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OPERATOR’S MANUAL
18 VO
LT HAND PLANER
CPL1800
BATTERIES AND CHARGERS
SOLD SEPARATELY
Your planer has been engineered and manufactured to our high standard for dependability, ease of operation and operator
safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using
this product.
Thank you for buying a Ryobi product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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TABLE OF CONTENTS
Introduction ...............................................................
General Safety Rules ...............................................................
...............................................................
Safety Rules for Charger ...............................................................
...............................................................
................................................................................................................................
Assembly ...............................................................
Operation ...............................................................
Maintenance
Parts Ordering / Service ...............................................................
...............................................................
..................................................................................................... 2
.....................................................................................
.................................................................
.................................................................................. 5
.................................................................
.......................................................................................................... 9
...................................................................................................10-15
.................................................................
................................................................................. 20
3-4
6-7
16-19
INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance and dependability have
been given top priority in the design of this product making it easy to maintain and operate.
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8
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GENERAL SAFETY RULES
WARNING!
Read all instructions. Failure to follow all instructions
listed below may result in electric shock, fire and/or
rious injury. The term “power tool” in all of the warnings
se
listed below refers to your m
power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the
dust or fumes.
Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces
such as p
ipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk
of electric shock.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric
shock.
Use battery only with charger listed.
MODEL BATTERY PACK CHARGER
CPL1800 ABP1801 / ACR1800 /
ABP1802 ACC1800
PERSONAL SAFETY
Stay alert, watch what y ou are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
ains-operated (corded)
Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid safety
shoes, hard hat or hearing protection used for appropriate
conditions will reduce personal injuries.
Avoid accidental starting. Ensure the switch is in the
off-position before plugging in. Carrying power tools
with your finger on the switch or plugging in power tools
that have the switch on invites accidents.
Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool
in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry.
Keep your hair, cloth
ing and gloves away from moving
parts. Loose clothes, jewelry or long hair can be caught
in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of these devices can
reduce dust-related hazards.
Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry or long hair can be drawn
into air vents.
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
power tool in unexpected situations.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool
for your application.
better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
Keep cuttingtools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
The correct power tool will do the job
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Page 4
GENERAL SAFETY RULES
Use the power tool, accessories and tool bits etc., in
accordance with these instructions and in the manner
intended for the particular type of power tool, taking
into account the working conditions and the work
to be performed. Use of the power tool for operations
different from those intended could result in a hazardous
situation.
BATTERY TOOL USE AND CARE
Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power
tools that have the switch on invites accidents.
Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with
another battery pack.
Use power tools only with specifically designated battery packs. Use of any other battery packs may create
a risk of injury and fire.
When battery pack is not in use, keep it away from
other metal objects like paper clips, coins, keys, nails,
screws or other small metal objects that can make a
connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from
the battery, avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
SERVICE
Have your power tool serviced by a qualified repair
person using only identical replacement parts.This will
ensure that the safety of the power tool is maintained.
WARNING!
To reduce the risk of injury, user must read instruction
manual.
When servicing a power tool, use only identical
re pla cem ent parts. Fol low i nst ruc tio ns i n the
Maintenance section of this manual.
parts or failure to follow Maintenance instructions may
create a risk of shock or injury.
Use of unauthorised
SPECIFIC SAFETY RULES
Wait for the cutter to stop before setting the tool down.
An exposed cutter may engage the surface leading to
possible loss of control and serious injury.
Use clamps or another practical way to secure and
support the workpiece to a stable platform. Holding
the work by hand or against your body leaves it unstable
and may lead to loss of control.
Hold power tools by insulated gripping surfaces when
performing an operation where the cutting tool may
contact hidden wiring or its own cord. Contact with a
“live” wire will also make exposed metal parts of the tool
“live” and shock the operator.
Know your power tool. Read operator’s manual
carefully. Learn its applications and limitations, as
well as the specific potential hazards related to this
power tool. Following this rule will reduce the risk of
electric shock, fire or serious injury.
Always w ear safety glasses with side shie lds.
Everyday glasses have only impact resistant lenses. They
are NOT safety glasses. Following this rule will reduce
the risk of eye injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the risk
of serious personal injury.
Protect your hearing. Wear hearing prot ection
during extended periods of operation. Following this
rule will reduce the risk of serious personal injury.
Battery tools do not have to be plugged into an
electrical outlet; therefore, they are always in
operating condition. Be aware of possible hazards
when not using your battery tool or when changing
accessories. Following this rule will reduce the risk of
electric shock, fire or serious personal injury.
Do not place battery tools or their batteries near fire
or heat. This will reduce the risk of explosion and possibly
injury.
Never use a battery that has been dropped or received
a sharp blow. .noisolpxeottcejbussiyrettabdegamadA
Properly dispose of a dropped or damaged battery
immediately.
Batteries vent hydrogen gas and can in the
presence of a source of ignition, such as a pilot light.
To reduce the risk of serious personal injury, never use
any cordless product in the presence of open flame. An
exploded battery can propel debris and chemicals. If
exposed, flush with water immediately.
Do not charg e b attery tool in a damp or wet
location. Following this rule will reduce the risk of electric
shock.
For best results, your battery tool should be charged
in a location where the temperature is more than
but less than Do not store outside or in
vehicles.
Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes in contact
with your skin, wash immediately with soap and water,
then neutralize with lemon juice or vinegar. If liquid
gets into your eyes, flush them with clean water for
, then seek immediate medical
attention. Following this rule will reduce the risk of serious
personal injury.
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SAFETY RULES FOR CHARGER
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS.
Failure to follow all instructions listed below, may result
in electric shock, fire and/or serious personal injury.
Before using battery charger, read all instructions and
cautionary markings in this manual, on battery charger,
battery and product using battery to prevent misuse of
the products and possible injury or damage.
An extension cord should not be u se d unless
absolutely necessary. Use of improper extension cord
could result in a risk of fire and electric shock. If extension
cord must be used, make sure:
a. That pins on plug of extension cord are the same number,
size and shape as those of plug on charger.
b. That extension cord is properly wired and in good electrical
condition
c. That wire size is large enough for AC ampere rating of
charger as specified below:
CAUTION:
To reduce the risk of electric shock or damage to the
charger and battery, charge only nickel-cadmium
rechargeable batteries as specifically designated on
your charger. Other types of batteries may burst, causing
personal injury or damage.
Do not use charger outdoorsor expose to wet or damp
conditions. Water entering charger will increase the risk
of electric shock.
Use of an attachment not recommended or sold by the
battery charger manufacturer may result in a risk of
fire, electric shockor injury to persons. Following this
rule will reduce the risk of electric shock, fire or serious
personal injury.
Do not abuse cord or charger. Never use the cord to
carry the charger. Do not pull the charger cord rather than
the plug when disconnecting from receptacle. Damage
to the cord or charger could occur and create an electric
shock hazard. Replace damaged cords immediately.
Make sure cord is located so that it will not be stepped
on, tripped over, come in contact with sharp edges
or moving parts or otherwise subjected to damage or
stress. This will reduce the risk of accidental falls, which
could cause injury and damage to the cord, which could
result in electric shock.
Keep cord and charger away from heat to prevent
damage to housing or internal parts.
Do not let petrol, oils, petroleum-based products
etc. come in contact with plastic parts. They contain
Cord Length (Metres) 7
15 30
Cord Size (AWG) 16 16 16
NOTE: AWG = American Wire Gauge
Do not operate charger with a damaged cord or
plug, which could cause shorting and electric shock. If
damaged, have the charger replaced by an authorised
service centre.
Do not operate charger if it has received a sharp blow,
been dropped or otherwise damaged in any way.
Take it to an authorised service centre for electrical check
to determine if the charger is in good working order.
Do not disassemble charger. Take it to an authorised
service centre when service or repair is required. Incorrect
reassembly may result in a risk of electric shock or fire.
Unplug charger from outlet before attempting any
maintenance or cleaning to reduce the risk of electric
shock.
Disconnect charger from the power supply when
not in use. This will reduce the risk of electric shock or
damage to the charger if metal items should fall into the
opening. It also will help prevent damage to the charger
during a power surge.
Risk of electric shock. Do not touch uninsulated portion
of output connector or uninsulated battery terminal.
Save these instructions. Refer to them frequently and
use them to instruct others who may use this tool. If you
loan someone this tool, loan them these instructions also
to prevent misuse of the product and possible injury.
.citsalpyortsedronekaew,egamadnactahtslacimehc
IMPORTANT SAFETY INSTRUCTIONS
1. SAVE THESE INSTRUCTIONS
This manual contains important safety and operating instructions for battery charger.
2. Before using battery charger, read all instructions and cautionary markings on battery charger, battery and product
using battery.
3. CAUTION: To reduce the risk of injury, charge only nickel-cadmium rechargeable batteries. Other types of batteries
may burst, causing personal injury or damage.
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SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation
of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
min Minutes Time
Alternating Current Type of current
Direct Current Type or a characteristic of current
n
o
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
No Load Speed Rotational speed, at no load
Class II Construction Double-insulated construction
DESIGNATION/EXPLANATION
Wet Conditions Alert Do not expose to rain or use in damp locations.
Read The Operator’s Manual
Eye Protection
Safety Alert Precautions that involve your safety.
No Hands Symbol
No Hands Symbol
No Hands Symbol
No Hands Symbol
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear safety goggles or safety glasses with side shields and,
as necessary, a full face shield when operating this product.
Fa
ilure to keep your hands away from the blade will result in serious
personal injury.
Failure to keep your hands away from the blade will result in serious
personal injury.
Failure to keep your hands away from the blade will result in serious
personal injury.
Failure to keep your hands away from the blade will result in serious
personal injury.
Hot Surface
To reduce the risk of injury or damage, avoid contact with any hot
surface.
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SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION
CAUTION
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SERVICE
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to the nearest
AU TH ORISED SERVICE CENTRE for repa ir. W hen
servicing, use only identical replacement parts.
WARNING:
To avoid serious personal injury, do not attempt
to use this product until you read thoroughly and
understand completely the operator’s manual. If you
do not understand the warnings and instructions in the
operator’s manual, do not use this product. Call Ryobi
customer service for assistance.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye
protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
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FEATURES
PRODUCT SPECIFICATIONS
Motor..................................................................18 Volt DC
No Load Speed ................................................ 10,000/min.
Planing Width ....................................................... 50.8mm.
Planing Depth..........................................................
LOCK-OFF
DUST
BAG
BUTTON
0.4mm.
Rebate Depth ..................................................... 0-12.7mm
Charger Input ................................... 240 V, 50 Hz, AC only
Charge Rate ....................................................... 60-90 min
EDGE GUIDE/
REBATE GUIDE
DEPTH
ADJUSTMENT KNOB
KNOW YOUR PLANER
See Figure 1.
The safe use of this product requires an understanding of
the information on the tool and in this operator’s manual as
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.
BLADE WRENCH
A blade wrench is included for convenience in changing
blades.
DEPTH ADJUSTMENT KNOB
The planing depth can be adjusted from 0 to 0.4mm.
DUST BAG
The dust bag attaches to the dust port of the planer to keep
the work area free of debris. A 31.75mm. vacuum hose
can also be attached for dust collection.
BLADE
WRENCH
REVERSIBLE
BLADES
SWITCH
TRIGGER
KICKS TAND
Fig. 1
EDGE GUIDE/REBATE GUIDE
The edge guide may be attached for planing edges and
making rebate cuts.
KICKSTAND
The kickstand allowsthe planer tosit on a workpiece or table
without damaging the surface or the blades.
LOCK-OFF BUTTON
Thelock-off button lockstheswitchtrigger in the OFF position
when the switch is released.
REVERSIBLE BLADES
The blades installed on your planer can be reversed for
longer life between blade changes. An additional set of
blades is included.
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ASSEMBLY
UNPACKING
This product has been shipped completely assembled.
? Carefully remove the tool and any accessories from the
box. Make sure that all items listed in the packing list are
included.
? Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
? Do not discard the packing material until you have
carefully inspected and satisfactorily operated the tool.
? If any parts are damaged or missing, please call
1300 361 505 for assistance.
PACKING LIST
Planer (with blades installed)
Reversible Blades (2)
Edge Guide/rebate Guide
Blade
Wrench
Dust Bag
Lanya
rd (not included in combo)
Operator’s Manual
ATTACHING THE PLANER TO A VACUUM
See Figure 3.
The chip collection system of the planer has a 31.75mm port
for inserting a vacuum hose.
Remove the battery pack from the tool.
Remove the dust bag.
Attach a vacuum hose to the chip dust port.
Connect the vacuum to a power supply.
DUST BAG
ADAPTOR
WARNING:
If any parts are damaged or missing do not operate this
tool until the parts are replaced. Failure to heed this
warning could result in serious personal injury.
WARNING:
Do not attempt to modify this tool or create accessories
not recommended for use with this tool. Any such
alteration or modification is misuse and could result in a
hazardous condition leading to possible serious personal
injury.
WARNING:
To prevent accidental starting that could cause serious
personal injury, always remove the battery pack from the
tool when assembling parts.
INSTALLING/REMOVING THE DUST BAG
See Figure 2.
The dust bag located on the right side of the hand planer
provides a dust collection system. Wood particles are drawn
up through the base and collect in the dust bag during
operation. For more efficient operation, empty the dust bag
when half full.
To install, slide the dust bag adaptor onto the chip dust port
on the planer. To remove the dust bag, grasp the adaptor
and pull the dust bag away from the planer.
Fig. 2
WARNING:
When the tool is not connected to vacuum, always
reinstall the dust bag back onto the tool. Failure to do
so could cause dust or foreign objects to be thrown into
your face or eyes, which could result in possible serious
injury.
Fig. 3
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OPERATION
WARNING:
Do not allow familiarity with tools to make you careless.
Remember that a care
sufficient to inflict serious injury.
WARNING:
Always wear safety goggles or safety glasses with side
shields when operating tools. Failure to do so could
result in objects being thrown into your eyes, resulting in
possible serious injury.
WARNING:
Do not use any attachments or accessories not
recommended by the manufacturer of this tool. The use
of attachments or accessories not recommended can
result in serious personal injury.
APPLICATIONS
You may use this tool for the purposes listed below:
Planing the edge of a wooden door or shelf
Planing the edge of a piece of timber
Making rebate cuts in timber
CAUTION:
If at any point during the charging process none of the
LEDs are lit, remove the battery pack from the charger
to avoid damaging the product. DO NOT insert another
battery. Return the charger and battery to your nearest
service center for service or replacement.
LED FUNCTIONS OF CHARGER
LED WILL BE ON TO INDICATE STATUS OF
CHARGER AND BATTERY PACK:
Red LED on = Fast charging mode.
Green LED on = Fully charged and in maintenance charge
mode.
Green LED on = When battery pack is inserted into
charger, indicates hot battery pack or that battery pack
is out of normal temperature range.
Yellow and Green LEDs on = Deeply discharged or
defective battery pack.
No LED on = Defective charger or battery pack.
CHARGING THE BATTERY PACK
The battery pack for this tool has been shipped in a low
charge condition to prevent possible problems. Therefore,
you should charge it until the green LED on the front of the
charger comes on.
less fraction of a second is
NOTE: Batteries will not reach full charge the first time they
are charged. Allow several cycles (operation followed by
recharging) for them to become fully charged.
CHARGING A COOL BATTERY PACK
If battery pack is within normal temperature range, the red
LED on charger will come on.
NOTE: If the charger does not charge the battery pack
under normal circumstances, return both the battery pack
and charger to your nearest Authorised Service Centre for
electrical check.
Charge the battery pack only with the charger provided.
Make sure the power supply is normal household voltage,
240 volts, 50 Hz, AC only.
Connect the charger to the power supply.
Place the battery pack in the charger aligning raised rib
on the battery pack with the groove in the charger. See
Figure 4 .
Press down on the battery pack to be sure contacts on
the battery pack engage properly with contacts in the
charger.
Normally the red LED on charger will come on. This
indicates the charger is in fast charging mode.
Red LED should remain on for approximately 1 hour then
the gre
batte
charge mode.
NOTE: The green LED will remain on until the battery pack
is removed from the charger or charger is disconnected
from the power supply.
If both yellow and green LEDs come on, this indicates a
deeply discharged or defective battery pack. Allow the
b
Wh
red LED should come on. If the red LED does not come
on after 30 minutes, this may indicate a defective battery
pack that should be replaced.
After normal usage, a minimum of 1 hour of charging time
is required to fully recharge battery pack.
The battery pack will become slightly warm to the touch
while charging. This is normal and does not indicate a
problem.
Do not place the charger and battery pack in an area of
extreme heat or cold. They will work best at normal room
temperature.
NOTE: The charger and battery pack should be placed in
a location where the temperature is more than 0°C but
less than 37°C
When batteries become fully charged, unplug the charger
from power supply and remove the battery pack.
en LED will come on. Green LED on indicates
ry pack is fully charged and charger is in maintenance
attery p
ack to remain in the charger for 15 to 30 minutes.
en the battery pack reaches normal voltage range, the
.
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11
OPERATION
CHARGING A HOT BATTERY PACK
When using the tool continuously, the batteries in the battery
pack will become hot. You should let a hot battery pack cool
down for approximately 30 minutes before attempting to
recharge. When the battery pack becomes discharged and
is hot, this will cause the green LED to come on instead of
the red LED. After 30 minutes, reinsert the battery pack in
the charger. If the green LED continues to remain on, return
battery pack to your nearest Authorised Service Centre for
checking or replacing.
NOTE: This situation only occurs when continuous use of the
tool causes the batteries to become hot. It does not occur
under normal circumstances. Refer to CHARGING A COOL
BATTERY PACK for normal recharging of batteries. If the
charger does not charge your battery pack under normal
circumstances, return both the battery pack and charger
to your nearest Authorized Service Center for electrical
check.
TO INSTALL BATTERY PACK
See Figure 5.
Place the lock-off button in the center position to lock
the switch.
Place the battery pack in the tool. Align raised rib on
battery pack with the groove inside the tool.
Slide the battery pack into the tool until the latches on
each side of the battery pack snap into place and battery
pack is secured in the tool before beginning operation.
CAUTION:
When placing battery pack in the tool, be sure raised rib
on battery pack aligns with the battery port of the planer
and latches into place properly. Improper installation
of the battery pack can cause damage to internal
components.
TO REMOVE BATTERY PACK
See Figure 5.
Place the lock-off button in the center position to lock
the switch.
Locate latches on side of battery pack and depress to
release battery pack from the tool.
The battery pack will automatically disconnect when
buttons are depressed.
Remove the battery pack from the tool.
BATTERY
PACK
LATCH
Fig. 4
BATTERY PACK SHOWN IN CHARGER
GREEN
LED
YELLOW
LED
RED LED
CHARGER
BATTERY PACK
Fig. 5
Page 12
64
1
(
0.4mm)
OPERATION
WARNING:
Battery tools are always in operating condition. Therefore,
switch should always be locked when not in use or
carrying at your side.
STARTING/STOPPING THE PLANER
See Figure 6.
To start the planer: Push the lock-off button from either
side and then depress the switch trigger.
To stop the planer: Release the switch trigger.
KICKSTAND
See Figure 7.
The planer has been equipped with an automatic pivoting
kickstand that will prevent the blade from contacting the
workbench when not in use. As you begin your planing
operation, the kickstand will automatically retract as it passes
over the edge of the workpiece. When setting the planer down
on your workbench, the kickstand will automatically pivot
down to prevent the blade from making any contact.
WARNING:
Make sure the kickstand operates freely at all times and
that the area surrounding the kickstand is clear of debris.
Failure to do so could result in serious personal injury.
LOCK-OFF
BUTTON
SWITCH
TRIGGER
Fig. 6
KICKS TAND
PLANING DEPTH
See Figure 8.
When you begin planing a rough piece of material, the planer
will only remove the high spots at first. Successive passes
will remove more and more material. By removing no more
than 0.4 mm. with each pass, you will achieve the smoothest
finish, even from the roughest workpiece.
Always begin by making test cuts in scrap timber to make sure
that the planer is removing the desired amount of timber.
To set the planing depth:
Lock the switch by placing the lock-off button in the center
position.
NO
TE: The swi tc h automatically loc ks when not
depressed to the left or the right.
Turn the depth adjustment knob clockwise to reach the
maximum depth of cut.
NOTE: To protect the blades during storage, transporting,
etc., set the depth adjustment to 0.
WORKPIECE
DEPTH
ADJUSTMENT
SCALE
Fig. 7
DEPTH
ADJUSTMENT
KNOB
Fig. 8
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OPERATION
WARNING:
Always clamp the workpiece securely before making
a cut. Work moving during a cut could result in loss of
control of the planer and cause serious injury.
OPERATING THE PLANER
See Figure 9.
Clamp the work securely.
Support the work so that the operation is on your right.
Adjust the planing depth.
Hold the planer with both hands. Hold the front handle
with your left hand and the rear handle with your right
hand.
WARNING:
Always use two hands on the tool for any operation. This
assures that you maintain control and avoid risk of serious
personal injury. Always properly support and clamp the
work so that both hands are free to control the planer.
Place the front shoe on the edge of work to be planed.
N
OTE: Make sure the blades are not touching the
work.
Apply pressure to the front handle so that the front shoe
is completely flat on the work.
Start the planer and let the motor reach maximum
speed.
Hold the planer firmly and push it forward into the work,
using a slow, steady motion.
Apply downward pressure toward the rear handle as you
reach the end of the planed cut. This helps keep the rear
section of the planer base in contact with the work and
prevents the front of the planer from gouging the cut.
FRONT
HANDLE
REAR
HANDLE
DUST BAG
VISE
WORKPIECE
Fig. 9
CAUTION:
Planing too fast results in a poor finish and increases chip
build-up in the chip dust port. Chip build-up restricts air
flow and can cause motor overheating.
WARNING:
Be careful to avoid hitting nails or any other foreign
objects during planing operation; this action could nick,
crack or damage blades.
NOTE: We suggest that you always keep an extra set of
blades on hand. If the blades in the planer show signs of
becoming dull, chipped or damaged in any way, replace
them. The blades are reversible and can be reversed until
both sides become dull. Reverse or change the blades
only as a set, never individually.
Plane slowly and empty the dust bag often.
N
OTE: Using a battery in a low charge condition will cause
chip build-up and clogging of the chip dust port. This will
also affect the quality of the cut. Keep a freshly charged
battery available and replace the discharged battery when
you notice a decrease in performance.
WARNING:
Do not attempt to clear a blocked chip dust port until the
lades stop and you have removed the battery. Failure to
b
heed this warning can result in serious personal injury.
13
Page 14
OPERATION
CHAMFERING
See Figure 10.
The planer is designed with a chamfering groove in the front
shoe to chamfer edges of boards as shown. Before making
a cut on good timber, practice cutting on scrap timber to
determine the amount to be removed.
Clamp the work securely.
Hold the front handle with your left hand and the rear
handle with your right hand.
Place the chamfering groove on the surface to be cut.
Start the planer and let the motor reach maximum
speed.
Hold the planer firmly and push it forward into the work,
using a slow, steady motion.
Apply downward pressure to keep the planer flat at the
beginning and the end of the work surface.
PLANING EDGES AND MAKING REBATE CUTS
The planer comes with an adjustable edge guide for precision
edge planing and rebate cutting. Attach the edge guide to
either side of the planer for planing edges. Attach the edge
guide to the left side for making rebate cuts.
ATTACHING THE EDGE GUIDE FOR PLANING
EDGES
See Figure 11.
Lock the switch by placing the lock-off button in the center
position.
Remove the battery pack from the tool.
Attach the bracket to the desired side of the planer using
the knob bolt.
Attach the edge guide to the bracket using the knob nut
and the carriage head bolt.
Tighten the knob bolt and knob nut securely.
WORKPIECE
VISE
GROOVE
FRONT
HANDLE
Fig. 10
CARRIAGE
HEAD BOLT
KNOB
BO LT
14
BRACKET
EDGE GUIDE
KNOB NUT
Fig. 11
Page 15
OPERATION
PLANING EDGES
See Figure 12.
Follow the directions in Operating the Planer. Hold the edge
guide firmly against the edge of the work surface.
ATTACHING THE EDGE GUIDE FOR MAKING
REBATE CUTS
Lock the switch by placing the lock-off button in the center
position.
Remove the battery pack from the tool.
Attach the bracket to the left side of the planer using the
knob bolt.
Attach the edge guide loosely to the bracket using the
knob nut and the carriage head bolt.
Adjust the edge guide to the desired width for the rebate
cut.
Tighten the retaining knob securely.
MAKING REBATE CUTS
See Figure 13.
Follow the directions in the Operating the Planer section
earlier in this manual. Hold the edge guide firmly against the
edge of the work surface.
The depth of the rebate is determined by the depth of the
cut and the number of passes made along the work surface.
The maximum depth of the rebate cut is 12.7 mm. Cuts should
be made in passes of 0.4 mm. or less to reach the desired
depth. The width of the rebate cut may be adjusted by
moving the edge guide.
WORKPIECE
EDGE GUIDE
Fig. 12
15
WORKPIECE
EDGE GUIDE
Fig. 13
Page 16
MAINTENANCE
WARNING:
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
WARNING:
Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing
dust. If operation is dusty, also wear a dust mask.
WARNING:
To avoid serious personal injury, always remove the
battery pack from the tool when cleaning or performing
any maintenance.
BATTERIES
The battery pack for this tool is equipped with nickel-cadmium
rechargeable batteries. Length of service from each charging
will depend on the type of work you are doing.
The batteries in this tool have been designed to provide
maximum trouble-free life. However, like all batteries, they
will eventually wear out. Do not disassemble battery pack
and attempt to replace the batteries. Handling of these
batteries, especially when wearing rings and jewelry, could
result in a serious burn.
To obtain the longest possible battery life, we suggest the
following:
Remove the battery pack from the charger once it is fully
charged and ready for use.
For battery storage longer than 30 days:
Store the battery pack where the temperature is below
27°C .
Store battery packs in a “discharged” condition.
Store batteries disconnected from the product.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease etc.
WARNING:
Do not at any time let brake fluids, petrol, pet roleumbased products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which may result in serious personal
injury.
Only the parts shown on the parts list are intended to be
repaired or replaced by the customer. All other parts should
be replaced at an Authorized Service Center.
WARNING:
Up on removal, cover the bat te ry p ack’s t erminals with heavy-duty adhesive tape. Do not attempt to destroy or disassemble battery pack or
remove any of its components. Nickel-cadmium
batteries must be recycled or disposed of properly. Also,
never touch both terminals with metal objects and/or
body parts as short circuit may result. Keep away from
children. Failure to comply with these warnings could
result in fire and/or serious injury.
16
Page 17
MAINTENANCE
CHANGING BLADES
See Figures 14 - 16.
The planer blades are reversible. When one edge becomes
dull, the blade can be reversed so that the other side can
be used.
Always replace or reverse blades in pairs. Do not attempt
to sharpen blades. If the blades in the planer show signs
of becoming dull, chipped or damaged in any way, replace
them.
When changing blades, use the recommended replacement
blades only.
WARNING:
The blades are sharp. Use extreme caution when
replacing blades. Failure to heed this warning can result
in serious personal injury.
Remove the battery pack from the tool.
Secure the planer in an upside-down position.
Loosen the two screws securing the blade and blade
clamp on the blade holder using the blade wrench
provided. Loosen the screws just enough to remove the
old blade.
N
OTE: If screws are too loose, alignment of the new blade
will not be accurate.
NOTE: Before removing the old blades, take notice of
the direction of cut as well as how the tapered edge of
the old blades are oriented. The tapered edge of the new
blades must be in the same orientation as the original
blades, with the tapered edge on the same side as the
screw heads and the flat edge facing the cutter block.
Push the blade (to the right) out of the blade holder using
the tip of a screwdriver.
Remove the old blade from the blade holder.
N
OTE: If you cannot easily push the blade out of the blade
holder after loosening the screws, use a block of wood
to break the blade loose from the blade holder. Give the
blade a short, sharp blow, then push it with a screwdriver
to remove. If necessary, tap the block of wood sharply
with a small hammer to break the blades loose.
Clean any sawdust or wood chips from around the blade
area.
Slide the new blade into the slot of the blade holder.
Use a screwdriver to push the blade into the blade holder
until it is centered into position.
Tighten the two screws using the blade wrench.
Repeat the above procedure to change the other blade.
SCREWS
BLADE CLAMP
BLADE HOLDER
SLOT
REMOVING THE
OLD BLADE
INSERTING THE
NEW BLADE
CUTTER
BLOCK
BLADE
WRENCH
Fig. 14
Fig. 15
Fig. 16
17
Page 18
MAINTENANCE
REPLACING THE BELT
See Figures 17 - 18.
When replacing the belt, use recommended replacement
belt only (Part No. 570279002).
Remove the battery pack from the tool.
Remove the belt cover scr
Remove the belt cover.
For
ce the old belt from the small pulley by turning in the
direction shown. As you turn the belt, pull and work it
off the small pulley until it has been completely removed
from both pulleys.
Install the new belt over the large pulley. As you turn the
belt,
push and work it onto the small pulley until it is in
place.
M
ake sure the belt is flush with the edge of both
pulleys.
Replace the belt cover
Install the belt cover screws and tighten securely.
NOTE: Do not overtighten the scr
ews.
.
ews.
BEL
T COVER
SCREWS
Fig. 17
18
SMALL PULLEY
LARGE PULLEY
Fig. 18
Page 19
MAINTENANCE
CLEANING THE CHIP DUST PORT AND
EMPTYING THE DUST BAG
See Figure 19.
After using the planer for an extended period of time or when
planing wet or green timber, chips may build up in the chip
dust port. Chip build-up restricts air flow and causes the
motor to overheat. Clean the chip dust port and empty the
dust bag regularly.
? Remove the battery pack from the tool.
? Remove the dust bag from the chip dust port.
? Clean the build-up fr om the chip dust port with a small
piece of wood. Do not use your hands or fingers.
? Unzip the dust bag.
? Empty all debris from the dust bag and ensure that the
collar is free of debris.
? Replace the dust bag.
CHIP DUST PORT
DUST BAG
Fig. 19
19
Page 20
TECHTRONIC INDUSTRIES AUSTRALIA PTY LIMITED
GUARANTEE
Subject to the guarantee condition below, this Ryobi
tool (hereinafter called “the product”) is guaranteed by
TECHTRONIC INDUSTRIES AUSTRALIA PTY
LIMITED (hereinafter called “the Company”) to be free
from defects in material or workmanship for a period of
24 months from the date of original purchase covering
both parts and labour. Under the terms of this guarantee,
the repair or replacement of any part shall be the
opinion of the Company or its authorised Service
centre. Should service become necessary during the
warranty period, the owner should contact the
customer service HELPLINE 1300 361 505 or contact
the retailer from whom the product was purchased.
In order to obtain guarantee service, the owner must
present the sales docket and Guarantee Certificate to
confirm date of purchase. This product is sold by the
dealer or Service centre as principal and the dealer
has no authority from the Company to give any
additional guarantee on the Company’s behalf except
as herein contained or herein referred to.
Guarantee Conditions
This guarantee only applies provided that the Product
has been used in accordance with the manufacturer’s
recommendations under normal use and reasonable
care (in the opinion of the Company) and such
guaran-
tee does not cover damage, malfunction or failure
resulting from misuse, neglect, abuse, or used for a
purpose for which it was not designed or is not suited
and no repairs, alterations or modifications have been
attempted by other than an Authorised Service centre.
This guarantee will not apply if the tool is damaged by
accident or if repairs arise from normal wear and tear.
The Company accepts no additional liability pursuant
to this guarantee for the costs of travelling or transpor-
of the Product or parts to and from the service
tation
dealer or Service centre - such costs are not included
inthis guarantee.
Certain legislation, including the Trade Practices
Act, 1974 (as amended) and other state and
territorial laws give rights to the buyer and impose
liability on the seller in certain circumstances. Nothing
herein shall have the effect of excluding, restricting or
modifying any condition, guarantee, right or liability
imposed, to the extent only that such exclusion,
restriction or modification would render any term
herein void.
TECHTRONIC INDUSTRIES AUSTRALIA PTY LIMITED
A.B.N. 98 002 277 509
SYDNEY: Building B, Rosehill Industrial Estate, 3 - 5 Shirley Street, Rosehill N.S.W. 2142
Contact during normal business hours.
Tel: 1300 361 505 - Fax: 1800 807 993 - www.ryobi.com.au
ALL AUSTRALIAN ENQUIRIES TEL : 1300 361 505
WEST AUSTRALIAN ENQUIRIES TEL : (08) 9455 7775
TECHTRONIC INDUSTRIES N.Z. LIMITED
AUCKLAND: 27 Clemow Drive, Mt Wellington, N.Z.
Tel: (09) 573 0230 - Free Call: 0800 279 624 - Fax: (09) 573 0231 - www.ryobi.co.nz
Contact during normal business hours.
This Guarantee Form Should Be Retained By The Customer At All Times
For your record and to assist in establishing date of purchase (necessary for in-guarantee service)
please keep your purchase docket and this form completed with the following particulars.
Purchased From
A
ddress Of Dealer
Date Model No Serial No
Present T hi s F or m W it h Your Purcha se D ocket When Guarantee Servic e Is Required.
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