Ryobi RJ160V User Manual
OPERATOR'S MANUAL
VARIABLE SPEED
RECIPROCATING SAW
RJ160V - DOUBLE INSULATED
6
SPECIFICATIONS:
Length of stroke 1 3/16 in. (30 mm)
Variable Strokes per Minute 2400 max
Rating 120 volts, 60Hz, AC
Input 6.0 amps
Net weight 7.3 lbs. (3.32 kg.)
THANK YOU FOR BUYING A RYOBI RECIPROCATING SAW.
Your new saw has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and
operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new saw.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your saw properly and only for what
it is intended, you will enjoy years of safe, reliable service.
Please fill out and return the Warranty Registration Card so we can be of future service to you.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
■ Product Specifications.....................................................................................................................1
■ Table of Contents and Introduction .................................................................................................2
■ Rules for Safe Operation.................................................................................................................3
■ General Safety Rules ...................................................................................................................4-5
■ Symbols and Electrical....................................................................................................................6
■ Unpacking and Features .................................................................................................................7
■ Operation....................................................................................................................................8-10
■ Maintenance..................................................................................................................................11
■ Parts Ordering / Service ................................................................................................................12
INTRODUCTION
Your reciprocating saw has many features for making
cutting operations more pleasant and enjoyable. Safety,
performance, and dependability have been given top priority
in the design of this tool making it easy to maintain and
operate.
CAUTION:
Carefully read through this entire operator's manual
before using your new saw. Pay close attention to the
Rules for Safe Operation and all Safety Alert Symbols
including Danger, Warning, and Caution. If you use your
saw properly and only for what it is intended, you will
enjoy years of safe, reliable service.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning tool operation, always wear safety goggles or
safety glasses with side shields and a full face shield when needed. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear
eye protection which is marked to comply with ANSI Z87.1.
Look for this symbol to point out important safety precautions.
It means attention!!! Your safety is involved.
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RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper
accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and
personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
DOUBLE INSULATION
Your Ryobi power tool is double insulated. This means you
are separated from the tool's electrical system by two complete
sets of electrical insulation. This extra layer of insulation is
intended to protect the user from electrical shock due to a
break in the wiring insulation. All exposed metal parts are
isolated from the internal metal motor components with
protecting insulation. Double insulated tools do not need to
be grounded.
IMPORTANT
Servicing of a tool with double insulation requires extreme
care and knowledge of the system and should be performed
only by a qualified service technician. For service we suggest
you return the tool to your nearest RYOBI AUTHORIZED
SERVICE CENTER for repair. When servicing use only
identical Ryobi replacement parts.
WARNING:
WARNING:
The double insulated system is intended to protect the
user from shock resulting from a break in the tool's
internal wiring. Observe all normal safety precautions
related to avoiding electrical shock. Failure to do so
could result in possible serious injury.
Do not attempt to operate this tool until you have read
thoroughly and understand completely all instructions,
safety rules, etc. contained in this manual. Failure to
comply can result in accidents involving fire, electric
shock, or serious personal injury. Save operator's manual
and review frequently for continuing safe operation, and
instructing others who may use this tool.
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GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to
follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
■ Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
■ Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
■ Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.
Electrical Safety
■ Double insulated tools are equipped with a
polarized plug (one blade is wider than the other).
This plug will fit in a polarized outlet only one
way. If the plug does not fit fully in the outlet,
reverse the plug. If it still does not fit, contact a
qualified electrician to install a polarized outlet.
Do not change the plug in any way. Double insu-
lation eliminates the need for the three wire
grounded power cord and grounded power supply
system.
■ Avoid body contact with grounded surfaces such
as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is grounded.
■ Don't expose power tools to rain or wet conditions. W ater entering a power tool will increase the
risk of electric shock.
■ Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet.
Keep cord away from heat, oil, sharp edges or
moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric
shock.
■ When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These
cords are rated for outdoor use and reduce the risk of
electric shock.
Personal Safety
■ Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use tool while tired or under the influence of
drugs, alcohol, or medication. A moment of
inattention while operating power tools may result in
serious personal injury.
■ Dress properly. Do not wear loose clothing or
jewelry . Contain long hair . Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving
parts.
■ Avoid accidental starting. Be sure switch is off
before plugging in. Carrying tools with your finger on
the switch or plugging in tools that have the switch on
invites accidents.
■ Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in
personal injury.
■ Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance
enables better control of the tool in unexpected situations.
■ Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or
hearing protection must be used for appropriate conditions.
Tool Use and Care
■ Use clamps or other practical way to secure and
support the workpiece to a stable platform. Hold-
ing the work by hand or against your body is
unstable and may lead to loss of control.
■ Do not force tool. Use the correct tool for your
application. The correct tool will do the job better
and safer at the rate for which it is designed.
■ Do not use tool if switch does not turn it on or
off. Any tool that cannot be controlled with the switch
is dangerous and must be repaired.
■ Disconnect the plug from the power source
before making any adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce risk of starting the tool accidentally.
■ Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the
hands of untrained users.
■ Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp
cutting edges are less likely to bind and are easier
to control.
■ Check for misalignment or binding of moving
parts, breakage of parts, and any other condition that may affect the tool's operation. If damaged, have the tool serviced before using. Many
accidents are caused by poorly maintained tools.
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