Salvajor 100, 300, 200, 500 Instructions And Operating Manual

Salvajor Commercial Disposers

For All Models: 100, 200, 300, 500

Models 300-500

Models 100-200

Installation & Operating

INSTRUCTIONS

2 Typical Installations

& Installation of Cone Bowl or Sink Collar

3 Attaching Disposer to Cone Bowl or Sink Collar

& Plumbing
4 Electrical
5 Operating Instructions & Troubleshooting
6 Warning & Safety Instructions
7 Warranty
8 General Terms and Condition of Sale

ALL INSTALLATIONS SHOULD BE MADE IN ACCORDANCE WITH
LOCAL AND NATIONAL PLUMBING AND ELECTRICAL CODES.

FOR PRODUCT/WARRANTY REGISTRATION

Go to www.salvajor.com

•

Click on SUPPORT at the top of homepage

•

Click on PRODUCT REGISTRATION

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The Salvajor Company 4530 East 75th Terrace Kansas City, Missouri 64132-2081, USA

1-888-SALVAJOR FAX: [phone]

www.salvajor.com Email: [e-mail] [e-mail]

Manufacturers of Commercial Food Waste Disposing Systems since 1944

#

1 in FOOD WASTE SOLUTIONS

Made in the U.S.A.

SOLENOID VALV E

VACUUM

CONE

2" DRAIN

(models 100-200)

2" OR 3" DRAIN

(models 300-500)

1

/2" PLUMBING

WATER
INLET

OPTIONAL
PRE-RINSE

CONTROL

VACUUM
BREAKER

Typical Installations

CONE OR SINK

SOLENOID VALV E
WITH FLOW CONTROL

1

/2" VALV E

(NF)

INCOMING POWER

INCOMING WATER

3

/4" PLUMBING

REDUCED TO

OPTIONAL
SHORT TOP
HOUSING

1

/2"

SINK

2" DRAIN

(models 100-200)

2" OR 3" DRAIN

(models 300-500)

1

/2" PLUMBING

1

/2" PLUMBING

WATER
INLET

BREAKER

(PP)

1

/2" VALV E

(NF)

VACUUM
BREAKER

(P)

1

/2" VALV E

(NF)

INCOMING POWER

OPTIONAL
REMOTE
START/STOP

CONTROL WITH
(P)

OR (PP) OPTION

INCOMING WATER

3

/4" PLUMBING

REDUCED TO

WITH FLOW CONTROL

1

/2"

INCOMING WATER

3

/4" PLUMBING

REDUCED TO

1

/2"

Models 300 through

500 furnished with
single support leg.

Installation of CONE BOWL or SINK COLLAR

CONE ASSEMBLY

1. Cut a hole in the counter top using the appropriate table

cutout dimensions listed below.

Application Cutout Size

12” Cone Bowl 12

15” Cone Bowl 15

18” Cone Bowl 18

2. Place the large open end of the cone bowl against the un­derside of the counter top and weld the flange. Weld all the way
around and then buff smooth for a watertight, sanitary installation.

SINK COLLARS

6 1⁄2” Sink Collar #65

1. If necessary, cut a 6 5/8” DIAMETER hole in the center of the

bottom of the sink.

2. Place the adaptor against the underside of the sink and weld all
the way around. Buff smooth for a watertight, sanitary installation.

#65 SINK COLLAR

SINK

:

7

⁄8” Diameter

7

⁄8” Diameter

7

⁄8” Diameter

LARGE RUBBER
STOPPER (LRS)

WATER
INLET

2" DRAIN

(models 100-200)

2" OR 3" DRAIN

(models 300-500)

OPTIONAL
SHORT LEG

CONTROL

INCOMING POWER

3 1⁄2” Sink Collar #70

1. Apply caulking compound around the sink hole (TOP SIDE).

2. Insert the stainless steel adaptor in the sink hole.

3. Place the gasket over the stainless steel adaptor (UNDER

SINK).

4. Place the hex metal washer over the stainless steel adaptor,
up against the gasket.

5. Place the sink collar with O-ring inserted over the stainless
steel adaptor, up against the hex metal washer.

6. Slip the spring steel snap ring over the bottom of the stain­less steel adaptor and slide up until it snaps into the groove in
the stainless steel adaptor.

7. Screw the hex head bolts out of the sink collar and up against
the hex metal washer tight enough to firmly set the assembly.

8. The disposer rubber adaptor fits over the sink collar and
bands to the sink collar.

WARNING: Never put your hand thru the Sink Collar
after being installed as injury is possible.

#70 SINK COLLAR

RUBBER STOPPER (5088

SINK

31/2" - 4" SINK

OPENING

S.S. SINK
ADAPTOR
(

)

S5028

)

5

/8” SINK

6

WELD IN SINK

OPENING

COLLAR (65)

HEX METAL

WASHER (S5028F

S.S. HEX HEAD BOLTS (997031

SPRING STEEL SNAP RING

RETAINER (S5028LS

2

)

)

)

GASKET (S5028G

O-RING (568237

SINK COLLAR (70C

)

)

)

Attaching Disposer to CONE BOWL or SINK COLLAR

1. Carefully remove the top housing assembly by removing the eight bolts

making sure not to damage the center gasket.

2. Apply lubricant to the rubber collar on top housing and the beaded collar on
cone or sink.

3. Slip the top housing assembly up onto the beaded collar and tighten the clamp
so the top housing assembly can not be pulled down over the bead. If attaching
disposer to Salvajor ScrapMaster or TroughVeyor, use short top housing and cut
out rubber baffles on hycar adaptor to reduce bridging of food waste.

4. Measure distance from the bottom of the top housing to floor.

5. Turn the disposer on its side and install the leg support (optional on Models

100-200, standard on Models 300-500) on the bottom of the disposer and adjust
the leg extension so the disposer will stand approximately 1/2” below the bottom
of the top housing.

6. Carefully balancing the disposer on the leg support, walk it under the top hous­ing, aligning the ears on the shredder ring with the locking tabs of the top housing.

7. Slide the center gasket into place. Insert the top housing bolts through holes in
the top housing and into the disposer body housing. As you the tighten bolts, the
disposer will pull up securely to the top housing.

Measure distance
between floor and

bottom of top

housing

LOCKING
TABS

8. Extend the leg extension securely on the floor, and tighten set screws.

NOTE: It is important that the leg fit tightly between the disposer and the floor.

STOP!

If you have any questions about this installation

call 1-888-SALVAJOR for installation advice.

Plumbing

DRAIN PIPING

1. Before installing the Salvajor disposer, the waste line should

be properly cleaned out to the connecting main sewer.

2. Use as few elbows, tees and bends as possible when mak­ing connections.

3. All horizontal drain lines should have a minimum slope of
1/4” per linear foot.

4. A 3” diameter pipe is recommended for Salvajor disposers
models 300 thru 500. A 2” adapter is supplied for existing 2”
drains. Models 100 thru 200 require a 2” drain.

IMPORTANT!

It is imperative to have a proper downward pitch from the disposer
outlet to the main sewer line to assure proper gravity flow. Im­proper drain line installation can result in drain backups.

5. Do not connect into a grease trap, interceptor or drum trap.

NOTE: Pressure regulators should be installed in areas where pressure
exceeds the recommended maximum of 80 psi.

TYPICAL CONE LAYOUT

TYPICAL SINK LAYOUT

GASKET

WATER SUPPLY

6. Connect COLD WATER ONLY to disposer.

Recommended Cold Water Supply

Models 100, 2005GPM

Models 300, 5008GPM

Water volume can be controlled by a properly rated flow control
valve or hand operated valve.

(

Nos. 7-9 below for NEW INSTALLATIONS ONLY!

7. Plumb 3/4” IPS line and reduce to 1/2” at the hand valve.

Install the factory-supplied solenoid valve with built-in flow control.

8. From the solenoid, plumb 1/2” IPS line above the flood plane of
the table and install the factory supplied vacuum breaker to local
code.

9. Plumb 1/2” IPS line from the vacuum breaker to either cone
bowl, sink or top housing inlet on the disposer. If connecting to

cone or sink, use 1⁄2” water inlet supplied by the factory.

NOTE: CONNECT COLD WATER ONLY TO DISPOSER.
Tempered water from pre-rinse or Salvajor scrapping system is
acceptable, but only in conjunction with an independent, continuous cold
water supply.

)

MAKE ALL PLUMBING CONNECTIONS

IN ACCORDANCE WITH LOCAL AND

NATIONAL PLUMBING CODES.

3