SAACKE G100 User Manual EN

TEMINOX®

GL

Operating Instructions

Duoblock Burner

2021-06-22

BA-TEMINOX-GL-Duo2021-02

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Technical Documentation SAACKE

Original Manual

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Contents

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0 Contents

0 Contents ............................................................................................................................... 4

1 Safety .................................................................................................................................... 7

1.1 Documentation is a part of the product! ................................................................................................... 7

1.2 Symbols .................................................................................................................................................... 7

1.3 Safety in General ...................................................................................................................................... 8

1.4 Limit Values .............................................................................................................................................. 8

1.5 Authorized Use ......................................................................................................................................... 9

1.6 Limitation of Liability ................................................................................................................................. 9

1.7 Qualified Staff ......................................................................................................................................... 10

1.8 Transport and Interim Storage at Installation Site .................................................................................. 10

1.9 Danger from Hot Surfaces ...................................................................................................................... 10

1.10 Electrical Hazards................................................................................................................................... 11

1.11 Emergency Procedures .......................................................................................................................... 11

1.12 Explosion Protection in Potentially Explosive Atmospheres (ATEX) ..................................................... 11

1.13 Emergency Operation (Applies to Marine Plants Only).......................................................................... 11

1.14 Protective Clothing ................................................................................................................................. 11

2 Transport, Storage and Packing ....................................................................................... 12

2.1 Lifting Lugs ............................................................................................................................................. 12

2.2 Safety Instructions for Transport ............................................................................................................ 13

2.3 Checking the Delivery ............................................................................................................................ 13

2.4 Reporting Transport Damage ................................................................................................................. 13

2.5 Instructions for Storage .......................................................................................................................... 13

2.6 Disposal of the Packaging ...................................................................................................................... 14

2.7 Disposal of the Product .......................................................................................................................... 14

3 Design and Function ......................................................................................................... 15

4 Construction of the Refractory Brickwork ....................................................................... 20

4.1 Burner Head Variant C01 / C03 ............................................................................................................. 21

4.2 Burner Head Variant C02 ....................................................................................................................... 22

5 Mounting Instructions ....................................................................................................... 23

5.1 Mounting the Burner ............................................................................................................................... 23

5.2 Connecting Lines and Fittings ................................................................................................................ 25

6 Electrical Connections of the Burner ............................................................................... 27

7 Operation ............................................................................................................................ 28

7.1 Preparing the Heat Generator ................................................................................................................ 28

7.2 Preparing the Burner .............................................................................................................................. 28

7.3 Starting the Burner ................................................................................................................................. 28

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7.4 Controlled Operation .............................................................................................................................. 28

7.5 Switching Off the Burner ........................................................................................................................ 28

7.6 Service Interruption due to Fault ............................................................................................................ 29

8 Functional Schematic ........................................................................................................ 30

9 Maintenance / Cleaning ..................................................................................................... 34

9.1 General Information ................................................................................................................................ 34

9.2 Preparing Maintenance Work ................................................................................................................. 35

9.2.1 Periodical Maintenance (Fault not Acute) ............................................................................... 35

9.2.2 Maintenance after a Fault has Interrupted the Operation ....................................................... 36

9.3 Maintenance Intervals ............................................................................................................................ 36

9.4 Maintenance of General Components.................................................................................................... 37

9.4.1 Checking Supply Pressures .................................................................................................... 39

9.4.2 Cleaning the Flame Scanner / Performing a Function Test .................................................... 40

9.4.2.1 SAACKE FLUS 06 UV / FLS 09 UV ................................................................... 40

9.4.2.2 F 200 K2 ............................................................................................................. 41

9.4.3 Checking the Air Pressure Monitor ......................................................................................... 42

9.4.4 Checking the Protective Grating of the Fan ............................................................................ 43

9.4.5 Lubricating the Bearings of the Fan Motors (>75 kW Fan Output) ......................................... 43

9.4.6 Checking the Force Transmitter .............................................................................................. 43

9.4.7 Checking the Ignition Cables and Plug-and-Socket Connections .......................................... 43

9.4.8 Checking the Ignition Systems ZAP(ZDAP) and ZA0(ZDA0) ................................................. 44

9.5 Maintenance of Components Relevant to the Oil Operation Mode ........................................................ 45

9.5.1 Cleaning the Dirt Trap ............................................................................................................. 46

9.5.2 Checking the Fuel Lines Outside the Burner .......................................................................... 46

9.6 Maintenance of Components Relevant Especially to the Gas Operation .............................................. 47

9.7 After Completion of the Maintenance Work ........................................................................................... 47

10 Troubleshooting ................................................................................................................ 48

10.1 Troubleshooting (Gas Operation) ........................................................................................................... 48

10.2 Troubleshooting (Oil Operation) ............................................................................................................. 52

11 Dimensions / Types ........................................................................................................... 55

11.1 Arrangement of the Ignition Medium and Fuel Fittings .......................................................................... 55

11.2 Basic Dimensions ................................................................................................................................... 58

11.3 Weight .................................................................................................................................................... 59

11.3.1 Mixing System ......................................................................................................................... 59

11.3.2 Integrated Burner Control System (Optional) ......................................................................... 59

11.3.3 Motor Control (Optional) ......................................................................................................... 59

11.4 Center of Gravity .................................................................................................................................... 60

11.5 Position of the Fuel Inlets ....................................................................................................................... 61

11.6 Position of the Air Inlet Connection ........................................................................................................ 65

11.7 Burner Mounting Plate ............................................................................................................................ 66

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11.8 Minimum Distances ................................................................................................................................ 68

11.8.1 All Duoblock Burners .............................................................................................................. 68

11.8.2 “Outer” Ignition and Fuel Fittings ............................................................................................ 69

11.8.3 “Inner” Ignition and Fuel Fittings ............................................................................................. 70

11.9 Connection Dimensions ......................................................................................................................... 71

11.10 Tightening Torque for Mounting Screws ................................................................................................ 72

12 Technical Data ................................................................................................................... 73

12.1 Capacity and Turndown Ratio ................................................................................................................ 73

12.2 Requirements for Fuels and Further Media ........................................................................................... 74

12.3 Distances of Fuel Supply System Components ..................................................................................... 75

12.4 Electrical Data ........................................................................................................................................ 75

12.5 Permitted Mounting Positions ................................................................................................................. 76

12.6 Acoustic Emissions................................................................................................................................. 77

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Safety

1 Safety

1.1 Documentation is a part of the product!

This document is an integral part of the product. It must be retained for the entire
service life of the product. Make this document available to the staff responsible for
the work described in it. Add any updates you receive later from SAACKE to the
document.

Help us improve this documentation!

We appreciate any feedback that improves the quality of our documentation. You
will find our address on the back of this document.

1.2 Symbols

Especially important information in this document is highlighted by the
corresponding symbols:

Warning!

The industrial safety symbol identifies safety instructions whose purpose is to
prevent physical injury or death. Follow these safety instructions carefully and be
especially cautious during the work/procedures they refer to.

Warning! Risk of death from electric shock!

The electricity symbol identifies safety instructions whose purpose is to prevent
physical injury or death from electric shock. Follow these safety instructions
carefully and be especially cautious during the work/procedures they refer to.

Caution!

The caution symbol identifies all safety warnings whose purpose is to prevent
damage or destruction of the product and/or other plant components.

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Note

This points to information or notes that are especially useful.

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Safety

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1.3 Safety in General

The "Safety" chapter gives you an overview of the safety aspects you must pay
attention to in order to work with the product safely. Any individual who assembles,
installs, mounts, commissions, operates and/or does maintenance on the product
described must read and follow the instructions in this chapter carefully to avoid
physical injury and material damage. Your safety is at stake.

In addition to these general safety instructions you will find specific safety
instructions in the product documentation related to individual actions or
procedures.

Only if you follow all of the safety instructions will you be able to provide the best
possible protection for yourself, your colleagues and the environment by ensuring
that the product functions safely and reliably.

In addition to this, it is imperative that you comply with the accident prevention and
safety regulations of the country you are working in.

1.4 Limit Values

The following products (apart from the burner) are considered as further
subsystems of a plant:

 Heat generator / air supply system / flue gas system
 Fuel supply system
 Burner control system
 Other plant components that are not part of the burner (e.g. sound absorbing

These subsystems are required to operate the plant but they are not an integral
part of the burner described in the present document and may vary depending on
the plant. For this reason, the present burner documentation does not include any
concrete contents on the other subsystems of the plant.

system, emissions-reducing systems)

We assume that the burner and the other subsystems are properly mounted and
electrically connected before they are commissioned and that the supply of the
burner with the fuel agreed on in the contract is ensured. We also assume that the
other subsystems comply with the relevant standards/regulations, that they are
compatible with the burner and have been tested for proper operation.

The burner must be integrated into a coherent plant environment. For instructions
on integrating the burner into a coherent plant environment, please refer to the
chapters "Furnace Dimensions" and "Burner Selection" in the planning
documentation. For any information required for mounting the burner, connecting
the burner to the electric system and for the construction of the refractory
brickwork, please refer to the planning documentation and to the operating
instructions.

The plant authorities must ensure compliance with the country-specific accident
prevention and safety regulations. They must also ensure that the work
environment (e.g. boiler house) complies with the regulations. We recommend that
the plant authorities compile operating instructions for the entire work environment.
The present document and all other manufacturer´s documentation for the plant
components should be used as a basis for these operating instructions.

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Safety

1.5 Authorized Use

The burner is exclusively designed to generate heat within the performance data
specified in the Technical Data by combusting the fuel specified on the rating plate.

The burner must be integrated into a coherent plant environment (fuel supply
system, heat generator etc.) (refer to chapter 1.4).

The energy generated by the burner, must be taken off, also during
commissioning.

To ensure proper operation of the burner, the pressure at the installation site must
not be negative relative to the atmosphere. The suction opening of the fan must be
free to ensure that it can draw in sufficient air.

Before the burner may be used for controlled operation, it must be commissioned
(with regard to its combustion performance). Only commissioning experts (refer to
"Qualified Staff") are permitted to commission the burner.

The commissioning expert is responsible for achieving proper combustion at all of
the firing rates and for ensuring that all the safety equipment (monitors etc.) are set
correctly. He/she must record all the values set in an approval and measurement
report and make it available to the plant authorities.

The settings made during commissioning must not be changed later on. Exception:
If the operating conditions change at a time following commissioning (e.g. due to
changed fuel properties or the plant environment), a commissioning expert must
check the settings and adjust them, if required. Again, the values set must be
recorded in an approval and measurement report.

The burner is fitted with safety equipment and has been tested for safety and
accepted. It may be operated only if the entire safety equipment has been adjusted
correctly and is in operation. The following is considered as safety equipment:
safety interlock circuits and all the associated components, all the other monitors
as well as construction-related protective measures such as safety fencing and
warning signs.

It is prohibited to modify or disable safety equipment unless the documentation
explicitly instructs you to disable and/or dismount such equipment temporarily. If
this should be required, e.g. for maintenance, the safety equipment must be
mounted and/or enabled again before the burner is taken into operation again. As
a rule, warning signs must never be covered or removed.

Unauthorized reconstruction and modification of the burner is prohibited. Only
original spare parts may be used! The use of third-party accessories must explicitly
be approved by SAACKE.

Comply with the instructions and regulations in the documentation in all the phases
of life of the burner. This applies especially to the burner maintenance (adhering to
the intervals for inspection and maintenance and for replacing safety-related
components).

To ensure operability, safety and economic efficiency, the plant must be inspected
by the manufacturer and/or authorized and trained personnel once a year. A
service agreement is recommended. SAACKE Service is at your disposal for more
detailed information.

1.6 Limitation of Liability

Any use deviating from the conditions specified above is considered as
unauthorized.

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SAACKE does not assume liability for damage resulting from unauthorized use.
Such use is at the risk of the operator/plant authorities.

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Safety

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1.7 Qualified Staff

Warning!
Risk of injury and property damage due to improper operation!

The plant authorities must ensure that only qualified and authorized personnel uses
the product.

In terms of the present documentation, the term qualified staff refers to persons
who have been trained in handling the described product and are authorized by the
plant authorities to mount, commission, operate and/or service the product.

The burner may only be commissioned by personnel especially trained and
certified to do so for the burner and the plant components concerned
("commissioning experts“). SAACKE will provide the training and certification for
the burner; either SAACKE or the respective manufacturer will provide the training
and certification for the other plant components.

1.8 Transport and Interim Storage at Installation Site

Risk of injuries if the burner falls over

If the burner falls over, it can cause serious injuries!
Always follow the transport and storage instructions.

1.9 Danger from Hot Surfaces

Warning! Risk of burns from hot surfaces!

If the burner is operated with preheated air, steam or preheated oil, the following
safety measures must be taken to avoid injury:

 Burners operating with preheated air are designed to be insulated.

Protect all accessible surfaces with insulation (for instance, in the form of mineral
insulation), so that the surface temperature does not exceed 50 °C (in
accordance with DIN EN 563) and/or protect all accessible surfaces with a
protection plate.

 Burners and associated components operated with steam or preheated oil that

were not insulated ex works upon delivery must also be insulated appropriately.

Nevertheless, ensure that all hazardous areas are equipped with clearly visible
warning signs to draw the personnel's attention to the risk of injury arising from
contact with hot surfaces.
Wear appropriate protective clothing when performing any work on the burner and
always comply with national accident prevention and safety regulations.

Warning! Risk of burns from hot surfaces!

The FGR line must be insulated at burners that are operated with recirculated flue
gas.

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Safety

1.10 Electrical Hazards

Warning! Risk of death from electric shock!

Damaged lagging or live components that are not covered correctly present a risk
of death from electric shock!

Warning! Risk of death from electric shock!

Carelessness can lead to an electric shock.
This is why when you work with electrical equipment, you must always first:

1. Disconnect each piece of equipment from the mains.

2. Secure it to prevent it from being switched back on.

3. Check that the equipment is de-energized.

4. Ground the equipment and short-circuit it.

5. Cover other components/equipment nearby that are energized.
6 Secure the danger zone, for example by blocking it off and/or putting up a

1.11 Emergency Procedures

conspicuous danger sign that no one can overlook.

In the case of danger:
Press the "Emergency stop button" of the plant and cut off the fuel supply!

1.12 Explosion Protection in Potentially Explosive Atmospheres (ATEX)

If the product is to be used in potentially explosive atmospheres, the plant
authorities must ensure that the product is integrated into an appropriate explosion
protection concept in compliance with directive 1999/92/EC.

1.13 Emergency Operation (Applies to Marine Plants Only)

SAACKE burners used in marine plants feature an emergency operation function
to meet the requirements of the corresponding classification societies. For more
information, please refer to the emergency operation documents that are part of
the plant documentation.

1.14 Protective Clothing

Warning!

When performing any work, always wear appropriate protective clothing that
complies with the accident prevention and safety regulations of the country you are
working in.

Transport

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Transport, Storage and Packing

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TMX029

2 Transport, Storage and Packing

The burner is delivered screwed onto a transport rack and secured with holding
straps.

 Remove the transport rack before mounting the burner onto the heat generator.

2.1 Lifting Lugs

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Fig. 1: Lifting lugs

Note

Observe the information on weight and center of gravity in chapter "Dimensions /
Types".

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Transport, Storage and Packing

2.2 Safety Instructions for Transport

Warning! Risk of accidents during transport!

There is the risk of accidents during burner transport due to the heavy weight.

 Do not stand under suspended loads.
 Always use the appropriate aids when loading the burner (e.g. forklift or

crane).

Warning! Risk of injuries from hoists too weak for the load!

Hoists or lifting equipment that are too weak for the load can tear.
Always select hoists or lifting equipment with sufficient load bearing capacity.

 Use only tested and reliable hoists and lifting equipment, such as:

– Shackles, e.g. according to DIN 82101.
– Sling chains, e.g. according to DIN 5687 Product Grade 8

Caution!

The improper use of means of transport and tools (e.g. forklift or crane) bears the
risk of damaging the burner or burner components.

2.3 Checking the Delivery

SAACKE products are packed and checked before they leave the factory.

 When the product is delivered, first check whether the packaging is intact. This

would be the first indication that it has been transported correctly.

 Check the product for transport damage.

2.4 Reporting Transport Damage

If damage has occurred during transport, follow these procedures:

 Record the transport damage on the freight documents and take a

photograph and/or make a sketch of it.

 Have the person responsible for the delivery (for example the truck driver)

confirm that the damage was noticed by signing the freight documents.

 Report the transport damage right away to SAACKE or whichever company

supplied the product.

2.5 Instructions for Storage

 Only store the burner on the pallet or in the crate that it was delivered on/in.
 Store the burner on safe and firm ground.
 Keep all components, especially electrical, pneumatic and hydraulic components,

dry, free of dust and at their correct temperature during storage. The relative
humidity must be below 80 %.

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 Protect the burner with appropriate covering in the case of a long period of

inactivity. Preserve all metal surfaces.

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Transport, Storage and Packing

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2.6 Disposal of the Packaging

 Dispose of all packaging correctly and ecologically.
 When you do it, comply with the waste disposal regulations of the country in which

you are working.

2.7 Disposal of the Product

 At the end of its service life the product must be disposed of correctly and

ecologically.

 When you do it, comply with the waste disposal regulations of the country in which

you are working.

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Design and Function

TMX192

3 Design and Function

Note

A burner with standard equipment is shown. The equipment may vary depending
on the plant. As several burner head variants are possible, the presentation of the
burner head may differ.

Fig. 2: Burner components (1)

1 Right-hand maintenance cover

2 Servomotor for stabilizing disk retract mechanism

3 Driving linkage for stabilizing disk retract mechanism

4 Inspection glass

5 Component connection box / control box for optional integrated burner control system

6 Servomotor for oil flow controller / gas control damper

7 Return line pressure gauge (with manual shut-off fitting)

8 Power transmitter for oil flow controller / gas control damper

9 Gas control damper

10 Pressure monitor (L) for combustion air

11 Flame scanner (here: optional variant with 2 flame scanners)

12 Left-hand maintenance cover

13 Flange

14 Burner head

1

2

1

With TEMINOX G burners with burner head variant C02, a manual stabilizing disk retract mechanism is

installed as the standard. The servomotor is only available as an option for this variant.

2

Only TEMINOX GL (dual-fuel burner)

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Design and Functi

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TMX193

Fig. 3: Burner components (2)

1 Ignition valves (here: manual shut-off fitting in open position)

2 Oil fittings block (see separate figure)

3 Driving linkage for air control dampers

4 Servomotor for air control dampers

5 Manual shut-off fitting supply line / return line (mechanically coupled) (here: open position)

6 Oil flow controller

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Design and Function

TMX254

Burner with Controlled Primary Gas (optional3)

Fig. 4: Burner with controlled primary gas4

1 Primary gas control damper

2 Servomotor for primary gas control damper

3

Standard with burner head variant C03

4

Oil fittings and component connection box are hidden for a better overview

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Desig

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TMX015

Oil Fittings Block

Fig. 5: Oil fittings block5

1 Rapid shut-off valve supply line

2 Rapid shut-off valve control line supply line

3 Dirt trap

4 Rapid shut-off valve control line return line

5 Rapid shut-off valve return line

6 Pressure monitor (H)

7 Pressure monitor (L)

8 Pressure gauge for supply flow pressure (with manual shut-off fitting)

Not illustrated: Manual shut-off fitting supply line / return line (see figures above)

Note

Depending on the arrangement of the ignition medium and fuel fittings, the oil
fittings block can have a laterally inversed design.

5

The example shows a monoblock burner, the duoblock burner has a similar design

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Design and Function

TMX194

Position of the Rating Plate and the Plate for Variant Designation

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Fig. 6: Position of the rating plate and the plate for variant designation

1 Rating plate and plate for variant designation

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Construction of the Refractory Brickwork

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4 Construction of the Refractory Brickwork

Before the burner can be mounted on the heat generator, refractory brickwork must
be constructed in keeping with the specifications in the present chapter.

The fireproof material for the refractory brickwork should have a AL

content of

2O3

at least 60 % and a spalling resistance of at least 15.

Warning!

The refractory brickwork must be parallel to the burner mounting plate and at right
angle to the center line of the burner, as shown in the figure.

With this burner head variant
please continue with chapter “Burner Head Variant C01 / C03”.

With this burner head variant
please continue with chapter “Burner Head Variant C02”.

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Construction of the Refractory Brickwork

TMX053

W

4.1 Burner Head Variant C01 / C03

Fig. 7: Refractory brickwork

Dimensions in mm

Burner size

W

Corrugated tube W Plain tube

50

70 475 470

100 480 475

140 480 475

200 480 475

280 495 490

≥130

≥130

and

≤160

X

Monoblock

burners

475 -

X

Duoblock

burners

R3

See chapter “Dimensions /

Types”, section “Burner

Mounting Plate”, dimension

MBP1 (monoblock burners) /

DBP1 (duoblock burners)

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Construction of the Refractory Brickwork

GL

4.2 Burner Head Variant C02

TMX043

X

burners

X

burners

W

1

1

TEMINOX®

Fig. 8: Refractory brickwork

1 Ceramic fibre mat (see chapter “Mounting Instructions”)

Dimensions in mm

Burner size

50 110 470 -

70 130 490 485

100 145 510 505

140 165 525 520

200 190 550 545

280 215 575 570

W

Monoblock

Duoblock

R3

See chapter “Dimensions / Types”,

section “Burner Mounting Plate”,

dimensions

MBP1 (monoblock burners) /

DBP1 (duoblock burners)

Transport

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5 Mounting Instructions

Warning! Risk of injury and property damage due to the weight of the burner
and the fan!

For all the work described in the following, always follow the instructions and safety
instructions in the chapter "Transport, Storage and Packaging" before starting with
any of the tasks described here!

Caution! Faulty mounting of the burner possible!

The correct construction of the refractory brickwork (refer to the chapter entitled
"Construction of the Refractory Brickwork") is a requirement for mounting the
burner.

Note

Observe section “Burner Mounting Plate” (chapter “Dimensions / Types“).

Caution!

There may still be a small amount of oil from the pressure test in the oil-carrying
lines. Keep an oil drip tray ready during mounting and dispose of any oil correctly
and ecologically.

Warning! Health hazard due to ceramic fiber material!

Sealing cords and fiber plates for sealing contain ceramic high-temperature mineral
fibers, which may be a health hazard in the case of direct contact or if fiber dust is
inhaled. When handling sealing cords or fiber plates, wear appropriate protective
clothing (overall that fits loosely on your throat and wrists, gloves, safety goggles
with side shields, FFP2 respirators).

Caution!

The heat generator is subject to thermal expansion. Therefore flexible connectors
must be fitted between all fixed lines and ducts and the burner. When connecting
the flexible connectors, note the direction of the expansion.

5.1 Mounting the Burner

Note

With this burner head variant
please wind the supplied ceramic fiber mat around the thinner, cylindrical part of
the burner head before installing the burner (see chapter “Construction of the
Refractory Brickwork”)

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Mounting Instructions

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TMX049

Caution! Faulty mounting of the burner possible!

Take into consideration the entry position of the combustion air when mounting the
burner: In the figure, position 0° is shown as an example. This position differs
depending on the plant configuration!

In addition, please have in mind that that gas connection module must always be
in position 0°, independent of the plant configuration.

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Fig. 9: Mounting the burner

1 Burner mounting plate

2 Stud screw

3 Gasket (fiber plate)

4 Flange (burner)

5 Washer

6 Hexagonal nut

Caution!

Sealing cord and ceramic fiber plates shrink by up to 15 % during commissioning
due to the effects of the temperature. Therefore retighten all of the mounting
screws after the burner has been commissioned.

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5.2 Connecting Lines and Fittings

After mounting the burner, connect the lines and fittings intended for your plant to
the burner. The corresponding connection dimensions can be found in the chapter
entitled "Dimensions / Types".

More detailed information on the plant-specific arrangement of the burner, the
fittings, the lines and the burner control system, as well as on the materials, which
you must use, can be found in the plant drawing and in the circuit diagram in your
operator's manual.

In principle, you should comply with the following installation instructions:

 Install all fuel lines, the air duct

linkage in such a way that…

 they are not in the way during operation and maintenance of the burner.
 they can withstand the mechanical, chemical and thermal stresses which

occur during operation.

 no electrical faults occur.

This also applies to the corresponding interfaces to the burner.

 Make sure that all flange connections and tubes are mounted torsion free.

6

, the FGR line6, the electrical cabling and the

 Protect the flange surfaces against damage during mounting.
 Tighten all the screws in a crosswise pattern.

Caution!

Mounting errors must not be eliminated by forcibly tightening the flange or tube
connection.

 Install flexible tubes, which are used as a connection between tubes and the

burner, according to the installation instructions which you can find in your
operator's manual.

 Install suitable supports for the fittings and tubes. Structurally, the burner has not

been designed to support fittings and tubes!

 Install the lines and fittings stress and vibration free. Depending on the plant

configuration, it may be necessary to install compensators.

 For duoblock burners: Install an expansion joint between the fan and the inlet for

combustion air in the burner.

Caution!

If possible, only install the fuel lines in the pressure area horizontally (ascending in
the direction of flow) or vertically to prevent air and/or gas accumulation.

6 If installed

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Mounting Instructions

TEMINOX®

GL

Burners which are intended for operation with steam as atomizing medium and/or preheated
air as combustion air:

 Follow the instructions in the Safety chapter, section "Danger from Hot Surfaces",

for all steam and air lines.

 Insulate the steam and air lines.
 Use electric leads that are suitable for the high temperatures.

Wartung / R eini gung Tra ns pot

 Ensure that the lines are laid at a sufficient distance from the burner.

Grounding

Warning!

The entire fuel supply system and the burner must be reliably grounded. All flange
connections must be connected so they are electrically conductive. Measure the
resistance to ensure this is actually true (result <1 Ω).

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Electrical Connections of the Burner

6 Electrical Connections of the Burner

The plant-specific “Electrical Documentation” can be found in the Operator's
Manual for your plant.

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Operation

TEMINOX®

GL

7 Operation

7.1 Preparing the Heat Generator

 Prepare the heat generator (e. g. boiler, combustion chamber) for operation. Heed

the instructions for the heat generator in the manufacturer's documentation.

7.2 Preparing the Burner

 Supply the burner with the fuel and the ignition medium

the fuel supply system in the manufacturer's documentation.

7.3 Starting the Burner

 Select the fuel and switch the burner on. Follow the instructions in the

manufacturer's documentation for the burner control system.

 Wait until the end of the purge phase.
 Monitor the sequence of operations and the ignition cycle.

7

. Heed the instructions for

If a fault is signaled: Refer to chapter 7.6.

Starting the heat generator (when the plant is cold)

 Start the heat generator when the plant is cold. Heed the instructions for the heat

generator in the manufacturer's documentation.

7.4 Controlled Operation

Controlled operation is performed automatically. No manual operation is required.

Exception: Firing rate controller is set to "Manual". Follow the instructions in the
manufacturer's documentation on the burner control system.

If a fault is signaled: Refer to chapter 7.6.

In case of danger:
Press the "Emergency Stop button" of the plant and interrupt the fuel supply!

7.5 Switching Off the Burner

 Run the burner to low-load position. Follow the instructions in the manufacturer's

documentation for the burner control system.

 Switch off the burner. Follow the instructions in the manufacturer's documentation

for the burner control system.

7

For burners with ignition medium

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Operation

For Maintenance

 Also follow the instructions in the chapter entitled "Maintenance/Cleaning" in the

operating instructions.

For Prolonged Shutdown Time

 Interrupt the fuel supply and the supply with the ignition medium as well

example manual shut-off valves in the supply system). Follow the instructions in
the manufacturer's documentation for the corresponding supply systems.

7.6 Service Interruption due to Fault

Note

This section describes only the steps relevant for the burner. Follow the
instructions in the manufacturer's documentation on the fuel supply system and
burner control system as well as the other subsystems in the plant.

8

(for

For Immediate Restart without Troubleshooting and Elimination of Faults:

 Acknowledge the fault. Follow the instructions in the manufacturer's documentation

for the burner control system.

 Reset the burner control system. Follow the instructions in the manufacturer's

documentation for the burner control system.

 Follow the instructions in chapters 7.3 to 7.4.

If Troubleshooting is Necessary:

 Secure the burner to prevent it from being restarted.
 Interrupt the fuel supply and the supply with the ignition medium

instructions in the manufacturer's documentation for the corresponding supply
systems.

9

. Follow the

 Eliminate the fault (refer to the chapter "Troubleshooting" and

"Maintenance/Cleaning" in the operating instructions). If in doubt, contact the
service personnel.

 Acknowledge the fault. Follow the instructions in the manufacturer's documentation

for the burner control system.

 Reset the burner control system. Follow the instructions in the manufacturer's

documentation for the burner control system.

 Follow the instructions in chapters 7.1 to 7.4.

8

For burners with ignition medium

9

For burners with ignition medium

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Functional Schematic

TEMINOX®

GL

TMX217

8 Functional Schematic

Fig. 10: Functional schematic for gas operation

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GL Functional Schematic

Device number

A --- Main fuel inlet (gas)

B --- Combustion air inlet

C --- Heat generator

1a/1b 10 A 1 / External11

2 28 F 2 / External11 Gas pressure monitor (L)

3 28 F 3 / External11 Gas pressure monitor (H)

4 External Emergency stop button for fuel supply system

5a ---

5b ---

6 --- Stabilizing disk retract mechanism

7 40 B 1 Flame scanner

8* --- Manual shut-off fitting

9* 2 Y 1 Rapid shut-off valve 1 for ignition medium

10* 2 Y 2 Rapid shut-off valve 2 for ignition medium

11 2 T 1 Ignition transformer

12 --- Combustion air fan

13 17 F 2 Pressure monitor (L) for combustion air

14 --- Air control dampers

15 External Speed pickup (optional)

16** --- Flue gas actuator for “Mini-Rezi“

* For sizes 50 and 70, ignition is direct and electrical in both oil operation and gas
operation. Therefore these components are not installed on these burners.

10

Designation

Rapid shut-off valves 1 and 2 (double solenoid valve) for main
fuel gas

TEMINOX GL: Drive unit oil / gas

TEMINOX G: Gas control damper

Burner head variant C03: Gas control damper for controlled
primary gas

Burner head variant C01: Optional gas control damper for
controlled primary gas

Burner head variant C02: Not installed

** Optional component

10

Cp. Electrical Documentation

11

Depending on the order, this component may be part of the gas valve train or part of the burner. If it has

been ordered as part of the gas valve train, it will be connected externally.

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Functional Schematic

TEMINOX®

GL

TMX169

Fig. 11: Functional schematic for oil operation

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Wartung / R eini gung Tra ns pot

GL Functional Schematic

Device

number

A --- Main fuel inlet (oil)

B --- Combustion air inlet

C --- Heat generator

D --- Main fuel outlet (oil)

1a --- Manual shut-off fitting – supply line13

1b --- Manual shut-off fitting – return line13

2 --- Dirt trap

3 3 Y 3 Rapid shut-off valve – supply line

* --- Arrow imprinted on valve

4 --- Pressure gauge – supply line

5 17 F 3 Oil pressure monitor (L) – supply line

6 --- Flexible tubes – supply line / control line / return line

7 40 B 1 Flame scanner

8 --- Oil gun

9 --- Stabilizing disk retract mechanism

10 --- Pressure gauge – return line

11 ---

12 18 F 4 Oil pressure monitor (H) – return line

13 3 Y 4 Rapid shut-off valve – return line

* --- Arrow imprinted on valve

14 3 Y 2 Rapid shut-off valve (open when de-energized) – control line

15 3 Y 1 Rapid shut-off valve – control line

16 --- Combustion air fan

17 17 F 2 Pressure monitor (L) for combustion air

18 --- Air control dampers

19 2 T 1 Ignition transformer

20 External Speed pickup (optional)

16** --- Flue gas actuator for “Mini-Rezi“

** Optional component

Designation

12

TEMINOX GL: Drive unit oil / gas

TEMINOX L: Oil flow controller

12

Cp. Electrical Documentation

13

The manual shut-off fittings for the supply line and the return line are coupled mechanically

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Maintenance / Cleaning

TEMINOX®

GL

9 Maintenance / Cleaning

Note

A burner with standard equipment is shown. The equipment may vary depending
on the plant. As several burner head variants are possible, the presentation of the
burner head may differ.

9.1 General Information

The chapter entitled "Maintenance / Cleaning" contains mandatory instructions for
the inspection and maintenance of the burner as well as for the replacement of
components.

Before and during maintenance activities, always follow the instructions in the
chapter on "Safety" and comply with the national regulations in respect of personal
and environmental protection as well as the accident prevention regulations.

The tasks described in this context may only be performed by personnel explicitly
authorized to do so by the plant authorities. The plant authorities must ensure that
the personnel is qualified to perform the described tasks correctly. It is crucial that
these persons are capable of detecting potential hazards in due time and of
preventing them. SAACKE Service is at your disposal for more detailed information
on training courses. You will find our contact data on the rear of this document.

Persons performing tasks on the electric system must have specialized knowledge.
For this reason, tasks involving the electric system may be performed by
electricians only.

Tasks identified by the term "Service Personnel" may influence the proper
operation of the burner and the quality of the combustion considerably. For this
reason, only personnel with product-specific and task-related specialized
knowledge with access to the equipment required to perform the tasks (e.g.
measuring instruments) may perform the related tasks. SAACKE ensures the
smooth course of service tasks of this kind by taking internal qualification
measures and a persistent quality management. In addition, SAACKE also offers
plant authority training courses. SAACKE Service is at your disposal for more
detailed information on this topic as well. You will find our contact data on the rear
of this document.

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Caution!

If a burner component is defective, it must be replaced. Please observe that only
service personnel is permitted to replace some of the security-related parts.

Only original spare parts may be used for replacing components within the scope
of maintenance work. For more detailed information, please refer to the chapter
entitled "Safety".

Repairs may only be performed by specialized staff explicitly authorized to do so
by the manufacturer. SAACKE Service is at your disposal for more detailed
information.

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Maintenance / Cleaning

Note

The other subsystems of the plant (e.g. heat generator, fuel supply system, refer to
the chapter entitled "Safety") are required to operate the plant but they are not an
integral part of the burner described in the present document and may vary
depending on the plant. For this reason, the present burner documentation does not
include any concrete contents on the other subsystems of the plant.

Observe the instructions in the manufacturer's documentation on the other
subsystems to ensure safe operation of the plant.

9.2 Preparing Maintenance Work

9.2.1 Periodical Maintenance (Fault not Acute)

 Agree the terms with the plant manager before starting any maintenance work.

Ensure that the shut-down of the plant for maintenance purposes does not cause
faults or damage to other plants or plant components.

Note

The following instructions apply to all the maintenance tasks.
Exception: Tasks, for which it is explicitly pointed out that they can only be
performed on the running system.

 Run the burner to the low-load position.
 Switch the burner and the burner control system off.
 Disconnect the power supply to the plant and safeguard it against restarting.

Warning!
Risk of electrocution and danger through inadvertent restarting of the burner!

Disconnecting from the mains includes the following:

 Switching off the main switch of the plant
 Or switching off the automatic cut-outs of the plant
 Or removing the fuse links (all phases).

Ensuring that the system cannot be turned on again means:

 Placing the turned off main switch in the 0-position
 Or placing a clearly visible warning sign on the automatic cut-outs or on the fuse

bottom part.

 Cut off the fuel supply. Heed the instructions for the fuel supply system in the

manufacturer's documentation.

 Let the burner cool off.

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Maintenance / Cleaning

TEMINOX®

GL

Take the following measures before working on fuel-carrying components:

Warning! Danger through open fire!

Ensure that there isn't any open fire on the plant while maintenance work is being
performed. Do not use any open fire (not even a lighter or a welding apparatus)
during maintenance!

 Professionally remove the residual fuel in the lines.
 Dispose of the fuel ecologically.

9.2.2 Maintenance after a Fault has Interrupted the Operation

 Proceed as described in the chapter entitled "Operation", section "Operation

Interruption due to Fault".

9.3 Maintenance Intervals

The following recommended, average maintenance intervals are based on normal
operating conditions and periodical use with interrupted operation (Installation
Category B according to DIN 31052).

Particular operating conditions may necessitate correspondingly shorter
maintenance intervals. Particular operating conditions are, for example:

 A higher concentration of impurities of the fuel
 Special environmental factors, e.g. salty or particularly dusty air, high air

humidity, extreme temperatures

 Continuous operation

Caution!

 Immediately repair damaged surface coating to avoid corrosion.
 Remedy immediately defects detected in the burner.

Note

It is possible that, in the manufacturer´s documentation for a component,
maintenance intervals or steps are listed that deviate from the information stated in
this chapter. In this case, the information stated in this chapter shall prevail.

Note

If your burner is equipped with a component that is not explicitly named in this
chapter, the information stated in the manufacturer´s documentation for the
component shall apply.

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Maintenance / Cleaning

Categorization of Maintenance Intervals

 Tasks marked with the term “Recommendation” are relevant for optimum

burner availability. These are non-binding recommendations.

 Tasks marked with the term “Obligation” are relevant for safety. These

intervals are binding.

Besides long-standing empirical values, all intervals are based on the
specifications in the documentation of the respective component manufacturer and
on recommendations of BDH / European Control Manufacturers' Association

error

9.4 Maintenance of General Components

General

Check the plant for proper operation

(e.g. visual inspection, check for smells,
listen for noise), monitor operation and fault
messages, remove escaped lubricants.

Check the supply pressures of combustion
air, ignition medium
compare them to the approval and
measurement report.

Check the driving linkage of the actuators

and all the other detachable connections of
the moving components and connectors.

Check emission values (O2, CO, NOx and

smoke spot number).

Check whether security-related

components have reached their rated
service life and, if so, inform the plant
authorities.

Check the flow paths of the combustion air,
fuel and ignition medium
any deposits.

Flame detection system

FLUS 06 UV / FLS 09 UV, SAACKE

Clean flame scanner 6 months Plant authorities Recommendation 9.4.2.1

Check function 6 months Plant authorities Recommendation 9.4.2.1

Clean flame scanner 6 months Plant authorities Recommendation 9.4.2.2

Check function 6 months Plant authorities Recommendation 9.4.2.2

Check alignment, flame signal and

Replace 10 years Service personnel Obligation ---

Check alignment, flame signal and
temperature

Replace the flame scanner 10 years Service personnel Obligation ---

Replace the flame monitor 10 years Service personnel Obligation ---

Flame scanner F 200 K2, Lamtec

temperature

14

From size 100

(afecor).

14

and main fuel and

14

for wear, remove

Interval Who? Category Chapter

Periodically Plant authorities Recommendation -

Periodically Plant authorities Recommendation 9.4.1

1 year Service personnel Recommendation ---

1 year Service personnel Recommendation ---

1 year Service personnel Recommendation ---

1 year Service personnel Recommendation ---

Interval Who? Category Chapter

3 years Service personnel Recommendation ---

3 years Service personnel Recommendation ---

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Maintenance / Cleaning

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GL

Air pressure monitor

DL 50A / DL 150A, Kromschröder

Check 1 year Plant authorities Recommendation Chapter 9.4.3

Check measurement section 3 years Service personnel Recommendation ---

Replace 10 years Service personnel Obligation ---

Servomotor

D 006-100 / FSM 006-100, SAACKE

Replace 10 years Service personnel Recommendation ---

Fan (monoblock burner only)

Make “Lammers”

Check the protective gratings of the fan

Air control dampers

Force transmitter (TEMINOX GL only)

Replace lever and linkage 5 years Service personnel Recommendation ---

Mixing system (parts in contact with fire)

Ignition system “integrated ignition device”

(TEMINOX G and GL, from size 100, if no
“separate igniter” is installed)

Check 3 years Service personnel Recommendation ---

intake opening and the silencer, remove
coarse dirt as required

Replace bearings of the fan motor
(<75 kW fan output)

Lubricate bearings of the fan motor
(>75 kW fan output)

Check 2 years Service personnel Recommendation ---

Check 6 months Plant authorities Obligation 9.4.6

Check 1 year Service personnel Recommendation ---

Replace 5 years Service personnel Recommendation ---

Ignition transformer

Check cable and plug-and-socket

connection

Replace cable and plug-and-socket
connection

Replace ignition transformer 10 years Service personnel Recommendation ---

Ignition electrodes

Check 1 year Service personnel Recommendation ---

Replace (incl. cable and plug-and­socket connection)

Ignition gas guns

Interval Who? Category Chapter

Interval Who? Category Chapter

Interval Who? Category Chapter

Periodically Plant authorities Recommendation 9.4.4

20,000 hours Service personnel Obligation ---

4000 hours Plant authorities Obligation 9.4.5

Interval Who? Category Chapter

Interval Who? Category Chapter

Interval Who? Category Chapter

Interval Who? Category Chapter

1 year Plant authorities Recommendation 9.4.7

5 years Service personnel Recommendation ---

3 years Service personnel Recommendation ---

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Maintenance / Cleaning

Ignition system “separate igniter”

Igniter ZAP(ZDAP) and ZA0(ZDA0), Hegwein

Check 6 months Plant authorities Recommendation 9.4.8

Replace ignition electrodes 3 years Service personnel Recommendation ---

Replace ignition system 10 years

Rapid shut-off valve for ignition medium

(G and GL, from size 100 or if an igniter is
available)

6027 A, Bürkert

Check 1 year Service personnel Recommendation ---

Replace 10 years Service personnel Obligation ---

MVD 505/5 and/or MVD 503/5, Dungs

Check 1 year Service personnel Recommendation ---

Replace 10 years Service personnel Obligation ---

Pressure controller for ignition medium

(G and GL, from size 100 or if an igniter is
available)

FRS 503, Dungs

Check 1 year Service personnel Recommendation ---

Replace 15 years Service personnel Obligation ---

Fuel lines within the burner

Check 1 year Service personnel Recommendation ---

Replace the flexible tubes 5 years Service personnel Obligation ---

Flue gas actuator for “Mini-Rezi“ (optional for
monoblock burners)

Check 1 year Service personnel Recommendation ---

Interval Who? Category Chapter

250,000

switching cycles

Interval Who? Category Chapter

Interval Who? Category Chapter

Interval Who? Category Chapter

Interval Who? Category Chapter

Service personnel Obligation ---

9.4.1 Checking Supply Pressures

Note

This check can be performed only while the burner is in operation.

 Check the supply pressures of the combustion air (for duoblock burners), the

ignition medium

15

and the main fuel.

 Compare these values with the values documented in the approval and

measurement report.

 If you detect deviations: Make sure that the supply routes are free. Contact the

service personnel if you cannot find the cause for the deviation.

15

From size 95 (monoblock burner) / 100 (duoblock burner)

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Maintenance / Cleaning

TEMINOX®

GL

TX080

9.4.2 Cleaning the Flame Scanner / Performing a Function Test

Warning!
Risk of injuries resulting from incorrect operation or incorrect settings!

Follow the instructions in the manufacturer's documentation on the flame detection
system.

Warning! Risk of injuries due to air containing particles!

When dismounting the flame scanner, air containing particles may escape. We
recommend wearing safety goggles.

Note

This check can be performed only while the burner is in operation.

Caution!

The check will trigger a safety shut-off! Agree the terms with the plant manager
before starting the check.

9.4.2.1 SAACKE FLUS 06 UV / FLS 09 UV

 Run the burner to low-load position.

Fig. 12: Flame scanner with mount

1 Flame scanner

2 Mount (made of polycarbonate, transparent)

3 Clamping screw

4 Position screw

5 Mounting screw

6 Adapter on the burner, example

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Maintenance / Cleaning

H009

Dismount the flame scanner as follows:

 Screw out the two mounting screws.

Caution!

The position screw and the clamping screw stay screwed in!

 Pull out the flame scanner with its mount.
 Cover the lens. When doing so, be sure not to soil or scratch the lens.

 This must trigger a safety shut-off.

Warning!

If a safety shut-off was not triggered, actuate the emergency stop button of the
plant and contact the service personnel. Do not restart the plant until the case has
been checked by the service personnel.

 Clean the lens of the flame scanner using a soft cloth.
 Mount the flame scanner (including the mount).

To facilitate installation, there is a mark on the part of the flame scanner which
protrudes out of the burner. This designation is opposite the lens, i.e. it must point
away from the furnace.

Fig. 13: The lens and marking of the flame scanner

1 Lens

2 Marking (opposite to the lens)

 Retighten the two mounting screws.
 Reset the burner on the burner control system.

9.4.2.2 F 200 K2

2021-06-22

Refer to the manufacturer's documentation on the flame scanner for the
instructions.

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GL

A001a

9.4.3 Checking the Air Pressure Monitor

Note

This check can be performed only while the burner is in operation.

Caution!

The check will trigger a safety shut-off! Agree the terms with the plant manager
before starting the check.

Fig. 14: Air pressure monitor (figure without cover), pressure connector on the rear

is not shown

1 Pressure connector 1

2 Measuring point

3 Test button

4 Adjusting screw with scale

5 Pressure connector 2 (not visible)

 Run the burner to low-load position.
 Press the test button.

 This must trigger a safety shut-off.

 If a safety shut-off was triggered, the check was successful. Reset the burner on

the burner control system.

Warning!

If a safety shut-off was not triggered, actuate the emergency stop button of the
plant and contact the service personnel. Do not restart the plant until the case has
been checked by the service personnel.

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e / Cleaning

TMX057

9.4.4 Checking the Protective Grating of the Fan

The fan can only draw in sufficient air when the intake opening is unobstructed.

 Check that the intake opening of the fan is unobstructed.
 Remove coarse dirt from the protective grating of the fan.

Note

With duoblock burners, the fan is not included in the scope of delivery of the
burner. Observe the manufacturer's documentation on the fan.

9.4.5 Lubricating the Bearings of the Fan Motors (>75 kW Fan Output)

Refer to the manufacturer's documentation on the fan for the instructions.

9.4.6 Checking the Force Transmitter

 Check if the linkages and levers of the force transmitter are worn or damaged. If

they are worn or damaged: Contact the service personnel.

Caution! Risk of damage to components!
Do not lubricate the joints of the power transmitter.

9.4.7 Checking the Ignition Cables and Plug-and-Socket Connections

Warning! Risk of death by electric shock!

The tasks described in the present section may be performed by electricians only.

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Fig. 15: Position of the ignition transformer (monoblock burner)

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TMX056

Fig. 16: Position of the ignition transformer (duoblock burner)

 Open the control box for the ignition transformer (1).
 Check the plug-and-socket connections for external damage.
 Check the parts of the ignition cable that are accessible without opening the burner

for external damage.

9.4.8 Checking the Ignition Systems ZAP(ZDAP) and ZA0(ZDA0)

Refer to the manufacturer's documentation on the igniter for the instructions.

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Maintenance / Cleaning

9.5 Maintenance of Components Relevant to the Oil Operation Mode

Manual shut-off fitting supply line / return line

Check 1 year Service personnel Recommendation ---

Dirt trap

Clean 1 year Plant authorities Recommendation Chapter 9.5.1

Oil gun

Check 1 year Service personnel Recommendation ---

Fuel lines outside the burner

Replace the flexible tubes 5 years Service personnel Obligation ---

Rapid shut-off valves

Pressure monitor

Oil flow controller

Replace nozzle plate, vortex plate and
seals of the gun

Replace the oil gun 10 years Service personnel Obligation ---

Check 1 year Plant authorities Recommendation Chapter 9.5.2

5406-A13 / 6027-A10 / 6027-A03 / 6027-B02, Bürkert

Check 1 year Service personnel Recommendation ---

Replace 10 years Service personnel Obligation ---

DWR 40-206, Fema / Honeywell

Check 1 year Service personnel Recommendation ---

Replace 10 years Service personnel Obligation ---

DSF 146 F001, Sauter

Check 1 year Service personnel Recommendation ---

Replace 5 years Service personnel Obligation ---

DWR 6-205, DWR 625-205, Fema / Honeywell

Check 1 year Service personnel Recommendation ---

Replace 10 years Service personnel Obligation ---

Check 1 year Service personnel Recommendation ---

Replace the seal 2 years /

Interval Who? Category Chapter

Interval Who? Category Chapter

Interval Who? Category Chapter

3 years Service personnel Recommendation ---

Interval Who? Category Chapter

Interval Who? Category Chapter

Interval Who? Category Chapter

Interval Who? Category Chapter

12,000

operating hours

Service personnel Recommendation ---

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GL

T102

9.5.1 Cleaning the Dirt Trap

Fig. 17: Dirt trap (example)

Note

Fuel may escape when performing the tasks described below. For this reason,
place an oil drip tray underneath the dirt trap and dispose of any fuel that has
escaped professionally and in an ecologically compatible manner.

 Remove the screw (1). Use a size 24 open wrench for this purpose.
 Remove the strainer of the dirt trap.
 Clean the strainer.
 Re-install the strainer.
 Tighten the screw (1) again.

9.5.2 Checking the Fuel Lines Outside the Burner

 Check the flexible tubes for external damage.
 Check whether fuel has escaped in the area around the flexible tubes.

If fuel has escaped:

 Immediately switch the burner off.
 Find the leak and repair it, if possible.

46 / 78

Note

It might be necessary to replace the flexible tube. In this case, contact the service
personnel.

 Dispose of any leakage oil correctly and in an environmentally friendly manner.

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TEMINOX®

GL

Maintenance / Cleaning

9.6 Maintenance of Components Relevant Especially to the Gas Operation

Gas guns

Check 1 year Service personnel Recommendation ---

Gas control damper(s)

Check 1 year Service personnel Recommendation ---

Interval Who? Category Chapter

Interval Who? Category Chapter

9.7 After Completion of the Maintenance Work

 Prepare the burner, the heat generator and the further subsystems of the plant for

operation once you have completed the maintenance work.

 Restart the burner.

Transpot

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Troubleshooting

TEMINOX®

GL

10 Troubleshooting

Note

If problems arise that cannot be solved with the help of the following descriptions,
please contact SAACKE Service.

10.1 Troubleshooting (Gas Operation)

Burner does not start

Possible cause Measures

 Control voltage not available

 Fuel has not been preselected

 Burner still locked by the burner control system after

the safety shut-off

 General safety interlock circuit of the plant

interrupted; causes e.g.

– Low water

– Flue gas damper of the heat generator not open

Note

For burner sizes 50 and 70, ignition is direct and electrical in both oil operation and
gas operation. The data related to ignition media and ignition flame therefore does
not apply to these sizes.



 Unlock the burner at the burner control system.



Manually driven flue gas damper:

 Open flue gas damper.

Flue gas damper driven by the plant control system:

 Check the mechanical path of the flue gas damper

 If this does not solve the problem, check the

Provide for a supply with control voltage.

Preselect fuel.

Feed in boiler water.

and remove any obstacles.

manufacturer's documentation for solutions or revert
to the service personnel responsible for the heat
generator or try to solve the problem via the plant
control system.

– Emergency stop button of the plant was actuated

– The safety manostat / thermostat of the heat

 Boiler control circuit interrupted

48 / 78

generator has triggered a fault and is locked

Technical Documentation

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

Ensure that the button was actuated accidentally or
that the reason for the emergency stop has been
eliminated.

 Reset the emergency stop button of the plant.
 Reset the safety manostat / thermostat. Refer to the

manufacturer's documentation on the heat
generator.

 Check the control circuit, if in doubt, revert to the

service personnel.

TEMINOX®

GL

Troubleshooting

Burner does not start

Possible cause Measures

 Gas safety interlock circuit interrupted, causes e.g.

– Fuel not available or insufficient pressure



Check whether the available gas pressure
corresponds to the plant configuration.

 Refer to the manufacturer's documentation on the

fuel supply system.

– Gas pressure monitor in the fuel supply system

incorrectly set or defective

Combustion air fan does not start or triggers a fault during operation

Possible cause Measures

 Voltage for drive motor not available

 Motor circuit breaker has triggered a fault

 Fuse defective

 Impeller blocked mechanically

 In the case of speed-controlled fans: Incorrect

feedback of the speed pickup

 Drive motor defective

Purge phase does not start

 Refer to the manufacturer's documentation on the

fuel supply system or revert to the service
personnel.



Provide for a supply with voltage.



Reset the motor circuit breaker.



If the fault persists: Revert to the service personnel.



Replace the fuse.



If the fault persists: Revert to the service personnel.



Revert to the service personnel.



Revert to the service personnel.



Revert to the service personnel.

Possible cause Measures

 Flame scanner detects extraneous light

 Flame scanner / monitor defective

 Leak test of the fuel supply system has triggered a

fault

– Following a safety shut-off, pressure was still

trapped between the rapid shut-off valves in the
fuel supply system

– Manual shut-off valve(s) in the fuel supply system

are not in the correct position

– Rapid shut-off valves in the fuel supply system

leaky or defective

 One actuator or multiple actuators does/do not reach

the purge position or incorrect feedback of the speed
pickup (with speed-controlled fans)

Technical Documentation


 Revert to the service personnel.

 Refer to the manufacturer's documentation on the

 Check whether all the manual shut-off valves in the



 Revert to the service personnel.

Check furnace.

fuel supply system.

fuel supply system are in the correct position. Refer
to the manufacturer's documentation on the fuel
supply system.

Refer to the manufacturer's documentation on the
fuel supply system.

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Troubleshooting

TEMINOX®

GL

Purge phase does not start

Possible cause Measures

 Motor circuit breaker (fan) has triggered a fault

 Reset the motor circuit breaker.
 If the fault persists: Revert to the service personnel.

Safety shut-off during the purge phase

Possible cause Measures

 Combustion air pressure monitor has triggered a fault

– Combustion air not available or insufficient

pressure

– Incorrect pressure monitor setting or pressure

monitor defective

 General safety interlock circuit of the plant or gas

safety interlock circuit interrupted

Ignition does not start

Possible cause Measures

 One actuator or multiple actuators does/do not reach

the ignition position or incorrect feedback of the
speed pickup

No ignition flame

Possible cause Measures

 No ignition spark



Check whether the available pressure corresponds
to the plant configuration.

 Revert to the service personnel.



Refer to "Burner does not start".

 Revert to the service personnel.

– Ignition transformer does not deliver secondary

voltage

 Check whether the ignition transformer is supplied

with voltage.

 Check connections and cables.


If defective: Revert to the service personnel.

– Ignition electrodes soiled or defective

 Ignition medium not available or

insufficient/excessive pressure

 Revert to the service personnel.
 Check whether the available pressure corresponds

to the plant configuration.

 Check whether all the manual shut-off valves in the

ignition gas supply system are in the correct
position.



Check the pressure reducing valve (if installed).

 Rapid shut-off valves for ignition medium do not open

Problems with the ignition

Possible cause Measures

 Flame scanner does not detect ignition flame



Revert to the service personnel.

 Clean the flame scanner (refer to the chapter

entitled "Maintenance/Cleaning").

 If this measure does not eliminate the fault: Revert

to the service personnel.

50 / 78

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GL

Troubleshooting

Problems with the ignition

Possible cause Measures

 Ignition flame instable

No main flame

Possible cause Measures

 Main fuel not available or insufficient/excessive

pressure



Revert to the service personnel.



Check whether the available pressure corresponds
to the plant configuration.

 Check whether all the manual shut-off valves in the

fuel supply system are in the correct position. Refer
to the manufacturer's documentation on the fuel
supply system.

 Rapid shut-off valves in the fuel supply system do not

open

 Refer to the manufacturer's documentation on the

fuel supply system.

 If in doubt: Revert to the service personnel.

 Air in the fuel line

Unsatisfactory combustion or fault in controlled operation

Possible cause Measures

 Another subsystem of the plant (e.g. control cabinet,

heat generator) has triggered a fault / caused a
safety shut-off

 De-aerate fuel line. Refer to the manufacturer's

documentation on the fuel supply system.

 Refer to the manufacturer's documentation on the

faulty subsystem or revert to the service personnel.

 One actuator or multiple actuators does/do not reach

the intended position or incorrect feedback of the
speed pickup

 Flame detection system triggers a fault

 General safety interlock circuit interrupted

 Gas safety interlock circuit interrupted

 Burner emits soot, unsatisfactory burnout or any

other undesired operating mode of the burner not
described in any other context

 Revert to the service personnel.

 Clean the flame scanner (refer to the chapter

entitled "Maintenance/Cleaning").

 Ensure sufficient cooling.
 If this measure does not eliminate the fault: Revert

to the service personnel.



Refer to "Burner does not start"



Refer to "Burner does not start"

 Revert to the service personnel.

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Troubleshooting

TEMINOX®

GL

10.2 Troubleshooting (Oil Operation)

Burner does not start

Possible cause Measures

 Control voltage not available

 Fuel has not been preselected

 Burner still locked by the burner control system after

the safety shut-off

 General safety interlock circuit of the plant

interrupted; causes e.g.

– Low water

– Flue gas damper of the heat generator not open

– Emergency stop button of the plant was actuated

 Provide for a supply with control voltage.
 Preselect fuel.
 Unlock the burner at the burner control system.



Feed in boiler water.

 Manually driven flue gas damper:
 Open flue gas damper.
 Flue gas damper driven by the plant control system:
 Check the mechanical path of the flue gas damper

and remove any obstacles.

 If this does not solve the problem, check the

manufacturer's documentation for solutions or revert
to the service personnel responsible for the heat
generator or try to solve the problem via the plant
control system.



Make sure that the button was actuated accidentally
or that the reason for the emergency stop has been
eliminated.



Reset the emergency stop button of the plant.

– The safety manostat / thermostat of the heat

generator has triggered a fault and is locked

 Boiler control circuit interrupted

Combustion air fan does not start or triggers a fault during operation

Possible cause Measures

 Voltage for drive motor not available

 Motor circuit breaker has triggered a fault



Reset the safety manostat / thermostat. Refer to the
manufacturer's documentation on the heat
generator.

 Check the control circuit, if in doubt, revert to the

service personnel.

 Provide for a supply with voltage.
 Reset the motor circuit breaker.

 If the fault persists: Revert to the service personnel.

 Fuse defective

 Replace the fuse.
 If the fault persists: Revert to the service personnel.

 Impeller blocked mechanically

 In the case of speed-controlled fans: Incorrect

feedback of the speed pickup

 Drive motor defective

Technical Documentation



Revert to the service personnel.

 Revert to the service personnel.

 Revert to the service personnel.

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Troubleshooting

Purge phase does not start

Possible cause Measures

 Pressure monitor (L) for protection against dry

running in the fuel supply system triggers a fault

– Fuel not available on the upstream side of the

booster pump or insufficient fuel pressure

 Check whether the available oil pressure

corresponds to the plant configuration.

 Refer to the manufacturer's documentation on the

fuel supply system.

 Flame scanner detects extraneous light

 Flame scanner / monitor defective

 One actuator or multiple actuators does/do not reach

the purge position or incorrect feedback of the speed
pickup (with speed-controlled fans)

 Motor circuit breaker (fan) has triggered a fault



Check furnace.

 Revert to the service personnel.
 Revert to the service personnel.

 Reset the motor circuit breaker.
 If the fault persists: Revert to the service personnel.

Safety shut-off during the purge phase

Possible cause Measures

 Combustion air pressure monitor has triggered a fault

– Combustion air not available or insufficient

pressure

– Incorrect pressure monitor setting or pressure

monitor defective

 General safety interlock circuit of the plant interrupted

 Oil safety interlock circuit interrupted, causes e.g.



Check whether the available pressure corresponds
to the plant configuration.

 Revert to the service personnel.



Refer to "Burner does not start".

– Fuel not available or insufficient pressure

 Check whether the available fuel pressure

 Refer to the manufacturer's documentation on the

– Incorrect setting of oil pressure monitor (L) or (H)

Ignition does not start

Possible cause Measures

 One actuator or multiple actuators does/do not reach

the ignition position or incorrect feedback of the
speed pickup

No ignition spark

Possible cause Measures

 Ignition transformer does not deliver secondary

voltage



 Revert to the service personnel.

 Check whether the ignition transformer is supplied

 Check connections and cables.
 If defective: Revert to the service personnel.

Technical Documentation

corresponds to the plant configuration.

fuel supply system.

Revert to the service personnel.

with voltage

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Troubleshooting

TEMINOX®

GL

No ignition spark

Possible cause Measures

 Ignition electrodes soiled or defective

No main flame

Possible cause Measures

 Main fuel not available or insufficient/excessive

pressure



Revert to the service personnel.



Check whether the available pressure corresponds
to the plant configuration.

 Check the oil pressure in the closed circular pipeline

(fuel supply system).

 Check the booster pump in the fuel supply system.

Refer to the manufacturer's documentation on the
fuel supply system.

 Check whether all the manual shut-off valves in the

fuel supply system are in the correct position. Refer
to the manufacturer's documentation on the fuel
supply system.

 Rapid shut-off valves do not open

 Air in the fuel line

 Incorrect setting of oil pressure monitor or oil

pressure monitor defective

Unsatisfactory combustion or fault in controlled operation



Revert to the service personnel.



De-aerate fuel line. Refer to the manufacturer's
documentation on the fuel supply system.

 Revert to the service personnel.

Possible cause Measures

 Another subsystem of the plant (e.g. control cabinet,

heat generator) has triggered a fault / caused a
safety shut-off

 One actuator or multiple actuators does/do not reach

the intended position or incorrect feedback of the
speed pickup

 Flame detection system triggers a fault

 Refer to the manufacturer's documentation on the

faulty subsystem or revert to the service personnel.

 Revert to the service personnel.

 Clean the flame scanner (refer to the chapter

entitled "Maintenance/Cleaning").

 Ensure sufficient cooling.
 If this does not solve the problem: revert to the

service personnel.

 Nozzle system dirty

 General safety interlock circuit interrupted

 Oil safety interlock circuit interrupted

 Burner emits soot, unsatisfactory burnout or any

other undesired operating mode of the burner not
described in any other context



Revert to the service personnel.

 Refer to "Burner does not start"
 Refer to "Safety Shut-Off During the Purge Phase
 Revert to the service personnel.

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GL Dimensions / Types

TMX255

11 Dimensions / Types

Note

Plant-specific dimensional differences are possible. For this reason, the
dimensions specified here are intended for planning purposes only.

11.1 Arrangement of the Ignition Medium and Fuel Fittings

Fig. 18: Arrangement of the ignition and fuel fittings

A Arrangement “left”

B Arrangement “right”

The arrangement depends on the air inlet position:

Air inlet position Arrangement of the ignition and fuel fittings

0° Either left or right

45°, 90° Left

180° Either left or right

270°, 315° Right

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Dimensions / Types

TEMINOX®

GL

TMX181

Arrangement and Designation of the Main Fuel Oil / Ignition Medium Connections,
Burner Sizes up to 140

56 / 78

Fig. 19: Example: arrangement “right”

1 Main fuel oil inlet (supply line), designated by arrow in direction of flow

2 Main fuel oil outlet (return line), designated by arrow in direction of flow

4 Ignition medium inlet

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TEMINOX®

GL Dimensions / Types

TMX195

TMX196

Arrangement and Designation of the Main Fuel Oil / Ignition Medium Connections,
Burner Sizes 200 and higher

Fig. 20: Arrangement “left”

Fig. 21: Arrangement “right”

2021-06-22

1 Main fuel oil inlet (supply line), designation “S”

2 Main fuel oil outlet (return line), designation “R”

3 Control line, designation “C”

4 Ignition medium inlet

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Dimensions / Types

TEMINOX®

GL

TMX182

DE

cold16

DE

warm17

DF

cold20

DF

warm

X

(max.)

11.2 Basic Dimensions

Fig. 22: Basic dimensions

Burner

size

70 720 775 440 825 310 520 370 610 830 290 200 765 1240 485

100 820 780 490 885 335 565 420 660 1140 350 200 825 1300 505

140 945 780 550 900 385 615 470 705 1205 410 200 890 1430 520

200 1090 780 625 1080 445 675 530 770 1525 460 435 1175 1660 545

280 1300 830 725 1175 545 780 650 870 1675 610 435 1450 1815 570

DA DB DC DD

Dimensions in mm

17

DG DH DI DJ DK

16

Combustion air temperature <60 °C

17

Combustion air temperature >60 °C

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GL Dimensions / Types

11.3 Weight

11.3.1 Mixing System

Burner size

70 350 / 385

100 420 / 460

140 510 / 550

200 710 / 810

280 890 / 940

11.3.2 Integrated Burner Control System (Optional)

Approx. 21 kg

11.3.3 Motor Control (Optional)

Approx. 27 kg

With controlled primary gas / without controlled primary gas

Weight (approximate values) [kg]

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Dimensions / Types

TEMINOX®

GL

TMX183

TMX184

Dimensions in mm

11.4 Center of Gravity

Fig. 23: Center of gravity, arrangement „left“, valid for air intake positions:

0° (arr. “left”), 45°, 90° and 180° (arr. “left”)

60 / 78

Fig. 24: Center of gravity, arrangement „right“, valid for air intake positions:

Burner size

180° (arr. “right”), 270°, 315° and 0° (arr. “right”)

DGRB DGRH DGRT

70 10 110 425

100 30 110 440

140 65 95 460

200 120 70 600

280 180 80 670

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GL Dimensions / Types

TMX185

DGH

primary gas

DGH

primary gas

11.5 Position of the Fuel Inlets

Fig. 25: Position of the fuel connections – gas

Dimensions in mm

Burner size

70 440 720 750

100 485 760 810

140 560 880 910

200 650 1010 1240

280 700 1065 1390

without controlled

with controlled

DGT

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Dimensions / Types

TEMINOX®

GL

TMX186

Dimensions in mm for arrangement “right“

Dimensions in mm for arrangement “left“

Fig. 26: Position of the fuel connections – oil, burner sizes up to 140, example:

arrangement “right”

Burner size

70 675 615 900 800

100 675 630 960 860

140 705 655 1130 1030

Burner size

70 675 615 1040 1140

100 675 630 1100 1200

140 705 655 1170 1270

DOB DOH DOT1 (Inlet) DOT2 (Outlet)

DOB DOH DOT1 (Inlet) DOT2 (Outlet)

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GL Dimensions / Types

TMX252

TMX253

Fig. 27: Pos. of the fuel connections – oil, burner sizes 200 and higher, arr. “left”

Fig. 28: Pos. of the fuel connections – oil, burner sizes 200 and higher, arr. “right”

Burner

size

200 660 530 465 600 1110 1085 1130

280 660 590 525 655 1255 1280 1235

DEOB

DEOH1

(Inlet)

DEOH 2

(Control line)

Dimensions in mm

DEOH 3

(Outlet)

DEOT1

(Inlet)

DEOT2

(Control line)

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DEOT3

(Outlet)

Dimensions / Types

TEMINOX®

GL

TMX189

Dimensions in mm

Fig. 29: Position of the fuel connections – Ignition medium

Burner

size

7018 --- --- ---

100 575 165 1090

140 590 190 1155

200 650 165 1480

280 650 220 1620

Note

DZB DZH DZT

The figure shows the arrangement “right” for the ignition medium and fuel fittings.
For the arrangement “left”, the dimensions are identical.

18

No ignition medium (direct electrical ignition)

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GL Dimensions / Types

TMX190

Dimensions in mm

DLT

DLH

11.6 Position of the Air Inlet Connection

Fig. 30: Air inlet position

Burner size

70 340 825

100 370 885

140 405 900

200 665 1080

280 740 1175

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Dimensions / Types

TEMINOX®

GL

TMX143

Dimensions in mm

DBP1

DBP2

DBP319 (min.)

11.7 Burner Mounting Plate

Fig. 31: Burner mounting plate

Burner size

70 355 650 720

100 420 750 820

140 495 850 920

200 595 1000 1090

280 700 1100 1190

19

Outer diamater of burner mounting plate

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TEMINOX®

GL Dimensions / Types

T157a

1

2

3

4

5

6

Fig. 32: Detail: Mounting the burner on the heat generator

1 Hexagonal nut

2 Washer

3 Stud screw

4 Flange (burner)

5 Gasket (fibre plate)

6 Burner mounting plate

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Dimensions / Types

TEMINOX®

GL

TMX191

11.8 Minimum Distances

Note

The dimensions stated here describe the optimum dimensions with regard to
ergonomics and process engineering. If, at your plant, it is impossible to meet the
requirements, please contact Business Unit SIS at the head office in Bremen,
Germany.

Note

The areas marked in gray in the following figures must be kept free of any
stationary obstacles (for example, pipelines or walls).

11.8.1 All Duoblock Burners

68 / 78

Fig. 33: Minimum distances (all duoblock burners)

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TEMINOX®

GL Dimensions / Types

TMX197

11.8.2 “Outer” Ignition and Fuel Fittings

Fig. 34: Minimum distances “outer” ignition and fuel fittings

Burner size

70 900 1100

100 970 1180

140 1090 1280

200 1300 1450

280 1400 1610

20

Combustion air temperature <60 °C

21

Combustion air temperature >60 °C

Dimensions in mm

DDIS1

Cold20 Warm21

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Dimensions / Types

TEMINOX®

GL

TMX198

Dimensions in mm

11.8.3 “Inner” Ignition and Fuel Fittings

Fig. 35: Minimum distances “inner” ignition and fuel fittings

Burner size

TEMINOX G TEMINOX GL

70 1230 1650

100 1450 1790

140 1580 1870

200 1730 1730

280 1850 1850

DDIS1

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TEMINOX®

GL Dimensions / Types

U034

11.9 Connection Dimensions

Fig. 36: Connection dimensions for expansion joint / air duct

Burner

size

70 4 x 120 480 540 580 2 x 120 280 340 380 12

100 4 x 150 580 640 680 2 x 110 340 400 440 12

140 5 x 140 680 740 780 3 x 120 400 460 500 12

200 6 x 130 800 860 900 3 x 130 450 510 550 12

280 7 x 140 1000 1060 1100 5 x 115 600 660 700 12

Dimensions in mm

FA FB FC FD FE FF FG FH FK

Caution!

An expansion joint must be installed between the (external) fan and the
combustion air inlet into the burner. The expansion joint is not included in the
burner product package.

Main fuel inlet for gas

Burner sizes ≤ 100: Welding neck flange for tube DN 80

Burner size 140: Welding neck flange for tube DN100

Burner sizes ≥ 200: Welding neck flange for tube DN125

Main fuel oil inlet and outlet

Compression-tube fittings for 22 mm tube

Ignition medium inlet

(burners for gas operation with burner sizes 100 or higher)

Burner size 100 / 140: Compression-tube fitting for 15 mm tube

Burner size 200 / 280: Compression-tube fitting for 22 mm tube

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Dimensions / Types

TEMINOX®

GL

11.10 Tightening Torque for Mounting Screws

Note

The tightening torques stated in this chapter are approximate values. They are
valid for new, galvanized or chromated screws (strength category 8.8) and nuts
(strength category 8). It is assumed that all component surfaces are clean. The
total coefficient of friction is µ = 0.12 (e.g. lightly oiled).

Burner size Size of screw / stud Size of nut Tightening torque

All M16 M16 194 Nm

72 / 78

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GL

Technical Data

12 Technical Data

Note

These data specified in this context apply to the following ambient conditions:

 Air density 1.15 kg/m³
 Installation height 250 m above sea level
 Air temperature between 10 °C and 30 °C

In the case of deviating ambient conditions, please contact SAACKE Bremen.

Note

If the outline data applicable to your system are not covered by the technical data
listed here, please contact Business Unit SIS at the head office in Bremen,
Germany.

12.1 Capacity and Turndown Ratio

Note

The minimum and maximum capacity of your burner is specified on the rating plate
of the burner.

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12.2 Requirements for Fuels and Further Media

Caution!

The ambient temperature of the burner must not exceed 40 °C and must not drop
below 5 °C. Otherwise the function of the electrical control and monitoring
components in the burner cannot be guaranteed.

Caution!

The maximum temperature for the flame scanner is 60 °C. Provide cooling air for
the flame scanner if this temperature could be exceeded during operation (for
example due to preheated combustion air for duoblock burners) or when stopped
(due to radiant heat from the boiler).

Main fuel light oil

Type Fuel oil EL according to DIN 51603-1

Kinematic viscosity at the burner inlet ≤6 mm²/s

Temperature at burner inlet Minimum 10 °C

Maximum 40 °C

Pressure at burner inlet Minimum 28 bar

Maximum 30 bar

Pressure at burner outlet Maximum 1 bar

Main fuel gas

Type Gases of the second family,

groups H and L according to EN 437

On request:

 Liquefied petroleum gas
 Biogas
 Special gases

Pressure at burner inlet Plant-specific

The pressures adjusted during
commissioning must be kept.

Temperature at burner inlet Minimum 5 °C

Maximum 50 °C

Status Gas phase, i.e. liquefied gas must have

Ignition medium

For gas operation with burner sizes 100 and higher

Type Gases of the second family,

Pressure upstream of ignition fittings Minimum 250 mbar

evaporated on the upstream side of the
burner

groups H and L according to DIN EN 437

Maximum 500 mbar

The pressures adjusted during
commissioning must be kept.

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Technical Data

Combustion air

Temperature at burner inlet with monoblock burners Minimum 5 °C22

Maximum 55 °C

Temperature at burner inlet with duoblock burners Minimum 5 °C22

Maximum 150 °C (TEMINOX G)

Maximum 90 °C (TEMINOX L and GL)

Relative humidity Maximum 80 %

“Mini-Rezi“ (optional)

Flue gas temperature at burner inlet (monoblock burners) Maximum 450 °C

Based on special agreements, solutions
for flue gas temperatures up to 550 °C are
possible. Please have in mind that these
individual solutions are not shown in this
document and that they can differ in detail
from the figures shown in this document.

Temperature of the flue gas and fresh air mixture at the
fan inlet (monoblock burner)

Temperature of the flue gas and fresh air mixture at the

Minimum 5°C

Maximum 55°C

See table “Combustion Air”

burner inlet (duoblock burner)

FGR proportion (monoblock burners)24 Maximum of 5% for variant “butterfly

damper with servomotor” or “manually
adjustable butterfly damper”

Maximum of 7% for variant “control
damper with servomotor”

FGR proportion (duoblock burners)24 Maximum of 5% for uncontrolled flue gas

actuator

Maximum of 7% for controlled flue gas
actuator

22

22,23

22,23

12.3 Distances of Fuel Supply System Components

Distance between rapid shut-off valve 2 for main fuel gas and main fuel gas inlet (pipe length)

Burner sizes 50-70 Max. 0.5 m

Burner sizes 100-280 Max. 1.5 m

12.4 Electrical Data

Protection class IP 44 according to EN 60529

Control voltage 1 ~ 230 V

50 Hz

Monoblock burner fan motor 380 – 420 V

Maximum 50 Hz (also applies to operation with
frequency converter)

22

The specified temperature range must be maintained at all times (even during standstill).

23

55 °C or above: Special variant for preheated combustion air

24

The maximum FGR proportion valid for your plant must be designed plant specifically. Please contact the

business unit SIS at the corporate head office in Bremen if a higher FGR proportion is required.

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TMX200

TMX199

12.5 Permitted Mounting Positions

The burner may be installed in a horizontal position only.

Monoblock Burners

Fig. 37: Mounting position monoblock burners

It must not be used as an inverted or a floor burner.

1 Servomotor for air control dampers

 Line A (center line of servomotor) must be parallel to line B (floor).
 The servomotor for air control dampers must be located on the upper side.

Duoblock Burners

Fig. 38: Mounting position duoblock burners

1 Connection plate (here: yellow)

 Line A (top of connection plate) must be parallel to line B (floor).
 The arc of the connection plate must be below line A.
 Air inlet positions see chapter “Possible Air and Fuel Inlet Positions“.

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Technical Data

12.6 Acoustic Emissions

The acoustic emissions depend on the plant configuration. Please contact
Business Unit SIS at the head office in Bremen, Germany.

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For local contacts please see www.saacke.com

SAACKE GmbH

Suedweststrasse 13

28237 Bremen

Germany

Tel.: [phone]

Fax: [phone]

[e-mail]

www.saacke.com

SAACKE Service:

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Supportline: [phone]

or [phone]

[e-mail]

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Hotline Worldwide: [phone]

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