Ryobi BT3000 User Manual
OPERAT0R'S MANUAL
10 in. (254 mm) TABLE SAW / BT3000
SPECIFICATIONS:
Blade Diameter 10 in. (254 mm)
Blade Arbor 5/8 in. (16 mm)
Cutting Depth at 0° 3-9/16 in. (90.5 mm)
Cutting Depth at 45° 2-1/2 in. (63.5 mm)
Rating 120 Volts, 60 Hz-AC Only
15 Amperes
Output Speed 4,800 RPM
Net Weight Without Workstand 75 Lbs. (34.1 kg.)
Net Weight With Workstand 107 Lbs. (48.6 kg.)
CONGRATULATIONS AND THANK YOU FOR BUYING THIS RYOBI 10 in. PRECISION CUTTING SYSTEM.
Your new saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation, and
operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new saw.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your saw properly and only for what
it is intended, you will enjoy years of safe, reliable service.
Save This Manual For Future Reference
TABLE OF CONTENTS
Table Of Contents ........................................................... 2
Rules For Safe Operation ............................................3-6
Specific Safety Rules For Your Table Saw .................. 6
Glossary Of Terms For Woodworking .......................... 7
Unpacking And Checking Contents ...........................8-9
Tools Needed............................................................... 8
List Of Loose Parts For Table Saw .............................. 9
Features ....................................................................10-12
Getting To Know Your Saw........................................ 10
A. Operating Components ......................................... 11
B. Power Switch......................................................... 11
To Turn Your Saw On ........................................... 11
To Turn Your Saw Off ........................................... 11
To Lock Your Saw Switch ..................................... 11
C. Blades ................................................................... 12
D. Speed And Wiring ................................................. 12
Assembly ..................................................................13-15
A. Frame .................................................................... 13
B. Rails, Tables And Fences ..................................... 13
To Install Front And Back Rails ............................. 13
To Install Miter Table And Fence .......................... 14
To Install Accessory Table And Rip Fence ........... 14
C. Blade And Guard Assembly .................................. 14
To Check Saw Blade Installation........................... 15
To Install Blade Guard Assembly .......................... 15
Operation ..................................................................16-27
A. General Information..........................................16-17
Grounding.............................................................. 16
Types Of Cuts ....................................................... 16
Cutting Tips ........................................................... 17
B. Settings And Adjustments ................................ 18-23
To Remove The Blade .......................................... 18
To Check, Replace Or Adjust The Riving Knife
And Blade Guard Assembly .................................. 19
Kickback ................................................................ 20
To Avoid Kickback................................................. 20
To Make A Push Stick ........................................... 20
Featherboard......................................................... 21
How To Make A Featherboard .............................. 21
How To Mount A Featherboard ............................. 21
To Adjust The Blade Depth ................................... 22
To Adjust The Blade Angle.................................... 22
To Set The Scale To The Blade ............................ 22
To Lock Miter Table............................................... 23
C. Making Cuts ..................................................... 23-27
To Make A Straight Cross Cut............................... 23
To Make A Miter Cut ............................................. 24
To Make A Straight Rip Cut................................... 24
To Make A Bevel Cross Cut .................................. 25
To Make A Bevel Rip Cut ................................. 25-26
To Make A Compound Miter Cut........................... 26
To Make A Large Panel Cut .................................. 26
To Make Non-Through Cuts............................. 26-27
To Make Dado Cuts .............................................. 27
Maintenance ............................................................. 28-30
A. General Maintenance ............................................ 28
B. Specific Table Saw Maintenance .......................... 28
To Set Blade At 0 Or 45 Degrees.......................... 28
To Check The Alignment Of The Rip Fence To
The Blade .............................................................. 29
To Adjust The Bevel Locking Lever....................... 29
To Align The Miter Locking Clamps ...................... 30
To Adjust The Front and Rear Rail Clamps .......... 30
To Adjust The Accessory Table ............................ 30
Sliding Miter Table Assembly ................................. 31-34
Checks And Adjustments ...................................... 31-34
Checking Sliding Miter Table Assembly................ 32-33
To Check Miter Base Parallelism .......................... 32
To Check Miter Fence Alignment .......................... 33
Making Adjustments To Sliding
Miter Table Assembly............................................33-34
To Adjust The Miter Base...................................... 33
To Adjust The Miter Fence .................................... 34
To Adjust Quick-Stop ............................................ 34
Lubrication..................................................................... 35
Locker Bracket Assembly........................................... 35
Tilt / Elevating Mechanism ......................................... 35
Troubleshooting....................................................... 36-37
Accessories ................................................................... 38
Exploded View and Parts List ................................. 40-46
Parts Ordering / Service ............................................... 48
Page 2
RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper
accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicates caution, warning, or danger. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and
personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
IMPORTANT
Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service
we suggest you return the tool to your nearest Ryobi AUTHORIZED SERVICE CENTER for repair. When servicing, use only
identical Ryobi replacement parts.
WARNING:
Observe all normal safety precautions related to
avoiding electrical shock.
Do not attempt to operate this tool until you have read
thoroughly and understand completely all instructions,
safety rules, etc. contained in this manual. Failure to
comply can result in accidents involving fire, electric
shock, or serious personal injury. Save this operator's
manual and review frequently for continuing safe
operation and instructing others who may use this tool.
WARNING:
WARNING:
WEAR
YOUR
SAFETY
FORESIGHT IS BETTER
GLASSES
THAN NO SIGHT
The operation of any saw can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning power tool operation, always wear
safety goggles or safety glasses with side shields and a full face shield when needed. We
recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses
with side shields.
Look for this symbol to point out important safety precautions.
It means attention!!! Your safety is involved.
Page 3
RULES FOR SAFE OPERATION (Continued)
Safety is a combination of common sense, staying alert, and
knowing how your table saw works. Read this manual to
understand this saw.
READ ALL INSTRUCTIONS
1. KNOW YOUR POWER TOOL. Read the operator's
manual carefully. Learn the saw's applications and
limitations as well as the specific potential hazards
related to this tool.
2. GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH GROUNDED
SURFACES. For example; pipes, radiators, ranges,
refrigerator enclosures.
3. GROUND YOUR SAW. Make sure that your saw is
properly polarized with an approved ground connection.
4. ALWAYS KEEP THE BLADE GUARD AND RIVING
KNIFE (SPLITTER) IN PLACE and in working order.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents. DO NOT leave tools or pieces
of wood on the saw while it is in operation.
6. AVOID DANGEROUS ENVIRONMENT. Don't use
power tools in damp or wet locations or expose to rain.
Keep work area well lit.
7. KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
from work area. Do not let visitors contact tool or
extension cord while operating.
8. MAKE WORKSHOP CHILD-PROOF with padlocks or
master switches, or by removing starter keys.
9. DON'T FORCE TOOL. It will do the job better and safer
at the feed rate for which it was designed.
10. USE RIGHT TOOL. Don't force tool or attachment to do
a job it was not designed for. Don't use it for a purpose
not intended.
11. DRESS PROPERLY. Do not wear loose clothing,
gloves, neckties, or jewelry. They can get caught and
draw you into moving parts. Rubber gloves and nonskid
footwear are recommended when working outdoors.
Also wear protective hair covering to contain long hair.
12. ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impactresistant lenses; they are NOT safety glasses.
13. PROTECT YOUR LUNGS. Wear a face or dust mask
if the cutting operation is dusty.
14. PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
15. DON'T ABUSE CORD. Never yank cord to disconnect
from receptacle. Keep cord from heat, oil, and sharp
edges.
16. DON'T OVERREACH. Keep proper footing and balance
at all times.
17. MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
18. DISCONNECT TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits,
cutters, etc., all tools should be disconnected.
19. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
20. AVOID ACCIDENTAL STARTING. Be sure switch is
off when plugging in.
21. MAKE SURE YOUR EXTENSION CORD IS IN GOOD
CONDITION. When using an extension cord, be sure to
use one heavy enough to carry the current your product
will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. A
wire gage size (A.W.G.) of at least 14 is recommended
for an extension cord 25 feet or less in length. If in doubt,
use the next heavier gage. The smaller the gage
number, the heavier the cord. See Extension Cord
Caution on page 38.
22. USE OUTDOOR EXTENSION CORDS. When tool is
used outdoors, use only extension cords with approved
ground connection that are intended for use outdoors
and so marked.
23. KEEP BLADES CLEAN AND SHARP. Sharp blades
minimize stalling and kickback.
24. KEEP HANDS AWAY FROM CUTTING AREA. Keep
hands away from blades. Do not reach underneath
work or around or over the blade while blade is rotating.
Do not attempt to remove cut material when blade is
moving.
WARNING: Blades coast after turn off.
25. NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
26. INSPECT TOOL CORDS PERIODICALLY. If damaged,
have repaired by a qualified service technician at an
authorized service facility. The conductor with insulation
having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If
repair or replacement of the electric cord or plug is
necessary, do not connect the equipment-grounding
conductor to a live terminal. Repair or replace a damaged
or worn cord immediately. Stay constantly aware of cord
location and keep it well away from the rotating blade.
27. INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
28. KEEP TOOL DRY, CLEAN, AND FREE FROM OIL
AND GREASE. Always use a clean cloth when cleaning.
Never use brake fluids, gasoline, petroleum-based
products, or any solvents to clean tool.
Page 4
RULES FOR SAFE OPERATION (Continued)
29. STAY ALERT AND EXERCISE CONTROL. Watch
what you are doing and use common sense. Do not
operate tool when you are tired. Do not rush.
30. CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect
its operation. A guard or other part that is damaged must
be properly repaired or replaced by an authorized
service center to avoid risk of personal injury.
31. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
32. GUARD AGAINST KICKBACK. Kickback occurs when
the blade stalls rapidly and workpiece is driven back
towards the operator. It can pull your hand into the blade
resulting in serious personal injury. Stay out of blade
path and turn switch off immediately if blade binds or
stalls.
33. USE RIP FENCE. Always use a fence or straight edge
guide when ripping.
34. SUPPORT LARGE PANELS. To minimize risk of blade
pinching and kickback, always support large panels.
35. BEFORE MAKING A CUT, BE SURE ALL
ADJUSTMENTS ARE SECURE.
36. USE ONLY CORRECT BLADES. Do not use blades
with incorrect size holes. Never use blade washers or
bolts that are defective or incorrect. The maximum blade
capacity of your saw is 10 in. (254 mm).
37. USE RECOMMENDED ACCESSORIES. The use of
improper accessories may cause risk of injury.
38. NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or if the cutting tool is unintentionally
contacted.
39. USE THE RIGHT DIRECTION OF FEED. Feed work
into a blade or cutter against the direction of rotation of
blade or cutter only.
40. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don't leave tool until it comes to a
complete stop.
41. AVOID CUTTING NAILS. Inspect for and remove all
nails from lumber before cutting.
42. NEVER TOUCH BLADE or other moving parts during
use.
43. NEVER START A TOOL WHEN ANY ROTATING
COMPONENT IS IN CONTACT WITH THE
WORKPIECE.
44. DO NOT OPERATE THIS TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
45. GROUND ALL TOOLS. If tool is equipped with threeprong plug, it should be plugged into a three-hole
electrical receptacle.
46. SAVE THESE INSTRUCTIONS. Refer to them
frequently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
WARNING:
When servicing use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.
WARNING:
Remove all fences and auxiliary tables before
transporting saw. Failure to do so can result in an
accident causing possible serious personal injury.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.
Page 5
SPECIFIC SAFETY RULES FOR THE
BT3000 TABLE SAW
1. ALWAYS USE BLADE GUARD, RIVING KNIFE, AND
ANTI-KICKBACK PAWLS on all "through-sawing" op-
erations. Through-sawing operations are those in which
the blade cuts completely through the workpiece as in
ripping or crosscutting. Keep the blade guard down, the
anti-kickback pawls down, and the riving knife in place
over the blade.
2. ALWAYS SECURE WORK firmly against rip fence or
miter fence.
3. ALWAYS USE A PUSH STICK FOR RIPPING NAR-
ROW STOCK. A push stick is a device used to push a
workpiece through the blade instead of using your
hands. Size and shape can vary but the push stick must
always be narrower than the workpiece to prevent the
push stick from contacting the saw blade. When ripping
narrow stock, always use a push stick, so your hand
does not come close to the saw blade. Use a featherboard
and push blocks for non-through cuts.
4. NEVER perform any operation "freehand" which means
using only your hands to support or guide the workpiece.
Always use either the rip fence or miter fence to position
and guide the work.
5. NEVER stand or have any part of your body in line with
the path of the saw blade.
6. NEVER reach behind, over, or within three inches of the
blade or cutter with either hand for any reason.
7. MOVE THE RIP FENCE out of the way when crosscut-
ting.
8. NEVER use rip fence as cutoff gage when crosscutting.
9. NEVER attempt to free a stalled saw blade without first
turning the saw OFF and disconnecting the saw from the
power source.
10. PROVIDE ADEQUATE SUPPORT to the rear and
sides of the saw table for wide or long work pieces. Use
a sturdy "outrigger" support if a table extension more
than 24 inches long is attached to the saw.
11. AVOID KICKBACKS (work thrown back toward you)
by:
A. Keeping blade sharp.
B. Keeping rip fence parallel to the saw blade.
C. Keeping riving knife, anti-kickback pawls, and blade
guard in place and operating.
D. Not releasing the work before it is pushed all the way
past the saw blade using a push stick.
E. Not ripping work that is twisted or warped or does not
have a straight edge to guide along the fence.
12. AVOID AWKWARD OPERATIONS AND HAND POSI-
TIONS where a sudden slip could cause your hand to
move into the cutting tool.
COVER OF GROUNDED
OUTLET BOX
GROUNDING
PIN
Figure 1: Electrical
13. CHECK WITH A QUALIFIED ELECTRICIAN or service
personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is
properly grounded.
14. USE ONLY CORRECT ELECTRICAL DEVICES: 3-
wire extension cords that have 3-prong grounding plugs
and 3-pole receptacles that accept the tool's plug.
15. DO NOT MODIFY the plug provided. If it will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
16. USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Blades must be rated for
at least 5,500 rpm. Use of accessories that are not listed
may cause the risk of personal injury. Instructions for
safe use of accessories are included with the accessory.
17. DOUBLE CHECK ALL SETUPS. Make sure blade is
tight and not making contact with saw or workpiece
before connecting to power supply.
18. MAKE SURE THE WORK AREA HAS AMPLE LIGHT-
ING to see the work and that no obstructions will
interfere with safe operation BEFORE performing any
work using the table saw.
19. ALWAYS TURN OFF SAW before disconnecting it, to
avoid accidental starting when reconnecting to power
supply.
20. SAVE THESE INSTRUCTIONS. Refer to them fre-
quently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
Page 6
GLOSSAR Y OF TERMS FOR WOODWORKING
Anti-Kickback Pawls (Fingers)
Device which, when properly installed and maintained, is
designed to stop the workpiece from being kicked back
toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with an angled blade.
Compound Cut
A cut with both a miter angle and a bevel angle.
Crosscut
A cutting or shaping operation made across the grain of the
workpiece.
Dado
A non-through cut which produces a square sided notch or
trough in the workpiece.
Featherboard
A device used to help control the workpiece by guiding it
securely against the table or fence during any rip cut operation.
Freehand
Performing a cut without using a fence, miter gauge, fixture,
hold down clamp, or other proper device to keep the workpiece
from twisting during the cut.
Gum
A sticky, sap based residue from wood products.
Heel
Misalignment of the blade.
Kerf
The amount of material removed by the blade in a through
cut or the slot produced by the blade in a non-through or
partial cut.
Kickback
An uncontrolled grabbing and throwing of the workpiece
back toward the front of the saw. Associated with the
workpiece closing the kerf and pinching the blade or otherwise
placing tension on the blade.
Leading End
The end of the workpiece which, during a rip type operation,
is pushed into the cutting tool first.
Miter Cut
A cutting operation made with the wood at any angle other
than 90 degrees.
Molding
A cut which produces a special shape in the workpiece, used
for joining or decoration.
Non-Through Cuts
Any cutting operation where the blade does not extend
completely through the thickness of the workpiece.
Push Block
A device used to feed the workpiece through the saw, except
during narrow ripping type operations where a push stick
should be used. It also helps keep the operator's hands well
away from the blade.
Push Stick
A device used to feed the workpiece through the saw to help
keep the operator's hands well away from the blade.
Rabbet
A notch in the edge of a workpiece.
Resin
A sticky, sap base substance that has hardened.
Ripping Or Rip Cut
A cutting or shaping operation made along the length or with
the grain of the workpiece.
Riving Knife
Also known as a spreader or splitter. A metal piece, slightly
thinner than the saw blade which helps keep the kerf open
and prevent kickback.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one
minute.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it
applies to the workpiece, that area which will be, or has been,
cut by the blade.
Set
The distance that the tip of the sawblade tooth is bent (or set)
outward from the face of the blade.
Throw-Back
Throwing of a workpiece in a manner similar to a kickback.
Usually associated with a cause other than the kerf closing,
such as a workpiece being dropped onto the blade or being
placed inadvertently in contact with the blade.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Trailing End
The workpiece end last cut by the blade in a ripping operation.
Workpiece
The item on which the cutting operation is being done. The
surfaces of a workpiece are commonly referred to as faces,
ends, and edges.
Page 7
UNPACKING AND CHECKING CONTENTS
Your Model BT3000 Table Saw is shipped complete in one
carton and includes two table extensions, a rip fence, a miter
fence with adjusting clamp, a blade guard, and rails. Some
models of the BT3000 may also include a workstand with a
separate parts list, owner's operating manual, and assembly
instructions.
Separate all parts from packing materials and check each
one with the illustration and the list of Loose Parts to make
sure all items are accounted for, before discarding any
packing material.
TOOLS NEEDED
3/8 in. NUT DRIVER
If any parts are missing, do not attempt to assemble the
table saw, plug in the power cord, or turn the switch on
until the missing parts are obtained and are installed
correctly. Call 1-800-525-2579 in the United States or
1-800-265-6778 in Canada for assistance if any parts
are missing or damaged.
The saw is factory set for accurate cutting. After assembling it, check for accuracy. If shipping has influenced the
settings, refer to specific procedures explained in the operation and maintenance sections of this manual.
FRAMING SQUARE
COMBINATION
SQUARE
ADJUSTABLE
WRENCH
SOCKET WRENCH
WITH 7/16 in.
SOCKET
3/4 in.
WRENCH
#2 PHILLIPS
SCREWDRIVER
FLAT BLADE
SCREWDRIVER
Figure 2: Tools Needed
Page 8
UNPACKING AND CHECKING CONTENTS
LIST OF LOOSE PARTS FOR TABLE SAW
4
5
6
3
2
1
8
8
7
18
17
16
15
13
14
Key
No. Description Quan.
1 Rip Scale Indicator.......................................... 1
2 Screw .............................................................. 1
3 Hex Nut ........................................................... 1
4 End Plug ......................................................... 4
5 Rip Fence........................................................ 1
6 Sliding Miter Table .......................................... 1
7 Accessory Table ............................................. 1
8 Blade Guard With Riving Knife
And Anti-Kickback Pawls ................................ 1
9 Large wrench .................................................. 1
10 Small wrench .................................................. 1
11 Rear Rail ......................................................... 1
9
11
12
Key
No. Description Quan.
12 Front Rail ........................................................ 1
13 Miter Fence Holder With Adjusting Clamp ...... 1
14 Miter Fence With Miter Indicator ..................... 1
15 3/32 in. Allen Wrench (Included)..................... 1
16 1/8 in. Allen Wrench (Included)....................... 1
17 5/32 in. Allen Wrench (Included)..................... 1
18 3/16 in. Allen Wrench (Included)..................... 1
19 Instructional Video (Not Shown)
20 Operator's Manual (Not Shown)
21 Warranty Registration Card (Not Shown)
22 Authorized Service Center Listing (Not Shown)
Figure 3: Loose Parts
10
Page 9
FEATURES
Your saw is designed to perform as a versatile, accurate,
precision cutting tool that is easy to operate.
It is equipped with the following features for convenience,
ease of use, and high-quality performance:
• a combination saw blade
• a bevel indicator to set the exact angle of the blade,
with locking lever
• an adjustable and reversible sliding miter table
• an adjustable miter fence with miter indicator
• an adjustable accessory table
• an adjustable rip fence with scale indicator
• an adjustable riving knife (splitter) and blade guard
with anti-kickback pawls
GETTING TO KNOW YOUR SAW
BLADE
GUARD
• front and rear guide rails with an easy-to-read
scale on front rail
• a dust exhaust that can be adapted to a standard
shop vacuum
• blade adjusting handle to set depth of cut
• switch with lockable cover plate to help prevent
unauthorized use
These features provide ease of cutting with all types of wood.
WARNING:
Before attempting to use your table saw, familiarize
yourself with all operating features and safety
requirements.
SLIDING
MITER TABLE
ADJUSTING
CLAMP
MITER
FENCE
FENCE HOLDER
QUICK-STOP
MITER
END PLUG (4)
ANTI-KICKBACK
PAWLS
THROAT
PLATE
MITER SCALE
RIVING
KNIFE
SAW
BLADE
REAR
RAIL
RIP
FENCE
SCALE
LOCKABLE COVER
BLADE
ADJUSTING HANDLE
ACCESSORY
TABLE
FRONT RAIL
LOCKING
HANDLE
SWITCH WITH
MITER
LOCKING CLAMPS
MITER
TABLE BASE
BEVEL
SCALE
MITER
SLIDE LOCK
Page 10
BEVEL
INDICATOR
BEVEL
LOCKING LEVER
Figure 4: Table Saw Features
FEATURES
WARNING:
Although some of the illustrations in this manual are
shown with the blade guard removed for clarity, do not
operate the saw without the blade guard unless specifically
instructed to do so.
A. OPERATING COMPONENTS
The upper portion of the blade projects up through the table,
surrounded by an insert called the throat plate. To cut wood
at a bevel, the blade must be tilted, using the blade adjustment handle, scale, and bevel indicator found on the front of
the cabinet. Inside the cabinet, adjustable positive stops are
provided for 0 and 45 degrees.
The sliding miter table assembly is used for all crosscutting
operations. The miter fence is easily adjusted to cut wood at
an angle by loosening the adjusting clamp, setting the fence
to the miter scale, and retightening the clamp. The sliding
miter table, which rests on a base mounted on the rails, can
be repositioned along the rails for wide work. It can be
reversed so the projecting base is in the back. It can also be
moved from the right side to the left side as needed. With the
miter fence removed the miter table offers additional support
for other operations such as ripping.
Your saw includes a rip fence and an accessory table. The
accessory table can be moved from the right side of the saw
to the left side as needed. The rip fence is used to position
work that will be cut lengthwise. A scale on the front rail
shows the distance between the rip fence and the blade.
The riving knife is a metal device directly behind and above
the blade. It is used to help keep the cut wood from binding
together and causing possible kickback. It is very important
to use the riving knife for all through-sawing operations. The
anti-kickback pawls are toothed plates mounted on the riving
knife. Their teeth point away from the work in case the work
should be pulled back, toward the operator. Then the teeth
dig into the wood to help prevent or reduce the possibility of
kickback.
Your Ryobi BT3000 table saw features a receptacle on the
right side of the cabinet that permits use of accessories.
Check with your nearest Ryobi dealer for more information.
Use only accessories that are listed for use with this tool.
When using a listed accessory, unplug the saw motor cord
and use the receptacle and BT3000 main power switch to
operate the accessory.
TO TURN YOUR SAW ON:
1. Lift switch cover.
2. Press switch button.
3. Lower switch cover.
TO TURN YOUR SAW OFF:
1. (A) Press or push outside of switch cover, or
(B) Lift switch cover and press switch button.
TO LOCK YOUR SAW SWITCH:
1. Raise switch cover.
2. Align metal loop through slot in switch cover while
lowering switch cover.
3. Place shackle of padlock (not provided) through the
metal loop and close padlock.
WARNING:
ALWAYS make sure your workpiece is not in contact with
the blade before operating the switch to start the tool.
Failure to heed this warning may cause the workpiece to
be kicked back toward the operator and result in serious
personal injury.
WARNING:
To reduce the risk of accidental starting, ALW AYS make
sure the switch is in the OFF position before plugging
tool into the power source .
SWITCH
COVER
TO
STOP (A)
SWITCH
BUTTON
TO
START
TO
STOP (B)
B. POWER SWITCH
Your BT3000 is equipped with a switch that utilizes a
lockable switch cover to prevent unauthorized use. With the
saw turned OFF, a padlock can be used to secure the switch
cover over the switch. This prevents anyone from starting
your saw without removing the padlock, lifting the switch
cover, and pressing the switch button.
Page 11
TO LOCK IN
OFF POSITION
PADLOCK
(NOT PROVIDED)
Figure 5: Switch With Cover
FEATURES
C. BLADES
It is recommended that you use only the RYOBI 10 in. (254 mm) Combination Blade, which is specifically designed, tuned,
and balanced for use with the BT3000 Table Saw. You will get maximum performance with the following features:
• 36 precision ground, micro-grain carbide teeth • laser-cut expansion slots
• kerf width of 2.5 mm + .02 • tensioning for 4,800 rpm
• laser-cut blade body • precision balancing
This blade is provided with the saw. Additional blade styles of the same high quality are available for specific operations such
as ripping. Your local RYOBI dealer can provide you with complete information.
CAUTION:
Be sure to use only blades that are rated for at least 5,500 RPM and recommended for use on this saw. Check with your
Ryobi dealer.
PRECISION GROUND
MICRO-GRAIN
CARBIDE TEETH
BLADE ROTATION
D. SPEED AND WIRING
LASER-CUT BODY
AND EXPANSION SLOTS
Figure 6: RYOBI 10 in. (254 mm) Combination Blade
The no-load speed of your table saw is approximately 4,800
rpm. The speed will not remain constant but will be less
under a load. The wiring in a shop is as important as the
motor's horsepower rating. A line intended for lights only
WILL NOT PROPERLY CARRY A POWER TOOL MOTOR.
Wire that is heavy enough for a short distance will be too light
for a greater distance. A line that can support one power tool
may not be able to support two or three tools.
Page 12
WARNING:
To prevent possible electrical hazards, have a qualified
electrician check the line if you are not certain that it is
properly wired.
ASSEMBLY
WARNING:
Do not connect to power supply until assembly is complete.
Failure to comply could result in accidental starting and
possible serious injury.
A. FRAME
1.Unpack the saw and lay out all loose parts on a clean
surface. Inspect the parts to make sure that no parts are
missing and all the components are ready for assembly.
Each unit also includes two wrenches for easy blade
removal or installation.
2.Secure the saw to the RYOBI table saw stand or a
workbench capable of supporting the load of the saw
plus any workpiece. This is necessary to avoid any risk
of the saw tipping over. See work stand operator's
manual inside work stand box for assembly of models
that apply. Make sure there is ample clearance around
the saw for the work materials.
3.Bolt the saw to the stand or workbench using four bolts
and hex nuts; place one set in each corner and tighten
securely.
SEE FIGURE 3 ON PAGE 9 FOR DESCRIPTIONS
AND REFERENCES TO LOOSE PARTS
Figure 7: Loose Parts
FRONT RAIL
SCALE
B. RAILS, TABLES AND FENCES
TO INSTALL FRONT AND BACK RAILS
1.Position end plugs on both rails and secure in place by
tapping with a block of wood or a rubber mallet.
2.Loosen the front rail clamps one half turn from the
tightened position. Loosen the square rail holder nut
one-fourth (1/4) turn to allow the front rail to slide over it.
See Figures 8 and 9.
3.Mount the front rail with the scale facing the outside
toward the operator.
4.Check to make sure the rail clamps will securely clamp
the rail before sliding the entire assembly into position.
If not, tighten the square rail holder nut one-fourth (1/4)
turn and recheck.
5.Slide the rail into position over both clamps and secure.
6.Mount the rear rail, following the same clamping
procedure as shown for the front rail. Orient the rear rail
as shown in Figure 9.
FRONT
RAIL CLAMP
END
PLUG
LOCKING LEVER
BEVEL
HANDWHEEL
Figure 8: Front Rail
BLADE
ADJUSTING
HANDLE
Page 13
RAIL
HOLDER NUT
Figure 9: Rear Rail
ASSEMBLY
TO INSTALL MITER TABLE AND FENCE
1. Install the sliding miter table assembly over the front and
rear rails.
the rails. Push both front miter locking clamps down
evenly on each side to secure. Repeat for both rear miter
locking clamps.
NOTE: DO NOT force miter locking clamps fully down.
Tighten only to flat "seated" position.
2. To install the miter fence holder to the miter fence,
loosen the attachment bolt by turning the adjusting
clamp (the knob on top) counterclockwise. Make sure
the adjusting clamp is loose enough so the bolt has
enough clearance to slide in the table slot. Slide the tabs
into the grooves in the miter fence.
3. Mount the miter fence to the miter table by installing the
locator pin (below the miter fence) into hole “A” or “B”.
(Hole "A" is closest to the blade.) At the same time, place
the attachment bolt in the slot. Secure the adjusting
clamp, but do not tighten.
NOTE: Hole “A” should be used for short pieces of wood
and hole “B” should be used for long or wide pieces of
wood.
4. Adjust the miter indicator to the scale.
5. Securely tighten the adjusting clamp.
TO INSTALL ACCESSORY TABLE
AND RIP FENCE
1. Place the accessory table on the front and back rails,
fitting the lips into the top slot of the rear rail. Position the
slot on the underside of the accessory table onto the
front rail and tighten the lever securely.
2. Remove the scale indicator assembly from the plastic
bag and install on either side of the rip fence. The pan
head screw (#8-32 x 1/2 in.) goes on the outside of the
front block. The scale indicator and hex nut (#8-32) go
immediately behind the front lip of the front block.
3. To install the rip fence, place the rear lip on the rear rail
and pull slightly toward the front of the unit. Lower front
end onto the guide surfaces on top of the front rail. Check
for a smooth gliding action. Swing the locking handle
down to automatically align and secure the fence. When
securely locked, the locking handle should point
downward.
C.BLADE AND GUARD
ASSEMBLY
See Figure 10.
Check that it slides easily on
See Figure 11.
REAR RAIL
MITER FENCE
MITER
INDICATOR
HOLE "B"
MOUNTING
SCREW
Figure 10: Miter Table Base Installation
ADJUSTING
CLAMP
MITER
FENCE HOLDER
HOLE "A"
TABLE
SLOT
Figure 11: Miter Fence Installation
HOLE
FRONT
BLOCK
REAR
RIP
FENCE
MITER
TABLE BASE
ATTACHMENT
BOLT
LOCATOR
PIN
LIP
REAR
RAIL
W ARNING:
Do not connect to power supply until assembly is complete.
Failure to comply could result in accidental starting and
possible serious injury.
Page 14
SCALE
INDICATOR
HEX NUT
FRONT
LIP
Figure 12: Rip Fence Installation
ASSEMBLY
TO CHECK SAW BLADE INSTALLATION
1. To check the saw blade, first remove the three screws
holding the throat plate in place. Remove the throat
plate.
See Figure 13.
2. Make sure the bevel locking lever is securely pushed to
the left. Raise the blade arbor to its full height by turning
the blade adjusting handle clockwise.
3. Using the smaller hex wrench, insert the flat open end
into the flats on the arbor shaft as shown. Insert the
larger hex wrench over the hex nut, and, holding both
wrenches firmly, pull the larger wrench forward to the
front of the machine to loosen and push to tighten. Make
sure the blade nut is securely tightened. Do not
overtighten.
NOTE: Arbor shaft has left hand threads.
4. Check all clearances for free blade rotation.
5. See To Set the Scale to the Blade in the Operation
Section. In cutting operations, the scale will be set to the
side of the blade where the cut will be measured and
made.
TO INSTALL BLADE GUARD ASSEMBLY
1. Move the bevel locking lever to the right for angle mode.
Slowly turn the blade adjustment handle to put the blade
at 30 degrees. The handle will "pop out" slightly as it
engages the clutch.
2. Holding the blade adjusting handle with one hand, use
the other hand to push the bevel locking lever firmly to
the left to lock the bevel angle.
3. Raise the blade by turning the blade adjustment handle
clockwise.
4. Using the small hex wrench, install the blade guard
assembly by loosening the two attachment hex nuts
enough to slide the riving knife down between the shims.
Do not remove the hex nuts.
retighten the two attachment nuts. Check the blade and
riving knife alignment. Make sure riving knife clears
blade by 1/8 in.
5. Correctly align the blade and riving knife as shown,
repeating step 4 as needed. Tighten attachment nuts
securely. If riving knife is not positioned correctly with
blade up, it could contact saw table when blade is
lowered and restrict blade elevation.
6. Blade alignment with the riving knife can be adjusted for
different blade widths. Refer to Settings and
Adjustments in the Operations Section. Before
continuing, read "To Check, Replace or Adjust the
Riving Knife and Blade Guard Assembly" on page 19
to make sure of proper riving knife alignment.
7. Check the blade guard assembly for clearances and free
movement. Reinstall the throat plate into the opening,
lower the blade and secure the three attachment screws.
Tighten the screws securely.
See Figure 27.
See Figure 15.
Partially
BLADE
GUARD
LARGE
HEX WRENCH
NOTE: PLACE BLADE BETWEEN
INNER AND OUTER BLADE WASHER
LARGE HEX
WRENCH
TO
LOOSEN
ARBOR NUT
MOUNTING
PLATE
DO NOT REMOVE HEX NUTS
Figure 15: Blade Guard Installation
THROAT PLATE
Figure 13: Blade Installation
SMALL HEX
WRENCH
SMALL
SPACER
BLADE WASHER
OUTER
BLADE WASHER
TO
TIGHTEN
Figure 14: Blade Tightening
SHIMS
SMALL HEX
WRENCH
ARBOR
LARGE
SPACER
INNER
RIVING
KNIFE
HEX NUTS
Page 15
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