Page 1
OPERATOR’S MANUAL
10 in. (254 mm) TABLE SAW
BTS20R-1
Your table saw has been engineered and manufactured to our high standards for dependability, ease of operation, and
operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.
Thank you for your purchase.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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TABLE OF CONTENTS
Introduction ..................................................................................................................................................................... 2
Warranty .......................................................................................................................................................................... 2
� General Safety Rules .................................................................................................................................................... 3-4
� Specific Safety Rules ....................................................................................................................................................4-5
� Symbols ........................................................................................................................................................................6-7
�� Electrical .......................................................................................................................................................................... 8
�� Glossary of Terms ............................................................................................................................................................ 9
�� Features ....................................................................................................................................................................10-12
�� Tools Needed ................................................................................................................................................................. 13
�� Loose Parts ................................................................................................................................................................... 13
�� Assembly ..................................................................................................................................................................14-18
� Operation ..................................................................................................................................................................19-28
Adjustments .............................................................................................................................................................. 29-31
� Maintenance .................................................................................................................................................................. 31
� Troubleshooting ............................................................................................................................................................. 32
Parts Ordering / Service ................................................................................................................................... Back page
INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have
been given top priority in the design of this product making it easy to maintain and operate.
WARRANTY
RYOBI® POWER TOOL - LIMITED TWO YEAR WARRANTY AND 30 DAY EXCHANGE POLICY
One World Technologies, Inc., warrants its RYOBI
30-DAY EXCHANGE POLICY: During the first 30 days after date of purchase, you may either request service under this
warranty or you may exchange any RYOBI
materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool or
requested warranty service, you must present proof of purchase and return all original equipment packaged with the original
product. The replacement power tool will be covered by the limited warranty for the balance of the two year period from
the date of the original purchase.
WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI
for a period of two years from the date of purchase. With the exception of batteries, power tool accessories are warranted
for ninety (90) days. Batteries are warranted for two years.
HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service
Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One World
Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to www.ryobitools.
com. When you request warranty service, you must also present proof of purchase documentation, which includes the date
of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace any defective
part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time, but, in any
case, within ninety (90) days or less.
WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This
warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting
from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World
Technologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools
other than those specifically stated in this warranty.
ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or
fitness for a particular purpose, are limited to two years from the date of purchase. One World Technologies, Inc. is not
responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
®
power tools with the following conditions:
®
power tool which does not work properly due to defective workmanship or
®
power tool
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Page 3
GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric shock,
fire and/or serious personal injury.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the operator’s
manual carefully. Learn the saw’s applications and
limitations as well as the specific potential hazards related
to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY PREVENT-
ING BODY CONTACT WITH GROUNDED SURFACES.
For example, pipes, radiators, ranges, refrigerator enclosures.
KEEP GUARDS IN PLACE and in good working order.
REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and benches
invite accidents. DO NOT leave tools or pieces of wood
on the saw while it is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do
not use power tools in damp or wet locations or expose
to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All visi-
tors should wear safety glasses and be kept a safe
distance from work area. Do not let visitors contact
tool or extension cord while operating.
MAKE WORKSHOP CHILDPROOF with padlocks and
master switches, or by removing starter keys.
DON’T FORCE TOOL. It will do the job better and safer
at the feed rate for which it was designed.
USE RIGHT TOOL. Don’t force the tool or attachment to
do a job it was not designed for. Don’t use it for a purpose
not intended.
USE THE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. Use only a cord heavy
enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size
(A.W.G.) of at least 14 is recommended for an extension
cord 25 feet or less in length. If in doubt, use the next
heavier gauge. The smaller the gauge number, the heavier
the cord.
DRESS PROPERLY. Do not wear loose clothing, gloves,
neckties, or jewelry. They can get caught and draw you
into moving parts. Rubber gloves and nonskid footwear
are recommended when working outdoors. Also wear
protective hair covering to contain long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses, they are NOT safety glasses.
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SECURE WORK. Use clamps or a vise to hold work when
practical. It’s safer than using your hand and frees both
hands to operate tool.
DON’T O VERREACH. Keep proper footing and
balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow instructions for lubricating and changing accessories.
DISCONNECT TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits,
cutters, etc., all tools should be disconnected.
AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may risk injury.
NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is unintentionally
contacted.
CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect
its operation. A guard or other part that is damaged must
be properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
USE THE RIGHT DIRECTION OF FEED. Feed work into
a blade or cutter against the direction of rotation of blade
or cutter only.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
THE POWER OFF. Don’t leave tool until it comes to a
complete stop.
PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
DO NOT ABUSE CORD. Never yank cord to disconnect
from receptacle. Keep cord away from heat, oil, and sharp
edges.
USE OUTDOOR EXTENSION CORDS. When tool
is used outdoors, use only extension cords with
approved ground connection that are intended for use
outdoors and so marked.
ALWAYS KEEP THE BLADE GUARD AND SPREADER
(SPLITTER) IN PLACE and in working order.
KEEP BLADES CLEAN, SHARP, AN D WI T H
SUFFICIENT SET. Sharp blades minimize stalling
and kickback.
KEEP HANDS AWAY FROM CUTTING AREA. Keep
hands away from blades. Do not reach underneath
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GENERAL SAFETY RULES
work or around or over the blade while blade is rotating.
Do not attempt to remove cut material when blade is
moving.
BLADE COASTS AFTER BEING TURNED OFF.
NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
INSPECT TOOL CORDS PERIODICALLY. If dam-
aged, have repaired by a qualified service technician at
an authorized service facility. The conductor with insulation
having an outer surface that is green with or without yellow
stripes is the equipment-grounding conductor. If repair
or replacement of the electric cord or plug is necessary,
do not connect the equipment-grounding conductor to a
live terminal. Repair or replace a damaged or worn cord
immediately. Stay constantly aware of cord location and
keep it well away from the rotating blade.
INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
GROUND ALL TOOLS. If tool is equipped with three-
prong plug, it should be plugged into a three-hole elec
trical receptacle.
CHECK WITH A QUALIFIED ELECTRICIAN or service
personnel if the grounding instructions are not completely
understood or if in doubt as to whether the tool is properly
grounded.
USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire
extension cords that have 3-prong grounding plugs and
3-pole receptacles that accept the tool's plug.
DO NOT MODIFY the plug provided. If it will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products, or
any solvents to clean tool.
STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
USE ONLY CORRECT BLADES. Do not use blades with
incorrect size holes. Never use blade washers or blade
bolts that are defective or incorrect. The maximum blade
capacity of your saw is 10 in. (254 mm).
BEFORE MAKING A CUT, BE SURE ALL ADJUST-
MENTS ARE SECURE.
BE SURE BLADE PATH IS FREE OF NAILS. Inspect for
and remove all nails from lumber before cutting.
NEVER TOUCH BLADE or other moving parts during
use.
NEVER START A TOOL WHEN ANY ROTATING COM-
-
PONENT IS IN CONTACT WITH THE WORKPIECE.
DO NOT OPERATE A TOOL WHILE UNDER THE
IN FLUENC E OF DRU GS, A L COHOL , OR ANY
MEDICATION.
WHEN SERVICING use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that
are not listed may cause the risk of personal injury.
Instructions for safe use of accessories are included
with the accessory.
DOUBLE CHECK ALL SETUPS. Make sure blade is
tight and not making contact with saw or workpiece
before connecting to power supply.
SPECIFIC SAFETY RULES
� FIRMLY BOLT THE SAW TO A WORK BENCH OR LEG
STAND at approximately hip height.
NEVER OPERATE THE SAW ON THE FLOOR.
GUARD AGAINST KICKBACK. Kickback occurs when
the blade stalls rapidly and workpiece is driven back
towards the operator. It can pull your hand into the blade
resulting in serious personal injury. Stay out of blade path
and turn switch off immediately if blade binds or stalls.
� USE RIP FENCE. Always use a fence or straight edge
guide when ripping.
SUPPORT LARGE PANELS. To minimize risk of blade
pinching and kickback, always support large panels.
REMOVE ALL FENCES AND AUXILIARY TABLES
before transporting saw. Failure to do so can result in an
accident causing possible serious personal injury.
ALWAYS USE BLADE GUARD, SPREADER, AND ANTI-
KICKBACK PAWLS on all “through-sawing” operations.
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Through-sawing operations are those in which the blade
cuts completely through the workpiece as in ripping or
cross cutting. Keep the blade guard down, the anti-kick
back pawls down, and the spreader in place over the
blade.
ALWAYS SECURE WORK firmly against the rip fence or
miter gauge.
operation as the miter gauge.
ALWAYS USE A PUSH STICK FOR RIPPING NARROW
STOCK. A push stick is a device used to push a work-
piece through the blade instead of using your hands. Size
and shape can vary but the push stick must always be
narrower than the workpiece to prevent the push stick
from contacting the saw blade. When ripping narrow
stock, always use a push stick, so your hand does not
come close to the saw blade. Use a featherboard and
push blocks for non-through cuts.
NEVER use the rip fence during the same
-
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SPECIFIC SAFETY RULES
NEVER perform any operation “freehand” which means
using only your hands to support or guide the workpiece.
Always use either the rip fence or miter fence to position
and guide the work.
NEVER stand or have any part of your body in line with
the path of the saw blade.
NEVER reach behind, over, or within three inches of the
blade or cutter with either hand for any reason.
MOVE THE RIP FENCE out of the way when cross cut-
ting.
DO NOT USE THE MITER GAUGE AND RIP FENCE
during the same operation.
NEVER use rip fence as cutoff gauge when cross
cutting.
NEVER attempt to free a stalled saw blade without first
turning the saw OFF and disconnecting the saw from the
power source.
PROVIDE ADEQUATE SUPPORT to the rear and sides of
the saw table for wide or long work pieces. Use a sturdy
“outrigger” support if a table extension more than 24
inches long is attached to the saw.
AVOID KICKBACKS (work thrown back toward you)
by:
a) Keeping blade sharp.
b) Keeping rip fence parallel to the saw blade.
c) Keeping spreader, anti-kickback pawls, and
blade guard in place and operating.
d) Not releasing the work before it is pushed all the
way past the saw blade using a push stick.
e) Not ripping work that is twisted or warped or
does not have a straight edge to guide along the
fence.
IF THE POWER SUPPLY CORD IS DAMAGED, it must
be replaced only by the manufacturer or by an authorized
service center to avoid risk.
AVOI D A W K WARD OP E R ATI O N S AND HA N D
POSITIONS where a sudden slip could cause your hand
to move into the cutting tool.
USE ONLY RECOMMENDED ACCESSORIES listed in
this manual or addendums. Use of accessories that are
not listed may cause the risk of personal injury. Instruc
tions for safe use of accessories are included with the
accessory.
MAKE SURE THE WORK AREA HAS AMPLE LIGHTING
to see the work and that no obstructions will interfere with
safe operation
table saw.
ALWAYS TURN OFF SAW before disconnecting it, to
avoid accidental starting when reconnecting to power
supply.
THIS TOOL should have the following markings:
a) Wear eye protection.
b) Use saw blade guard and spreader/riving knife for
every operation for which it can be used, including
all through sawing.
c) Keep hands out of the line of saw blade.
d) Use a push stick when required.
e) Pay particular attention to instructions on reducing
risk of kickback.
f) Do not perform any operation freehand.
g) Never reach around or over the saw blade.
S AVE T H ESE INSTR U C TIONS. R e fer to them
frequently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
BEFORE performing any work using the
-
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.
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SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts
A Amperes
Hz
W Watt
min Minutes
n
o
.../min
Hertz
Alternating Current
Direct Current
No Load Speed
Class II Construction
Per Minute
Wet Conditions Alert
Voltage
Current
Frequency (cycles per second)
Power
Time
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits, etc., per minute
Do not expose to rain or use in damp locations.
Read The Operator’s Manual
Eye Protection
Safety Alert
No Hands Symbol
Hot Surface
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear safety goggles or safety glasses with side shields and,
as necessary, a full face shield when operating this product.
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in
serious personal injury.
To reduce the risk of injury or damage, avoid contact with any
hot surface.
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SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION
CAUTION
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SERVICE
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to the nearest
AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts.
WARNING:
To avoid serious personal injury, do not attempt to use this
product until you read thoroughly and understand completely the operator’s manual. If you do not understand
the warnings and instructions in the operator’s manual,
do not use this product. Call Ryobi customer service for
assistance.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye
protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
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ELECTRICAL
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.
When using a power tool at a considerable distance from the
power source, use an extension cord heavy enough to carry
the current that the tool will draw. An undersized extension
cord will cause a drop in line voltage, resulting in a loss of
power and causing the motor to overheat. Use the chart
provided below to determine the minimum wire size required
in an extension cord. Only round jacketed cords listed by
Underwriter’s Laboratories (UL) should be used.
**Ampere rating (on tool data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
' 16 16 16 16 14 14
25
' 16 16 16 14 14 12
50
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the tool outdoors, use an extension cord
that is designed for outside use. This is indicated by the
letters “WA” on the cord’s jacket.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on lumber,
tools or other obstructions while you are working with a
power tool. Failure to do so can result in serious personal
injury.
SPEED AND WIRING
The no-load speed of this tool is approximately 4,800
rpm. This speed is not constant and decreases under a
load or with lower voltage. For voltage, the wiring in a
shop is as important as the motor’s horsepower rating. A
line intended only for lights cannot properly carry a power
tool motor. Wire that is heavy enough for a short distance
will be too light for a greater distance. A line that can
support one power tool may not be able to support two
or three tools.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This tool is equipped with
an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a
matching outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor
can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If repair
or replacement of the electric cord or plug is necessary, do
not connect the equipment-grounding conductor to a live
terminal.
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if
in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet
like the one shown in figure 1. It also has a grounding pin
like the one shown.
WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical
shock resulting in serious injury.
ELECTRICAL CONNECTION
This tool is powered by a precision built electric motor. It
should be connected to a power supply that is 120 volts,
60 Hz, AC only (normal household current). Do not operate
this tool on direct current (DC). A substantial voltage drop
will cause a loss of power and the motor will overheat. If the
saw does not operate when plugged into an outlet, double
check the power supply.
Page 8
GROUNDING
PIN
120V GROUNDED OUTLET
Fig. 1
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GLOSSARY OF TERMS
Anti-Kickback Pawls (radial arm and table saws)
A device which, when properly installed and maintained,
is designed to stop the workpiece from being kicked back
toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with the blade at any angle other
than 90° to the table surface.
Chamfer
A cut removing a wedge from a block so the end (or part of
the end) is angled rather than at 90°.
Compound Cut
A cross cut made with both a miter and a bevel angle.
Cross Cut
A cutting or shaping operation made across the grain or the
width of the workpiece.
Cutterhead (planers and jointer planers)
A rotating cutterhead with adjustable blades or knives. The
blades or knives remove material from the workpiece.
Dado Cut
A non-through cut which produces a square-sided notch or
trough in the workpiece (requires a special blade).
Featherboard
A device used to help control the workpiece by guiding
it securely against the table or fence during any ripping
operation.
FPM or SPM
Feet per minute (or strokes per minute), used in reference
to blade movement.
Freehand
Performing a cut without the workpiece being guided by a
fence, miter gauge, or other aids.
Gum
A sticky, sap-based residue from wood products.
Heel
Alignment of the blade to the fence.
Kerf
The material removed by the blade in a through cut or the
slot produced by the blade in a non-through or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls,
throwing the workpiece back toward operator.
Leading End
The end of the workpiece pushed into the tool first.
Miter Cut
A cutting operation made with the workpiece at any angle
to the blade other than 90°.
Non-Through Cuts
Any cutting operation where the blade does not extend
completely through the thickness of the workpiece.
Push Blocks (for jointer planers)
Device used to feed the workpiece over the jointer planer
cutterhead during any operation. This aid helps keep the
operator's hands well away from the cutterhead.
Push Blocks and Push Sticks (for table saws)
Devices used to feed the workpiece through the saw blade
during cutting operations. A push stick (not a push block)
should be used for narrow ripping operations. These aids
help keep the operator's hands well away from the blade.
Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide for
drilling large holes accurately.
Resaw
A cutting operation to reduce the thickness of the workpiece
to make thinner pieces.
Resin
A sticky, sap-based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one
minute.
Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Riving Knife/Spreader/Splitter (table saws)
A metal piece, slightly thinner than the blade, which helps
keep the kerf open and also helps to prevent kickback.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it
applies to the workpiece, that area which will be or has been
cut by the blade.
Set
The distance that the tip of the saw blade tooth is bent (or
set) outward from the face of the blade.
Snipe (planers)
Depression made at either end of a workpiece by cutter
blades when the workpiece is not properly supported.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Throw-Back
The throwing back of a workpiece usually caused by the
workpiece being dropped into the blade or being placed
inadvertently in contact with the blade.
Workpiece or Material
The item on which the operation is being done.
Worktable
Surface where the workpiece rests while performing a
cutting, drilling, planing, or sanding operation.
Page 9
Page 10
FEATURES
PRODUCT SPECIFICATIONS
Blade Diameter ...........................................................10 in.
Blade Arbor .............................................................. 5/8 in.
Cutting Depth at 0° ................................................ 3-5/8 in.
Cutting Depth at 45° .............................................. 2-1/2 in.
MITER GAUGE
STORAGE
RIP FENCE
STORAGE
BLADE GUARD
ASSEMBLY
SAW BLADE
TABLE EXTENSION
KNOB
OUTFEED
SUPPORT
SPREADER
ANTI-KICKBACK
PAWLS
Input ................................. 120 V, 60 Hz, AC only, 15 amps
No Load Speed .....................................4,800 r/min. (RPM)
Net Weight ........................................................... 89.73 lbs.
BLADE AND WRENCH
STORAGE
RIP FENCE
SLIDING
TABLE EXTENSION
MITER GAUGE
HANDWHEEL
BEVEL
INDICATOR
FRONT
RAIL
TABLE TILT
HANDLE
RIP FENCE
LOCKING HANDLE
SWITCH
BEVEL
LOCKING LEVER
BEVEL
HEIGHT
ADJUSTING
HANDWHEEL
LEVELING
FOOT
Page 10
LEG STAND
Fig. 2
Page 11
FEATURES
KNOW YOUR TABLE SAW
See Figure 2.
The safe use of this product requires an understanding of
the information on the tool and in this operator’s manual as
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.
ANTI-KICKBACK PAWLS - Kickback is a hazard in which the
workpiece is thrown back toward the operator. The toothed
pawls are designed to snag the workpiece to prevent or
reduce injury should kickback occur.
BEVEL HANDWHEEL - Use this handwheel to set the angle
of the blade for bevel cuts. It is located on the side of the
cabinet.
BEVEL LOCKING LEVER - This lever locks the angle setting of the blade. Be sure the lever is unlocked before tilting
the blade. If it is not unlocked, it may jam and bend the
locking bolt.
BEVEL SCALE - The easy-to-read scale on the front of the
tool shows the exact blade angle.
BLADE - For maximum performance, it is recommended
that you use the 36-tooth, 10 in. carbide tipped combination
blade provided with your saw. Additional blade styles of the
same high quality are available for specific operations such
as ripping. Your local dealer can provide you with complete
information.
WARNING:
Do not use blades rated less than the speed of this tool.
Failure to heed this warning could result in personal
injury.
BLADE GUARD - Always keep the guard down over the
blade for through-sawing cuts.
HEIGHT ADJUSTING HANDWHEEL - Use this handwheel
to lower and raise the blade for adjustments or replacement.
It is located on the front of the cabinet.
MITER GAUGE - This miter gauge aligns the wood for a
crosscut. The easy-to-read indicator shows the exact angle
for a miter cut, with positive stops at 90° and 45°.
RIP FENCE - A sturdy metal fence guides the workpiece
and is secured with the locking lever. Grooves run along the
top and sides of the rip fence for use with clamps and jigs.
RIP FENCE LOCKING LEVER - The lever on the front of the
rip fence releases the rip fence or locks it in place.
SCALE - Found on the front rail, the easy-to-read scale
provides precise measurements.
SPREADER - A metal piece, slightly thinner than the saw blade
which helps keep the kerf open and prevent kickback.
SWITCH ASSEMBLY - This saw has an easy access power
switch located below the front rail. To lock the switch in the
OFF position, remove the switch key from the switch. Place
the key in a location that is inaccessible to children and others not qualified to use the tool.
Page 11
Page 12
FEATURES
OPERATING COMPONENTS
The upper portion of the blade projects up through the
table, surrounded by an insert called the throat plate. To cut
wood at a bevel, the blade must be tilted, using the bevel
handwheel, scale, and bevel indicator found on the front of
the cabinet. Inside the cabinet, adjustable positive stops are
provided for 0° and 45°.
Your saw includes a rip fence and miter gauge with under
table storage for easy accessibility. The sliding table extension can be moved to provide 27 inches of rip capacity. The
rip fence is used to position work that will be cut lengthwise.
A scale on the front rail shows the distance between the rip
fence and the blade.
The leg stand places the table saw at convenient working
level. Once folded, the leg stand wheels make moving and
storage easy.
The blade guard assembly includes a spreader, which is a
metal device directly behind and above the blade. It is used
to help keep the cut wood from binding together and causing
possible kickback. It is very important to use the spreader
for all through-sawing operations. The anti-kickback pawls
(also a part of the blade guard assembly) are toothed plates
mounted on the spreader. Their teeth point away from the
work in case the work should be pulled back, toward the
operator. Then the teeth dig into the wood to help prevent
or reduce the possibility of kickback.
WARNING:
Always remove the switch key when the tool is not in
use and keep it in a safe place. In the event of a power
failure, turn the switch OFF ( ) and remove the key.
This action will prevent the tool from accidentally starting
when power returns.
WARNING:
ALWAYS make sure your workpiece is not in contact with
the blade before operating the switch to start the tool.
Failure to heed this warning may cause the workpiece to
be kicked back toward the operator and result in serious
personal injury.
WARNING:
To reduce the risk of accidental starting, always make sure
the switch is in the OFF ( ) position before plugging
tool into the power source .
SWITCH
ON
SWITCH
OFF
POWER SWITCH
This saw is equipped with a power switch that has a built-in
locking feature. This feature is intended to prevent unauthorized and possible hazardous use by children and others.
TO TURN YOUR SAW ON:
1. With the switch key inserted into the switch, lift the switch
button to turn ON ( ).
TO TURN YOUR SAW OFF:
1. Press the switch button down to turn OFF ( ).
TO LOCK YOUR SAW :
1. Press the switch button down.
2. Remove the switch key from the switch and store in a
safe, secure location.
SWITCH
KEY
Page 12
SWITCH IN LOCKED POSITION
Fig. 3
Page 13
TOOLS NEEDED
The following tools (not included) are needed for making adjustments:
PHILLIPS
SCREWDRIVER
WRENCH (2)
1/2 in., 8 mm
FRAMING SQUARE
HEX KEY,
4 mm
COMBINATION
SQUARE
Fig. 4
LOOSE PARTS LIST
Rip Fence ......................................................................1
Miter Gauge .................................................................... 1
Blade Guard Assembly ...................................................
Wheel..............................................................................2
Washer ...........................................................................
Shoulder Bolt ..................................................................2
Large Wrench .................................................................1
Small Wrench .................................................................
1
Bumper ........................................................................... 2
Screw .............................................................................
2
Operator's Manual (Not Shown)
1
4
Page 13
Fig. 5
Page 14
ASSEMBLY
UNPACKING
This product requires assembly.
Carefully lift saw from the carton and place it on a level
work surface.
NOTE: This tool is heavy. To avoid back injury, keep your
knees bent and lift with your legs, not your back, and get
help when needed.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
Do not discard the packing material until you have care-
fully inspected and satisfactorily operated the tool.
NOTE: Remove the foam block from between the saw's
housing and the motor.
The saw is factory set for accurate cutting. After assem-
bling it, check for accuracy. If shipping has influenced
the settings, refer to specific procedures explained in this
manual.
If any parts are damaged or missing, please call
1-800-525-2579 for assistance.
WARNING:
Do not lift the saw without help. Hold it close to your
body. Keep your knees bent and lift with your legs, not
your back. Ignoring these precautions can result in back
injury.
WARNING:
Never stand directly in line with the blade or allow hands
to come closer than 3 in. to the blade. Do not reach over
or across the blade. Failure to heed this warning can
result in serious personal injury.
WARNING:
To avoid serious personal injury, always make sure the
table saw is securely mounted to a workbench or an approved leg stand. NEVER operate the saw on the floor.
WARNING:
If any parts are damaged or missing, do not operate this
tool until the missing parts are replaced. Failure to heed
this warning could result in serious personal injury.
WARNING:
Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such
alteration or modification is misuse and could result in a
hazardous condition leading to possible serious personal
injury.
WARNING:
Do not connect to power supply until assembly is
complete. Failure to comply could result in accidental
starting and possible serious personal injury.
MOUNTING HOLES
This tool comes mounted to a leg stand. If you chose to
remove the leg stand, the table saw must be mounted to a
firm supporting surface such as a workbench or leg stand.
Four bolt holes have been provided in the saw’s base for
this purpose. Each of the four mounting holes should be
bolted securely using 3/8 in. machine bolts, lock washers,
and hex nuts (not included). Bolts should be of sufficient
length to accommodate the saw base, lock washers, hex
nuts, and the thickness of the workbench. Tighten all four
bolts securely.
Carefully check the workbench after mounting to make sure
that no movement can occur during use. If any tipping, sliding, or walking is noted, secure the workbench to the floor
before operating.
Page 14
Page 15
ASSEMBLY
ASSEMBLING WHEELS
See Figures 6 - 7.
Remove the following hardware from the bag:
2 wheels
2 washers
2 shoulder bolts
Place the table saw on end.
Loosen bolts on each side of the table saw by turning
counterclockwise. See Figure 6.
NOTE: To prevent the leg stand from slipping from the
frame, do not remove both bolts at the same time.
Place a wheel and washer on the shoulder bolt in the
following order: washer, wheel.
Insert the shoulder bolt, wheel, and washer combination
into the leg stand and frame. Securely tighten.
NOTE: The short bolts removed from the leg stand should be
kept for future use if wheels are removed. There must always
be bolts in both sides of the axle for safe operation.
ASSEMBLING BUMPERS
See Figure 8.
Place saw table on end as shown in figure 8.
Align the holes in the bumper with the holes in the side
of the saw.
Securely tighten bumpers in place using the screws.
Fig. 6
WHEEL
SHOULDER
BOLT
WASHER
SCREW
WRENCH
Fig. 7
Fig. 8
Page 15
Page 16
ASSEMBLY
OPENING THE LEG STAND
See Figure 9.
NOTE: You can also refer to the blue label on the right-hand
side of the table saw for setup procedures.
Standing to the front side of the table saw, use your left
hand to pull the leg stand latch towards you. See 1.
� Once the leg stand is released from the table saw base,
ease the legs of the leg stand toward the floor. See 2.
� Grasp the leg firmly with your right hand. Keeping your
left hand clear of the leg stand, pull the leg stand up until
it locks into place. See 3 and 4.
� With your left hand firmly on the table tilt handle, grasp
the leg with your right hand. See 5.
� Push the leg stand towards the ground with your right
hand and pull in the same direction with your left hand
until the table saw is in an upright position. See 6 and 7.
CLOSING THE LEG STAND
See Figure 9.
NOTE: You can also refer to the blue label on the top of the
table saw for tear-down procedures.
� Standing to the front side of the table saw, grasp the table
tilt handle with your left hand. Tilt the table saw to your
left and grab the leg with your right hand. Gently lower
the table saw on its side. See 1 and 2.
� With your right hand on the leg, use your left hand to
release the leg stand latch. See 3 and 4.
� Once the leg stand is released from the table saw base,
ease the legs of the leg stand toward the floor. See 5.
� Place your right hand palm up near the bumper and lift
the lower leg of the leg stand up until it locks into place.
See 6 and 7.
Page 16
Fig. 9
Page 17
ASSEMBLY
REMO VING /REP LACI NG THE TH ROAT
PLATE
See Figure 10.
Unplug the saw.
Lower the blade by turning the height adjusting handwheel
counterclockwise.
Loosen the screws in the throat plate.
Lift the throat plate from the saw.
To reinstall the throat plate, align the holes in the throat
plate with the holes in the saw table.
Retighten the screws, being careful not to overtighten,
which can cause the throat plate to bow or bend.
TO CHECK SAW BLADE INSTALLATION
See Figures 11 - 12.
Unplug the saw.
Remove the throat plate.
� Make sure the bevel locking lever is locked. Raise the
blade arbor to its full height by turning the height adjusting handwheel counterclockwise.
� Using the smaller wrench, insert the flat open end into
the flats on the arbor shaft as shown. Insert the larger
wrench over the arbor nut, and, holding both wrenches
firmly, pull the larger wrench forward to the front of the
machine to loosen and push to tighten. Make sure the
arbor nut is securely tightened. Do not overtighten.
NOTE: Arbor shaft has right-hand threads.
� Check all clearances for free blade rotation.
THROAT
PLATE
SCREW
Fig. 10
SMALL
WRENCH
LARGE
WRENCH
Page 17
LARGE
SPACER
SMALL
SPACER
NOTE: PLACE BLADE BETWEEN
INNER AND OUTER BLADE WASHER
SMALL
WRENCH
ARBOR
BLADE WASHER
OUTER
BLADE WASHER
INNER
LARGE
WRENCH
TO
LOOSEN
TO
TIGHTEN
ARBOR NUT
Fig. 11
Fig. 12
Page 18
ASSEMBLY
TO INSTALL BLADE GUARD ASSEMBLY
See Figure 13.
Lower the blade by turning the height adjusting handwheel
clockwise.
� Using the small wrench, install the blade guard assembly
by loosening the two hex nuts enough to slide the spreader
down between the shims. Partially retighten the two nuts.
Make sure the spreader clears the blade by 1/8 in.
� Correctly align the blade and spreader, as described
below. Tighten nuts securely when properly aligned.
TO CHECK, REPLACE OR ADJUST THE BLADE
GUARD ASSEMBLY
See Figures 14 - 15.
Proper installation of the blade guard assembly means that
the saw blade and spreader are in alignment. ALWAYS align
the spreader to the saw blade prior to turning on the table
saw.
The spreader is mounted between several shims that can be
relocated as needed to center the blade. It is held in place
by two bolts and hex nuts at its base. The bolts are set in
slots that permit front-to-back adjustment.
To check alignment of the spreader:
Unplug the saw, lower the blade, and remove the throat
plate.
Make sure the bevel locking lever is securely pushed to
the left. Raise the blade by turning the height adjusting
handwheel counterclockwise.
Lift the anti-kickback pawls and place a framing square
against both the saw blade and spreader.
The saw blade and spreader are aligned when the framing
square contacts both the blade and spreader evenly with
no gaps.
If the spreader and saw blade are not in alignment,
adjustment is needed. To adjust:
Unplug the saw, lower the blade, and remove the throat
plate.
With the box end of the small wrench, remove the two
nuts at the base of the spreader. Remove the blade guard
assembly.
Move the shims to bring the spreader into alignment
with the saw blade. Reinstall the spreader between the
shims.
NOTE: It may be necessary to remove the shims and turn
them in an opposite direction.
Recheck the alignment by placing the framing square
beside the saw blade as explained above.
Bring the blade back to the desired angle and height.
Lower the blade, insert the throat plate, then securely
tighten the throat plate screw.
NOTE: Anti-kickback pawls must be above the spreader
before tightening the throat plate screws.
DO NOT REMOVE HEX NUTS
FRAMING
SQUARE
BLADE
SPREADER
SHIMS
HEX
NUTS
MOUNTING PLATE
Fig. 13
SPREADER
SHIMS
MOUNTING
PLATE
HEX
NUTS
BLADE
Fig. 14
SPREADER
1/8 in.
Fig. 15
Page 18
Page 19
OPERATION
WARNING:
Do not allow familiarity with tools to make you careless.
Remember that a careless fraction of a second is sufficient
to inflict severe injury.
WARNING:
Always wear safety goggles or safety glasses with side
shields when operating tools. Failure to do so could result
in objects being thrown into your eyes resulting in possible
serious injury.
WARNING:
Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of
attachments or accessories not recommended can result in
serious personal injury.
WARNING:
Although some of the illustrations in this manual are shown
with the blade guard removed for clarity, do not operate the
saw without the blade guard unless specifically instructed
to do so.
APPLICATIONS
You may use this tool for the purposes listed below:
Straight line cutting operations such as cross cutting,
ripping, mitering, beveling, and compound cutting
Dado or molding cuts with optional accessories
Cabinet making and woodworking
NOTE: This table saw is designed to cut wood and wood
composition products only.
BASIC OPERATION OF THE TABLE SAW
The 3-prong plug must be plugged into a matching outlet that
is properly installed and grounded according to all local codes
and ordinances. Improper connection of the equipment can
result in electric shock. Do not modify the plug if it will not fit the
outlet. Have the correct outlet installed by a qualified electrician.
Refer to the Electrical section in this manual.
CAUSES OF KICKBACK
Kickback can occur when the blade stalls or binds, kicking the
workpiece back toward you with great force and speed. If your
hands are near the saw blade, they may be jerked loose from
the workpiece and may contact the blade. Obviously, kickback
can cause serious injury, and it is well worth using precautions
to avoid the risks.
Kickback can be caused by any action that pinches the blade
in the wood, such as the following:
Making a cut with incorrect blade depth
Sawing into knots or nails in the workpiece
Twisting the wood while making a cut
Failing to support work
Forcing a cut
Cutting warped or wet lumber
Using the wrong blade for the type of cut
Not following correct operating procedures
Misusing the saw
Failing to use the anti-kickback pawls
Cutting with a dull, gummed-up, or improperly set blade
AVOIDING KICKBACK
Always use the correct blade depth setting. The top of the
blade teeth should clear the workpiece by 1/8 in. to 1/4 in.
Inspect the work for knots or nails before beginning a cut.
Knock out any loose knots with a hammer. Never saw into
a loose knot or nail.
Always use the rip fence when rip cutting and the miter gauge
when cross cutting. This helps prevent twisting the wood in
the cut.
Always use clean, sharp, and properly-set blades. Never
make cuts with dull blades.
To avoid pinching the blade, support the work properly before
beginning a cut.
When making a cut, use steady, even pressure. Never force
cuts.
Do not cut wet or warped lumber.
Always hold your workpiece firmly with both hands or with
pushsticks. Keep your body in a balanced position to be
ready to resist kickback should it occur. Never stand directly
in line with the blade.
Use the right type of blade for the cut being made.
Use the blade guard assembly for all through cuts.
CUTTING AIDS
See Figure 16.
Pushsticks are devices used for safely pushing a workpiece
through the blade instead of using your hands. They can be
made in various sizes and shapes from scrap wood to use in
a specific project. The stick must be narrower than the work
piece, with a 90° notch in one end and shaping for a grip on
the other end.
A pushblock has a handle fastened by recessed screws from
the underside. Use it on non-through cuts.
CAUTION:
Be sure the screw is recessed to avoid damaging the saw
or workpiece.
PUSHSTICKS
PUSHBLOCKS
-
Fig. 16
Page 19
Page 20
OPERATION
TYPES OF CUTS
See Figure 17.
There are six basic cuts: 1) the cross cut, 2) the rip cut, 3) the
miter cut, 4) the bevel cross cut, 5) the bevel rip cut, and 6)
the compound (bevel) miter cut. All other cuts are combinations of these basic six. Operating procedures for making
each kind of cut are given later in this section.
WARNING:
Always make sure the blade guard and anti-kickback
pawls are in place and working properly when making
these cuts to avoid possible injury.
1
CROSS CUT
2
Cross cuts are straight 90° cuts made across the grain of
the workpiece. The wood is fed into the cut at a 90° angle
to the blade, and the blade is vertical.
Rip cuts are made with the grain of the wood. To avoid
kickback while making a rip cut, make sure one side of the
wood rides firmly against the rip fence.
Miter cuts are made with the wood at any angle to the blade
other than 90°. The blade is vertical.
WARNING:
Always use a pushstick when cutting small pieces of
wood, and also to finish the cut when ripping a long
narrow piece of wood, to prevent your hands from getting
close to the blade.
Bevel cuts are made with an angled blade. Bevel cross cuts
are across the wood grain, and bevel rip cuts are with the
grain. The rip fence must always be on the right side of the
blade for bevel rip cuts.
Compound (or bevel) miter cuts are made with an angled
blade on wood that is angled to the blade. Be thoroughly
familiar with making cross cuts, rip cuts, bevel cuts, and
miter cuts before trying a compound miter cut.
RIP CUT
3
MITER CUT
4
BEVEL CROSS CUT
5
BEVEL RIP CUT
CUTTING TIPS
Dado and rabbet cuts are non-through cuts which can be
either rip cuts or cross cuts. Carefully read and understand
all sections of this operator’s manual before attempting any
operation.
WARNING:
Do not use blades rated less than the speed of this tool.
Failure to heed this warning could result in personal
injury.
The kerf (the cut made by the blade in the wood) will be
wider than the blade to avoid overheating or binding.
Make allowance for the kerf when measuring wood.
Page 20
6
COMPOUND (BEVEL) MITER CUT
Fig. 17
Make sure the kerf is made on the waste side of the
measuring line.
Cut the wood with the finish side up.
Knock out any loose knots with a hammer before making
the cut.
Always provide proper support for the wood as it comes
out of the saw.
Page 21
OPERATION
TO CHANGE BLADE DEPTH
See Figure 18.
The blade depth should be set so that the outer points of
the blade are higher than the workpiece by approximately
1/8 in. to 1/4 in. but the lowest points (gullets) are below
the top surface.
Push the bevel locking lever to the left for elevation
mode.
Raise the blade by turning the height adjusting handwheel
counterclockwise or lower it by turning the handle
clockwise.
TO CHANGE BLADE ANGLE
See Figure 19.
Unlock the bevel locking lever.
Angle the blade by turning the bevel handwheel until the
bevel indicator shows the correct angle.
Lock the bevel locking lever securely while holding the
bevel handwheel in place.
TO SET THE RIP FENCE SCALE INDICATOR
TO THE BLADE
See Figure 20.
The scale is usable from 0-27 in. (0-686 mm) to the right side
of the blade and 0-6 3/4 in. (0-171 mm) on the left side of
the blade. The operator can select any desired dimension
within those ranges. Use the following steps to set the scale
to the blade and scale indicator. Begin with the blade at a
zero angle (straight up).
Loosen the rip fence by raising the locking handle.
Using a framing square, set the rip fence 2 in. from the
blade tip edge.
Loosen the screw on the scale indicator.
Align the scale indicator to the 2 in. mark.
Tighten the screw and check the dimension and the rip
fence.
ANGLED BLADE
BEVEL
HANDWHEEL
BEVEL
INDICATOR
ADJUSTING
HANDWHEEL
2 in.
GULLET
Fig. 18
BEVEL
LOCKING LEVER
HEIGHT
Fig. 19
RIP
FENCE
Page 21
BLADE
SCALE
INDICATOR
2 in.
MARK
LOCKING
HANDLE
FRONT RAIL
SCALE
Fig. 20
Page 22
OPERATION
TO USE THE RIP FENCE
See Figure 21.
Place the front lip on the front rail and push slightly toward
the rear of the unit.
Lower the rear of the rip fence onto the guide
surfaces on top of the rear rail.
Push the locking lever down to automatically align and
secure the fence.
Check for a smooth gliding action. If adjustments are needed,
see To Check the Alignment of the Rip Fence to the Blade
in the Adjustment section of this manual.
TO USE THE MITER GAUGE
See Figure 22.
���The miter gauge provides greater accuracy in angled cuts.
For very close tolerances, test cuts are recommended.
There are two miter gauge channels, one on either side of
the blade. When making a 90° cross cut, you can use either
miter gauge channel. When making a beveled cross cut (the
blade tilted in relation to the table) the miter gauge should
be located in the slot on the right so that the blade is tilted
away from the miter gauge and your hands.
The miter gauge can be turned 60° to the right or left.
Loosen the lock knob.
With the miter gauge in the miter gauge slot, rotate the
gauge until the desired angle is reached on the scale.
Retighten the lock knob.
RIP FENCE
FRONT
RAIL
Fig. 21
LOCK
KNOB
MITER
GAUGE
Fig. 22
TO USE OUTFEED SUPPORT
See Figure 23.
The outfeed support slides to give the operator additional
support for cutting long workpieces.
With the table saw in the OFF ( ) position, stand behind
the saw.
Grasp the outfeed support with both hands and pull the
outfeed support until it is fully extended.
TO USE SLIDING TABLE EXTENSION
See Figure 24.
The sliding table extension provides the operator with
additional table width for supporting wider workpieces.
Set the rip fence to 19 in.
Loosen the table extension knobs beneath the sliding
table extension by turning them counterclockwise.
Using the extension scale window, grasp the sliding table
extension with both hands and pull the sliding extension
table until it indicates the desired measurement.
NOTE: The sliding extension table will extend to 27 in. of
rip capacity.
Retighten the table extension knobs.
OUTFEED
SUPPORT
Fig. 23
19 in.
MARK
Fig. 24
Page 22
Page 23
OPERATION
HEELING (PARALLELING) THE BLADE TO THE
MITER GAUGE GROOVE
See Figures 25 - 27 .
WARNING:
The blade must parallel the miter gauge slot so the wood
does not bind resulting in kickback. Failure to do so could
result in serious personal injury.
Do not loosen any screws for this adjustment until you have
checked with a combination square and made test cuts to
be sure adjusments are necessary. Once the screws are
loosened, these items must be reset.
Unplug your saw.
Lift the blade guard. Raise the blade all the way by turning
the height adjusting handwheel.
Mark beside one of the blade teeth at the front of the
blade. Place the body of a combination square against
the miter gauge groove as shown in figure 25. Measure
the distance to the right miter gauge groove.
Turn the blade so the marked tooth is at the back.
Move the combination square to the rear and again
measure the distance to the right miter gauge groove.
If the distances are the same, the blade and the miter
gauge groove are parallel.
If the distances measured are different, loosen the screws
at the back of the table using a 4 mm hex key.
If the back of the blade was too far from the miter gauge
groove, place a block of wood on the left side of the blade
and push it into the blade until the blade is parallel to the
miter gauge groove. Retighten the screws.
If the back of the blade was too close to the miter gauge
groove, place a block of wood on the right side of the
blade and push it into the blade until the blade is parallel
to the miter gauge groove. Retighten the screws.
SCREWS
RIGHT MITER
GAUGE GROOVE
COMBINATION
SQUARE
Fig. 25
COMBINATION
SQUARE
WARNING:
To reduce the risk of injury from kickback, align the rip
fence to the blade following any blade adjustments.
Always make sure the rip fence is parallel to the blade
before beginning any operation.
Fig. 26
BLADE TOO CLOSE TO MITER GAUGE GROOVE
Fig. 27
Page 23
Page 24
OPERATION
MAKING CUTS
The blade provided with your saw is a high-quality combination blade suitable for ripping and crosscut operations.
WARNING:
Do not use blades rated less than the speed of this tool.
Failure to heed this warning could result in personal
injury.
Use the miter gauge when making cross, miter, bevel, and
compound miter cuts. To secure the angle, lock the miter
gauge in place by twisting the lock knob clockwise. Always
tighten the lock knob securely in place before use.
NOTE: It is recommended that you place the piece to be
saved on the left side of the blade and that you make a test
cut on scrap wood first.
SWITCH
KEY
SWITCH IN LOCKED POSITION
Fig. 28
CROSS CUT
MAKING A CROSS CUT
See Figures 28 - 29.
WARNING:
Using the rip fence as a cutoff gauge when crosscutting
will result in kickback which can cause serious personal
injury.
WARNING:
Make sure the blade guard assembly is installed and
working properly to avoid serious possible injury.
It is recommende
Remove the rip fence by lifting the locking handle.
Set the blade to the correct depth for the workpiece.
Set the miter gauge to 0˚ and tighten the lock knob.
Make sure the wood is clear of the blade before turning
on the saw.
To turn the saw ON ( ), lift the switch button.
To turn saw OFF ( ), press the switch button down.
NOTE: To prevent unauthorized use, remove the switch
key as shown in figure 28.
Let the blade build up to full speed before moving the
workpiece into the blade.
Hold the workpiece firmly with both hands and feed the
workpiece into the blade.
NOTE: The hand closest to the blade should be placed
on the miter gauge lock knob and the hand farthest from
the blade should be placed on the workpiece.
When the cut is made, turn the saw OFF ( ). Wait for
the blade to come to a complete stop before removing
the workpiece.
d you make test cuts on scrap wood.
MITER GAUGE
Fig. 29
Page 24
Page 25
+
-
OPERATION
MAKING A MITER CUT
See Figure 30.
It is recommended you make test cuts on scrap wood.
WARNING:
Make sure the blade guard assembly is installed and
working properly to avoid serious personal injury.
Remove the rip fence by lifting the locking handle.
Set the miter gauge to the desired angle and tighten the
lock knob.
Make sure the wood is clear of the blade before turning
on the saw.
Let the blade build up to full speed before moving the
workpiece into the blade.
Feed the workpiece into the blade until the cut has been
completed.
MAKING A RIP CUT
See Figure 31.
It is recommended you make a test cut on scrap wood.
WARNING:
Make sure the blade guard assembly is installed and
working properly to avoid serious personal injury.
MITER GAUGE
MITER CUT
BLADE
GUARD ASSEMBLY
Position the rip fence the desired distance from the blade
for the cut and securely lock the handle. Adjust the scale
to zero at the cutting edge of the blade.
Place a support (the same height as saw table) behind
the saw for the cut work.
Make sure the wood is clear of the blade before turning
on the saw.
Let the blade build up to full speed before feeding the
workpiece into the blade.
Use a pushblock or pushstick to move the wood through
the cut past the blade. Never push a small piece of wood
into the blade with your hand, always use a pushstick.
The use of pushblocks, pushsticks, and featherboards
are necessary when making non-through cuts. See
figure 34.
Stand to the side of the wood as it contacts the blade to
reduce the chance of injury should kickback occur. Never
stand directly in the line of cut.
When the cut is made, turn the saw OFF ( ). Wait for
the blade to come to a complete stop before removing
the workpiece.
BLADE
FRONT
RAIL
RIP CUT
OUTFEED SUPPORT
Fig. 30
RIP FENCE
LOCKING HANDLE
Page 25
Fig. 31
Page 26
15
30
15
30
OPERATION
MAKING A BEVEL CROSS CUT
See Figure 32.
It is recommended that you place the piece to be saved on
the left side of the blade and that you make a test cut on
scrap wood.
WARNING:
Make sure the blade guard assembly is installed and
working properly to avoid serious personal injury.
Unlock the bevel locking lever.
Remove the rip fence by lifting the locking handle.
Turn the bevel handwheel until the bevel indicator is at
the desired angle. Push the bevel locking lever securely
to the left to lock the angle.
Set the blade to the correct depth for the workpiece.
Set the miter gauge to 90° and press the bevel locking
lever towards the table to lock.
Make sure the wood is clear of the blade before turning
on the saw.
Let the saw blade build up to full speed before moving
the miter gauge and the workpiece into the blade.
Hold the workpiece firmly with both hands and feed the
workpiece into the blade.
NOTE: The hand closest to the blade should be placed
on the miter gauge lock knob and the hand farthest from
the blade should be placed on the workpiece.
When the cut is made, turn the saw OFF ( ). Wait for
the blade to come to a complete stop before removing
the workpiece.
BEVEL CROSS CUT
MITER
GAUGE
Fig. 32
BEVEL RIP CUT
RIP FENCE
MAKING A BEVEL RIP CUT
See Figure 33.
It is recommended you make test cuts on scrap wood.
WARNING:
The rip fence must be on the right side of the blade to
avoid trapping the wood and causing kickback.
WARNING:
Make sure the blade guard assembly is installed and
working properly to reduce the risk of serious personal
injury.
Remove the miter gauge.
Position the rip fence the desired distance from the right
side of the blade and lock down the handle.
Adjust the bevel angle to the desired setting.
Set the blade to the correct depth.
If ripping a piece larger than 36 in. long, place a support
the same height as the table surface behind the saw for
the cut work.
BEVEL LOCKING LEVER
Fig 33
Turn the power switch to the ON ( ) position.
Position the workpiece flat on the table with the edge
flush against the rip fence. Let the blade build up to full
speed before feeding the workpiece into the blade.
Using a pushstick and/or pushblocks, slowly feed the
workpiece toward the blade. Stand slightly to the side of
the wood as it contacts the blade to reduce the chance
of injury should kickback occur. See figure 34.
Once the blade has made contact with the workpiece, use
the hand closest to the rip fence to guide it. Make sure
the edge of the workpiece remains in solid contact with
both the rip fence and the surface of the table. If ripping a
narrow piece, use a pushstick to move the piece through
the cut and past the blade.
When the cut is made, turn the saw OFF ( ). Wait for
the blade to come to a complete stop before removing
the workpiece.
After the blade has stopped completely, remove the cutoff
stock.
Grasp the workpiece from the lead end (the end fed into
the blade first) and carefully remove it from the table.
Page 26
Page 27
OPERATION
MAKING A COMPOUND MITER CUT
It is recommended that you place the piece to be saved on
the left side of the blade and that you make a test cut on
scrap wood first.
WARNING:
Make sure the blade guard assembly is securely installed
and working properly to avoid serious personal injury.
Remove the rip fence by lifting the lock down handle.
Unlock the bevel locking lever.
Adjust the bevel angle to the desired setting.
Lock the bevel locking lever.
Set the saw blade to the correct depth.
Loosen the lock knob on the miter gauge, set the miter
gauge to the desired angle and tighten lock knob.
Turn the power switch to the ON ( ) position.
Position the workpiece flat on the table with the edge
flush against the miter gauge. Let the blade build up to
full speed before feeding the workpiece into the blade.
Advance the workpiece and the miter gauge toward the
blade. Keep the workpiece flush against the miter gauge.
Push the miter gauge and workpiece toward the blade.
Stand slightly to the side of the wood as it contacts the
blade to reduce the chance of injury should kickback
occur.
When the cut is made, turn the saw OFF ( ). Wait for
the blade to come to a complete stop before removing
the workpiece.
After the blade has stopped completely, remove the cutoff
stock.
MAKING NON-THROUGH CUTS
Non-through cuts can be made with the grain (ripping) or
across the grain (crosscut). The use of a non-through cut is
essential to cutting grooves, rabbets, and dadoes.
NOTE: This is the only type cut that is made without the
blade guard installed. Make sure the blade guard assembly
is reinstalled upon completion of this type of cut.
Read the appropriate section which describes the type of
cut in addition to this section on non-through or dado cuts.
For example, if your non-through cut is a straight cross
cut, read and understand the section on straight cross cuts
before proceeding.
Unplug your saw.
Lower the blade and remove the screw holding the throat
plate in place. Remove the throat plate.
Loosen the two hex nuts at the base of the spreader. Do
not remove hex nuts. Remove the blade guard assembly.
Retighten the two hex nuts on the base.
NON-THROUGH CUT
FEATHERBOARD
PUSHSTICK
BEVEL
LOCKING LEVER
PUSHBLOCK
“C” CLAMP
Insert the throat plate, then securely tighten the throat
plate screw.
Raise the blade to the correct height by turning the height
adjusting handwheel counterclockwise.
Feed the workpiece into the blade.
NOTE: Carefully check all setups and rotate the blade
one full revolution to assure proper clearance before
connecting saw to power source.
Always use pushblocks, pushsticks, and featherboards
when making non-through cuts to avoid the risk of serious
injury. See Figure 34.
Fig. 34
WARNING:
When making a non-through cut, the cutter is covered
by the workpiece during most of the cut. Be alert to the
exposed cutter at the start and finish of every cut to avoid
the risk of serious personal injury.
Page 27
Page 28
OPERATION
WARNING:
Never feed wood with your hands when making any nonthrough cut such as rabbets or dadoes.
WARNING:
When making a non-through cut, the cutter is covered
by the workpiece during most of the cut. Be alert to the
exposed cutter at the start and finish of every cut to avoid
the risk of serious personal injury.
When the cut is made, turn the saw OFF ( ). Wait for
the blade to come to a complete stop before removing
the workpiece.
Unplug your saw.
Lower the blade and remove the screw holding the throat
plate in place. Remove the throat plate.
Install the spreader and retighten the nuts at the base of
the spreader. Check spreader alignment to the blade and
adjust shims if necessary.
Lower the blade, insert the throat plate, then securely
tighten the throat plate screw.
NOTE: Anti-kickback pawls must be above the spreader
before tightening the throat plate screws.
MAKING A DADO CUT
An optional dado throat plate is required for this procedure
(max. dado width 13/16 in.). Do not use blades rated less
than the speed of this tool. (The Ryobi part number for the
dado set is 4650306.)
NOTE: This saw cannot be used to make a bevel dado
cut.
Unplug the saw.
Remove the blade guard assembly.
Retighten the two hex nuts.
Remove the saw blade.
Remove the inner blade washer and both the small and
large spacers.
Add the small spacer then the inner blade washer to the
blader arbor.
Mount the dado blade, using the blade and chippers
appropriate for the desired width of cut.
Reinstall the outer blade washer and the arbor nut.
Make sure the arbor nut is fully engaged and the arbor
extends at least one full thread past a securely tightened
arbor nut.
When mounting dado blades, make sure both the inner
blade washer and outer blade washer are used.
Replace the throat plate with optional Dado Throat Plate
(#0131030330-35). When ordering parts, always give the
model number. Call 1-800-525-2579 for assistance.
WARNING:
Always put all spacers in proper location when changing
back to saw blade. Failure to do so may result in possible
injury and damage to the tool.
WARNING:
Always use pushblocks, pushsticks, or featherboards when
making dado cuts to avoid the risk of serious injury.
Page 28
Page 29
ADJUSTMENTS
WARNING:
Before performing any adjustment, make sure the tool
is unplugged from the power supply. Failure to heed this
warning could result in serious personal injury.
The table saw has been adjusted at the factory for making
very accurate cuts. However, some of the components might
have been jarred out of alignment during shipping. Also,
over a period of time, readjustment will probably become
necessary due to wear.
To avoid unnecessary set-ups and adjustments, a good prac
tice is to check your setups carefully with a framing square
and make practice cuts in scrap wood before making finish
cuts in good workpieces. Do not start any adjustments until
you have checked with a square and made test cuts to be
sure adjustments are needed.
TO REPLACE THE BLADE
See Figures 35 - 37.
Unplug the saw.
Lower the saw blade, raise the blade guard, and remove
the throat plate.
Make sure the bevel locking lever is securely pushed to
the left. Raise the blade to its full height by turning the
height adjusting handwheel clockwise.
Using the smaller wrench, insert the flat open end into
the flats on the arbor shaft as shown. Insert the larger
wrench over the arbor nut, and, holding both wrenches
firmly, pull the larger wrench forward to the front of the
machine to loosen and push to tighten. Make sure the
arbor nut is securely tightened. Do not overtighten.
NOTE: The arbor shaft has right-hand threads.
Remove the outer blade washer from the arbor then
remove the blade. Make sure that the inner blade washer
and both spacers are tight against arbor shoulder.
Place the new blade on the arbor shaft (the teeth must
point down toward the front of the saw to work
properly).
Put the outer blade washer and arbor nut over the arbor.
Tighten securely.
Rotate the blade by hand to make sure it turns freely.
Check the spreader and adjust if needed.
Lower the saw blade and reinstall the throat plate.
NOTE: Securely tighten throat plate screws. Do not allow
the throat plate to bow up above the table surface.
THROAT
PLATE
-
BEVEL
HANDWHEEL
LARGE
SPACER
SMALL
SPACER
TO ANGLE BLADE,
PUSH BEVEL LOCKING
LEVER RIGHT AND ROTATE
BEVEL HANDWHEEL
NOTE: PLACE BLADE BETWEEN
INNER AND OUTER BLADE WASHER
SMALL
WRENCH
ARBOR
OUTER
BLADE WASHER
INNER
BLADE WASHER
TO LOWER BLADE, PUSH BEVEL
LOCKING LEVER LEFT AND
ROTATE HEIGHT ADJUSTING
HANDWHEEL CLOCKWISE
GUARD
LARGE
WRENCH
TO
LOOSEN
BLADE
LOCKING LEVER
TO
TIGHTEN
ARBOR NUT
BEVEL
Fig. 35
Fig. 36
Page 29
TO LOCK BLADE ANGLE,
PUSH BEVEL LOCKING
LEVER LEFT
TO RAISE BLADE, PUSH BEVEL
LOCKING LEVER LEFT AND
ROTATE HEIGHT ADJUSTING
HANDWHEEL COUNTERCLOCKWISE
Fig. 37
Page 30
ADJUSTMENTS
TO SET BLADE INDICATOR AND BEVEL STOPS
AT 0° OR 45° (SQUARING THE BLADE)
See Figure 38.
The angle settings of your saw have been set at the factory
and, unless damaged in shipping, should not require setting during assembly. After extensive use, it may need to
be checked.
Unplug the saw.
If the blade is not perfectly vertical (0°), loosen the nuts
on the stop bolt inside the cabinet, position the blade,
adjust the stop bolt, then retighten nut. See Figure 38,
insert.
Unlock the bevel locking lever.
Turn the bevel handwheel until the blade has moved
completely to the left. Lock the angle by pushing the
bevel locking lever.
If the blade is not an exact 45°, loosen the nuts on the
stop bolt inside the cabinet, position the blade, adjust the
stop bolt, then retighten lock nut. See Figure 38, insert.
Make a test cut.
BEVEL
HANDWHEEL
BEVEL
INDICATOR
BEVEL
LOCKING LEVER
NUTS
TO ADJUST THE MITER GAUGE
See Figure 39.
You can set the miter gauge at 0° and plus or minus 45° with
the miter gauge stop pin and adjustable stop screws.
NOTE The miter gauge provides close accuracy in angled
cuts. For very close tolerances, test cuts are recommended.
Loosen knob and pull out stop pin to rotate miter gauge
base past stop screws.
Loosen the lock nut of the 0° stop screw at the stop pin
with a 8 mm wrench.
Place a 90° square against the miter gauge rod and the
miter gauge base.
If the rod is not square, loosen the knob, adjust the rod,
and tighten the knob.
Adjust the 0° stop screw until it rests against the stop
pin.
Adjust the plus and minus 45° stop screws using a 45°
triangle and the steps above.
STOP BOLT
MITER
GAUGE ROD
NUTS
MITER
GAUGE BASE
LOCK
NUT
KNOB
0° ADJUSTABLE
STOP SCREW
45° ADJUSTABLE
STOP SCREW
Fig. 38
STOP
PIN
Fig. 39
Page 30
Page 31
ADJUSTMENTS
TO CHECK THE ALIGNMENT OF THE RIP FENCE
TO THE BLADE
See Figure 40.
Raise the locking handle to permit the rip fence to be
moved.
Place a framing square beside the blade and move the
rip fence up to the square. Take the dimension on the rip
scale.
Move the fence back and turn the framing square 180°
to check the other side.
If the two dimensions are not the same, loosen the two
screws on the fence and align it.
Retighten the two screws.
Make two or three test cuts on scrap wood. If the cuts
are not true, repeat the process.
WARNING:
Before plugging the saw back in to make test cuts, make
sure the switch is in the OFF ( ) position and the blade
guard is in place. Failure to do so may result in serious
injury.
BLADE
SCREWS
FENCE
LOCKING
HANDLE
RIP
RIP FENCE
CLAMP
SCREW
Fig. 40
MAINTENANCE
WARNING:
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
WARNING:
Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing
dust. If operation is dusty, also wear a dust mask.
GENERAL
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken, or
destroy plastic which may result in serious personal
injury.
Periodically check all clamps, nuts, bolts, screws, and
belts for tightness and condition. Make sure the throat
plate is in good condition and in position.
Check the blade guard assembly.
To maintain the table surfaces, fence, and rails, periodically
apply paste wax to them and buff to provide smooth
functioning. To prevent work from slipping during cutting
operation, Do not wax the working face of the miter
fence.
Protect the blade by cleaning out saw dust from underneath
the table and in the blade teeth. Use a resin solvent on
the blade teeth.
Clean plastic parts only with a soft damp cloth. Do
not use any aerosol or petroleum solvents.
LUBRICATION
This saw has been lubricated at the factory prior to shipment.
Following extended use, you should inspect and lubricate
the following areas to assure smooth operation.
Page 31
Page 32
TROUBLE SHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
Excess Vibration.
Rip fence does not operate
smoothly.
Cutting binds or burns work.
Wood edges away from rip
fence when ripping.
1. Blade is out of balance.
2. Blade is warped or damaged.
3. Saw is not mounted securely to a
level work surface.
1. Rip fence not mounted correctly.
2. Rails are dirty or sticky.
3. Adjustment nut needs adjusting.
1. Blade is dull.
2. Work is fed too fast.
3. Wood is warped.
4. Blade is heeling.
1. Blade not properly sharpened.
1. Remount and recheck blade.
Replace if necessary.
2. Replace blade immediately.
page 29.
3. Reposition on a level surface and
tighten all mounting hardware
securely.
1. Remount the rip fence.
See page 22.
2. Wax underneath front bar of rip
fence and front rail.
3. Adjust nut counterclockwise.
1. Replace or have blade sharpened.
2. Slow the feed rate.
3. Replace wood.
4. Call Ryobi Technical Service at
1-800-525-2579.
1. Have blade resharpened.
See
Saw does not make accurate
90° or 45° bevel cuts.
Saw does not make accurate
90° or 45° miter cuts.
Blade makes poor cuts.
Blade does not lower when
turning blade control handle.
1. Stop bolt needs adjusting.
1. Miter gauge is misaligned.
1. Blade is dull or dirty.
2. Blade is wrong type for cut.
3. Blade is mounted backwards.
1. Saw dust build up underneath
saw.
1. Adjust stop bolt. See page 30.
1. Recheck setting on miter scale.
1. Clean blade or have blade
sharpened.
2. Replace with correct type.
3. Remount blade.
1. Clean underside of saw.
Page 32
Page 33
NOTES
NOTES
Page 33
Page 34
OPERATOR’S MANUAL
10 in. (254 mm) TABLE SAW
BTS20R-1
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or service, simply
contact your nearest Authorized Service Center. Be sure to provide all pertinent facts when you
call or visit. Please call 1-800-525-2579 for your nearest Authorized Service Center. You can also
check our web site at www.ryobitools.com for a complete list of Authorized Service Centers.
• MODEL NO. AND SERIAL NO.
The model number of this tool will be found on a plate attached to the motor housing.
Please record the model number and serial number in the space provided below.
• HOW TO ORDER REPAIR PARTS
When ordering repair parts, always give the following information:
• MODEL NUMBER
• SERIAL NUMBER
Ryobi® is a registered trademark of Ryobi® Limited used under license.
BTS20R-1
987000-013
6-28-06 (REV:00)
ONE WORLD TECHNOLOGIES, INC.
1428 Pearman Dairy Road, Anderson, SC 29625
Phone 1-800-525-2579
www.ryobitools.com
Page 34
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