amps
WIRING DIAGRAMS
SINGLE PHASE 115 VOLT
USE CONTROL PANEL WIRING DIAGRAM when using Salvajor Controls
(Models ARSS, ARSS-LD, ARSS-2 or MRSS) (Single Phase Only)
SINGLE PHASE 208 VOLT
SINGLE PHASE 230 VOLT 3 PHASE 208/230 VOLT
(
)
Model 300
Model 300
208 Volts 3 Phase 8.8 Amps 230 Volts 3 Phase 8.0 Amps 460 Volts 3 Phase 4.0 Amps
Model 500
Model 500
208 Volts 3 Phase 13.8 Amps 230 Volts 3 Phase 12.5 Amps 460 Volts 3 Phase 6.3 Amps
Model 750
Model 750
208 Volts 3 Phase 19.8 Amps 230 Volts 3 Phase 18.0 Amps 460 Volts 3 Phase 9.0 Amps
3HP
(
)
5HP
1
(
7
)
2 HP
3 PHASE 460 VOLT
TO REVERSE ROTATION: Interchange #5 & #8 (Single Phase Only)
MAKE ALL INSTALLATIONS IN ACCORDANCE
WITH LOCAL AND NATIONAL ELECTRICAL CODES.
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1
Salvajor Commercial Disposer
OPERATING INSTRUCTIONS
Push the START button on the control panel to begin operation. Before you start feeding food waste into the disposer, make sure that a steady stream of water is flowing into the unit. Don’t start feeding garbage into the disposer until the unit is started and the water is running.
2
3
Feed garbage into the disposer in a steady continuous flow. Don’t overload the disposer with excess amounts of garbage and water.The disposer will consume food waste faster when you feed it steadily.
Push the STOP button on the control panel to stop operation. To prevent accidents, make sure the disposer is shut off before you leave it unattended.
Always keep your hands away from a disposer when it is operating. Don’t stop the disposer with garbage in it. Let it run for approximately 3 minutes to clear itself of all ground waste.This will help to maintain a clean and odor-free unit and to avoid drain line clogs.
TROUBLESHOOTING
WARNING! Disconnect the power to the disposer before servicing.
PROBLEM POSSIBLE CAUSE SOLUTION
The disposer will not start and water does not flow.
The disposer will not start but water flows.
No incoming power.
The disposer motor overload is tripped.
The disposer is jammed.
Check breaker and disconnect. Turn power on.
Turn the disposer control off and press the reset button on the disposer. If the disposer was running, allow the unit to cool for 3-5 minutes before pressing the reset button. Never strike the reset button with an object.
Turn the power off to the disposer and complete the following steps:
1. Insert the dejamming prong through the sink (or cone) opening. Place the prong over the center raised bars found on the top of the disposers revolving rotor.
2. Twist the dejamming bar back and forth to free the jam. The revolving rotor should turn freely when the jam is released.
3. Remove all foreign material that caused the stoppage.
4. Allow the disposer to cool for 3-5 minutes after it stops running. Press the reset button to reset the motor overload protector. Never strike the reset button with an object.
5. If the disposer remains inoperative after following these steps, contact the nearest Salvajor Factory Authorized Service Center, or the factory direct. You may obtain the telephone number of the Service Center nearest you by calling 1-888-SALVAJOR.
The disposer motor stops while grinding, but water continues to flow.
The water flows continuously before the controls are turned on.
Motor overload trips frequently.
The disposer is jammed.
The disposer motor overload is tripped.
Incorrect water solenoid installation.
Disposer is overloaded with food waste.
Hot water used in lieu of cold.
See: The dispose r is jamme d, above.
See: The dispose r motor overload is tripped, above.
Reinstall so that the arrow on the solenoid is pointing in the direction of the water flow.
Do not overload the disposer with excessive amounts of food waste.
Reconnect with cold water.
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Page 8
Warning!
INTERNAL THROAT OPENING 6
1
/2" ID
CONE BOWL/
DEEP SINK
DISPOSER
TOP HOUSING
5
3
/8"
MIN.
HOPPERS, SINKS & CONE BOWLS
Risk of injury to persons from hazardous moving parts. Serious injury possible if not properly installed with a UL-listed hopper, sink or cone.
All Salvajor cone bowls and chutes are designed and built per UL Standard 430 Section 7 Enclosures, subsection 7.1.2 (Exception 1), 7.1.3, and 7.1.6 using 16 Gauge nominal stainless steel sheet.
TYPICAL SALVAJOR DISPOSER TO CONE BOWL / DEEP SINK INSTALLATION
NOTE: Above Installation Per UL Standard 430 Height Requirements.
All replacement cones/ hoppers, sinks and chutes used with Salvajor disposers should be of equal construction per the above standard.
The following Salvajor cones manufactured as of 11-01- 96 comply with UL Standard 430 Section 28.3.1 (Exception 1) and 28.3.2:
P/N CB-12, CB-15, CB-18.
CONTROLS
Per UL 430, install using a UL-listed electrical control panel.
The following Salvajor electrical control panels manufactured as of 11-01-96
comply with UL Standard 430 Section 28.3.1 (Exception 1) and 28.3.2:
model numbers MSS, MSS-LD, MRSS, MRSS-LD, ARSS-2, ARSS, and ARSS-LD.
SAFETY INSTRUCTIONS
Read all the instructions before using the disposer.
1
Keep safety baffle over throat of disposer.
2
Always keep your hands away from disposer when it is running.
3
Push STOP button on control panel and shut off electrical power to the panel before attempting
4
to clear a jam.
When attempting to clear a jam in a disposer use a Salvajor dejamming tool or a long wooden
5
object to reverse rotation
To reduce risk or injury by materials that may be expelled from the unit, do not put the following
6
items into a disposer:
A. Clam or oyster shells B. Drain cleaner or corrosive detergents C. Glass, china or plastics D. Metal such as bottle caps, tin or aluminum cans, etc.
REMEMBER! Always keep hands away from a disposer when it is running.
8
Printed in USA
Form N o. II-DISP-9-BH
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