Ryobi S652D User Manual [en, fr, es]
OPERATOR’S MANUAL
MANUEL D’UTILISATION
MANUAL DEL OPERADOR
1/4 SHEET SANDER
DOUBLE INSULATED
PONCEUSE 1/4 DE FEUILLE
DOUBLE ISOLATION
LIJADORA DE 1/4 DE HOJA
DOBLE AISLAMIENTO
S652D / S652DG
TABLE OF CONTENTS
****************
General Power Tool Safety
Warnings .........................................2-3
Sander Safety Warnings .....................4
Symbols ..............................................5
Electrical ............................................. 6
Features .............................................. 7
Assembly ............................................ 7
Operation .........................................7-9
Maintenance ..................................... 10
Illustrations ..................................11-12
Parts Ordering / Service ..... Back Page
WARNING: To reduce the
risk of injury, the user must read and
understand the operator’s manual
before using this product.
TABLE DES MATIÈRES
****************
Règles de sécurité relatives
aux outils électriques ......................2-3
Avertissements de sécurité relatifs
au ponceuse ......................................4
Symboles ............................................ 5
Caractéristiques électriques ............... 6
Caractéristiques .................................7
Assemblage ........................................ 7
Utilisation .........................................7-9
Entretien ...........................................10
Illustrations ..................................11-12
Commande de pièces /
réparation ..........................Page arrière
AVERTISSEMENT :
réduire les risques de blessures,
l’utilisateur doit lire et veiller à bien
comprendre le manuel d’utilisation avant
d’employer ce produit.
Pour
ÍNDICE DE CONTENIDO
****************
Advertencias de seguridad
para herramientas eléctricas ...........2-3
Advertencias de seguridad
lijadora ...............................................4
Símbolos ............................................5
Aspectos eléctricos ............................ 6
Características ...................................7
Armado ............................................... 7
Funcionamiento ...............................7-9
Mantenimiento .................................. 10
Ilustraciones ................................11-12
Pedidos de piezas /
servicio .......................... Pág. posterior
ADVERTENCIA: Para reducir
el riesgo de lesiones, el usuario debe leer
y comprender el manual del operador
antes de usar este producto.
SAVE THIS MANUAL FOR
FUTURE REFERENCE
CONSERVER CE MANUEL
POUR FUTURE RÉFÉRENCE
GUARDE ESTE MANUAL
PARA FUTURAS CONSULTAS
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in electric
shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless)
power tool.
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the
dust or fumes.
Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric
shock.
Do not abuse the cord. Never use the cord for car-
rying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric
shock.
If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of a GFCI reduces the
risk of electric shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not use
a power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
Dress properly. Do not wear loose clothing or jewellery.
Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be caught
in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
power tool in unexpected situations.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
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GENERAL POWER TOOL SAFETY WARNINGS
Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or bind-
ing of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation.
If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power
tools.
Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
SERVICE
Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
When servicing a power tool, use only identical
replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized
parts or failure to follow Maintenance instructions may
create a risk of shock or injury.
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SANDER SAFETY WARNINGS
Hold power tool by insulated gripping surfaces, when
performing an operation where the cutting accessory
may contact hidden wiring. Cutting accessory contact-
ing a “live” wire may make exposed metal parts of the
power tool “live” and could give the operator an electric
shock.
Know your power tool. Read operator’s manual care-
fully. Learn its applications and limitations, as well
as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock,
fire, or serious injury.
Always wear eye protection with side shields marked
to comply with ANSI Z87.1. Following this rule will
reduce the risk of serious personal injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the risk
of serious personal injury.
Protect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
Inspect tool cords periodically and, if damaged, have
repaired at your nearest authorized service center.
Constantly stay aware of cord location. Following this
rule will reduce the risk of electric shock or fire.
Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced
by an authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
Make sure your extension cord is in good condi-
tion. When using an extension cord, be sure to use
one heavy enough to carry the current your product
will draw. A wire gauge size (A.W.G.) of at least 16 is
recommended for an extension cord 50 feet or less
in length. A cord exceeding 100 feet is not recommended. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord. An
undersized cord will cause a drop in line voltage resulting
in loss of power and overheating.
Inspect for and remove all nails from lumber before
using this tool. Following this rule will reduce the risk of
serious personal injury.
If the power supply cord is damaged, it must be
replaced only by the manufacturer or by an authorized
service center to avoid risk.
Save these instructions. Refer to them frequently and
use them to instruct others who may use this product. If
you loan someone this product, loan them these instructions also.
CALIFORNIA PROPOSITION 65
WARNING:
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities may
contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling.
Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products and,
• arsenic and chromium from chemically treated lumber.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your
exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially
designed to filter out microscopic particles.
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SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE :
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates important information not related to an
injury hazard, such as a situation that may result in property damage.
DESIGNATION/EXPLANATION
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Eye Protection
Wet Conditions Alert Do not expose to rain or use in damp locations.
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
Alternating Current Type of current
n
o
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
No Load Speed Rotational speed, at no load
Class II Construction Double-insulated construction
Always wear eye protection with side shields marked to comply
with ANSI Z87.1.
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ELECTRICAL
DOUBLE INSULATION
Double insulation is a concept in safety in electric power
tools, which eliminates the need for the usual threewire grounded power cord. All exposed metal parts are
isolated from the internal metal motor components with
protecting insulation. Double insulated tools do not need
to be grounded.
WARNING:
The double insulated system is intended to protect
the user from shock resulting from a break in the tool’s
internal insulation. Observe all normal safety precautions
to avoid electrical shock.
NOTE: Servicing of a product with double insulation requires
extreme care and knowledge of the system and should
be performed only by a qualified service technician. For
service, we suggest you return the product to your nearest authorized service center for repair. Always use original
factory replacement parts when servicing.
ELECTRICAL CONNECTION
This product has a precision-built electric motor. It should
be connected to a power supply that is 120 volts, AC only
(normal household current), 60 Hz. Do not operate this
product on direct current (DC). A substantial voltage drop
will cause a loss of power and the motor will overheat. If
the product does not operate when plugged into an outlet,
double-check the power supply.
EXTENSION CORDS
When using a power tool at a considerable distance from
a power source, be sure to use an extension cord that has
the capacity to handle the current the product will draw. An
undersized cord will cause a drop in line voltage, resulting in
overheating and loss of power. Use the chart to determine
the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
(UL) should be used.
When working outdoors with a product , use an extension
cord that is designed for outside use. This type of cord is
designated with “W-A” or “W” on the cord’s jacket.
Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
**Ampere rating (on product data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on
lumber, tools, or other obstructions while you are working
with a power tool. Failure to do so can result in serious
personal injury.
Check extension cords before each use. If damaged
replace immediately. Never use the product with a
damaged cord since touching the damaged area could
cause electrical shock resulting in serious injury.
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WARNING:
FEATURES
PRODUCT SPECIFICATIONS
Size of Paper ........................................................1/4 Sheet
Motion ........................................................... Orbital Action
Orbit Diameter ......................................................... 1/16 in.
ASSEMBLY
No Load Speed ...................................14,000 r/min. (RPM)
Input ................................ 120 V, AC only, 60 Hz, 2.0 Amps
WARNING:
Do not use this product if it is not completely assembled
or if any parts appear to be missing or damaged. Use of
a product that is not properly and completely assembled
or with damaged or missing parts could result in serious
personal injury.
If any parts are damaged or missing, please call 1-800-525-2579 for assistance. In Mexico, please call 01-800-843-1111.
WARNING:
Do not attempt to modify this product or create accessories or attachments not recommended for use with this
product. Any such alteration or modification is misuse
and could result in a hazardous condition leading to
possible serious personal injury.
OPERATION
INSTALLING SANDPAPER
WARNING:
Do not allow familiarity with this product to make you
careless. Remember that a careless fraction of a second is
sufficient to inflict serious injury.
WARNING:
Always wear eye protection with side shields marked to
comply with ANSI Z87.1. Failure to do so could result in
objects being thrown into your eyes resulting in possible
serious injury.
WARNING:
Do not use any attachments or accessories not
recommended by the manufacturer of this product. The
use of attachments or accessories not recommended
can result in serious personal injury.
APPLICATIONS
You may use this product for the purposes listed below:
Sanding on wood surfaces
Removing rust from and sanding steel surfaces
Sanding plastics
The cushion on the sander gives you the option of using
either non-adhesive sandpaper that clamps to the platen or
adhesive backed sandpaper with pressure sensitive adhesive
backing that sticks to the cushion.
INSTALLING NON-ADHESIVE SANDPAPER
See Figure 1, page 11.
Unplug the sander.
Inspect sandpaper before installing; do not use if broken
or defective.
If replacing sandpaper, remove old sandpaper. To remove
paper, release paper clamp by lifting up on lever, and
disengaging it from the tab on the platen.
Insert end of new 1/4 sheet sandpaper approximately
1/2 in. under the paper clamp.
NOTE: 1/2 in. clamping of sandpaper is necessary for
multi-sheet stacking of paper.
Lift up on paper clamp lever and lock into place. Apply
downward pressure to conform sandpaper to platen.
Wrap sandpaper around cushion. Lift lever on opposite
end of sander and insert loose end of sandpaper under
paper clamp. Fit sandpaper against cushion tightly.
Lift up on lever and lock into place.
7 - English
OPERATION
INSTALLING ADHESIVE SANDPAPER
See Figure 1, page 11.
Unplug the sander.
If replacing adhesive sandpaper, remove old sandpaper
by peeling it off cushion.
NOTE: Sand for a few minutes to soften the adhesive
backing before attempting to remove old sandpaper.
If replacing regular sandpaper, release paper clamp by
lifting up on lever and disengaging it from the tab on the
platen. Remove non-adhesive sandpaper, then lift up on
paper clamp lever and lock it into place.
Carefully peel adhesive backing from new 1/4 sheet
sandpaper.
Position sandpaper, making sure front edge of sandpaper
is aligned with front edge of the cushion, then carefully
press sticky side of sandpaper on cushion.
NOTE: Sandpaper must be aligned with the front edge
of the cushion for proper functioning of the flush sanding
feature.
NOTE: The cushion on the sander is approximately 1/4 in.
smaller than precut adhesive-backed sanding sheets. If
desired you may want to trim off the overhang of sandpaper
on the back side of cushion. The cushion has been made
smaller so that multiple sheets of non-adhesive sandpaper
can be installed.
PAPER PUNCH
See Figure 2, page 11.
A paper punch template has been supplied with the sander for
aligning and punching holes in sandpaper. The punched holes
must align with the holes in the sander cushion. Punching
the holes properly is a necessary step for dustless sanding.
Install sandpaper on the sander.
Align sander cushion to paper punch as shown.
Push down on sander.
WARNING:
Always wear safety goggles or safety glasses with side
shields when operating your sander. Failure to do so
could result in foreign objects being thrown into your
eyes resulting in possible serious injury. If the sanding
operating is dusty, also wear a face or dust mask.
In general, coarse grit will remove the most material and finer
grit will produce the best finish in all sanding operations. The
condition of the surface to be sanded will determine which
grit will do the job. If the surface is rough, start with a coarse
grit and sand until the surface is uniform. Medium grit may
then be used to remove scratches left by the coarser grit and
finer grit used for finishing of the surface. Always continue
sanding with each grit until surface is uniform.
NOTE: DO NOT use sander without sandpaper. Doing so
will damage the cushion.
CAUTION:
Be careful not to let your hand completely cover air vents.
SANDING
See Figures 3 - 4, pages 11 and 12.
Clamp or otherwise secure the work to prevent it from moving under the sander.
WARNING:
Unsecured work could be thrown towards the operator
causing injury.
Hold the sander in front and away from you, keeping it clear
of the workpiece. Start the sander by pressing the switch
button to “ON” position and letting the motor build to its
maximum speed. Gradually lower the sander on the work
with a slight forward movement. Move it slowly using forward
and backward strokes.
Do not force. The weight of the unit supplies adequate
pressure, so let the sandpaper and sander do the work.
Applying additional pressure only slows the motor, rapidly
wears sandpaper, and greatly reduces sander speed.
Excessive pressure will overload the motor causing possible
damage from motor overheating and can result in inferior
work. Any finish or resin on wood may soften from the frictional heat. Do not allow sanding on one spot too long as
the sander’s rapid action may remove too much material,
making the surface uneven.
Flush sanding can be performed with the sander. The front
edge of the sander allows flush sanding in corners. Always
remove the sander from the workpiece before turning the
sander off.
SANDPAPER SELECTION
Selecting the correct size grit and type sandpaper is an
extremely important step in achieving a high quality sanded
finish. Aluminum oxide, silicon carbide, and other synthetic
abrasives are best for power sanding. Natural abrasives,
such as flint and garnet are too soft for economical use in
power sanding.
8 - English
WARNING:
Do not wear loose clothing or jewelry when operating
sander. They could get caught in moving parts causing
serious injury. Keep head away from sander and sanding
area. Hair could be drawn into sander causing serious
injury.
OPERATION
ORBITAL MOTION
See Figure 5, page 12.
Orbital motion is ideal for fast cutting action when removing
old finishes, smoothing rough wood, cutting stock down to
required dimensions, or for finishing surfaces to be painted.
As shown in figure 5, the sandpaper moves in tiny circles
at a very high speed, allowing the sander to move easily.
REMOVING PRESSURE SENSITIVE ADHESIVE
(PSA) SANDPAPER BEFORE STORAGE
Do not store the sander with the sandpaper installed. Heat
generated from sanding causes the pressure sensitive
adhesive to flow and form a tight bond between the backing
pad and sandpaper.
Removing the sandpaper soon after you have finished a
sanding operation avoids letting the adhesive set up. If the
sandpaper is left on the backing pad for an extended period
of time after use, the adhesive will set up and cause the
sandpaper to become difficult to remove.
It may also tear when removing. When this situation occurs,
it becomes difficult to clean the backing pad for the next
sheet of sandpaper.
NOTE: If you forget to remove the sandpaper after a sanding operation, sand for a few minutes to soften the adhesive
backing before attempting to remove sandpaper.
USING THE DUST BAG
The dust bag provides a dust collection system for the
sander. Dust is drawn up through holes in the sandpaper
and cushion and collected in the dust bag during sanding.
ATTACHING THE DUST BAG ASSEMBLY
See Figure 6, page 12.
Unplug the sander.
Slide the dust bag assembly onto the blower exhaust on
the sander using a slight twisting motion.
CLEANING THE DUST BAG
See Figures 6 - 7, page 12.
For more efficient operation, empty the dust bag when it is
no more than half full. This will permit the air to flow through
the bag better.
To empty the dust bag:
Unplug the sander.
Remove the dust bag assembly from the sander and
shake out dust.
For a more thorough cleaning of the dust bag, remove
dust bag from the frame and shake out dust.
Replace the dust bag over the frame, then reinstall on the
sander.
WARNING:
Collected sanding dust from sand ing surface coatings
such as polyurethanes, linseed oil, etc., can self-ignite in
the sander dust bag or elsewhere and cause fire. To reduce
the risk of fire, always empty the dust bag frequently
(10-15 minutes) while sanding and never store or leave a
sander without totally emptying its dust bag. Also follow
the recommendations of the coatings manufacturers.
9 - English
MAINTENANCE
WARNING:
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
WARNING:
Always wear eye protection with side shields marked to
comply with ANSI Z87.1. Failure to do so could result in
objects being thrown into your eyes resulting in possible
serious injury.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken, or
destroy plastic which may result in serious personal
injury.
Electric tools used on fiberglass material, wallboard, spackling compounds, or plaster are subject to accelerated wear
and possible premature failure because the fiberglass chips
and grindings are highly abrasive to bearings, brushes,
commutators, etc. Consequently, we do not recommend
using this product for extended work on these types
of materials. However, if you do work with any of these
materials, it is extremely important to clean the product
using compressed air.
LUBRICATION
All of the bearings in this product are lubricated with a
sufficient amount of high grade lubricant for the life of the
unit under normal operating conditions. Therefore, no further
lubrication is required.
POWER SUPPLY CORD REPLACEMENT
If replacement of the power supply cord is necessary, this
must be done by an authorized service center in order to
avoid a safety hazard.
NOTE: ILLUSTRATIONS START ON PAGE 11 AFTER
FRENCH AND SPANISH LANGUAGE SECTIONS.
This product has a Three-year Limited Warranty.
For Warranty details go to www.ryobitools.com
10 - English
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