Ryobi RJC181 User Manual

SPECIFICATIONS:
Length of Stroke 7/8 in. (22 mm)
Strokes Per Minute 0-3,000 SPM
Motor 18 Volt DC
Switch Variable Speed With Brake
Charger Rating 120 Volts, 60 Hz, AC
Charger Rate 1 Hour
Net Weight 6.16 lbs. (2.8 kg.)
THANK YOU FOR BUYING A RYOBI CORDLESS RECIPROCATING SAW.
Your new cordless reciprocating saw has been engineered and manufactured to Ryobi’s high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator’s manual before using your new cordless reciprocating
saw.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your cordless reciprocating saw properly and only for what it is intended, you will enjoy years of safe, reliable service.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
General Safety Rules .............................................................................................................................................. 2-3
Specific Safety Rules .................................................................................................................................................. 3
Important Safety Instructions For Charger ................................................................................................................. 4
Symbols ...................................................................................................................................................................... 5
Features .................................................................................................................................................................. 6-7
Assembly .................................................................................................................................................................... 8
Operation ............................................................................................................................................................... 9-10
Maintenance ..............................................................................................................................................................11
Parts Ordering / Service ........................................................................................................................................... 12
GENERAL SAFETY RULES
Personal Safety
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric shock, fire, and/or serious personal injury.
SAVE THESE INSTRUCTIONS Work Area
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate power tools in explosive atmo­spheres, such as in the presence of flammable liq­uids, gases, or dust. Power tools may create sparks
which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to
lose control.
Electrical Safety
Do not abuse the cord. Never use the cord to carry the charger. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords im­mediately. Damaged cords may create a fire.
A battery operated tool with integral batteries or a separate battery pack must be charged only with the specified charger for the battery. A charger that may
be suitable for one type of battery may create a risk of fire when used with another battery. Use battery only with charger listed.
MODEL BATTERY PACK CHARGER
RJC181 1322401, 1323303 1423701
130224007, or 130256001
Use battery operated tool only with specified desig­nated battery pack. Use of any other batteries may cre-
ate a risk of fire. Use only with battery pack listed.
Stay alert, watch what you are doing and use com­mon sense when operating a power tool. Do not use tool while tired or under the influence of drugs, al­cohol, or medication. A moment of inattention while
operating power tools may result in serious personal in­jury.
Dress properly. Do not wear loose clothing or jew­elry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jew-
elry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack.
Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on, invites accidents.
Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better
control of the tool in unexpected situations. Do not use on a ladder or unstable support.
Use safety equipment. Always wear eye protection.
Dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
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GENERAL SAFETY RULES
Tool Use and Care
Use clamps or other practical way to secure and sup­port the workpiece to a stable platform. Holding the
work by hand or against your body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your appli­cation. The correct tool will do the job better and safer
at the rate for which it is designed.
Do not use tool if switch does not turn it on and off.
A tool that cannot be controlled with the switch is dan­gerous and must be repaired.
Disconnect battery pack from tool before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk
of starting the tool accidentally.
Store idle tools out of the reach of children and other untrained persons. Tools are dangerous in the hands
of untrained users.
When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.
Shorting the battery terminals together may cause sparks, burns, or a fire.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges
are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by
poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may
be suitable for one tool, may create a risk of injury when used on another tool.
Service
Tool service must be performed by a qualified repair personnel. Service or maintenance performed by un-
qualified personnel could result in a risk of injury.
When servicing a tool, use only identical replace­ment parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or
failure to follow Maintenance Instructions may create a risk of shock or injury.
SPECIFIC SAFETY RULES
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.
Additional Rules For Safe Operation
Know your power tool. Read operator’s manual care­fully. Learn its applications and limitations, as well as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock, fire, or serious injury.
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. A wire gage size (A.W.G.) of at least 16 is rec­ommended for an extension cord 100 feet or less in length. A cord exceeding 100 feet is not recom­mended. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. An
undersized cord will cause a drop in line voltage result­ing in loss of power and overheating.
Important Rules For Battery Tools
Battery tools do not have to be plugged into an elec­trical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accesso­ries. Following this rule will reduce the risk of electric
shock, fire, or serious personal injury.
Do not place battery tools or their batteries near fire
Page 3
or heat. This will reduce the risk of explosion and pos­sible injury.
WARNING:
Batteries vent hydrogen gas and can explode in the presence of a souce of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
Do not charge battery tool in a damp or wet loca­tion. Following this rule will reduce the risk of electric
shock.
For best results, your battery tool should be charged in a location where the temperature is more than 50°F but less than 100°F. Do not store outside or in vehicles.
Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in con­tact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets into your eyes, flush them with clean wa­ter for at least 10 minutes, then seek immediate medi­cal attention. Following this rule will reduce the risk of
serious personal injury.
IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER
WARNING:
Never use a battery that has been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped battery immediately. Failure to heed this warning can result in serious personal injury.
Save these instructions. This manual contains important safety and operating instructions for battery charger part number 1423701. Following this rule will
reduce the risk of electric shock, fire, or serious personal injury.
Before using battery charger, read all instructions and cautionary markings in this manual, on battery charger, and product using battery charger. Following
this rule will reduce the risk of electric shock, fire, or serious personal injury.
CAUTION:
To reduce the risk of injury, charge only nickel-cadmium rechargeable batteries. Other types of batteries may burst causing personal injury and damage. Following
this rule will reduce the risk of electric shock, fire, or serious personal injury.
Do not expose charger to rain or snow. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons. Following
this rule will reduce the risk of electric shock, fire, or serious personal injury.
To reduce the risk of damage to charger body and cord, pull by charger plug rather than cord when disconnecting charger. Following this rule will reduce
the risk of serious personal injury.
Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress. Following this rule will reduce the
risk of serious personal injury.
An extension cord should not be used unless absolutely necessary. Use of improper extension cord
could result in a risk of fire and electric shock. If extension cord must be used, make sure:
a. That pins on plug of extension cord are the same
number, size and shape as those of plug on charger.
b. That extension cord is properly wired and in good
electrical condition; and
c. That wire size is large enough for AC ampere rating
of charger as specified below:
Cord Length (Feet) 25' 50' 100'
Cord Size (AWG) 16 16 16
Note: AWG = American Wire Gage
Do not operate charger with a damaged cord or plug. If damaged, have replaced immediately by a qualified serviceman. Following this rule will reduce the risk of
electric shock, fire, or serious personal injury.
Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman. Following this rule
will reduce the risk of electric shock, fire, or serious personal injury.
Do not disassemble charger; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire. Following this rule will reduce the risk of
electric shock, fire, or serious personal injury.
To reduce the risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning. Turning off controls will not reduce this risk. Following this rule will reduce the risk of electric
shock, fire, or serious personal injury.
Do not use charger outdoors. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
Disconnect charger from power supply when not in use. Following this rule will reduce the risk of electric
shock, fire, or serious personal injury.
DANGER:
RISK OF ELECTRIC SHOCK. DO NOT TOUCH UNINSULATED PORTION OF OUTPUT CONNECTOR OR UNINSULATED BATTERY TERMINAL.
Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also. Following this rule will reduce the risk
of electric shock, fire, or serious personal injury.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
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