Salus PH60-1, PH60-C Instruction Manual

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Instruction Manual
Model No’s PH60/PH60-1/PH60-C
PI Control
Programmable Thermostatic Radiator Valve Control Head
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PRODUCT COMPLIANCE
This product complies with the essential requirements of the following EC Directives:
Electro-Magnetic Compatibility directive 2004/108/EC
Low Voltage Directive 2006/95/EEC
EC Marking directive 93/68/EEC
SAFETY INFORMATION
These instructions are applicable to the SALUS Controls model stated on the front cover of this manual only, and must not be used with any other make or model.
These instructions should be followed along with any other statutory obligations - if you are in any doubt, please contact the SALUS Controls technical helpline.
Please leave these instructions with the end user where they should be kept in a safe place for future reference.
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INTRODUCTION
A Thermostatic Radiator Valve (TRV) is a self-regulating valve fitted to hot water heating system radiators. The TRV controls the temperature of a room by regulating the flow of hot water to the radiator.
The PH60 from SALUS Controls is a stylish and accurate TRV programmable control head designed for independent control of central heating radiators. It is fitted to a new or existing TRV, and works by controlling the radiator temperature according to a series of programmed settings.
The PH60 is fitted with an easy to read Liquid Crystal Display (LCD) and a five key operating panel, which is coupled with a unique, smart design that makes the PH60 easy to programme and operate.
PI Control
The SALUS PH60 is a PI (Time Proportional & Integral) control product as defined in the Building Regulations, which makes the heating system operate up to 15% more efficient and provides close, accurate control. Please note there is no span on the PH60 PI.
Features
PI Control for accuaracy and efficiency
LCD with Backlight
Stylish Casing
Simple to Install
6 Control Modes
Temporary Override Function
Built in Start-up Programmes
Limescale Protection feature
7 day Independent Programming
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PH60-1
PH60
PH60C
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INSTALLATION
Please read the important safety information at the start of this manual before you begin to install the device.The PH60 is easily installed – whether fitted as part of a new installation, or in place of an existing TRV control head.
Battery Installation and Replacement
After Installation
After completing installation and powering up the PH60 for the first time the controller will go through an adaptation procedure to check that the valve has been installed correctly. The PH60 will behave in the following way:
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Push button to gain access to battery compartment.
Please insert batteries correctly as indicated.
Installation of the batteries is a straightforward operation. Remove end cap from the PH60 body as shown in this picture, and insert the batteries, please make sure that the batteries are correctly inserted.
About Valve Compatibility
An adapter for valves from the following manufactuers: Heimeier, Junkers, Landy + Gyr, Honeywell-braukmann, Oventrop M30X1.5 is not required. For Danfoss valves RA-Series, you may require the following adapter (supplied). Slide the adapter onto the valve completely and tighten the screw.
The PH60 is attached to the valve body by screwing the locking collar at the base of the controller onto the threaded section of the TRV body, as shown in this picture. The locking collar only needs to be tightened by hand – do not use a spanner or pipe grips as you may damage the PH60, TRV or both.
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Display Comments
All the indicators on the display and the backlight will be turned on for two seconds.
The internal firmware version will then be displayed for one second (the numbers displayed may be different to the one shown here, depending on the firmware revision of the individual PH60 controller)
The PH60 will then enter ADAPTATION mode. If there are no problems with the battery or gear assembly, the display will be as shown in this example. The flashing indicator shows the motor is operating and retracting the control pin.
Once the control pin is fully retracted, the display stops flashing and the display will indicate the valve is open. Install the TRV to the valve. To move to the next stage, press any key.
The flashing indicator shows the motor is operating and extending the control pin to close the valve.
Once closed, the display will change as shown in this example. The flashing indicator shows the motor is operating and retracting the control pin again. If this final stage is completed successfully, the PH60 will enter NORMAL mode
When entering NORMAL mode for the first time or after a RESET), the time and day are set to 00:00 and 1. They are flashing to prompt you to set them to the correct values – to do this, please follow the ‘Time Setting Mode’ procedure on page 18.
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At the start of the adaptation procedure, the controller will check the battery and gear assembly; if there are any problems, the following screens will be displayed:
Display Error
This example shows the battery voltage is low.
This example shows the gear assembly is not installed.
If there is a problem during the adaptation procedure, the controller will stop and restart the process. If the problem still exists, an error code will be displayed;
Error Code Description
Er1 Stroke too short. During the ‘P2’ adaptation stage the pin
stopped extending before reaching its minimum controllable point.
Er2 Stroke too long. During the ‘P2’ adaptation stage the pin did not stop
extending after reaching its maximum controllable point.
Er3 Unequal stroke. The measured strokes during stages
‘P2’ and ‘P3’ are not equal (this is normally caused by weak batteries).
Er4 Operation over time. The motor has been operating
for over 100 seconds before reaching the end point.
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An example of an error message is shown below:
Display Error Description
Error 2 (Er2 – stroke too long) occurred during the adaptation process.
Pressing any key will restart the adaptation process.
It is also possible to enter ADAPTATION mode manually if the PH60 is
in NORMAL mode. This is done by pressing the SET key until ‘AdAP’ is
shown on the display. Releasing the SET key will start the adaptation
process. If an error is displayed during the manually selected
adaptation, pressing any key or waiting 8 seconds without a key press
will return the PH60 to NORMAL mode.
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USER INTERFACE AND CONTROLS
The status and operation of the PH60 can be clearly seen on the backlit Liquid Crystal Display (LCD) - this display allows the user to see at a glance the current status of the valve controller.
The display consists of a combination of symbols and alphanumeric displays. The status indicator symbols and their meanings are shown in the following table:
User Control Function Summary
Indicator Description Function
1 2 3 4 5 6 7 Day of Week In NORMAL mode indicates
Indicator the current day of the week.
In PROGRAMME mode indicates the day being programmed. In PROGRAMME COPY mode indicates the source and destination day.
Time Indicator In NORMAL mode indicates the
current time. In PROGRAMME mode indicates the programme time.
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Indicator Description Function
Temperature In NORMAL mode indicates the Indicator room temperature. In
PROGRAMME mode indicates the set temperature. In TEMPERATURE mode indicates the set temperature.
Valve Status A ‘water flow’ animation is Indicator shown when the valve is opened.
A ‘closed valve’ animation is shown when the valve is closed. Indicator flashes when the valve is opening.
Low Battery Indicator flashes when the Indicator battery voltage is low.
Programme In PROGRAMME COPY mode Copy Indicator shows the source and
destination day.
Comfort In AUTO mode indicates the set Temperature temperature is ‘Comfort’. Mode Indicator In MANUAL mode indicates the
set temperature is ‘Comfort’. In PROGRAMME SETTING mode indicates the set temperature selected for the hour is ‘Comfort’.
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Indicator Description Function
Econ In AUTO mode indicates the set Temperature temperature is ‘Econ’. Mode Indicator In MANUAL mode indicates the
set temperature is ‘Econ’. In PROGRAMME SETTING mode indicates the set temperature selected for the hour is ‘Econ’.
Party In NORMAL mode indicates Temperature the set temperature is ‘Party’. Mode In MANUAL mode indicates the Indicator set temperature is ‘Party’.
Holiday In NORMAL mode indicates Temperature the set temperature is ‘Holiday’. Mode In MANUAL mode indicates the Indicator set temperature is ‘Holiday’.
Frost Protection In NORMAL mode indicates the Temperature set temperature is ‘Frost Mode Indicator Protection’. In MANUAL mode
indicates the set temperature is ‘Frost Protection’.
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Indicator Description Function
‘OFF’ Mode Indicates the PH60 is operating Indicator in ‘OFF’ mode - a special manual
control mode that closes the TRV regardless of the room temperature or set temperature.
Programme In NORMAL mode indicates the Profile Indicator controller is running in AUTO
(Programme) control mode. In PROGRAMME mode indicates the profile of the selected day. In the PROGRAMME COPY mode it indicates the program profile of the source day.
There are few user controls for the PH60, making the controller very easy to operate. These controls are shown below, along with a description of each of their functions.
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User control function summary:
Key / Operation Functions
+ Increases or changes the selected setting.
- Decreases or changes the selected setting.
SET Enters Menu or confirms a menu selection
SELECT Selects item when in SET mode
AUTO/MANUAL In NORMAL mode, press to choose the AUTO
programme, or any of the MANUAL control modes.
Reset Button Press and hold for more than one second to reset the
controller to default (original factory) settings.
OPERATION
The PH60 is configured and adjusted by the use of five touch sensitive buttons.
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Normal Mode
NORMAL mode is the default operating mode of the PH60.
This is a typical NORMAL operating mode display.
The time is midnight, and the day is 1 (Monday)
The room temperature is 23 ºC
The valve animation shows that the TRV is open
The profile indicator at the bottom of the display
shows the PH60 is in AUTO mode
The ‘Econ’ indicator shows the PH60 set temperature mode is ‘Econ’
Auto and Manual Control Modes
When the PH60 is operating in AUTO mode, TRV control is based on the programme currently set. In MANUAL mode, the set temperature is fixed depending on which set temperature mode (Off, Comfort, Econ, Party, Holiday or Frost) has been selected. The temperature mode indicator and programme profile indicator show what mode the PH60 is operating in:
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Display Operation
In this example, the PH60 is set to operate in ‘Comfort’ mode.
The temperature mode indicator will flash if temporary override mode has been selected.
In this example, the PH60 is set to operate in ‘Econ’ mode.
When operating in MANUAL mode, programmes are not used – the profile indicator is not displayed, and the set temperature is fixed to the temperature selected by the user.
The images below show the PH60 operation in MANUAL mode with the set temperature in ‘Comfort’, ‘Econ’, ‘Party’, ‘Holiday’ and ‘Frost’ modes:
Changing Control Mode
Pressing the AUTO/MANUAL key when the PH60 is in NORMAL mode will allow you to change between automatic
control and the six manual control modes. Pressing the + or – keys allow you to change the set temperature:
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Display Operation
Press the AUTO/MANUAL key once and the PH60 will display ‘SEt’ and the current control mode.
Press and hold the SET key or wait for 8 seconds to return to NORMAL mode without making any changes.
Press the AUTO/MANUAL key again (or the SELECT key) to change the control mode. Use the AUTO/MANUAL key to scroll through the control modes (Auto Manual Comfort Manual Econ Manual Party Manual Holiday Manual Frost Manual Off Auto).
Press the SET key or wait for 8 seconds to return to NORMAL mode and the PH60 will start to operate in the new mode.
When choosing the control mode, you can use the + or – keys to change the set temperature setting.
You cannot adjust the set temperature if ‘Off’ mode has been selected.
Pressing the + or – key in NORMAL mode will allow you to review the current set temperature. ‘SEt’ and the set temperature will be displayed until the key is released.
If the + or – key is held for more than two seconds, the display will flash once and change to setting mode.
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Accessing the Menus
To access the Mode screens, press the SET key as indicated in the table below:
Display Operation
Press and hold the SET key for one second to enter the time setting mode. The display will change to show ‘CLOC’.
Press and hold the SET key for four seconds to enter the programme setting mode. The display will change to show ‘Pro’.
Press and hold the SET key for 7 seconds to enter the programme copy mode. The display will change to show ‘Pro’ and the copy icon.
Press and hold the SET key for 10 seconds to enter the option setting mode. The display will change to show ‘OPn’.
Press and hold the SET key for 13 seconds to enter the adaptation mode. The display will change to show ‘AdAP’.
Press and hold the SET key for 16 seconds to return the PH60 to NORMAL mode.
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Time Setting Mode
The Time Setting mode allows the setting of the day and time – these are the only items displayed on the screen.
• Initially, the hour will be flashing; press the + or – keys to change the setting.
• Press the SELECT key to select the minutes; press the + or – keys to change the setting.
• Press the SELECT key to select the day; press the + or – keys to change the setting.
Pressing the SET key, or not pressing any keys for 30 seconds will return the PH60 to NORMAL mode.
Programme Setting Mode
The PH60 offers great versatility with its programming options, allowing the user to programme the controller to operate on a 7 day individual, 5/2 or 7 day control cycle. The controller has a default set of Programmes that have been designed to meet the needs of most users:
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Day of Week Factory Preset Programme
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday
In the examples shown above, the time between 0600 to 2200 will
represent a ‘Comfort’ setting ( High set point temperature) The blank
areas will represent an Econ setting ( Low set point temperature)
Please note, Econ temperature cannot be set higher than Comfort
temperature setting.
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The table below reflects a 24hr day.
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All the set temperatures are adjustable in 0.5 ºC steps. ‘Comfort’ and ‘Econ’ are used in programmes.
If these default programmes are not suitable for your particular situation, reprogramming the PH60 with your own settings is a very straightforward operation.
After entering the Programme Setting mode, the programme settings are adjusted as follows:
The PH60 has 5 preset set temperature modes:
No Programme Description
1 Comfort A warm, comfortable setting.
Adjustable between 7 – 30 ºC
2 Econ A lower setting than ‘Comfort’ to save energy.
Adjustable between 7 – 30 ºC
3 Party An alternative comfortable setting, similar to
‘Comfort’. Adjustable between 15 – 30 ºC
4 Holiday A low setting used when the house is not occupied
for a long period. Adjustable between 7 – 15 ºC
5 Frost An even lower setting than ‘Holiday’, just high
enough to stop pipes freezing. Adjustable between 4 – 7 ºC
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Display Operation
Initially, day 1 (Monday) will be displayed. The clock hour will be flashing, along with a flashing cursor on the profile indicator at the bottom of the display.
Press SELECT to change the programme time. In this example, the time has changed to 11:00, and the set temperature is using the ‘Comfort’ programme, set at 21 ºC
To change the set temperature, press the + key to change the temperature mode to ‘Comfort’, or the – key to change to ‘Econ’. The set time will then advance by 1 hour.
Press the SET key to advance to the next day. The sequence is 1 – 2 – 3 – 4 – 5 – 6 – 7 – (1 – 5) – (6 – 7) – (1 – 7). Press SET again to return to NORMAL mode. (1 – 5), (6 – 7) and (1 – 7) are called day groups – all the days included are programmed together. The programming method is the same as single day programming.
If the programme settings of the involved days are different, the temperature indicator, set temperature, and programme profile are not displayed. If the + or – keys are pressed to change the programme all the days of the displayed day group will be reset to the default programme setting. The temperature indicator, set temperature and programme profile will then be displayed to allow you to continue adjusting the programme settings.
If no keys are pressed for 30 seconds, the PH60 will automatically return to NORMAL mode.
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Programme Copy Mode
The PH60 programme copy mode allows the user to copy one day’s programme settings to another day.
If no keys are pressed for 30 seconds, the copy will be cancelled andthe PH60 will automatically return to NORMAL mode.
Display Operation
On entering programme copy mode, day 1 (Monday) is displayed and flashing. The programme copy indicator is also displayed with an animated pointer pointing towards the clipboard.
Press the + or – keys to select and copy other days, then press the SET key to go to the next screen.
Initially, the same day that was chosen as the source is also set as the destination. Press the + or – keys to select other days as the destination. Press the SET key to complete the copy operation and return to NORMAL mode.
Groups of days can be selected as the destination, so that several days can be programmed together. This example shows that all the weekdays have been set as the copy destination.
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Option Setting Mode
There are 5 user option modes available: Language, Stroke Position, Open Window Detection Sensitivity, Temperature Offset and Limescale Protection:
Display Operation
The first option is Language. "LAnG" for English. "SPrA" for German. The current language setting is displayed.
The default language setting for the PH60 is English (‘EnG’). Pressing the + or – keys will allow you to change the setting. Pressing the SET key will confirm the choice and move to the next screen.
This is adjusted and set automatically in adaptive mode, see AdAP page 5. There is no change required.
The third option is the Open Window Detection Sensitivity. ‘OPEn’ and the current sensitivity time setting is displayed.
Pressing the + or – keys will allow you to change the setting to the options of 0, 1, 2 or 3. (0 turns off the option, 1 – 3 indicates low to high sensitivity). Pressing the SET key will confirm the choice and move to the next screen.
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Display Operation
The fourth option is the Temperature Offset. ‘OFS’ and the current offset temperature setting is displayed.
Pressing the + or – keys will allow you to change the setting between – 3.5 to + 3.5 ºC in 0.5 ºC steps. Pressing the SET key will confirm the choice and move to the next screen.
The fifth option is the Limescale Protection. ‘LInE’ and the current setting is displayed.
Pressing the + or – keys will allow you to change the setting to the options of ‘YES’ or ‘NO’. Pressing the SET key will confirm the choice and return the PH60 to NORMAL mode.
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If no keys are pressed for 30 seconds, the PH60 will automatically return to NORMAL mode.
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Adaptation Mode
It is possible to enter ADAPTATION mode manually if the PH60 is in NORMAL mode. This is done by pressing the SET key until ‘AdAP’ is shown on the display.
Releasing the SET key will start the adaptation process. If an error is displayed during the manually selected adaptation, pressing any key or waiting 8 seconds without a key press will return the PH60 to NORMAL mode.
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OTHER FUNCTIONS AND CONTROLS
Valve Status Indication
The status of the TRV is displayed on the PH60 is shown by the valve status indicator:
Display Status
When the TRV is closed, the PH60 will display a ‘closed valve’ indicator.
When the TRV is open, the PH60 will display a ‘water flow’ animation.
When the TRV is operating, the PH60 will display a flashing valve indicator.
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Backlight
The backlight of the PH60 is switched on automatically whenever any of the keys are pressed. The backlight will remain illuminated for 10 seconds after the last key press. The backlight does not operate if the PH60 is in ADAPTATION mode, or if the battery is low.
Limescale Protection
If the TRV is not operated for long periods, limescale deposits can build up in the valve and prevent correct operation. The PH60 has an inbuilt limescale protection mode to prevent this problem.
When limescale protection mode is enabled, the PH60 will operate the TRV at least once a day. At 13:00 every day, if the valve has not been operated in the last 24 hours the PH60 will open and close the valve once. This will be indicated on the display as shown:
When enabled, limescale protection will continue to operate even if the ‘Off’ programme has been selected.
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Open Window Detection
If a door or window is opened, this may cause a sudden drop in the room temperature and cause the TRV to be opened by the controller. This drop in room temperature is usually temporary, and in this situation it is usually better to turn off the heating.
When Open Window detection is enabled, the PH60 will automatically monitor the room temperature. If the temperature falls quickly (within a user selectable setting of
1.0, 1.5 or 2.5 ºC) the PH60 will enter Open Window mode and close the TRV. If the room temperature stops falling (or starts to rise) the Open Window mode will stop and reset the detection state.
When Open Window mode is operating, it will be indicated on the display as shown below:
The Open Window state is automatically cancelled after 15 minutes, or if any key is pressed.
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Reset Button
The Reset Button is provided as a way to restore the PH60 to its default factory settings. Pressing this button will delete any previously entered settings.
The default factory settings for the PH60 are:
Function Default Setting
Operating Mode Adaptation mode Clock 00:00, 1 Programme Reset to default Control Mode Auto Room Temperature Depends on current room temperature Room Temperature Offset 0.0 ºC Set Temperature Depends on current programme ‘Comfort’ Set Temperature 21 ºC ‘Econ’ Set Temperature 16 ºC ‘Party’ Set Temperature 21 ºC ‘Holiday’ Set Temperature 10 ºC ‘Frost’ Set Temperature 5 ºC Backlight Off Keylock Disabled Span 0.5 ºC Window Open Detection Sensitivity 2 (medium) Temperature Offset 0.0 ºC Limescale Protection Enabled Battery Low Warning Based on current battery condition Valve Status Open (after completion of adaptation)
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Keylock
The PH60 keypad can be locked to prevent any accidental changing of the controller settings. The keylock mode can be turned on when the PH60 is in NORMAL mode by pressing and holding the SELECT key for three seconds. Once active, pressing any key will show ‘LOC’ on the display, as shown below:
If you are unable to change any of the controller settings, check that the keylock mode is not turned on. To disable the keylock, press and holding the SELECT key again for three seconds.
Temporary Override Mode
When the PH60 is in AUTO mode, the user can temporarily override the current set temperature. This override will remain active until the next programmed set temperature becomes active.
When Temporary Override mode is set, the TEMPERATURE mode indicator (‘Comfort’ or ‘Econ’) will flash. To end the temporary override, press the
AUTO/MANUAL key and reselect the AUTO mode.
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Low Battery Detection
The PH60 constantly monitors battery voltage. When battery voltage falls below a preset point, the low battery indicator will be shown on the display as shown below:
The low battery indicator will continue to be displayed until the battery voltage returns to normal levels. The display backlight will not operate when the battery level is low. When the low battery indicator is displayed, you should replace the batteries as soon as possible.
The PH60 will also monitor the maximum motor speed achieved when the valve is being operated. If the motor speed is too low, the PH60 will assume that the battery is low or there is some problem with the valve actuator.
In this situation, the PH60 will stop normal operation and enter battery protection mode, as shown in the image. The PH60 will set the TRV to a half open position – the valve will stay in this condition until the PH60 is reset by the user.
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Off Mode
The PH60 has a special manual control mode (‘Off’ mode) that will close the TRV regardless of the room temperature or set temperature.
Off mode is generally used when heating is not needed, for example in the summer. When Off mode is operating, it will be indicated on the display as shown below:
If limescale protection is enabled, it will still be active in Off mode. Open Window mode is disabled if the PH60 is operating in Off mode.
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ENERGY TIP
One way to set and use your heating system is to find the lowest temperature setting that you are comfortable with in each room, and then leave it set at this temperature. You can do this by setting the PH60 to a low temperature, (for example 17 °C) and then increasing the setting by one degree each day until you are comfortable with the room temperature - you won’t have to adjust the thermostat further, as adjustment above this setting will waste energy - a 1 °C increase in temperature is equal to 3% of your heating costs.
MAINTENANCE
The PH60 programmable TRV controller requires no special maintenance. Periodically, the outer casing can be wiped clean using a dry cloth (please DO NOT use solvents, polishes, detergents or abrasive cleaners, as these can damage the controller).
There are no user serviceable parts within the unit; any servicing or repairs should only be carried out by Salus Controls or their appointed agents.
Should the PH60 TRV controller fail to function correctly, check:
The batteries are the correct type, fitted correctly and are not exhausted - fit new batteries if in doubt.
Heating system is switched on.
If the PH60 is still not functioning correctly, press the Reset Button.
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PRODUCT SPECIFICATION
Model: PH60 Type: Electronic programmable
thermostat for radiator valve control.
Clock
Display Modes: 24 hour clock with Day
of Week display.
Tolerance: ±60 seconds per month
Programming
Programming Modes: User selectable for 7 day individual,
5/2 or 7 day options Hourly programming to ‘Comfort’ or ‘Econ’ set points Group programming function
Override Facility: User selectable programme
override facility.
Temperature
Scale: Celsius Tolerance: Less than ± 0.5 ºC at 25 ºC Display Range: 0.0 ºC to 40.0 ºC Display Resolution: 0.5 ºC
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Control Modes
Operating Modes: Auto (program) or Manual
(in manual mode, user can select one of 6 preset temperature modes)
Programme Range Step
Off N/A N/A Comfort 7 – 30 ºC 0.5 ºC Econ 7 – 30 ºC 0.5 ºC Party 15 – 30 ºC 0.5 ºC Holiday 7 – 15 ºC 0.5 ºC Frost 4 – 7 ºC 0.5 ºC
Power Supply
Power Source: 2 x AA (LR6) alkaline batteries Battery Life: Approximately 1 year
Memory and Operating Backup
Memory Backup: Electrically Erasable Programmable
Read Only Memory (EEPROM)
Environment
Operating Temperature: 0 ºC to + 50 ºC Storage Temperature: - 20 ºC to + 60 ºC
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Salus Controls warrants that this product will be free from any defect in materials or workmanship, and shall perform in accordance with its specification, for a period of two years from the date of purchase. Salus Controls sole liability for breach of this warranty will be (at its option) to repair or replace the defective product.
PH60 Warranty
Customer Name: ....................................................................
Customer Address: .................................................................
...............................................................................................
Post Code: ..................... Tel No: ............................................
Email: .....................................................................................
Engineers Company: ..............................................................
Tel No: ...................................................................................
Email: .....................................................................................
Intallation Date: .....................................................................
Engineers Name: ....................................................................
Engineers Signature: ..............................................................
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Email: sales@salus-tech.com Tel: 01226 323961 Email: tech@salus-tech.com Tel: 01226 323961
Sales
:
Technical
:
SALUS Controls plc, Salus House, Dodworth Business Park South,
Whinby Road, Dodworth, Barnsley S75 3SP
salus-tech.
15/05/2013 Ver013
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