Ryobi C06 Operator's Manual

Page 1
Operator's Manual
Electric Lawn Mower
13" Rear Bagger
Model C06
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
means it is listed by
This symbol on the product's nameplate
UNDERWRITERS LABORATORIES INC.
FORM NO. 769-00620B
(10/2003)
Page 2
TABLEOFCONTENTS
Content
Important Safe Operation Practices
Slope Gauge Contents of Hardware Pack
Assembling Your Lawn Mower Know Your Lawn Mower
Operating Your Lawn Mower
Page Content Page
3 Making Adjustments 13 6 Maintaining Your Lawn Mower 14
7 Off Season Storage 15 7 Trouble Shooting 16
11 Illustrated Parts List 18 12 Warranty 20
FINDINGMODELNUMBER
This Operator's Manual is an important part ofyour new lawn mower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. A sample model plate is also given below. You can locate the model plate by standing at the operating position and looking down at the rear of the deck. This information will be necessary to use the manufacturer's web site and/or help from the Customer Support Department or an authorized
service dealer.
r_E SAFETY REQUIREMENTS "_
AND ANSI B71 1-1998 |
18A-C06-034
Modo_N°=bo_ Sor,°,N=mbo_/ Copy the model number here:
.......... M..... ,J Copy the serial number here:
YOB| .............
www_oor.com 8oo-683-1 o06
;J_, CLEVELAND, OH 4413
CUSTOMERSUPPORT
Please doNOTreturntheunit to the retailerfromwhereit waspurchased,withoutfirstcontactingCustomerSupport.
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below:
Visit ryobioutdoor.com for many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. Click on the appropriate button and help is
immediately available.
answer you are
looking for could be just
a mouse c//cA away!
If you prefer to reach a Customer Support Representative, please call 1-800-683-1006.
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answer are
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The engine manufacturer is responsible for all engine-related issues with regards to
M nual
En ine
performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual, packed separately with your unit, for more
information.
Page 3
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
READ ALL INSTRUCTIONS!
WARNING: This symbol points out important safety instructions, which if not followed, could endanger the per-
sonal safety and/or property of yourself and others. Read and follow all instructions inthis manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this sym-
bol-HEED ITS WARNING. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any
type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is
capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
When using electric tawnmowers, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury. These basic precautions include the following:
GENERALOPERATION
1. Read, understand, and follow all instructions on the machine and in the manual before attempting to assemble and operate. Keep this manual in asafe place
for future and regular reference and for ordering
replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without proper instruction.
5. To help avoid blade contact or athrown object injury, stay in the operator zone behind the handles and keep children and bystanders at least 75 feet from the machine
while it is in operation. Stop motor if anyone enters the
area.
6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys and other foreign objects, which could be tripped over or thrown by the blade. Thrown objects can cause serious personal injury.
7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against awalt or obstruction,
which may cause discharged material to ricochet back
toward the operator.
8. Always wear proper eye protection while operating or performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
9. Always use a face or dust mask if operating in a dusty environment.
10. Dress Properly - Do not wear loose clothing or jewelry. They can be caught in moving parts. Use of rubber gloves and footwear is recommended when working
outdoors.
11. Ground Fault Circuit Interrupter (GFCI) protection should
be provided on the circuit(s) or outlet(s) to be used for the lawn mower. Receptacles are available having built-in GFCI protection and may be used for this measure of safety.
12. To prevent electric shock use only with a UL listed extension cord set suitable for outdoor use, such as Type SW-A, SOW-A, STW-A, STOW-A, SJW-A, SJOW-A, SJTW-A, or SJTOW-A.
13. Extension Cord - Make sure your extension cord set is in good condition, is heavy enough to carry the current your
mower witl draw, and is polarized (one blade of plug is wider than the other). A 100' length of 14 AWG cord should be used. An acceptable substitute is a 50' length of 16 AWG cord. If a longer cord is needed, a 150' length of 12 AWG cord may be used. A longer length or undersized cord wilt cause a drop in line voltage resulting
in a loss of power and overheating.
14. To reduce the likelihood of disconnection of the lawn mower from the extension cord set, be sure to use the
cord restraint provided as shown in the illustration below as well as a modern, tightly fitting extension cord:
A iiiiiltriill
15.
To reduce the risk of electric shock, this lawn mower has a polarized plug (one blade is wider than the other) and wilt require the use of a polarized extension cord. The
mower plug wilt only fit into the polarized extension cord
one way. Ifthe plug does not fit fully into the extension cord, reverse the plug. Ifthe plug still does not fit, obtain a correct polarized extension cord. A polarized extension cord wilt require the use of a polarized wall outlet. This plug wilt fit into the polarized outlet only one way. Ifthe plug does not fit fully into the walt outlet, reverse the plug.
Ifthe plug still does not fit, contact a qualified electrician
to install the proper walt outlet. Do not change the equipment plug, extension cord receptacle, or extension cord plug inany way.
Page 4
16.Homecircuit-Thismowershouldbeoperatedona15 AMPcircuit.Ifyouexperiencedifficultyinstartingwitha
standard15AMPfuseorcircuitbreaker,contactyour nearestauthorizedservicefacility.Donotuseahigher ratedfuseorbreakerwithoutconsultingyourpower
company.
17.Donotabusethecordbypullingthemowerbythecord
oryankingittodisconnectitfromthereceptacle.Keep cordfromheat,oil,andsharpedges.
18.Manyinjuriesoccurasaresultofthemowerbeingpulled
overthefootduringafallcausedbyslippingortripping. Neveroperatethismachineinbarefeet,sandals, slipperyorlightweight(e.g.canvas)shoes.Donothold ontothemowerifyouarefalling;releasethehandle immediately.
19.Neverpullthemowerbacktowardyouwhileyouare walking.Ifyoumustbackthemowerawayfromawallor
obstructionfirsttookdownandbehindtoavoidtripping andthenfollowthesesteps:
Stepbackfromthemowertofullyextendyourarms.
Besureyouarewelt balanced with sure footing.
Pull the mower back slowly, no more than half way
toward you.
Repeat these steps as needed.
20. Do not use lawn mower for any job except that for which it
is intended. Do not force the lawn mower- Cut grass at a rate, for which the mower is designed, which will not sacrifice the performance or safety of the machine.
21. Do not operate the mower while under the influence of
alcohol or drugs.
22. Stay Alert- Do not operate the mower when you are
tired. Watch what you are doing. Use common sense.
23. Do not put hands or feet near rotating parts or under the
cutting deck. Contact with the blade can amputate hands and feet.
24. Never attempt to make awheel or cutting height
adjustment while the motor is running.
25. Avoid dangerous environments- Never operate the
mower in the rain or in wet or damp grass.
26. Mow only indaylight or in good artificial light. Walk, never
run.
27. Stop the blade when crossing gravel drives, walks or
roads.
28. If the equipment should start to vibrate abnormally, stop
the motor and check immediately for the cause. Vibration is generally a warning of trouble.
29. Stop the motor and wait until the blade comes to a
complete stop before removing the grass catcher or unclogging the chute. The cutting blade continues to
rotate for a few seconds after the motor is shut off. Never place any part of the body in the blade area until you are
sure the blade has stopped rotating.
30. Never operate mower without proper trail shield,
discharge cover, grass catcher, motor/blade control or other safety protective devices in place and working. Never operate mower with damaged safety devices. Failure to do so can result in personal injury.
31. Only use parts and accessories made for this machine by the manufacturer. Failure to do so can result in personal
injury.
32. Ifsituations occur which are not covered in this manual, use care and good judgment. Contact your dealer or
telephone 1- 800-683-1006 for assistance and the name of your nearest servicing dealer.
SlopeOperation
Slopes are a major factor related to slip and fall accidents
which can result in severe injury. Operation on slopes
requires extra caution. If you feel uneasy on a slope, do not mow it. For your safety, use the slope gauge included as part
of this manual to measure slopes before operating this unit on
a sloped or hilly area. If the slope is greater than 15 degrees,
do not mow it.
Do:
1.
Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on
slopes.
2. Watch for holes, ruts, rocks, hidden objects, or bumps which can cause you to slip or trip. Tall grass can hide obstacles. Remove all objects such as rocks, tree limbs, etc., which could be tripped over or thrown by the blade.
3. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your balance, release the motor/blade control handle
immediately, and the blade will stop rotating within 3
seconds.
DoNot:
1. Do not mow near drop-offs, ditches or embankments, you could lose your footing or balance.
2. Do not mow slopes greater than 15 degrees as shown on the slope gauge.
3. Do not mow on wet grass. Unstable footing could cause slipping.
Children
1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and under the
watchful care of a responsible adult other than the operator.
Be alert and turn mower off if a child enters the area.
Before and while moving backwards, look behind and
down for small children.
Use extreme care when approaching blind corners,
doorways, shrubs, trees, or other objects that may obscure your vision of a child who may run into the
mower.
2. Never allow children under 14 years old to operate a power mower. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
Page 5
Service
1. When servicing use only identical replacement parts listed in this manual. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!"
2. Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Disconnect the power cord when not in use and to prevent unintended starting.
3. Follow instructions for lubricating and changing accessories.
4. Inspect lawn mower cord and extension cords periodically and replace immediately, if damaged. Lawn mower cord should be repaired by an authorized service
facility only.
5. Keep handles dry, clean and free from oil and grease.
6. To reduce a fire hazard, keep the motor free of grass, leaves and debris build-up.
7. Check the blade and motor mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade
for damage (e.g., bent, cracked, and worn) Replace
blade with the original equipment manufacturer's (OEM) blade only, listed in this manual.
8. Maintain your mower with care- Keep mower blade sharp and clean for best and safest performance. Mower blades are sharp and can cut, wrap the blade or wear gloves and use extra caution when servicing them.
9. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
10. Never tamper with safety devices. Check their proper operation regularly.
11. After striking a foreign object, stop the motor and disconnect the power cord. Thoroughly inspect the
mower for any damage. Repair the damage before
operating the mower.
12. Grass catcher components, discharge cover, and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment
manufacturer's (OEM) parts only, listed in this manual.
13. When not in use, store lawn mower indoors in a dry area, locked-up and/or out of the reach of children.
DoubleInsulatedLawnMower
Double insulation is a concept in the safety of electric lawn
mowers, which eliminates the need for the usual three-wire grounded power cord and grounded power supply system. Wherever there is electric current in the mower, there are two
complete sets of insulation to protect the user. All exposed
metal parts are isolated from the internal metal motor
components with protecting insulation.
IMPORTANT: Servicing of a lawn mower with double
insulation requires extreme care and knowledge of the
system and should be performed only by a qualified
service technician. For repair service we suggest you
return the lawn mower to your nearest authorized
service dealer. Always use original factory replacement
parts when servicing.
SAVE THESE INSTRUCTIONS!
WARNING: YOUR RESPONSIBILITY
Restrict the use of this power machine to persons who read, understand, and follow the warnings and
instructions in this manual and on the machine.
Page 6
USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.
II
I .11 SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
1.91 A POWER POLE
I
II I_ A CORNER OF A BUILDING
" " " " ,, I I_ OR A FENCE POST
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WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes. Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
Page 7
SECTION3: CONTENTSOFHARDWAREPACK
Hardware pack may contain extra items which are not used on your unit. Part numbers are shown in parentheses.
A_ INSTALLING THE BI INSTALLING THE
LOWER HANDLE UPPER HANDLE
Cord Insulator
(731-2427)
Self Tapping Screws
(710-1350)
Hex Bolt
(710-1764)
Handle Bolt
(710-1718)
QQ
Tooth Washers
(736-0698)
Handle Caps
(731-1805)
I I I
I I
Flat Washers
(736-0697)
SECTION4: ASSEMBLINGYOURLAWNMOWER
LoosePartsinCarton
Grass Catcher Assembly.
Owner's Manual (not shown).
Hardware Pack.
Upper and Lower Handle w/Guide Rod.
Wheel Assemblies (4)
ToolsRequired
Phillips head screwdriver.
Adjustable wrench, a wrench set or socket set.
AttachingWheels
The wheels for your mower will not require tools to install. Notice that there are two large wheel assemblies and two smaller wheel assemblies. The large wheels fit
on the rear and the small wheels are for the front of the mower. To install the wheels:
Lower Handle Plugs
(720-0369)
Rest the mower on its side or place supporting blocks under one side of the mower.
Refer to Figure 1 and insert the hubcap assembly through the wheel and thread the complete assembly into the desired height adjustment
position by hand.
NOTE: It is recommended to use the highest cutting
position initially to avoid scalping of the grass.
By putting fingers into the grooves in the hubcap assembly, tighten firmly.
Repeat this step for all wheels, being certain that all four wheels are in the same height position for an even cut. Refer to Figure 1for cutting height
positions.
(736-0649)
Lock Washers
Wire Clips
(731-2454)
Hex Nuts
(712-0690)
Page 8
Also,becertainthesmallerfrontwheelsandthelarger rearwheelsaremountedcorrectlytothefrontandrear ofthemowerasshowninFigure1.
Once both lower handles are installed, insert the lower handle plugs into the upper ends of the lower handles as shown in Figure 2.
Lower Handle I
Plug
Rear Wheel
Hubcap Assembly
Front Wheel _IF-_ Hubcap Assembly "_"
Right Front View
Cutting Height Positions
low
Medium High
Figure 1
AssemblingHandle
Installingthe LowerHandles(HardwareA)
Insert long end of the lower handle into the handle
base. Make certain the small hole in the end of the handle is lined up with the hole in handle base.
Using one of the two longer self tapping screws from the hardware pack, insert the screw through
the tooth washer, flat washer, and the handle cap as shown in Figure 2.
Align the handle cap so it rests flush against the
handle base, and tighten the screw into the lower handle using a phillips screwdriver.
Repeat this step for the remaining lower handle.
Lower
Flat Washer
f jTooth
_ _Washer
Self Tapping Screw
Figure 2
InstallingtheUpperHandle(HardwareB)
Standing behind the lawnmower with the upper handle, make certain the two holes that will hold the blade / motor control are on the right hand side.
See Figure 3for proper alignment of upper handle.
Blade /
Upper Handle\\
Cord Insulator
Hex
Hex Nut
Lock
Washer
Lower Handle
Figure 3
Align the holes in the lower handle with those of the
upper handle and insert the hex and handle bolts
through both holes as shown in Figure 3.
Page 9
Ontheleftside,installthelockwasherandhexnut andtightenfingertight.
Ontherightside,insertthehexboltintothehex holeinthecordinsulator.Installthelockwasher
andthreadthehexnutontothehexbolt.Make certainthatthecurvedportionofthecordinsulator
isrestingflushagainsttheupperhandle.
Tightenthehardwarefirmlyusinganadjustable
wrenchorsuitabletighteningtool.
RefertoFigure3forproperalignmentofhardware andhandles.
Routethepowercordthroughthecordinsulatoron therighthandleandpressitintothemolded-incord keeperontherighthandsideofthedeckasshown
inFigure4.
Upper Handle
Install wire clips and route the power cord through them as shown in Figure 5.
Upper Handle
Cord Insulator
Wire'Clips
Cord
Lower Handle
Y
Figure 5
Hex Bolt/
Power Cord
Power _
Cord_
Cord Insulator
Lower Handle
ight Rear View _lolded-in
Cord Keeper
Figure 4
InstallingGuideRodandCordRestraint
The guide rod and cord restraint need to be installed on the upper handle of the lawn mower. To install,see
Figure 6 and continue:
Cord Restraint
Upper Handle
Guide Rod
Figure 6
Slide the cord restraint onto the guide rod through the round hole as shown in Figure 6.
Standing behind the unit, working on the left portion of the upper handle, insert the Z-end of the guide
rod into the hole on the outer part of the upper handle.
With the left part of the guide rod inserted in the
upper handle, bring the other end of the guide rod around the outside of the upper handle on the right side, and insert the end into the hole on the inner
portion of the upper handle. Refer to Figure 6 for
proper mounting position.
Page 10
AssemblingGrassCatcher
WARNING: Never operate the mower without
the proper trailshield, dischargecover, grass catcher, blade/motor controlor other safety protective devices inplace andworking. Never operatethe mower with damaged safetydevices.
Failureto do so can result inpersonal injury.
AttachingTheGrassCatcher
Lift the rear discharge door on the back of the mower. Refer to Figure 8.
Grass Bag Assembly
Insert the six clips on the underside of the bagger
cover into the corresponding attaching slots in the grass bag. Refer to Figure 7.
Grass Bag
Bagger Cover __///
Attaching Slots___;_ ._:i,____i_t '__i_5::::__ _!.iLi"__'__i;!
Figure 7
Press firmly in the on the top of the bagger cover in the area of the attaching slots to ensure that the clips are locked into place.
Channels
Rear Discharge
Door
Figure 8
Place the channels of the grass bag assembly over
the lower portion of the lower handle as shown in
Figure 8.
Slide the assembly towards the mower until it rests
against the body of the mower.
Release the rear discharge door.
To remove the grass catcher, lift the rear discharge
door on the mower. Lift the grass catcher up and off of
the lower handles. Release the rear discharge door.
_, ARNING: Do not operate this mowerwith the
10
rear discharge door open, unless the complete
grass catcher is properly mounted on the mower.
Page 11
SECTION5: KNOWYOURLAWNMOWER
Motor/Blade ControlAssembly
Cord Restraint
Rear Discharge Door
Electric
O'O
Read this operator's manual and safety rules before operating your lawn mower. Compare the illustration in Figure 9 with your lawn mower to familiarize yourself with the location of various parts and controls. Save this
manual for future reference.
WARNING: The operation of any lawn mower
can result inforeign objects being thrown into the eyes, which can damage eyes severely. Always wear safety glasses while operating the mower, or while performing any adjustments or repairs.
M0t0r/BladeControlAssembly
The motor/blade control is located on the upper handle of the mower. Refer to Figure 9. The motor/blade control handle engages and disengages the motor and
blade.
_, WARNING: The motor/blade control
assembly is a safety device. Never attempt to bypass its operations.
Guide Rod
_ Lower Handle
Grass Catcher
Rear Trailing Shield
Figure 9
CircuitBreaker
The mower is equipped with a circuit breaker, located on the motor/blade control. Refer to Figure 9. This
circuit breaker may trip when too much strain is placed
on the mower. See Making Adjustments Section.
GuideRodandCordRestraint
The cord restraint is located on the back of the upper
handle attached to the guide rod. When used properly,
the cord restraint helps to protect the motor/blade
control assembly and also the extension cord powering
the unit.
GrassCatcher
The grass catcher assembly is designed to catch the grass clippings that are cut from your lawn. Never mow without the grass catcher in place on the machine.
ElectricMotor
RearTrailingShield
The rear trailing shield, attached between the rear wheels of your mower, is provided to minimize the possibility of objects being thrown at the operator from
the rear of the mower.
The electric motor is attached to the cutting blade. When engaged, the electric motor turns the cutting
blade and works to cut grass.
11
Page 12
SECTION6: OPERATINGYOURLAWNMOWER
CordConnection
ExtensionCordSelection
Listed below are the lengths of extension cord and corresponding acceptable cord ratings.
50' Cord -- use 16 AWG
100' Cord -- use 14 AWG
150' Cord -- use 12 AWG In all cases, the extension cord should be a UL listed
cord set suitable for outdoor use. IMPORTANT: Using any other length or rating of cord
will diminish the performance and possibly the life of the electric motor, and may also cause breakers to trip or fuses to blow in your home's fusebox.
CordRestraint
Attach the extension cord (not provided with unit) to the cord restraint as follows:
Form a small loop in the extension cord. Allow enough excess cord to make the connection to the motor/blade control (approximately 7 inches).
Slip the loop through the slot on the bottom of the cord restraint, and up over the tab, to prevent disconnection from the motor/blade control during operation.
Keep the cord restraint as close to the motor/blade control as possible. See Figure 10.
Connectingtothe ElectricPowerSource
WARNING: This mower should be operated
on a 15AMP circuit. Ifyou experience difficulty in starting with astandard 15AMP fuse or circuit
breaker, contactyour nearestauthorized service facility. Do notuse a higherrated fuse or breaker without consulting yourpower company.
Plug the extension cord into any convenient 110-120
volt 60 cycle A.C. outlet or receptacle for your source of
power. This outlet may be located either out-of-doors or indoors. To avoid blowing fuses, pick an outlet that is
not overloaded. Your mower will operate satisfactorily on a circuit that is fused for 15 amperes. Do not use oversize fuses without consulting an electrician. If an
inside receptacle is used, the extension cord can be taken out either through the doorway or a window.
Startingthe MotorandBlade
NOTE: For best results, raise the wheels to the highest
cutting position until it is determined which height is
best for your lawn. See Cutting Height Adjustment in
the Making Adjustments section.
Motor/Blade Control Lever
Engaged Position
(Blade Turning)
ord Restraint
xtension Cord
Figure 10
ConnectingtotheMotor/BladeControlAssembly
Connect the plug on the extension cord fully onto the plug on the motor / blade control. The mower is equipped with a polarized AC power plug (one blade of the plug is wider than the other), which will fit into the plug on the extension cord only one way. Ifunable to make a full connection, try reversing the plug on the extension cord. Should the plugs still fail to fit, contact your service dealer for assistance. Do not defeat the safety purpose of the polarized plug.
Position
Locking Button
Circuit Breake
Reset Button
Plug
Figure 11
To engage the motor and blade, first be certain to follow the previous steps for connecting a suitable extension
cord, then referring to Figure 11:
Stand behind the unit and depress the locking button.
While holding the locking button down, pull the motor / blade control lever and hold it against the upper handle.
Release the locking button.
Blade Stopped)
Handle
12
Page 13
StoppingtheMotorandBlade
WARNING: The blade continues to rotate for a
few seconds after the motor is shut off. If the motor does not come to a stop when the motor/blade
control handle is released, contact an authorized service dealer.
To stop the motor and blade from spinning:
Release the motor/blade control lever from its position against the upper handle and the blade
and motor will quickly come to a stop.
NOTE: A high pitched noise may occur as the electric
motor decelerates and some sparking may occur also at the same time. This is normal behavior when the
motor and blade is disengaged.
MowingYourLawn
NOTE: A sharp blade will greatly increase the performance of the lawn mower, especially in conditions of higher grass. Be sure to check the blade and sharpen it at least once a year as outlined in the
Maintenance section.
Be sure that lawn is clear of stones, sticks, wires, or other objects which could damage the lawn mower
or motor. Such objects could be accidentally thrown by the mower in any direction and cause serious personal injury to the operator and others.
To prevent electric shock, do not operate the mower in damp or wet conditions.
Always start from the point closest to the power source where the cord is connected. Never mow
around the lawn in circles; travel back and forth across the lawn, starting from the point closest to
the outlet and then moving away from the outlet so the cord lies in the cut portion of the lawn, out of the
way. See Figure 12.
T = Obstacles
t '
Outlet
(Start here)
Figure 12
Do not allow the extension cord to wrap around trees, shrubs or other obstacles. When picking up the extension cord, wind the cord in a series of equal loops on each side of your hand to prevent snarling. When cutting heavy grass, reduce walking speed to allow more effective cut and proper collection of the clippings. For a healthy lawn, always cut off one- third or less of the total length of the grass. The average lawn should be approximately 1-1/2 to 2
inches during the cool season, and over 2 inches during hot months. For a healthier and better
looking lawn, cut more often and after moderate growth. The lawn should be cut in the fall season as
long as there is growth.
WARNING: If you strike a foreign object, stop
the motor, and unplug from the power supply circuit. Thoroughly inspect the mower for any
damage, and repair the damage before restarting and operating the mower. Excessive vibration of the mower during operation is an indication of damage. The unit should be promptly inspected and repaired.
SECTION7: MAKINGADJUSTMENTS
CuttingHeightAdjustment
Right Front View
Cutting Height Positions
Figure 13
Low Medium High
NOTE: For rough or uneven lawns, move the wheels to a position which will give a higher cutting height.
WARNING: Always stop the motor and
disconnect from the power source before cleaning, lubricating or performing any repairs or
maintenance on the lawn mower.
This mower has three cutting height positions as shown
in Figure 13. To adjust the cutting height:
Remove a wheel assembly and reinstall it in a different position in order to achieve a higher or
lower position. Refer to the Assembly section also.
13
Page 14
Repeat this procedure for all wheels, being certain to mount them all in the same position at each corner. Failing to do this will produce an uneven
cut.
ResettingtheCircuitBreaker
The mower is equipped with a circuit breaker, located on the motor/blade control assembly as shown in Figure 11. This circuit breaker may trip when too much strain is placed on the mower. The circuit breaker may have been tripped if the mower will not run.
If this occurs, unplug the mower, wait approximately five minutes, then depress the reset button. Refer to Figure 11.
Plug the mower back in, restart the mower, but be sure to reduce the strain on the mower (i.e., mow at a higher cutting height, reduce cutting speed, or take a smaller width of cut).
If the circuit breaker does not reset, or if it trips
repeatedly under normal cutting conditions, unplug the mower from the extension cord and unplug the extension cord from the power source. Then check to make certain your cord is the correct length and
rating as listed in the Operating YourLawn Mower section. Ifthe cord is correct and is also not
damaged, take the machine to an authorized service dealer for repair.
SECTION8: MAINTAININGYOURLAWNMOWER
WARNING: Always stop the motor and
disconnect from the power source before cleaning, lubricating or performing any repairs or
maintenance on the lawn mower.
CuttingBladeReplacement
WARN IN G: Alwaysprotecthands bywearing
heavy glovesand/or wrapping cutting edgeswith newspapersor other materialswhen performing anyblade maintenance. Becertainto disconnect thepower supply.
Removingthe Blade
Stop the motor and disconnect the power supply to the mower. Turn the mower on its side.
Use a block of wood between the blade and the mower deck to prevent the blade from turning when
removing the bolt.
Using a 15/16" wrench or socket, loosen the blade bolt and remove the blade.
InstallingtheBlade
WARNING: The blade hardware is not only
used to attach the blade assembly, but is also an insulated safety device and should never be altered
in any way. If replacement is necessary, use original equipment parts as shown in the parts list on page 18.
Place the cutting blade, locking plate, and blade bolt on the motor shaft and thread the blade bolt in
finger tight. Refer to Figure 14.
Mower Deck
Cutting Blade
./
_____ Locking Plate
&_ Blade Bolt
Figure 14
NOTE: Make certain to replace the parts in the exact
order in which they were removed. When installing the
cutting blade, be sure it is installed with the curved ends pointing towards the mower deck and not towards the ground.
Torque the blade bolt down using a torque wrench to assure the bolt is tightened properly. The
recommended torque for the blade bolt is 450-600
in. Ibs. To insure safe operation of your unit, all nuts and bolts must be checked periodically for correct tightness.
14
Page 15
SharpeningtheBlade
To sharpen the blade, first remove the blade as outlined in the previous section. DO NOT attempt to sharpen the
blade while it is attached to the mower. The blade can be sharpened with a file or on a grinding wheel.
When sharpening the blade, follow the original angle of grind as a guide. It is extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade.
Test the blade by balancing it on a round shaft screwdriver or a blade balancer as shown in Figure
15.
1. Insert screwdriver through hole
\
2. Balanced blade willbe parallel to ground Screw Driver Blade
If the blade is not balanced, remove metal from the heavy side until it balances evenly.
,_ WARNING: An unbalanced blade willcause excessive vibration when rotating at
high speeds. Itmay also cause damage to the mower and could break, causing personal injury.
\
Ground
Figure 15
Reinstall the blade as described earlier in this section making certain to torque the cutting blade to
specifications.
MowerDeck
,_ WARNING: To reduce the risk of electricshock, do not expose the mower to water.
The underside of mower deck should be cleaned after
each use as grass clippings, leaves, dirt and other debris will accumulate. This accumulation of grass clippings, etc., is undesirable as it will promote rust and
corrosion.
Remove any buildup of grass and leaves on or around the motor cover (do not use water). Wipe the mower clean with a dry cloth occasionally.
If debris is allowed to build up on the underside of the unit, tilt the mower forward or on its side and
scrape it clean with a suitable tool.
Lubrication
At the beginning and end of each mowing season:
Lubricate the springs on the rear discharge door with a light oil.
Remove the wheels and lubricate the surface of the axle bolt and the inner surface of the wheel with
light oil.
SECTION9: OFF-SEASONSTORAGE
The following steps should be taken to prepare the lawn mower for storage.
Make certain the power supply is disconnected.
Clean mower as instructed inprevious section.
Inspect and replace/sharpen blade if required. Refer to Cutting Blade section on page 14.
Lubricate mower following instructions on page 15.
Store mower in a dry, clean area. Do not store next to corrosive materials, such as fertilizer and rock
salt.
Wipe extension cord to remove any foreign substance such as oil or stains. Replace extension cord if cut or damaged in any way.
Wind cord in a series of equal loops on each side of your hand to prevent snarling.
Store mower indoors, in a cool, dry place, out of
reach of children. Do not cover lawn mower with a
solid plastic sheet. Any plastic covering traps
moisture around the mower which promote rust and
corrosion.
15
Page 16
SECTION10:
TROUBLESHOOTINGGUIDE
Trouble
Mower not starting.
Circuit breaker on the mower
tripping.
Mower cutting grass unevenly.
Hard to push.
Mower vibrating at higher
speed.
Cord disconnects frequently.
Possible Cause(s)
Cord disconnected from the motor/ blade control.
Motor/blade control switch defective.
Extension cord not connected to a source of power.
Circuit breaker on the mower or in the house receptacle tripped.
Too much workload on the mower.
Fuse blown; outlet overloaded.
Lawn rough or uneven.
Cutting height not set properly.
High grass or cutting height too tow.
Rear of mower housing and blade dragging in heavy grass.
Bent motor shaft.
Blade is unbalanced.
Extension cord is not properly attached to the cord restraint.
Corrective Action
Reconnect the cord keeping the cord restraint close to the motor/blade control.
Replace motor/blade control switch. Connect the extension cord to a 110-120 volt 60
cycle A.C. receptacle.
Reset the circuit breaker following instructions in the Maintenance section of this manual.
Raise the cutting height, reset the circuit breaker on the mower, take a smaller width of cut, and walk slowly.
Connect to an outlet that is fused for 15 amperes. Reset the circuit breaker and start the mower again.
Move the wheels to a higher cutting height position.
All wheels must be placed in the same cutting height for the mower to cut evenly.
Raise cutting height.
Raise cutting height.
Stop the motor, disconnect the power source and inspect for damage. Repair before restarting. If vibration persists, take it to a service dealer.
Balance the blade by grinding each cutting edge equally.
Reconnect the extension cord to the cord restraint on the guide rod.
Old, worn, or loose extension cord.
16
Replace extension cord.
Page 17
NOTES
17
Page 18
SECTION11:PARTSLISTFORMODELC06
11-
12
39
14
13
32
19
25
22
42
35
38
16 _'__
17 "_:_ 18 _@
28
_4
31
J
18
Page 19
ModelC06
REF.
NO.
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18
19 2O 21 22 23 24 25 26 27 28 29
30
31
32
33
34
35
37
38
39 40 41 42 43
PART NO. 749-1042A
749-1312 720-0369 710-1718 736-0649 712-0690 710-1757 725-04075 731-2427 731-2421-0638 731-2088A-0637 731-2224A 724-0310 710-1756
631-0148
742-0804 731-2452
624-0081
731-2463-0637 747-1072 732-0912 736-0697 736-0698 710-1350 731-1805-0638 782-0609 734-1884-0637 734-1885-0637 720-0343-0637 720-0342-0637 738-1031 731-2402 710-1758 747-1010 726-0368-0637 731-2465 731-2466A 782-9095A-0638 736-0766 728-0286 731-2454 710-1764
DESCRIPTION Upper Handle
Lower Handle Handle Plug
Handle Bolt LH Lock Washer Hex Nut Screw Motor / Blade Control Switch Cord Insulator
Mower Housing (Incl. Ref# 39-41 ) Protection Cover
Motor Cover Electric Motor Screw
Blade Hub Assembly Cutting Blade
Lock Washer Blade Screw
Rear Discharge Door Rod
Spring Washer
Lock Washer Screw
Cap Holder Plate
Rear Wheel Front Wheel
Rear Wheel Cap Front Wheel Cap
Axle Bolt Rear Trailing Shield
Screw Guide Rod
Cable Clamp Grass Bag Grass Bag Cover
Protection Plate Washer Rivet
Wire Clip Handle Bolt RH
19
Page 20
MANUFACTURER'S LIMITED WARRANTY FOR:
RYOBIo
The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States, its possessions and territories.
"MTD" warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and wilt, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage.
Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber and tires.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-345-TRIM (8746) or 1-330-558-7210 or log on to our Web site at www.ryobioutdoor.com.
This limited warranty does not provide coverage in the following cases:
a,
The engine or component parts thereof. These items
may carry a separate manufacturer's warranty. Refer to applicable manufacturer's warranty for terms and
conditions.
b,
Log splitter pumps, valves, and cylinders have a
separate one year warranty.
C.
Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or exposure.
d,
Service completed by someone other than an
authorized service dealer.
e,
MTD does not extend any warranty for products sold or
exported outside of the United States, its possessions and territories, except those sold through MTD's authorized channels of export distribution.
f,
Replacement parts that are not genuine MTD parts. Transportation charges and service calls.
g.
No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. During the period of the warranty, the exclusive remedy is repair or replacement of the product
as set forth above. The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product.
Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or limitations may not apply to you.
In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for toss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
IMPORTANT:Owner must present Original Proof of Purchase to obtain warranty coverage.
MTD LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019;Phone:1-800-345-TRIM (8746), 1-330-558-7210
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