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P504G

Ryobi P504G User Manual [en, es, fr]

OPERATOR’S MANUAL
MANUEL D’UTILISATION MANUAL DEL OPERADOR
5-1/2 in., 18 VOLT CIRCULAR SAW
SCIE CIRCULAIRE (5-1/2 po) 18 V SIERRA CIRCULAR (5-1/2 pulg.) 18 V
P504G
ACCEPTS ALL ONE+ BATTERY PACKS COMPATIBLE AVEC TOUS LE PILES ONE+ ACEPTA TODOS LOS PAQUETES DE BATERÍAS ONE+
BATTERIES AND CHARGERS SOLD SEPARATELY PILES ET CHARGEURS VENDUS SÉPARÉMENT LAS BATERÍAS Y CARGADORES SE VENDEN POR SEPARADO
Your saw has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.
Thank you for your purchase.
SAVE THIS MANUAL FOR FUTURE REFERENCE
Cette scie circulaire a été conçu et fabriqué conformément à nos strictes normes de fiabilité, simplicité d’emploi et sécurité d’utilisation. Correctement entretenu, cet outil vous donnera des années de fonctionnement robuste et sans problème.
AVERTISSEMENT : Pour réduire les risques de
blessures, l’utilisateur doit lire et veiller à bien comprendre le manuel d’utilisation avant d’employer ce produit.
Merci de votre achat.
CONSERVER CE MANUEL POUR
FUTURE RÉFÉRENCE
ADVERTENCIA: Para reducir el riesgo de lesiones,
el usuario debe leer y comprender el manual del operador antes de usar este producto.
Le agradecemos su compra.
GUARDE ESTE MANUAL PARA
FUTURAS CONSULTAS
TABLE OF CONTENTS
Introduction ..................................................................................................................................................................... 2
Warranty .......................................................................................................................................................................... 2
General Power Tool Safety Warnings ...........................................................................................................................3-4
Circular Saw Safety Warnings ...................................................................................................................................... 4-5
Symbols ........................................................................................................................................................................... 6
 Features ........................................................................................................................................................................... 7
 Assembly ...................................................................................................................................................................... 7-8
Operation .................................................................................................................................................................... 9-12
Adjustments ................................................................................................................................................................... 12
Maintenance .................................................................................................................................................................. 13
Accessories ................................................................................................................................................................... 13
Figure numbers (illustrations) ................................................................................................................................... 14-16
Parts Ordering / Service ................................................................................................................................... Back Page
INTRODUCTION
This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
WARRANTY
RYOBI® POWER TOOL - LIMITED THREE YEAR WARRANTY AND 90 DAY EXCHANGE POLICY
One World Technologies, Inc., warrants its RYOBI® power tools with the following conditions: 90-DAY EXCHANGE POLICY: During the first 90 days after date of purchase, you may either request service under this
warranty or you may exchange any RYOBI® power tool which does not work properly due to defective workmanship or materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool or requested warranty service, you must present proof of purchase and return all original equipment packaged with the original product. The replacement power tool will be covered by the limited warranty for the balance of the three year period from the date of the original purchase.
WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI® power tool for a period of three years from the date of purchase. With the exception of batteries, power tool accessories are warranted for ninety (90) days. Batteries are warranted for three years.
HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One World Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to www.ryobitools.com. When you request warranty service, you must also present proof of purchase documentation, which includes the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace any defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time, but, in any case, within ninety (90) days or less.
WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World Technologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools other than those specifically stated in this warranty.
ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or fitness for a particular purpose, are limited to three years from the date of purchase. One World Technologies, Inc. is not responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
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GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the
dust or fumes.
Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the
risk of electric shock.
Use battery only with charger listed. For use with
18V nickel-cadmium and 18V lithium-ion battery packs, see tool/appliance/battery pack/charger correlation supplement 987000-432.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
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while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool
in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught
in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection
can reduce dust-related hazards.
Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or
the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
GENERAL POWER TOOL SAFETY WARNINGS
other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
BATTERY TOOL USE AND CARE
Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated
battery packs. Use of any other battery packs may create
a risk of injury and fire.
When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
SERVICE
Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
When servicing a power tool, use only identical
replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized
parts or failure to follow Maintenance instructions may create a risk of shock or injury.
CIRCULAR SAW SAFETY WARNINGS
CUTTING PROCEDURES:
DANGER:
Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot
be cut by the blade.
Do not reach underneath the workpiece. The guard
can not protect you from the blade below the workpiece.
Adjust the cutting depth to the thickness of the
workpiece. Less than a full tooth of the blade teeth
should be visible below the workpiece.
Never hold piece being cut in your hands or across
your leg. Secure the workpiece to a stable platform.
It is important to support the work properly to minimize body exposure, blade binding, or loss of control.
Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting tool may contact hidden wiring.
also make exposed metal parts of the power tool “live” and could give the operator an electric shock.
When ripping, always use a rip fence or straight edge
guide. This improves the accuracy of cut and reduces
the chance of blade binding.
Always use blades with correct size and shape
(diamond versus round) of arbour holes. Blades that
Contact with a “live” wire will
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do not match the mounting hardware of the saw will run eccentrically, causing loss of control.
Never use damaged or incorrect blade washers or
bolt. The blade washers and bolt were specially designed
for your saw, for optimum performance and safety of operation.
KICKBACK CAUSES AND RELATED WARNINGS
Kickback is a sudden reaction to a pinched, bound or
misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;
When the blade is pinched or bound tightly by the kerf
closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator;
If the blade becomes twisted or misaligned in the cut,
the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below:
Maintain a firm grip with both hands on the saw and
position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump
backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
CIRCULAR SAW SAFETY WARNINGS
When blade is binding, or when interrupting a cut
for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take
corrective actions to eliminate the cause of blade binding.
When restarting a saw in the workpiece, centre the
saw blade in the kerf and check that saw teeth are not engaged into the material. If saw blade is binding,
it may walk up or kickback from the workpiece as the saw is restarted.
Support large panels to minimise the risk of blade
pinching and kickback. Large panels tend to sag under
their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
Do not use dull or damaged blades. Unsharpened
or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.
Blade depth and bevel adjusting locking levers must be
tight and secure before making cut. If blade adjustment
shifts while cutting, it may cause binding and kickback.
Use extra caution when sawing into existing walls or
other blind areas. The protruding blade may cut objects
that can cause kickback.
LOWER GUARD FUNCTION
Check lower guard for proper closing before each
use. Do not operate the saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is accidentally
dropped, lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
Check the operation of the lower guard spring. If the
guard and the spring are not operating properly, they must be serviced before use. Lower guard may operate
sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
Lower guard should be retracted manually only for
special cuts such as “plunge cuts” and “compound cuts.” Raise lower guard by retracting handle and as
soon as blade enters the material, the lower guard must be released. For all other sawing, the lower guard should operate automatically.
Always observe that the lower guard is covering the
blade before placing saw down on bench or floor. An
unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.
ADDITIONAL SAFETY WARNINGS
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the
work by hand or against your body is unstable and may lead to loss of control.
Always wear eye protection with side shields marked
to comply with ANSI Z87.1 when assembling parts, operating the tool, or performing maintenance.
Following this rule will reduce the risk of serious personal injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
Protect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
Battery tools do not have to be plugged into an
electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Following this rule will reduce the risk of
electric shock, fire, or serious personal injury.
Do not place battery tools or their batteries near fire
or heat. This will reduce the risk of explosion and possibly
injury.
Do not crush, drop or damage battery pack. Do not
use a battery pack or charger that has been dropped or received a sharp blow. A damaged battery is subject
to explosion. Properly dispose of a dropped or damaged battery immediately.
Batteries can explode in the presence of a source
of ignition, such as a pilot light. To reduce the risk of
serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
Do not charge battery tool in a damp or wet location.
Following this rule will reduce the risk of electric shock.
For best results, your battery tool should be charged
in a location where the temperature is more than 50°F but less than 100°F. To reduce the risk of serious
personal injury, do not store outside or in vehicles.
Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk
of serious personal injury.
Save these instructions. Refer to them frequently and
use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.
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SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE:
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper inter­pretation of these symbols will allow you to operate the product better and safer.
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates important information not related to an injury hazard, such as a situation that may result in property damage.
SYMBOL NAME DESIGNATION/EXPLANATION
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Eye Protection
To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Always wear eye protection with side shields marked to comply with ANSI Z87.1.
Wet Conditions Alert Do not expose to rain or use in damp locations.
No Hands Symbol
Recycle Symbols
Direct Current Type or a characteristic of current
n
o
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
No Load Speed Rotational speed, at no load
Failure to keep your hands away from the blade will result in serious personal injury.
This product uses nickel- cadmium (Ni-Cd) and lithium-ion (Li-ion) batteries. Local, state or federal laws may prohibit disposal of batteries in ordinary trash. Consult your local waste authority for information regarding available recycling and/or disposal options.
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FEATURES
PRODUCT SPECIFICATIONS
Motor ......................................................................18 V DC
Blade Diameter .......................................................5-1/2 in.
Blade Arbor ..............................................................10 mm
Cutting Depth at 0º ...............................................1-9/16 in.
Cutting Depth at 45º ...............................................1-1/8 in.
No Load Speed .....................................4,700 r/min. (RPM)
KNOW YOUR CIRCULAR SAW
See Figure 1, page 14.
The safe use of this product requires an understanding of the information on the product and in this operator’s manual as well as a knowledge of the project you are attempt­ing. Before use of this product, familiarize yourself with all operating features and safety rules.
BEVEL ADJUSTMENT KNOB
The bevel adjustment knob allows you to set the circular saw for bevel cuts from 0° to 50°.
BLADE WRENCH STORAGE
Convenient wrench storage for quick blade changes.
ASSEMBLY
UNPACKING
This product requires assembly. Carefully remove the product and any accessories from
the box. Make sure that all items listed in the packing list are included.
DEPTH ADJUSTMENT KNOB
The depth adjustment knob adjusts the depth of cut from 0 in. to 1-9/16 in.
LOCK-OFF BUTTON
The lock-off button reduces the possibility of accidental starting.
SPINDLE LOCK BUTTON
The spindle lock button allows you to secure the blade when turning the blade screw.
WIDTH OF CUT SCALE
When making straight cross cuts or rip cuts, the scale can be used to measure up to 4 in. on the right side of the blade, and up to 1 in. on the left side of the blade.
WARNING:
If any parts are damaged or missing do not operate this product until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.
WARNING:
Do not use this product if any parts on the Packing List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury.
Inspect the product carefully to make sure no breakage
or damage occurred during shipping.
Do not discard the packing material until you have care-
fully inspected and satisfactorily operated the product.
If any parts are damaged or missing, please call
1-800-525-2579 for assistance.
PACKING LIST
Circular Saw 5-1/2 in. Blade Blade Wrench Operator’s Manual
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WARNING:
Do not attempt to modify this product or create acces­sories not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
WARNING:
To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the product when assembling parts.
ASSEMBLY
ATTACHING THE BLADE
See Figure 2, page 14.
WARNING:
A 5-1/2 in. blade is the maximum blade capacity of the saw. Never use a blade that is too thick to allow outer blade washer to engage with the flats on the spindle. Larger blades will come in contact with the blade guard, while thicker blades will prevent blade screw from secur­ing blade on spindle. Either of these situations could result in a serious accident.
Remove the battery pack from the saw. Remove the blade wrench (5 mm hex key) from the stor-
age area.
Depress the spindle lock button and remove the blade
screw and outer blade washer.
NOTE: Turn the blade screw clockwise to remove.
NOTICE:
To prevent damage to the spindle or spindle lock, always allow motor to come to a complete stop before engaging spindle lock.
NOTE: Do not run the circular saw with spindle lock engaged. Wipe a drop of oil onto the inner blade washer and outer
blade washer where they contact the blade.
WARNING:
If inner blade washer has been removed, replace it before placing blade on spindle. Failure to do so could cause an accident since blade will not tighten properly.
Fit the saw blade inside the lower blade guard and onto
the spindle.
NOTE: The saw teeth point upward at the front of the
saw.
Replace the outer blade washer. Depress the spindle lock button, then replace the blade
screw. Tighten the blade screw securely by turning it counterclockwise.
Return the blade wrench to the storage area. NOTE: Never use a blade that is too thick to allow the outer
blade washer to engage with the flats on the spindle.
REMOVING THE BLADE
See Figure 3, page 14.
Remove the battery pack from the saw. Remove the blade wrench from the storage area. Position the saw as shown, depress the spindle lock but-
ton, and remove the blade screw by turning it clockwise.
Remove the outer blade washer. Remove the blade.
California Proposition 65
WARNING:
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals, including lead, known to the State of California to cause cancer, birth de­fects, or other reproductive harm. Wash hands after handling. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber. Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
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OPERATION
WARNING:
Do not allow familiarity with products to make you care­less. Remember that a careless fraction of a second is sufficient to inflict serious injury.
WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.
WARNING:
Do not use any attachments or accessories not recom­mended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.
APPLICATIONS
You may use this product for the purposes listed below: Cutting all types of wood products (lumber, plywood,
paneling, composition board, and hard wood)
NOTE: The use of abrasive cut-off wheels is not recom­mended for this saw.
This product will accept Ryobi One+ 18 V lithium-ion battery packs and Ryobi One+ 18 V nickel-cadmium battery packs.
For complete charging instructions, refer to the Operator’s Manual for the battery packs and chargers for your models.
BATTERY PROTECTION FEATURES
Ryobi lithium-ion batteries are designed with features that protect the lithium-ion cells and maximize battery life.
If the tool stops during use, release the trigger to reset and resume operation. If the tool still does not work, the battery needs to be recharged.
INSTALLING THE BATTERY PACK
See Figure 4, page 14.
Place the battery pack in the saw. Align the raised rib
on the battery pack with the groove inside the saw, then slide the battery pack into the saw.
Make sure the latches on each side of your battery pack
snap into place and the battery pack is secured in the saw before beginning operation.
REMOVING THE BATTERY PACK
See Figure 4, page 14.
Locate the latches on the side of the battery pack and
depress them to release the battery pack from the saw.
Remove battery pack from the saw.
WARNING:
Battery tools are always in operating condition. There­fore, switch should always be locked when not in use or carrying at your side.
KICKBACK
See Figures 5 - 8, pages 14 and 15.
Kickback occurs when the blade stalls rapidly and the saw is driven back towards you. Blade stalling is caused by any action which pinches the blade in the wood.
DANGER:
Release switch immediately if blade binds or saw stalls. Kickback could cause you to lose control of the saw. Loss of control can lead to serious injury.
To guard against kickback, avoid dangerous practices such as the following:
Setting blade depth incorrectly. Sawing into knots or nails in workpiece. Twisting the blade while making a cut. Making a cut with a dull, gummed up, or improperly set
blade.
Supporting the workpiece incorrectly. Forcing a cut. Cutting warped or wet lumber. Operating the tool incorrectly or misusing the tool.
To lessen the chance of kickback, follow these safety practices:
Keep the blade at the correct depth setting. The depth
setting should not exceed 1/4 in. below the material being cut.
Inspect the workpiece for knots or nails before cutting.
Never saw into a knot or nail.
Make straight cuts. Always use a straight edge guide
when rip cutting. This helps prevent twisting the blade.
Use clean, sharp, and properly set blades. Never make
cuts with dull blades.
Support the workpiece properly before beginning a cut. Use steady, even pressure when making a cut. Never
force a cut.
Do not cut warped or wet lumber. Hold the saw firmly with both hands and keep your body
in a balanced position so as to resist the forces if kickback should occur.
WARNING:
When using the saw, always stay alert and exercise con­trol. Do not remove the saw from the workpiece while the blade is moving.
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OPERATION
SAW BLADES
The best of saw blades will not cut efficiently if they are not kept clean, sharp, and properly set. Using a dull blade will place a heavy load on the saw and increase the danger of kickback. Keep extra blades on hand, so that sharp blades are always available.
Gum and wood pitch hardened on blades will slow the saw down. Remove saw blade from the saw and use gum and pitch remover, hot water, or kerosene to remove these accumulations. DO NOT USE GASOLINE.
BLADE GUARD SYSTEM
See Figure 9, page 15.
The lower blade guard attached to the circular saw is there for your protection and safety. Do not alter it for any reason. If it becomes damaged, do not operate the saw until you have the guard repaired or replaced. Always leave guard in operating position when using the saw.
DANGER:
When sawing through work, lower blade guard does not cover blade on the underside of work. Since blade is exposed on underside of work, keep hands and fingers away from cutting area. Any part of your body coming in contact with moving blade will result in serious injury.
CAUTION:
Never use saw when guard is not operating correctly. Check the guard for correct operation before each use. The guard is operating correctly when it moves freely and readily returns to the closed position. If you drop the saw, check the lower blade guard and bumper for damage at all depth settings before reuse.
STARTING/STOPPING THE SAW
See Figure 10, page 15.
To start the saw:
Depress the lock-off button. Depress the switch trigger.
Always let the blade reach full speed, then guide the saw into the workpiece.
LOCK-OFF BUTTON
See Figure 10, page 15.
The lock-off button reduces the possibility of accidental starting. The lock-off button is located on the handle above the switch trigger. The lock-off button must be depressed before you pull the switch trigger. The lock resets each time the trigger is released.
NOTE: You can depress the lock-off button from either the left or right side.
ADJUSTING BLADE DEPTH
See Figure 11, page 15.
Always keep correct blade depth setting. The correct blade depth setting for all cuts should not exceed 1/4 in. below the material being cut. More blade depth will increase the chance of kickback and cause the cut to be rough. For more depth of cut accuracy, a scale is located on the upper blade guard.
Loosen the depth adjustment knob. Determine the desired depth of cut. Locate the depth of cut scale on the back of the upper
blade guard.
Hold the base flat against the workpiece and raise or
lower the saw until the indicator mark on bracket aligns with the notch on the blade guard.
Tighten the depth adjustment knob securely.
OPERATING THE SAW
See Figures 12 - 14, page 15.
It is important to understand the correct method for operat­ing the saw. Refer to the figures in this section to learn the correct and incorrect ways for handling the saw.
WARNING:
To make sawing easier and safer, always maintain proper control of the saw. Loss of control could cause an acci­dent resulting in possible serious injury.
DANGER:
When lifting the saw from the workpiece, the blade is exposed on the underside of the saw until the lower blade guard closes. Make sure the lower blade guard is closed before setting the saw down.
WARNING:
The blade coming in contact with the workpiece before it reaches full speed could cause the saw to “kickback” towards you resulting in serious injury.
To stop the saw: release the switch trigger. After you release the switch trigger, allow the blade to come
to a complete stop. Do not remove the saw from the
workpiece while the blade is moving.
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To make the best possible cut, follow these helpful hints:
Hold the saw firmly with both hands. Avoid placing your hand on the workpiece while making
a cut.
Support the workpiece so that the cut (kerf) is always to
your side.
Support the workpiece near the cut. Clamp the workpiece securely so that the workpiece will
not move during the cut.
OPERATION
Always place the saw on the workpiece that is supported,
not the “cut off” piece.
Place the workpiece with the “good” side down. Draw a guideline along the desired line of cut before
beginning your cut.
CROSS CUTTING/RIP CUTTING
See Figure 15, page 16.
When making a cross cut or rip cut, align the line of cut with the outer blade guide notch on the base.
Since blade thicknesses vary, always make a trial cut in scrap material along a guideline to determine how much, if any, you must offset the guideline to produce an accurate cut.
NOTE: The distance from the line of cut to the guideline is the amount you should offset the guide.
RIP CUTTING
See Figure 16, page 16.
Use a guide when making long or wide rip cuts with the saw.
Secure the workpiece. Clamp a straight edge to the workpiece using
C-clamps.
Saw along the straight edge to achieve a straight rip cut.
NOTE: Do not bind the blade in the cut.
WIDTH OF CUT SCALE
See Figure 17, page 16
A width of cut scale has been provided on the base of the saw. When making straight cross cuts or rip cuts, the scale can be used to measure up to 4 in. on the right side of the blade, and up to 1 in. on the left side of the blade.
BEVEL CUTTING
See Figures 18 -19, page 16.
Align the line of cut with the inner blade guide notch on
the base when making 45° bevel cuts.
Make a trial cut in scrap material along a guideline to
determine how much you should offset the guideline on the cutting material.
Adjust the angle of the cut to any desired setting between
zero and 50°. Refer to Adjusting the Bevel Setting next.
ADJUSTING THE BEVEL SETTING
See Figure 18, page 16.
Loosen the bevel adjustment knob. Raise the motor housing end of the saw until you reach
the desired angle setting on the bevel scale.
Tighten the bevel adjustment knob securely.
WARNING:
Attempting a bevel cut without having the bevel adjust­ment knob securely tightened can result in serious injury.
MAKING A BEVEL CUT
See Figure 19, page 16.
Hold the saw firmly with both hands as shown. Rest the front edge of the base on the workpiece. Start the saw and let the blade reach full speed. Guide the saw into the workpiece and make the cut. Release the trigger and allow the blade to come to a
complete stop.
Lift the saw from the workpiece.
POCKET CUTTING
See Figure 20, page 16.
WARNING:
Always adjust bevel setting to zero before making a pocket cut. Attempting a pocket cut at any other setting can result in loss of control of the saw possibly causing serious injury.
Adjust the bevel setting to zero. Set the blade to the correct blade depth setting. Swing the lower blade guard up using the lower blade
guard handle.
NOTE: Always raise the lower blade guard with the handle
to avoid serious injury.
Hold the lower blade guard by the handle.
WARNING:
Never extend your fingers while holding the lower blade guard handle. Extending your fingers can result in contact with the blade, causing serious injury.
Rest the front of the base flat against the workpiece with
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the rear of the handle raised so the blade does not touch the workpiece.
OPERATION
Start the saw and let the blade reach full speed. Guide the saw into the workpiece and make the cut.
WARNING:
Always cut in a forward direction when pocket cutting. Cutting in the reverse direction could cause the saw to climb up on the workpiece and back toward you.
ADJUSTMENTS
WARNING:
To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the product when making adjustments.
0° BEVEL STOP
See Figure 21, page 16.
The saw has a 0° bevel stop that has been factory adjusted to assure 0° angle of the saw blade plate when making 90° cuts.
Release the trigger and allow the blade to come to a
complete stop.
Lift the saw from the workpiece. Clear corners out with a hand saw or sabre saw.
WARNING:
Never tie the lower blade guard in a raised position. Leaving the blade exposed could lead to serious injury.
Check the squareness of the saw blade plate to the base
of the saw using a carpenter’s square.
ADJUSTING 0° BEVEL STOP
Remove battery pack. Loosen bevel adjustment knob. Loosen hex nut securing adjusting screw. Turn adjusting screw and adjust base until square with
saw blade.
Tighten hex nut and bevel adjustment knob securely.
CHECKING 0° BEVEL STOP
Remove battery pack. Place the saw in an upside down position on a work-
bench.
WARNING:
Attempting a bevel cut without having the bevel adjust­ment knob securely tightened can result in serious injury.
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MAINTENANCE
WARNING:
When servicing, use only identical replacement parts. Use of any other parts can create a hazard or cause product damage.
WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.
WARNING:
To avoid serious personal injury, always remove the battery pack from the product when cleaning or performing any maintenance.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum­based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which can result in serious personal injury.
BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING
WARNING:
Upon removal, cover the battery pack’s terminals with heavy-duty adhesive tape. Do not attempt to destroy or disassemble battery pack or remove any of its compo­nents. Lithium-ion and nickel-cadmium batteries must be recycled or disposed of properly. Also, never touch both terminals with metal objects and/or body parts as short circuit can result. Keep away from children. Failure to comply with these warnings could result in fire and/ or serious injury.
ACCESSORIES
Look for these accessories where you purchased this product or call 1-800-525-2579:
5-1/2 in. Thin Kerf Blade ...................................................................................................................................670973029
Edge Guide Kit .................................................................................................................................................201985001
WARNING:
Current attachments and accessories available for use with this product are listed above. Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.
NOTE: FIGURES (ILLUSTRATIONS) START ON PAGE 14 AFTER
FRENCH AND SPANISH LANGUAGE SECTIONS.
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NOTES / NOTAS
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