Ryobi P501G Owner's Manual
OPERATOR’S MANUAL
MANUEL D’UTILISATION
MANUAL DEL OPERADOR
5-1/2 in. 18 VOLT CIRCULAR SAW
SCIE CIRCULAIRE DE 140 mm (5-1/2 po) 18 V
SIERRA CIRCULAR DE 140 mm (5-1/2 pulg.)18 V
P501G
ACCEPTS ALL ONE+ BATTERY PACKS
COMPATIBLE AVEC TOUS LE PILES ONE+
ACEPTA TODOS LOS PAQUETES DE BATERÍAS ONE+
BATTERIES AND CHARGERS SOLD SEPARATELY
PILES ET CHARGEURS VENDUS SÉPARÉMENT
LAS BATERÍAS Y CARGADORES SE VENDEN POR SEPARADO
Your saw has been engineered and manufactured to our high standard for dependability, ease of operation, and operator
safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.
Thank you for your purchase.
SAVE THIS MANUAL FOR FUTURE REFERENCE
Cette scie circulaire a été conçu et fabriqué conformément à
nos strictes normes de fiabilité, simplicité d’emploi et sécurité
d’utilisation. Correctement entretenu, cet outil vous donnera des
années de fonctionnement robuste et sans problème.
AVERTISSEMENT : Pour réduire les risques de
blessures, l’utilisateur doit lire et veiller à bien comprendre le
manuel d’utilisation avant d’employer ce produit.
Merci de votre achat.
CONSERVER CE MANUEL POUR
FUTURE RÉFÉRENCE
Su sierra circular ha sido diseñado y fabricado de conformidad
con nuestras estrictas normas para brindar fiabilidad, facilidad
de uso y seguridad para el operador. Con el debido cuidado, le
brindará muchos años de sólido funcionamiento y sin problemas.
ADVERTENCIA: Para reducir el riesgo de lesiones,
el usuario debe leer y comprender el manual del operador antes
de usar este producto.
Le agradecemos su compra.
GUARDE ESTE MANUAL PARA
FUTURAS CONSULTAS
TABLE OF CONTENTS
Introduction ..................................................................................................................................................................... 2
Warranty .......................................................................................................................................................................... 2
General Power Tool Safety Warnings ...........................................................................................................................3-4
Circular Saw Safety Warnings ...................................................................................................................................... 4-5
Symbols ........................................................................................................................................................................... 6
Features ........................................................................................................................................................................... 7
Assembly ...................................................................................................................................................................... 7-8
Operation .................................................................................................................................................................... 8-12
Adjustments ................................................................................................................................................................... 13
Maintenance .................................................................................................................................................................. 13
Accessories ................................................................................................................................................................... 13
Figure Numbers (illustrations) .................................................................................................................................... 15-17
Parts Ordering / Service ................................................................................................................................... Back Page
INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have
been given top priority in the design of this product making it easy to maintain and operate.
WARRANTY
RYOBI® POWER TOOL - LIMITED THREE YEAR WARRANTY AND 90 DAY EXCHANGE POLICY
One World Technologies, Inc., warrants its RYOBI® power tools with the following conditions:
90-DAY EXCHANGE POLICY: During the first 90 days after date of purchase, you may either request service under this
warranty or you may exchange any RYOBI® power tool which does not work properly due to defective workmanship or
materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool
or requested warranty service, you must present proof of purchase and return all original equipment packaged with the
original product. The replacement power tool will be covered by the limited warranty for the balance of the three year
period from the date of the original purchase.
WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI® power
tool for a period of three years from the date of purchase. With the exception of batteries, power tool accessories are
warranted for ninety (90) days. Batteries are warranted for three years.
HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service
Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One
World Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to
www.ryobitools.com. When you request warranty service, you must also present proof of purchase documentation, which
includes the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace
any defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time,
but, in any case, within ninety (90) days or less.
WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This
warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting
from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World
Technologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools
other than those specifically stated in this warranty.
ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or
fitness for a particular purpose, are limited to three years from the date of purchase. One World Technologies, Inc. is not
responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
2 — English
GENERAL POWER TOOL SAFETY WARNINGS
WARNING:
Read all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in electric
shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless)
power tool.
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases,
or dust. Power tools create sparks which may ignite the
dust or fumes.
Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges, or moving parts. Damaged
or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of a GFCI reduces the risk
of electric shock.
Use battery only with charger listed. For use with
18V nickel-cadmium and 18V lithium-ion battery packs,
see tool/appliance/battery pack/charger correlation
supplement 987000-432.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power
tool while you are tired or under the influence of drugs,
alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
3 — English
Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
Dress properly. Do not wear loose clothing or jewellery.
Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be caught
in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
Do not wear loose clothing or jewelry. Contain long hair.
Loose clothes, jewelry, or long hair can be drawn into air vents.
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
power tool in unexpected situations.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind
and are easier to control.
GENERAL POWER TOOL SAFETY WARNINGS
Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
BATTERY TOOL USE AND CARE
Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with
another battery pack.
Use power tools only with specifically designated
battery packs. Use of any other battery packs may create
a risk of injury and fire.
When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys, nails,
screws or other small metal objects, that can make a
CIRCULAR SAW SAFETY WARNINGS
DANGER:
Keep hands away from cutting area and the blade.
Keep your second hand on auxiliary handle, or motor
housing. If both hands are holding the saw, they cannot
be cut by the blade.
Do not reach underneath the workpiece. The guard
can not protect you from the blade below the workpiece.
Adjust the cutting depth to the thickness of the
workpiece. Less than a full tooth of the blade teeth
should be visible below the workpiece.
Never hold piece being cut in your hands or across
your leg. Secure the workpiece to a stable platform.
It is important to support the work properly to minimize
body exposure, blade binding, or loss of control.
Hold power tool by insulated gripping surfaces, when
performing an operation where the cutting tool may
contact hidden wiring. Contact with a “live” wire will
also make exposed metal parts of the power tool “live”
and shock the operator.
When ripping always use a rip fence or straight edge
guide. This improves the accuracy of cut and reduces
the chance of blade binding.
Always use blades with correct size and shape
(diamond versus round) of arbour holes. Blades that
do not match the mounting hardware of the saw will run
eccentrically, causing loss of control.
Never use damaged or incorrect blade washers or
bolt. The blade washers and bolt were specially designed
for your saw, for optimum performance and safety of
operation.
connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
SERVICE
Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
When servicing a power tool, use only identical re-
placement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts
or failure to follow Maintenance instructions may create
a risk of shock or injury.
Do not use abrasive wheels with this tool. Doing so
could cause damage the tool and/or may cause serious
personal injury.
CAUSES AND OPERATOR PREVENTION OF
KICKBACK:
Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an uncontrolled saw to lift up
and out of the workpiece toward the operator.
When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the
unit rapidly back toward the operator.
If the blade becomes twisted or misaligned in the cut, the
teeth at the back edge of the blade can dig into the top
surface of the wood causing the blade to climb out of the
kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking
proper precautions as given below:
Maintain a firm grip with both hands on the saw and
position your arms to resist kickback forces. Position
your body to either side of the blade, but not in line
with the blade. Kickback could cause the saw to jump
backwards, but kickback forces can be controlled by the
operator, if proper precautions are taken.
When blade is binding, or when interrupting a cut
for any reason, release the trigger and hold the saw
motionless in the material until the blade comes to a
complete stop. Never attempt to remove the saw from
the work or pull the saw backward while the blade is
in motion or kickback may occur. Investigate and take
corrective actions to eliminate the cause of blade binding.
4 — English
CIRCULAR SAW SAFETY WARNINGS
When restarting a saw in the workpiece, centre the
saw blade in the kerf and check that saw teeth are
not engaged into the material. If saw blade is binding,
it may walk up or kickback from the workpiece as the
saw is restarted.
Support large panels to minimise the risk of blade
pinching and kickback. Large panels tend to sag under
their own weight. Supports must be placed under the
panel on both sides, near the line of cut and near the
edge of the panel.
Do not use dull or damaged blades. Unsharpened
or improperly set blades produce narrow kerf causing
excessive friction, blade binding and kickback.
Blade depth and bevel adjusting locking levers
must be tight and secure before making cut. If blade
adjustment shifts while cutting, it may cause binding and
kickback.
Use extra caution when making a “plunge cut” into
existing walls or other blind areas. The protruding blade
may cut objects that can cause kickback.
ADDITIONAL SAFETY RULES
Hold power tools by insulated gripping surfaces when
performing an operation where the cutting tool may
contact hidden wiring or its own cord. Contact with a
“live” wire will make exposed metal parts of the tool “live”
and shock the operator.
Know your power tool. Read operator’s manual
carefully. Learn its applications and limitations, as well
as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock,
fire, or serious injury.
Always wear eye protection with side shields marked
to comply with ANSI Z87.1. Failure to do so could
result in objects being thrown into your eyes, resulting in
possilbe serious injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
Protect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
Inspect tool cords periodically and, if damaged, have
repaired at your nearest authorized service center.
Constantly stay aware of cord location. Following this
rule will reduce the risk of electric shock or fire.
Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced
by an authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
Do not wear loose clothing or jewellery. Contain long
hair. Loose clothes, jewellery, or long hair can be drawn
into air vents.
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
tool in unexpected situations.
Save these instructions. Refer to them frequently and
use them to instruct others who may use this tool. If you
loan someone this tool, loan them these instructions also.
5 — English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
CAUTION:
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SYMBOL NAME DESIGNATION/EXPLANATION
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s
Manual
To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Eye Protection
Wet Conditions Alert Do not expose to rain or use in damp locations.
No Hands Symbol
Recycle Symbols
Direct Current Type or a characteristic of current
n
o
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
No Load Speed Rotational speed, at no load
Always wear eye protection with side shields marked to comply
with ANSI Z87.1.
Failure to keep your hands away from the blade will result in serious
personal injury.
This product uses nickel- cadmium (Ni-Cd) and lithium-ion (Li-ion)
batteries. Local, state or federal laws may prohibit disposal of batteries
in ordinary trash. Consult your local waste authority for information
regarding available recycling and/or disposal options.
min Minutes Time
6 — English
FEATURES
PRODUCT SPECIFICATIONS
Motor ..................................................................18 Volt DC
Blade Diameter ...................................................... 5-1/2 in.
Blade Arbor ..............................................................10 mm
Cutting Depth at 0° .............................................. 1-9/16 in.
Cutting Depth at 45° .............................................. 1-1/8 in.
No Load Speed .....................................4,400 r/min. (RPM)
KNOW YOUR CIRCULAR SAW
See Figure 1, page 15.
The safe use of this product requires an understanding of
the information on the tool and in this operator’s manual as
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.
BLADE WRENCH STORAGE
Convenient wrench storage for quick blade changes.
BEVEL ADJUSTMENT KNOB
The bevel adjustment feature allows you to make bevel cuts
from 0º to 50º.
ASSEMBLY
UNPACKING
This product requires assembly.
Carefully remove the tool and any accessories from the
box. Make sure that all items listed in the packing list are
included.
LOCK-OFF BUTTON
The lock-off button reduces the possibility of accidental
starting.
SPINDLE LOCK
The spindle lock allows you to secure the blade when turning the blade screw.
SWITCH TRIGGER
The saw has a conveniently located switch trigger on the
underside of the handle.
WIDTH OF CUT SCALE
When making straight cross cuts or rip cuts, the scale can
be used to measure up to four inches to the right side of
the blade. It can be used to measure up to one inch to the
left side of the blade.
WARNING:
If any parts are damaged or missing do not operate this
product until the parts are replaced. Use of this product
with damaged or missing parts could result in serious
personal injury.
WARNING:
Do not use this product if any parts on the Packing List
are already assembled to your product when you unpack
it. Parts on this list are not assembled to the product by
the manufacturer and require customer installation. Use
of a product that may have been improperly assembled
could result in serious personal injury.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
Do not discard the packing material until you have care-
fully inspected and satisfactorily operated the tool.
If any parts are damaged or missing, please call
1-800-525-2579 for assistance.
PACKING LIST
Circular Saw
5-1/2 in. Blade
Blade Wrench
Operator’s Manual
7 — English
WARNING:
Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such
alteration or modification is misuse and could result in a
hazardous condition leading to possible serious personal
injury.
WARNING:
To prevent accidental starting that could cause serious
personal injury, always remove the battery pack from the
product when assembling parts.
ASSEMBLY
ATTACHING THE BLADE
See Figure 2, page 15.
WARNING:
A 5-1/2 in. blade is the maximum blade capacity of the
saw. Never use a blade that is too thick to allow outer
blade washer to engage with the flats on the spindle.
Larger blades will come in contact with the blade guard,
while thicker blades will prevent blade screw from securing blade on spindle. Either of these situations could
result in a serious accident.
Remove the battery pack from the saw.
Remove the blade wrench (5 mm hex key) from the stor-
age area.
Depress the spindle lock button and remove the blade
screw and outer blade washer.
NOTE: Turn the blade screw clockwise to remove.
CAUTION:
To prevent damage to the spindle or spindle lock, always
allow motor to come to a complete stop before engaging
spindle lock.
NOTE: Do not run the circular saw with spindle lock engaged.
Wipe a drop of oil onto the inner blade washer and outer
blade washer where they contact the blade.
WARNING:
If inner blade washer has been removed, replace it before
placing blade on spindle. Failure to do so could cause an
accident since blade will not tighten properly.
Fit the saw blade inside the lower blade guard and onto
the spindle.
NOTE: The saw teeth point upward at the front of the
saw.
Replace the outer blade washer.
Depress the spindle lock button, then replace the blade
screw. Tighten the blade screw securely by turning it
counterclockwise.
Return the blade wrench to the storage area.
NOTE: Never use a blade that is too thick to allow the outer
blade washer to engage with the flats on the spindle.
REMOVING THE BLADE
See Figure 3, page 15.
Remove the battery pack from the saw.
Remove the blade wrench from the storage area.
Position the saw as shown, depress the spindle lock but-
ton, and remove the blade screw by turning it clockwise.
Remove the outer blade washer.
Remove the blade.
OPERATION
WARNING:
Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is
sufficient to inflict serious injury.
WARNING:
Always wear eye protection with side shields marked to
comply with ANSI Z87.1. Failure to do so could result in
objects being thrown into your eyes resulting in possible
serious injury.
APPLICATIONS
You may use this tool for the following purposes:
Cutting all types of wood products (lumber, plywood,
paneling)
Cross Cutting/Rip Cutting
Bevel Cutting
Pocket Cutting
8 — English
NOTE: The use of abrasive cut-off wheels is not recommended for this saw.
This product will accept Ryobi One+ 18 V lithium-ion battery
packs and Ryobi One+ 18 V nickel-cadmium battery packs.
For complete charging instructions, refer to the Operator’s
Manuals for your Ryobi One+ battery pack and charger models.
BATTERY PROTECTION FEATURES
Ryobi lithium-ion batteries are designed with features that
protect the lithium-ion cells and maximize battery life.
If the tool stops during use, release the trigger to reset and
resume operation. If the tool still does not work, the battery
needs to be recharged.
INSTALLING THE BATTERY PACK
See Figure 4, page 15.
Place the battery pack in the saw. Align the raised rib
on the battery pack with the groove inside the saw, then
slide the battery pack into the saw.
Make sure the latches on each side of your battery pack
snap into place and the battery pack is secured in the
saw before beginning operation.
OPERATION
WARNING:
Always remove battery pack from your tool when you are
assembling parts, making adjustments, cleaning, or when
not in use. Removing battery pack will prevent accidental
starting that could cause serious personal injury.
REMOVING THE BATTERY PACK
See Figure 4, page 15.
Locate the latches on the side of the battery pack and
depress them to release the battery pack from the saw.
Remove battery pack from the saw.
WARNING:
Battery tools are always in operating condition. Therefore,
switch should always be locked when not in use or
carrying at your side.
KICKBACK
See Figures 5 - 8, pages 15 - 16.
Kickback occurs when the blade stalls rapidly and the saw
is driven back towards you. Blade stalling is caused by any
action which pinches the blade in the wood.
Use clean, sharp, and properly set blades. Never make
cuts with dull blades.
Support the workpiece properly before beginning a cut.
Use steady, even pressure when making a cut. Never
force a cut.
Do not cut warped or wet lumber.
Hold the saw firmly with both hands and keep your body
in a balanced position so as to resist the forces if kickback
should occur.
WARNING:
When using the saw, always stay alert and exercise
control. Do not remove the saw from the workpiece while
the blade is moving.
SAW BLADES
The best of saw blades will not cut efficiently if they are not
kept clean, sharp, and properly set. Using a dull blade will
place a heavy load on the saw and increase the danger of
kickback. Keep extra blades on hand, so that sharp blades
are always available.
Gum and wood pitch hardened on blades will slow the
saw down. Remove saw blade from the saw and use gum
and pitch remover, hot water, or kerosene to remove these
accumulations. DO NOT USE GASOLINE.
DANGER:
Release switch immediately if blade binds or saw stalls.
Kickback could cause you to lose control of the saw. Loss
of control can lead to serious injury.
To guard against kickback, avoid dangerous practices
such as the following:
Setting blade depth incorrectly.
Sawing into knots or nails in workpiece.
Twisting the blade while making a cut.
Making a cut with a dull, gummed up, or improperly set
blade.
Supporting the workpiece incorrectly.
Forcing a cut.
Cutting warped or wet lumber.
Operating the tool incorrectly or misusing the tool.
To lessen the chance of kickback, follow these safety
practices:
Keep the blade at the correct depth setting. The depth
setting should not exceed 1/4 in. below the material being
cut.
Inspect the workpiece for knots or nails before cutting.
Never saw into a knot or nail.
Make straight cuts. Always use a straight edge guide
when rip cutting. This helps prevent twisting the blade.
BLADE GUARD SYSTEM
See Figure 9, page 16.
The lower blade guard attached to your circular saw is there
for your protection and safety. Do not alter it for any reason.
If it becomes damaged, do not operate the saw until you
have the guard repaired or replaced. Always leave guard in
operating position when using the saw.
DANGER:
When sawing through work, lower blade guard does not
cover blade on the underside of work. Since blade is
exposed on underside of work, keep hands and fingers
away from cutting area. Any part of your body coming
in contact with moving blade will result in serious injury.
CAUTION:
Never use saw when guard is not operating correctly.
Check the guard for correct operation before each use.
The guard is operating correctly when it moves freely and
readily returns to the closed position. If you drop the saw,
check the lower blade guard and bumper for damage at
all depth settings before reuse.
9 — English
OPERATION
STARTING/STOPPING THE SAW
See Figure 10, page 16.
To start the saw:
Depress the lock-off button.
Squeeze the switch trigger.
Always let the blade reach full speed, then guide the saw
into the workpiece.
WARNING:
The blade coming in contact with the workpiece before
it reaches full speed could cause the saw to “kickback”
towards you resulting in serious injury.
To stop the saw: Release the switch trigger.
After you release the switch trigger, allow the blade to come
to a complete stop. Do not remove the saw from the
workpiece while the blade is moving.
LOCK-OFF BUTTON
See Figure 10, page 16.
The lock-off button reduces the possibility of accidental
starting. The lock-off button is located on the handle above
the switch trigger. The lock-off button must be depressed
before you pull the switch trigger. The lock resets each time
the trigger is released.
NOTE: You can depress the lock-off button from either the
left or right side.
ADJUSTING BLADE DEPTH
See Figure 11, page 16.
Always keep correct blade depth setting. The correct blade
depth setting for all cuts should not exceed 1/4 in. below the
material being cut. More blade depth will increase the chance
of kickback and cause the cut to be rough. For more depth
of cut accuracy, a scale is located on the upper blade guard.
Loosen the depth adjustment knob.
Determine the desired depth of cut.
Locate the depth of cut scale on the back of the upper
blade guard.
Hold the base flat against the workpiece and raise or
lower the saw until the indicator mark on bracket aligns
with the notch on the blade guard.
Tighten the depth adjustment knob securely.
OPERATING THE SAW
See Figures 12 - 14, page 16.
It is important to understand the correct method for operating
the saw. Refer to the figures in this section to learn the correct
and incorrect ways for handling the saw.
WARNING:
To make sawing easier and safer, always maintain proper
control of the saw. Loss of control could cause an
accident resulting in possible serious injury.
DANGER:
When lifting the saw from the workpiece, the blade is
exposed on the underside of the saw until the lower blade
guard closes. Make sure the lower blade guard is closed
before setting the saw down.
To make the best possible cut, follow these helpful hints:
Hold the saw firmly with both hands.
Avoid placing your hand on the workpiece while making
a cut.
Support the workpiece so that the cut (kerf) is always to
your side.
Support the workpiece near the cut.
Clamp the workpiece securely so that the workpiece will
not move during the cut.
Always place the saw on the workpiece that is supported,
not the “cut off” piece.
Place the workpiece with the “good” side down.
Draw a guideline along the desired line of cut before
beginning your cut.
CROSS CUTTING/RIP CUTTING
See Figure 15, page 17.
When making a cross cut or rip cut, align the line of cut with
the outer blade guide notch on the base.
Since blade thicknesses vary, always make a trial cut in scrap
material along a guideline to determine how much, if any,
you must offset the guideline to produce an accurate cut.
NOTE: The distance from the line of cut to the guideline is
the amount you should offset the guide.
10 — English
OPERATION
RIP CUTTING
See Figure 16, page 17.
Use a guide when making long or wide rip cuts with the saw.
Secure the workpiece.
Clamp a straight edge to the workpiece using
C-clamps.
Saw along the straight edge to achieve a straight rip cut.
NOTE: Do not bind the blade in the cut.
WIDTH OF CUT SCALE
See Figure 17, page 17.
A width of cut scale has been provided on the base of your
saw. When making straight cross cuts or rip cuts, the scale
can be used to measure up to four inches to the right side
of the blade. It can be used to measure up to one inch to
the left side of the blade.
BEVEL CUTTING
See Figures 18 - 20, page 17.
Align the line of cut with the inner blade guide notch on
the base when making 45° bevel cuts.
Make a trial cut in scrap material along a guideline to
determine how much you should offset the guideline on
the cutting material.
Adjust the angle of the cut to any desired setting between
0º to 50º. Refer to Adjusting the Bevel Setting next.
ADJUSTING THE BEVEL SETTING
See Figure 19, page 17.
Loosen the bevel adjustment knob.
Raise the motor housing end of the saw until you reach
the desired angle setting on the bevel scale.
Tighten the bevel adjustment knob securely.
MAKING A BEVEL CUT
See Figure 20, page 17.
Hold the saw firmly with both hands as shown.
Rest the front edge of the base on the workpiece.
Start the saw and let the blade reach full speed.
Guide the saw into the workpiece and make the cut.
Release the trigger and allow the blade to come to a
complete stop.
Lift the saw from the workpiece.
POCKET CUTTING
See Figure 21, page 17.
WARNING:
Always adjust bevel setting to zero before making a
pocket cut. Attempting a pocket cut at any other setting
can result in loss of control of the saw possibly causing
serious injury.
Adjust the bevel setting to zero.
Set the blade to the correct blade depth setting.
Swing the lower blade guard up using the lower blade
guard handle.
NOTE: Always raise the lower blade guard with the handle
to avoid serious injury.
Hold the lower blade guard by the handle.
WARNING:
Never extend your fingers while holding the lower blade
guard handle. Extending your fingers may result in
contact with the blade, causing serious injury.
WARNING:
Attempting a bevel cut without having the bevel
adjustment knob securely tightened can result in serious
injury.
11 — English
Rest the front of the base flat against the workpiece with
the rear of the handle raised so the blade does not touch
the workpiece.
Start the saw and let the blade reach full speed.
Guide the saw into the workpiece and make the cut.
OPERATION
WARNING:
Always cut in a forward direction when pocket cutting.
Cutting in the reverse direction could cause the saw to
climb up on the workpiece and back toward you.
Release the trigger and allow the blade to come to a
complete stop.
Lift the saw from the workpiece.
Clear corners out with a hand saw or sabre saw.
WARNING:
Never tie the lower blade guard in a raised position.
Leaving the blade exposed could lead to serious injury.
RIP CUTTING WITH THE OPTIONAL EDGE
GUIDE
See Figure 22, page 17.
Use the optional edge guide (not included), part no. 6795708
when making long or wide rip cuts with the saw.
To assemble the edge guide:
Remove the battery pack from the saw.
Place edge guide through holes in base as shown in the
figure.
Adjust edge guide to the width needed.
Tighten edge guide lock knob securely.
To use edge guide:
Secure the workpiece.
Position the face of the edge guide firmly against the edge
of workpiece.
Guide the saw along the edge to achieve a straight rip
cut.
NOTE: The guiding edge of the workpiece must be
straight for the cut to be straight. Use caution to prevent
the blade from binding in the cut.
WARNING:
Before performing any adjustment, make sure the battery
pack is removed from tool and the switch is in the OFF
position. Failure to heed this warning could result in
serious personal injury.
POSITIVE 0° BEVEL STOP
See Figure 23, page 17.
The saw has a positive 0° bevel stop that has been factory
adjusted to assure 0° angle of the saw blade when making
0º (right angle) cuts.
CHECKING POSITIVE 0° BEVEL STOP
Remove the battery pack from the saw.
Place the saw in an upside down position on a workbench.
Check the squareness of the saw blade to the base of
the saw using a carpenter’s square.
CALIFORNIA PROPOSITION 65
WARNING:
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities may
contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling.
Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products and,
• arsenic and chromium from chemically treated lumber.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your
exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially
designed to filter out microscopic particles.
12 — English
ADJUSTMENTS
ADJUSTING POSITIVE 0° BEVEL STOP
Loosen bevel adjustment knob.
Loosen hex nut securing adjusting screw.
Turn adjusting screw and adjust base until square with
saw blade.
Tighten hex nut and bevel adjustment knob securely.
MAINTENANCE
WARNING:
Attempting a bevel cut without having the bevel
adjustment knob securely tightened can result in serious
injury.
WARNING:
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
WARNING:
Always wear eye protection with side shields marked to
comply with ANSI Z87.1. Failure to do so could result in
objects being thrown into your eyes resulting in possible
serious injury.
WARNING:
To avoid serious personal injury, always remove the
battery pack from the tool when cleaning or performing
any maintenance.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which may result in serious personal injury.
BATTERY PACK REMOVAL AND PREPARATION
FOR RECYCLING
WARNING:
Upon removal, cover the battery pack’s terminals with
heavy-duty adhesive tape. Do not attempt to destroy
or disassemble battery pack or remove any of its
components. Lithium-ion and nickel-cadmium batteries
must be recycled or disposed of properly. Also, never
touch both terminals with metal objects and/or body
parts as short circuit may result. Keep away from children.
Failure to comply with these warnings could result in fire
and/or serious injury.
ACCESSORIES
Look for these accessories where you purchased this product or call 1-800-525-2579:
5-1/2 in. Thin Kerf Blade ...................................................................................................................................670973029
Edge Guide Kit .................................................................................................................................................201985001
WARNING:
Current attachments and accessories available for use with this tool are listed above. Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended
can result in serious personal injury.
NOTE: FIGURES (ILLUSTRATIONS) START ON PAGE 15 AFTER
FRENCH AND SPANISH LANGUAGE SECTIONS.
13 — English
NOTES
14 — English
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