Ryobi P600 User Manual 2
OPERATOR’S MANUAL
18 VOLT TRIMMER
P600
ACCEPTS ALL ONE+ BATTERY
PACKS
BATTERIES AND CHARGERS
SOLD SEPARATELY
Your trimmer has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using
this product.
Thank you for your purchase.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
Introduction ..................................................................................................................................................................... 2
Warranty .......................................................................................................................................................................... 2
General Safety Rules .................................................................................................................................................... 3-4
Specific Safety Rules ....................................................................................................................................................... 4
Symbols ........................................................................................................................................................................5-6
Features ........................................................................................................................................................................ 7-8
Assembly ...................................................................................................................................................................... 8-9
Operation .................................................................................................................................................................. 10-17
Maintenance .................................................................................................................................................................. 18
Accessories ................................................................................................................................................................... 19
Parts Ordering / Service ................................................................................................................................... Back page
INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have
been given top priority in the design of this product making it easy to maintain and operate.
WARRANTY
RYOBI® POWER TOOL - LIMITED TWO YEAR WARRANTY AND 30 DAY EXCHANGE POLICY
One World Technologies, Inc., warrants its RYOBI® power tools with the following conditions:
30-DAY EXCHANGE POLICY: During the first 30 days after date of purchase, you may either request service under this
warranty or you may exchange any RYOBI® power tool which does not work properly due to defective workmanship or
materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool or requested warranty service, you must present proof of purchase and return all original equipment packaged with the original
product. The replacement power tool will be covered by the limited warranty for the balance of the two year period from
the date of the original purchase.
WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI® power
tool for a period of two years from the date of purchase. With the exception of batteries, power tool accessories are warranted for ninety (90) days. Batteries are warranted for two years.
HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service Center. You can obtain the location of the Service Center nearest you by contacting a service representative at
One World Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to
www.ryobitools.com. When you request warranty service, you must also present proof of purchase documentation, which
includes the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace
any defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time,
but, in any case, within ninety (90) days or less.
WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This
warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting
from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World Technologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools other
than those specifically stated in this warranty.
ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or
fitness for a particular purpose, are limited to two years from the date of purchase. One World Technologies, Inc. is not
responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
2
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS. Fail-
ure to follow all instructions listed below, may result in
electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable
liquids, gases, or dust. Power tools create sparks which
may ignite the dust or fumes.
Keep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you to
lose control.
ELECTRICAL SAFETY
A battery operated tool with integral batteries or a
separate battery pack must be recharged only with
the specified charger for the battery. A charger that
may be suitable for one type of battery may create a risk
of fire when used with another battery.
Use battery operated tool only with specifically
designated battery pack. Use of any other batteries may
create a risk of fire.
Use battery only with charger listed.
MODEL BATTERY PACK CHARGER (P113)
(P104 Li-ion)
130429001, 130429002
130155001
P600
(P100 Ni-Cd)
130255004, 130224028
BATTERY PACK CHARGER (P110)
(P100 Ni-Cd)
130255004, 130224028
PERSONAL SAFETY
Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use tool while tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal
injury.
Dress properly. Do not wear loose clothing or jewelry.
Contain long hair. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is in the
locked or off position before inserting battery pack.
Carrying tools with your finger on the switch or inserting
the battery pack into a tool with the switch on invites
accidents.
Remove adjusting keys or wrenches before turning
the tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in personal injury.
140501001
140501005
1423701, 140237021,
140237023
Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enable better
control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection.
Dust mask, non-skid safety shoes, hard hat, or hearing
protection must be used for appropriate conditions.
Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
tool in unexpected situations.
TOOL USE AND CARE
Use clamps or other practical way to secure and sup-
port the workpiece to a stable platform. Holding the
work by hand or against your body is unstable and may
lead to loss of control.
Do not force tool. Use the correct tool for your
application. The correct tool will do the job better and
safer at the rate for which it is designed.
Do not use tool if switch does not turn it on or off.
A tool that cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect battery pack from tool or place the switch
in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such
preventive safety measures reduce the risk of starting the
tool accidentally.
Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands
of untrained users.
When battery pack is not in use, keep it away from
other metal objects like: paper clips, coins, keys, nails,
screws, or other small metal objects that can make
a connection from one terminal to another. Shorting
the battery terminals together may cause sparks, burns,
or a fire.
Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp
cutting edges are less likely to bind and are easier to
control.
Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that may
affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by
poorly maintained tools.
Use only accessories that are recommended by the
manufacturer for your model. Accessories that may be
suitable for one tool may create a risk of injury when used
on another tool.
Keep the tool and its handle dry, clean and free from
oil and grease. Always use a clean cloth when clean-
ing. Never use brake fluids, gasoline, petroleum-based
products, or any strong solvents to clean your tool. Following this rule will reduce the risk of loss of control and
deterioration of the enclosure plastic.
3
GENERAL SAFETY RULES
SERVICE
Tool service must be performed only by qualified re-
pair personnel. Service or maintenance performed by
unqualified personnel may result in a risk of injury.
SPECIFIC SAFETY RULES
Hold tool by insulated gripping surfaces when per-
forming an operation where the cutting tool may
contact hidden wiring. Contact with a “live” wire will also
make exposed metal parts of the tool “live” and shock
the operator.
Know your power tool. Read operator’s manual care-
fully. Learn its applications and limitations, as well
as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock,
fire, or serious injury.
Always wear safety glasses with side shields.
Everyday glasses have only impact resistant lenses. They
are NOT safety glasses. Following this rule will reduce
the risk of eye injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
Protect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
Battery tools do not have to be plugged into an elec-
trical outlet; therefore, they are always in operating
condition. Be aware of possible hazards when not
using your battery tool or when changing accessories.
Following this rule will reduce the risk of electric shock,
fire, or serious personal injury.
Do not place battery tools or their batteries near fire
or heat. This will reduce the risk of explosion and pos-
sibly injury.
When servicing a tool, use only identical replacement
parts. Follow instructions in the Maintenance section
of this manual. Use of unauthorized parts or failure to fol-
low Maintenance Instructions may create a risk of shock
or injury.
Never use a battery that has been dropped or
received a sharp blow. A damaged battery is subject
to explosion. Properly dispose of a dropped or damaged
battery immediately.
Batteries can explode in the presence of a source
of ignition, such as a pilot light. To reduce the risk of
serious personal injury, never use any cordless product
in the presence of open flame. An exploded battery can
propel debris and chemicals. If exposed, flush with water
immediately.
Do not charge battery tool in a damp or wet
location. Following this rule will reduce the risk of electric
shock.
For best results, your battery tool should be charged
in a location where the temperature is more than
50°F but less than 100°F. Do not store outside or in
vehicles.
Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes in contact
with your skin, wash immediately with soap and water,
then neutralize with lemon juice or vinegar. If liquid
gets into your eyes, flush them with clean water for
at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of serious
personal injury.
Save these instructions. Refer to them frequently and
use them to instruct others who may use this tool. If you
loan someone this tool, loan them these instructions also
to prevent misuse of the product and possible injury.
4
SYMBOLS
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
min Minutes Time
Alternating Current Type of current
Direct Current Type or a characteristic of current
n
o
No Load Speed Rotational speed, at no load
Class II Construction Double-insulated construction
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
Wet Conditions Alert Do not expose to rain or use in damp locations.
Read The Operator’s Manual
Eye Protection
Safety Alert Precautions that involve your safety.
No Hands Symbol
No Hands Symbol
No Hands Symbol
To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Always wear safety goggles or safety glasses with side shields and,
as necessary, a full face shield when operating this product.
Failure to keep your hands away from the blade will result in serious personal injury.
Failure to keep your hands away from the blade will result in serious personal injury.
Failure to keep your hands away from the blade will result in serious personal injury.
No Hands Symbol
Hot Surface
Failure to keep your hands away from the blade will result in serious personal injury.
To reduce the risk of injury or damage, avoid contact with any hot
surface.
5
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
CAUTION:
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SERVICE
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to the nearest
AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts.
WARNING:
To avoid serious personal injury, do not attempt
to use this product until you read thoroughly and
understand completely the operator’s manual. If you
do not understand the warnings and instructions in the
operator’s manual, do not use this product. Call Ryobi
customer service for assistance.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye
protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
6
FEATURES
PRODUCT SPECIFICATIONS
Motor ......................................................................................................................................................................18 Volt DC
Switch ................................................................................................................................................................ Single Speed
No Load Speed .......................................................................................................................................29,000 r/min. (RPM)
Collet Size .....................................................................................................................................................................1/4 in.
SWITCH
MOTOR
HOUSING
WRENCH
SPINDLE LOCK
BUTTON
BASE
DEPTH OF CUT
SCALE
DEPTH
ADJUSTMENT
LATCH
LAMINATE
SUB-BASE
Fig. 1
7
FEATURES
KNOW YOUR LAMINATE TRIMMER
See Figure 1.
The safe use of this product requires an understanding of
the information on the tool and in this operator’s manual as
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.
DEPTH OF CUT SCALE
Your trimmer has an adjustable depth of cut scale on each
side of the tool.
DUAL GRIP
Your trimmer is designed for either right-handed or lefthanded operation.
ASSEMBLY
UNPACKING
This product has been shipped completely assembled.
Carefully remove the tool and any accessories from the
box. Make sure that all items listed in the packing list are
included.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
Do not discard the packing material until you have care-
fully inspected and satisfactorily operated the tool.
If any parts are damaged or missing, please call
1-800-525-2579 for assistance.
PACKING LIST
Laminate Trimmer
Collet/Latch Adjustment Wrench
Operator’s Manual
LAMINATE SUB-BASE
The sub-base gives the operator greater visibility of the
workpiece during laminate trimming operations.
OPTIONAL TRIM ROUTER SUB-BASE
(NOT INCLUDED)
Easily adapts the tool from a trimmer to a trim router capable
of light-duty routing operations.
SPINDLE LOCK
The spindle lock button allows quick bit changes.
SWITCH
The ON/OFF switch is located on the back of the motor
housing, facing the operator.
WARNING:
If any parts are missing do not operate this tool until the
missing parts are replaced. Failure to do so could result
in possible serious personal injury.
WARNING:
Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such
alteration or modification is misuse and could result in a
hazardous condition leading to possible serious personal
injury.
WARNING:
To prevent accidental starting that could cause serious
personal injury, always remove the battery pack from the
tool when assembling parts.
8
ASSEMBLY
INSTALLING/REMOVING TRIMMING BITS
See Figures 2 - 3.
If installing the bit for the first time, it can be installed once
the collet nut is loose. If changing bits, the bit will easily slip
from the collet after loosening the collet nut.
Turn the switch to OFF and remove the battery pack from
the trimmer.
Place the trimmer upside down on a workbench.
To remove the laminate sub-base assembly, open the
depth adjustment latch. Slide the base upward, then left,
then upward again to remove the base.
Depress the spindle lock button.
Use the wrench provided to turn the collet nut in a coun-
terclockwise direction. Continue to depress the spindle
lock button while loosening the collet nut.
With the trimmer still upside down on a workbench, insert
the shank of the bit into the collet. The shank of the bit
should be close to but not touching the bottom of the
collet. This allows for expansion when the bit gets hot. A
clearance of 1/16 in. is adequate.
NOTE: The collet is machined to precision tolerances to fit
bits with 1/4 in. diameter shanks.
Hand-tighten the collet nut. Then, depress the spindle
lock button and continue tightening the collet nut with the
wrench provided by turning it in a clockwise direction.
STOP
GROOVE
LAMINATE
SUB-BASE
DEPTH
ADJUSTMENT
LATCH
Fig. 2
BIT
WARNING:
If the collet nut is not tightened securely, the bit may come
out during use, causing serious personal injury.
Replace the laminate sub-base assembly by sliding it onto
the tool, along the grooves on the sides of the tool.
NOTE: Replace the base before using the trimmer. Do
not attempt to operate the trimmer without the base installed.
Close the depth adjustment latch.
Replace the battery pack.
WARNING:
If you are changing a bit immediately after use, be careful
not to touch the collet nut, bit, or collet with your hands or
fingers. They will get burned because of the heat buildup
from cutting. Always use the wrench provided.
WRENCH ON
COLLET NUT
TO LOOSEN
TO TIGHTEN
SPINDLE LOCK
BUTTON
Fig. 3
9
OPERATION
WARNING:
Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is
sufficient to inflict serious injury.
WARNING:
Always wear safety goggles or safety glasses with side
shields when operating tools. Failure to do so could result in objects being thrown into your eyes, resulting in
possible serious injury.
APPLICATIONS
You may use this tool for the following purposes:
Smooth, professional trimming of laminates and wood
veneer
When used with the optional woodworking sub-base with
handles, this tool may be used for the following light-duty
applications:
Routing grooves and shaping edges in wood
Chamfering, rabbeting, dadoing, and dovetailing in
wood
Routing edges on plastic laminates
This product will accept Ryobi One+ 18 V lithium-ion
battery packs and Ryobi One+ 18 V nickel-cadmium battery
packs.
For complete charging instructions, refer to the Operator’s
Manual for the battery packs and chargers listed in the
General Safety Rules.
INSTALLING THE BATTERY PACK
See Figure 5.
NOTE: The battery pack is shipped in a low charge condition. Therefore, it must be charged prior to use. Refer to
page 11, “CHARGING THE BATTERY PACK” for charging
instructions.
Place the battery pack in the trimmer. Align the raised rib
on the battery pack with the groove inside the trimmer,
then slide the battery pack into the trimmer.
DEPRESS LATCHES TO REMOVE BATTERY PACK
BATTERY
PACK
LATCH
Fig. 4
CAUTION:
When placing battery pack in the tool, be sure raised
rib on battery pack aligns with the bottom of the tool
and latches into place properly. Improper installation of the battery pack can cause damage to internal
components.
REMOVING THE BATTERY PACK
See Figure 4.
Locate the latches on the side of the battery pack and
depress them to release the battery pack from the trimmer.
Turn the switch to OFF and remove the battery pack from
the trimmer.
WARNING:
Always be sure the switch is in the OFF position before
installing the battery pack. Failure to do so could cause
accidental starting, leading to serious personal injury.
Make sure the latches on each side of your battery pack
snap into place and the battery pack is secured in the
trimmer before beginning operation.
10
OPERATION
WARNING:
Battery tools are always in operating condition. Therefore, switch should always be off and the battery pack
removed when not in use or carrying at your side.
GRIPPING THE TRIMMER
See Figure 5.
The trimmer has a dual grip design that allows the operator
to hold the tool with either the right or left hand.
For right-handed operation, the depth adjustment latch
must be on the left side of the tool. For left-handed operation, the depth adjustment latch must be on the right side
of the tool.
Always hold the trimmer so that the switch is facing you
and your thumb is positioned above the depth adjustment
latch.
To change grip positions, remove the laminate sub-base assembly (See “Installing/Removing Trimming Bits”). Position
the base for right- or left-handed operation.
NOTE: Replace the base before using the trimmer. Do not
attempt to operate the trimmer without the base installed.
WARNING:
RIGHT-HANDED
USE
LEFT-HANDED
USE
Avoid hand positions that may expose fingers to bit
through open areas of trimmer base. Fingers entering
the opening in the trimmer base can be seriously cut or
burned.
CAUTION:
To avoid damaging the motor from overheating, do not
let your hand cover the air vents.
STARTING/STOPPING THE TRIMMER
See Figure 6.
To turn the trimmer ON (I), slide the switch on front of the
trimmer to the ON (I) position. Return the switch to the OFF
(O) position when finished.
Fig. 5
OFF
ON
11
Fig. 6
OPERATION
OPERATING THE TRIMMER
Before starting the trimmer, with the battery pack disconnected, make sure the bit is securely tightened in the collet
and that the depth of cut is properly set. Never start the
trimmer while the bit is in contact with the workpiece.
After completing a cut, pull the bit slightly away from the cut
surface. Turn the trimmer off and wait for the rotating bit to
completely stop before completely removing the tool from
the work surface.
When cutting, locate the base of the trimmer over the work
surface and firmly hold the body of the trimmer with your
hand. Make sure the trimmer is running at full speed before
contacting the workpiece.
DIRECTION OF FEED AND THRUST
See Figures 7 - 8.
The trimmer motor and bit revolve in a clockwise direction.
This gives the tool a slight tendency to twist in your hands
in a counterclockwise direction, especially when the motor
starts.
Feed the trimmer into the workpiece from left to right. When
fed from left to right, the rotation of the bit pulls the trimmer against the workpiece. If fed in the opposite direction,
the rotation forces of the spinning bit will tend to throw the
trimmer away from the workpiece, causing kickback. This
could result in loss of control of the trimmer.
Because of the extremely high speed of bit rotation during
a proper feeding operation, there is very little kickback to
contend with under normal conditions. However, should the
bit strike a knot, hard grain, foreign object, etc. that would
affect the normal progress of the cutting action, there will
be a slight kickback. Kickback could be sufficient to spoil
the trueness of your cut if you are not prepared. Such a
kickback is always in the direction opposite the direction
of bit rotation.
To guard against kickback, plan your set-up and direction of
feed so that you will always be thrusting the tool—to hold it
against whatever you are using to guide the cut—in the same
direction that the leading edge of the bit is moving. The thrust
should be in a direction that keeps the sharp edges of the
bit continuously biting straight into new (uncut) wood.
GRAINS FIRST
TRIM END
BIT
ROTATION
TRIMMER FEED
DIRECTION
GUIDE OUTSIDE
ROTATION
GUIDE INSIDE
ROTATION
DIRECTION
TRIMMER FEED
DIRECTION
TRIMMER FEED
BIT
ROTATION
Fig. 7
THRUST
FEED
GUIDE
GUIDE
FEED
THRUST
Fig. 8
12
OPERATION
SETTING DEPTH OF CUT
See Figure 9.
Turn the switch off and remove the battery pack from the
trimmer.
Open the depth adjustment latch as indicated by the ar-
row.
Slide the motor housing section of the trimmer upward
until the tip of the bit reaches the work surface. The depth
of cut is zero at this point.
Adjust the position of the trimmer to obtain the desired
depth of cut by moving the motor housing section up or
down, as shown by the up/down arrow. The distance the
bit moves can be read on the depth of cut scale. Each
mark on the scale indicates a 1/16 in. change in depth
setting. Indicator points are located on the base.
Completely close the depth adjustment latch.
DEPTH OF
CUT SCALE
WARNING:
Avoid open area of trimmer base. Serious personal injury
will result from contact with a rotating bit.
NOTE: To make deeper cuts, it is necessary to make as
many successive passes as required, lowering the bit 1/8
in for each new pass. To save time, perform all the cutting
necessary at one depth setting, then lower the bit for the
next pass. This will assure uniform depth when the final
pass is completed.
INDICATOR
POINT(S)
DEPTH
ADJUSTMENT
LATCH
Fig. 9
13
OPERATION
OPTIONAL WOODWORKING SUB-BASE
Turn the P600 laminate trimmer into a trim router with the optional woodworking sub-base, Ryobi Part No. 200334001.
The woodworking sub-base accessory with handles is convenient when routing 4 in., 5 in., or 6 in. circular grooves. It
can also be used when routing grooves parallel to the edge
of the workpiece or with ball-bearing piloted bits.
The handles allow you to grasp and hold the trimmer with
two hands, similar to grasping and holding a router.
This trimmer is designed for roundover and other edging
operations up to 3/8 in. It is also useful for rabbeting or dado
operations with straight bits up to a maximum diameter of
1/4 in.
WARNING:
Do not use straight bits larger than 1/4 in. or edging bits
which cut a pattern larger than 3/8 in. with this trimmer.
Use of larger bits can result in loss of control and serious
personal injury.
TRIMMER
HANDLE(S)
R3
R2
1
R2
2
WARNING:
Always use the laminate sub-base for laminate trimming.
Always use the woodworking sub-base for trim routing
operations. Use of the trimmer without a sub-base or using the incorrect sub-base can result in serious personal
injury.
WARNING:
Never install a bit larger than the opening of the trimmer
base. The use of larger bits can result in loss of control
and possible serious personal injury.
ATTACHING THE WOODWORKING SUB-BASE
ACCESSORY
See Figure 10.
Turn the switch to OFF and remove the battery pack from
the trimmer.
Turn the trimmer upside down to remove the four sub-
base screws and laminate sub-base.
Attach the woodworking sub-base accessory using the
same four screws.
Tighten the screws securely. Do not overtighten.
Turn the trimmer upright and thread the handles provided
into the threaded holes in the woodworking sub-base
accessory.
Tighten the handles securely. Check often to assure the
handles remain securely tightened.
AND HANDLES
WOODWORKING
SUB-BASE
ACCESSORY
SUB-BASE
SCREW(S)
ROUT CIRCULAR GROOVE CLOCKWISE
FINISHING
NAIL
WORKPIECE
1/4
1/2
3/4
1
Fig. 10
R3
R2
1
R2
2
1/4
1/2
3/4
1
Fig. 11
14
OPERATION
ROUTING GROOVES IN A CIRCLE
See Figure 11.
There are three holes marked R2", R2-1/2", and R3" on
the woodworking sub-base. Each number represents a
radius and may be used when cutting circular grooves
that are 4 in., 5 in. or 6 in. in diameter.
Select the radius for the desired circle, place a finish-
ing nail through the hole and securely tack it into the
workpiece. This will create a pivot axis for that size radius.
Rout a circular groove in a clockwise direction only.
ROUTING GROOVES PARALLEL TO AN EDGE
See Figures 12 - 13.
You can use the scale provided on the woodworking subbase accessory to cut a straight parallel line up to 1 in. from
the edge of the workpiece.
The intersection of the horizontal and vertical lines at the
center of the woodworking sub-base accessory indicates
the center of the cutter. This is also the center of groove
being cut.
For grooves more than 1 in. from the edge of workpiece,
align the center of desired groove on the workpiece with
the centerline on the woodworking sub-base accessory.
Then measure from the centerline on the woodworking
sub-base accessory to the guiding portion of the straight
guide. Tighten the knob on the straight guide securely.
Using “C” clamps and a board to act as the straight edge,
place the cutter at the desired position on the workpiece
and make the cut from right to left.
NOTE: The board being used as a straight edge must be
1/4 in. thick to prevent contact with the trimmer base. It
must also be at least as long as the workpiece in order
to be a guide.
The thrust is from the trimmer against the straight
edge.
Do not make a cut that is too heavy in one pass. If a deep
cut is required, make successive passes at increasing
depths with each new pass until you reach the desired
groove depth.
ROUT GROOVE FROM RIGHT TO LEFT
R3
R2
1
R2
2
1/4
1/2
3/4
1
Fig. 12
TRIM ROUTER USED WITH A BALL-BEARING GUIDED BIT
WARNING:
If the desired depth of cut is greater than can be safely
cut in one pass, make cuts in two or more passes. Do
not remove more than 1/8 in. in a single pass. Excessive
depth of cut can result in loss of control and the possibility
of serious personal injury.
Fig. 13
15
OPERATION
PROPER RATE OF FEED
Trimming and edge shaping depend upon careful set-up and
selecting the proper feed rate.
The proper feed rate is dependent upon:
• The hardness and moisture content of the workpiece
• The depth of cut. It is necessary that you do not exceed
1/8 in. depth of cut for proper rate of feed.
• The cutting diameter of the bit. Maximum bit size for
roundover and edging operations is 3/8 in. max. Maximum
straight bit size for rabbeting and dado operations is 1/4
in.
For edge shaping in soft woods such as pine, a faster rate
of feed can be used. When edge shaping in hardwoods
such as oak, a slower rate of feed will be required. In all
wood types, a slower rate of feed is required when cutting
shallow grooves.
Several factors will help you select the proper rate of feed.
• Choose a rate that does not slow down the trimmer mo-
tor.
• Choose the rate of feed at which the bit advances firmly
and surely to produce a continuous spiral of uniform chips
or a smooth trim edge on laminate.
• Listen to the sound of the trimmer motor. A high-pitched,
strained sound means you are feeding too fast.
• Check the progress of each cut. Too-slow feeding can
cause the trimmer to take off in a wrong direction from
the intended line of cut. Force-feeding increases the strain
of holding the tool and can result in damage to the tool.
• Notice the chips being produced as you cut. If the trim-
mer is fed too slowly, it will scorch or burn the wood. If
the trimmer is fed too fast, it will take large chips out of
the wood and leave gouge marks.
Always test a cut on scrap piece of the workpiece wood
or laminate before you begin. Always grasp and hold the
trimmer firmly when trimming.
When using the largest recommended straight bit (1/4 in.) in
any type of wood, maintain a maximum cutting depth of 1/8
in. and a very slow feed rate to achieve the best quality cut.
A cross-grain cut requires a slower pace than an identical
cut with the grain in the same workpiece.
There is no fixed rule. Proper feed rate is learned through
practice and use.
FORCE FEEDING
See Figure 14.
The trimmer is an extremely high-speed tool (26,000/min.),
and will make clean, smooth cuts if allowed to run freely
without the overload of a forced feed. Three things that cause
force feeding are bit size, depth of cut, and workpiece characteristics. The larger the bit or the deeper the cut, the more
slowly the trimmer should be moved forward. If the wood is
very hard, knotty, gummy or damp, the operation must be
slowed still more.
Clean smooth trimming and edge shaping can be done only
when the bit is revolving at a relatively high speed and is taking very small bites to produce tiny, cleanly-severed chips. If
the trimmer is forced to move forward too fast, the speed of
the bit becomes slower than normal in relation to its forward
movement. As a result, the bit must take bigger bites as it
revolves. Bigger bites mean bigger chips and a rougher finish.
Bigger chips also require more power, which could result in
overheating of the motor and lower battery life.
Under extreme force-feeding conditions, the relative speed
of the bit can become so slow – and the bites it has to take
so large – that chips will be partially knocked off rather than
fully cut off. This will result in splintering and gouging of the
workpiece and will likely damage the tool.
TOO SLOW
TOO FAST
Fig. 14
TOO SLOW FEEDING
See Figure 14.
When the trimmer is advanced into the work too slowly it
scrapes away sawdust-like particles instead of cleanly cutting into the workpiece. Scraping produces heat, which can
glaze, burn, or mar the cut, and can overheat the bit. Dull
bits can also contribute to scraping and burning.
It is more difficult to control a trimmer when the bit is scraping instead of cutting. With practically no load on the motor,
the bit will be revolving near top RPM. When feeding too
slowly, the bit will have a greater than normal tendency to
bounce off the sides of the cut, especially if the wood has
a pronounced grain with hard and soft areas. The cut that
results may have rippled sides instead of straight.
16
OPERATION
DEPTH OF CUT
See Figure 15.
Depth of cut affects the rate of feed and the quality of a cut.
Using the proper depth of cut can lessen the possibility of
damage to the trimmer motor and bit.
A deeper cut requires a slower feed than a shallow one. Making a cut that is too deep will slow the feed so that the bit is
scraping, rather than cutting, and is not recommended.
A too-deep cut can cause smaller bits to be broken off.
bits that are 1/16 in. in diameter are easily broken off when
subjected to too much side thrust. A larger bit is not as likely
to break, but attempting a cut that is too deep may result in
a rough cut, and may make it difficult to guide and control
the bit as desired.
It is necessary that you do not exceed 1/8 in. depth of cut
in a single pass, regardless of the bit size or the softness
or condition of the workpiece. This will result in a higher
quality cut.
To make deeper cuts, it is necessary to make as many successive passes as required, lowering the bit 1/8 in for each
new pass. To save time, perform all the cutting necessary at
one depth setting, then lower the bit for the next pass. This will
assure uniform depth when the final pass is completed.
2ND.
PASS
1ST.
PASS
DEPTH
OF CUT
WIDTH
OF CUT
1ST. PASS
2ND. PASS
Fig. 15
WARNING:
If the desired depth of cut is greater than can be safely
cut in one pass, make cuts in two or more passes. Do
not remove more than 1/8 in. in a single pass. Excessive
depth of cut can result in loss of control and the possibility
of serious personal injury.
17
MAINTENANCE
WARNING:
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
WARNING:
Always wear safety goggles or safety glasses with side
shields during power product operation or when blowing
dust. If operation is dusty, also wear a dust mask.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which may result in serious personal
injury.
WARNING:
To avoid serious personal injury, always remove the
battery pack from the product when cleaning or
performing any maintenance.
BATTERIES
This product will accept 18 V lithium-ion batteries or 18
V nickel-cadmium batteries. Length of service from each
charging will depend on the type of work you are doing.
The batteries for this product have been designed to provide
maximum trouble-free life. However, like all batteries, they
will eventually wear out. Do not disassemble battery pack
and attempt to replace the batteries. Handling of these
batteries, especially when wearing rings and jewelry, could
result in a serious burn.
To obtain the longest possible battery life, we suggest the
following:
For lithium-ion batteries:
Remove the battery pack from the charger once it is fully
charged and ready for use.
For battery pack storage longer than 30 days:
Store the battery pack where the temperature is below
80°F and away from moisture.
Store battery packs in a 30%-50% charged condition.
Every six months of storage, charge the pack as
normal.
For nickel-cadmium batteries:
Remove the battery pack from the charger once it is fully
charged and ready for use.
For battery pack storage longer than 30 days:
Store the battery pack where the temperature is below
80°F.
Store battery packs in a “discharged” condition.
Only the parts shown on the parts list are intended to be
repaired or replaced by the customer. All other parts should
be replaced at an Authorized Service Center.
BATTERY PACK REMOVAL AND PREPARATION
FOR RECYCLING
To preserve natural resources, please
recycle or dispose of batteries
properly.
Li - Ion
This product uses nickel- cadmium and
lithium-ion batteries. Local, state or
federal laws may prohibit disposal of
batteries in ordinary trash.
Consult your local waste authority for
information regarding available recycling
and/or disposal options.
WARNING:
Upon removal, cover the battery pack’s terminals with
heavy-duty adhesive tape. Do not attempt to destroy or
disassemble battery pack or remove any of its components. Lithium-ion and nickel-cadmium batteries must
be recycled or disposed of properly. Also, never touch
both terminals with metal objects and/or body parts as
short circuit may result. Keep away from children. Failure
to comply with these warnings could result in fire and/or
serious injury.
18
ACCESSORIES
Look for these accessories at the service center:
Woodworking Sub-base ..................................................................................................................................200334001
WARNING:
Current attachments and accessories available for use with this tool are listed above. Do not use any attachments or
accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury.
19
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