OPERATOR’S MANUAL
18 VOLT CORNER CAT™
FINISHING SANDER
CCC180L
BATTERIES AND CHARGERS
SOLD SEPARATELY
Your Corner Cat™ Finish Sander has been engineered and manufactured to Ryobi’s high standard for dependability, ease
of operation and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using
this product.
Thank you for buying a Ryobi product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
n Introduction ..................................................................................................................................................................... 2
n General Safety Rules....................................................................................................................................................3-4
n Specific Safety Rules....................................................................................................................................................... 4
n Safety Rules for Charger ................................................................................................................................................. 5
n Symbols........................................................................................................................................................................ 6-7
n Features........................................................................................................................................................................8-9
n Assembly......................................................................................................................................................................... 9
n Operation.................................................................................................................................................................. 10-14
n Maintenance.................................................................................................................................................................. 15
n Service........................................................................................................................................................................... 16
INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance and dependability have
been given top priority in the design of this product making it easy to maintain and operate.
2
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS. Fail-
ure to follow all instructions listed below, may result in
electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA
n Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
n Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
n Keep bystanders, children and visitors away while
operating a power tool. Distractions can cause you to
lose control.
ELECTRICAL SAFETY
n A battery operated tool with integral batteries or a
separate battery pack must be recharged only with
the specied charger for the battery. A charger that
may be suitable for one type of battery may create a risk
of fire when used with another battery.
n Use battery operated tool only with specifically
designated battery pack. Use of any other batteries may
create a risk of fire.
n Use battery only with charger listed.
MODEL BATTERY PACK CHARGER
CCC180L ABP1801/1802 ACR1800
n Do not abuse the cord. Never use the cord to carry the
charger. Keep cord away from heat, oil, sharp edges
or moving parts. Replace damaged cords immediately.
Damaged cords may create a fire.
PERSONAL SAFETY
n Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use tool while tired or under the inuence of drugs,
alcohol or medication. A moment of inattention while
operating power tools may result in serious personal
injury.
n Dress properly. Do not wear loose clothing or jewelry.
Contain long hair. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry or long
hair can be caught in moving parts.
n Avoid accidental starting. Be sure switch is in the
locked or off position before inserting battery pack.
Carrying tools with your finger on the switch or inserting
the battery pack into a tool with the switch on invites accidents.
n Remove adjusting keys or wrenches before turning
the tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in personal injury.
n Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enable better
control of the tool in unexpected situations.
n Use safety equipment. Always wear eye protection.
Dust mask, non-skid safety shoes, hard hat or hearing
protection must be used for appropriate conditions.
n Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry or long hair can be drawn
into air vents.
n Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
tool in unexpected situations.
TOOL USE AND CARE
n Use clamps or other practical way to secure and sup-
port the workpiece to a stable platform. Holding the
work by hand or against your body is unstable and may
lead to loss of control.
n Do not force tool. Use the correct tool for your
application. The correct tool will do the job better and
safer at the rate for which it is designed.
n Do not use tool if switch does not turn it on or off.
A tool that cannot be controlled with the switch is
dangerous and must be repaired.
n Disconnect battery pack from tool or place the switch
in the locked or off position before making any adjustments, changing accessories or storing the tool. Such
preventive safety measures reduce the risk of starting the
tool accidentally.
n Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands
of untrained users.
n When battery pack is not in use, keep it away from
other metal objects like: paper clips, coins, keys, nails,
screws or other small metal objects that can make
a connection from one terminal to another. Shorting
the battery terminals together may cause sparks, burns
or a fire.
n Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp
cutting edges are less likely to bind and are easier to
control.
n Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may
affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by
poorly maintained tools.
n Use only accessories that are recommended by the
manufacturer for your model. Accessories that may be
suitable for one tool may create a risk of injury when used
on another tool.
n Keep the tool and its handle dry, clean and free from
oil and grease. Always use a clean cloth when clean-
ing. Never use brake fluids, gasoline, petroleum-based
products or any strong solvents to clean your tool. Following this rule will reduce the risk of loss of control and
deterioration of the enclosure plastic.
3
GENERAL SAFETY RULES
SERVICE
n Tool service must be performed only by qualied re-
pair personnel. Service or maintenance performed by
unqualified personnel may result in a risk of injury.
SPECIFIC SAFETY RULES
n Hold tool by insulated gripping surfaces when per-
forming an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will also
make exposed metal parts of the tool “live” and shock
the operator.
n Know your power tool. Read operator’s manual
carefully. Learn its applications and limitations, as
well as the specic potential hazards related to this
tool. Following this rule will reduce the risk of electric
shock, re or serious injury.
n Always wear safety glasses with side shields.
Everyday glasses have only impact resistant lenses.
They are NOT safety glasses. Following this rule will
reduce the risk of eye injury.
n Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
n Protect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
n Battery tools do not have to be plugged into an
electrical outlet; therefore, they are always in
operating condition. Be aware of possible hazards
when not using your battery tool or when changing
accessories. Following this rule will reduce the risk of
electric shock, re or serious personal injury.
n When servicing a tool, use only identical replacement
parts. Follow instructions in the Maintenance section
of this manual. Use of unauthorised parts or failure to fol-
low Maintenance Instructions may create a risk of shock
or injury.
n Do not place battery tools or their batteries near re
or heat. This will reduce the risk of explosion and pos-
sibly injury.
n Never use a battery that has been dropped
orreceived a sharp blow. A damaged battery is subject
to explosion. Properly dispose of a dropped or damaged
battery immediately.
n Batteries vent hydrogen gas and can explode in the
presence of a source of ignition, such as a pilot light.
To reduce the risk of serious personal injury, never use
any cordless product in the presence of open ame. An
exploded battery can propel debris and chemicals. If
exposed, ush with water immediately.
n Do not charge battery tool in a damp or wet location.
Following this rule will reduce the risk of electric shock.
n For best results, your battery tool should be charged
in a location where the temperature is more than
0°C but less than 37°C. Do not store outside or in
vehicles.
n Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes in contact
with your skin, wash immediately with soap and
water, then neutralize with lemon juice or vinegar.
If liquid gets into your eyes, ush them with clean
water for at least 10 minutes, then seek immediate
medical attention. Following this rule will reduce the
risk of serious personal injury.
4
SAFETY RULES FOR CHARGER
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS.
Failure to follow all instructions listed below, may result in
electric shock, fire and/or serious personal injury.
n Before using battery charger, read all instructions and
cautionary markings in this manual, on battery charger,
battery and product using battery to prevent misuse of
the products and possible injury or damage.
CAUTION:
To reduce the risk of electric shock or damage to
the charger and battery, charge only nickel-cadmium
rechargeable batteries as specifically designated on your
charger. Other types of batteries may burst, causing personal injury or damage.
n Do not use charger outdoors or expose to wet or damp
conditions. Water entering charger will increase the risk
of electric shock.
n Use of an attachment not recommended or sold by the
battery charger manufacturer may result in a risk of
re, electric shock or injury to persons. Following this
rule will reduce the risk of electric shock, fire or serious
personal injury.
n Do not abuse cord or charger. Never use the cord to
carry the charger. Do not pull the charger cord rather than
the plug when disconnecting from receptacle. Damage
to the cord or charger could occur and create an electric
shock hazard. Replace damaged cords immediately.
n Make sure cord is located so that it will not be stepped
on, tripped over, come in contact with sharp edges
or moving parts or otherwise subjected to damage or
stress. This will reduce the risk of accidental falls, which
could cause injury and damage to the cord, which could
result in electric shock.
n Keep cord and charger away from heat to prevent
damage to housing or internal parts.
n Do not let gasoline, oils, petroleum-based products
etc. come in contact with plastic parts. They contain
chemicals that can damage, weaken or destroy plastic.
n An extension cord should not be used unless
absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins on plug of extension cord are the
same number, size and shape as those of
plug on charger.
b. That extension cord is properly wired and in
good electrical condition;
c. That wire size is large enough for AC ampere
rating of charger.
n Do not operate charger with a damaged cord or plug,
which could cause shorting and electric shock. If damaged, have the charger replaced by an authorised service
agent.
n Do not operate charger if it has received a sharp blow,
been dropped or otherwise damaged in any way. Take
it to an authorised service agent for electrical check to
determine if the charger is in good working order.
n Do not disassemble charger. Take it to an authorised
service agent when service or repair is required. Incorrect
reassembly may result in a risk of electric shock or fire.
n Unplug charger from outlet before attempting
any maintenance or cleaning to reduce the risk of
electric shock.
n Disconnect charger from the power supply when
not in use. This will reduce the risk of electric shock or
damage to the charger if metal items should fall into the
opening. It also will help prevent damage to the charger
during a power surge.
n Risk of electric shock. Do not touch uninsulated portion
of output connector or uninsulated battery terminal.
n Save these instructions. Refer to them frequently
and use them to instruct others who may use this
tool. If you loan someone this tool, loan them these
instructions also to prevent misuse of the product and
possible injury.
n The appliance is not intended for use by young chil-
dren or inrm persons without supervision.
n Young children should be supervised to ensure that
they do not play with the appliance/charger.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints
• crystalline silica from bricks and cement and other masonry products
• arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic particles.
5
SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts
A Amperes
Hz Hertz
W Watt
min Minutes
Alternating Current
Direct Current
n
o
.../min
No Load Speed
Class II Construction
Per Minute
Wet Conditions Alert
Voltage
Current
Frequency (cycles per second)
Power
Time
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
Do not expose to rain or use in damp locations.
Read The Operator’s Manual
Eye Protection
Safety Alert
No Hands Symbol
No Hands Symbol
No Hands Symbol
No Hands Symbol
Hot Surface
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear safety goggles or safety glasses with side shields
and a full face shield when operating this product.
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
Failure to keep your hands away from the blade will result in
serious personal injury.
To reduce the risk of injury or damage, avoid contact with
any hot surface.
6
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER: Indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury.
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in
property damage.
SERVICE
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to your nearest
AUTHORISED SERVICE CENTRE for repair. When servicing, use only identical replacement parts.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety
Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection
which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
WARNING:
To avoid serious personal injury, do not attempt to use
this product until you read thoroughly and understand
completely the operator’s manual. Save this operator’s
manual and review frequently for continuing safe operation and instructing others who may use this product.
7
FEATURES
PRODUCT SPECIFICATIONS
Motor......................................................................................................................................................................18 Volt DC
Orbits Per Minute ................................................................................................................................................11,000 OPM
Charger Input .......................................................................................................................................240 V, 50 Hz, AC only
Charge Rate .................................................................................................................................................................1 Hour
HEAVY-DUTY SCRUBBING PAD (RED)
LIGHT SCRUBBING PAD (WHITE)
POLISHING PAD (GRAY)
SANDING SHEET
ON/OFF SWITCH
HOOK-AND-LOOP
PAD
Fig. 1
8
FEATURES
KNOW YOUR CORNER CAT™ FINISH
SANDER
See Figure 1.
Before attempting to use this product, familiarize yourself
with all operating features and safety rules.
ON (I) / OFF (O) SWITCH
The ON (I) / OFF (O) slide switch is located on the front of
the tool.
ORBITAL SANDING ACTION
The oscillating action of your sander produces a very quick,
small circular motion of the sanding pad. The motion is
ideal for producing a fine finished grain or when using the
scrubbing pad, removing light rust, paint and other build up
from the work surface.
ASSEMBLY
UNPACKING
This product has been shipped completely assembled.
n Carefully remove the tool and any accessories from the
box. Make sure that all items listed in the packing list are
included.
n Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
n Do not discard the packing material until you have care-
fully inspected and satisfactorily operated the tool.
n If any parts are damaged or missing, please call
1300 361 505 for assistance.
PACKING LIST
Corner Cat™ Finishing Sander
60-grit Sanding Sheet (1)
120-grit Sanding Sheet (1)
240-grit Sanding Sheet (1)
Heavy-duty Scrubbing Pad (Red) (1)
Light Scrubbing Pad (White) (1)
Polishing Pad (Gray) (1)
Lanyard
Operator’s Manual
QUICK CHANGE HOOK-AND-LOOP PAD
The hook-and-loop design allows for quick change of
sanding sheets and scrubbing pads. It also enables you to
easily clean and reuse them.
TRI-FLEX PAD DESIGN
The top two-thirds of each sanding pad is a detachable
triangle that can be rotated to extend pad life and promote
even wear.
WARNING:
If any parts are missing do not operate this tool until the
missing parts are replaced. Failure to do so could result
in possible serious personal injury.
WARNING:
Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such
alteration or modification is misuse and could result in a
hazardous condition leading to possible serious personal
injury.
9
OPERATION
WARNING:
Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is
sufficient to inflict serious injury.
WARNING:
Always wear safety goggles or safety glasses with side
shields when operating tools. Failure to do so could result in objects being thrown into your eyes, resulting in
possible serious injury.
WARNING:
Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result
in serious personal injury.
APPLICATIONS
You may use this tool for the following purposes:
n Sanding on wood surfaces
n Removing rust from and sanding steel surfaces
n Polishing and scrubbing porcelain and metal
CAUTION:
If at any point during the charging process none of the
LEDs are lit, remove the battery pack from the charger
to avoid damaging the product. DO NOT insert another
battery. Return the charger and battery to your nearest
service centre for service or replacement.
LED FUNCTIONS OF CHARGER
LED WILL BE ON TO INDICATE STATUS OF
CHARGER AND BATTERY PACK:
n Red LED on = Fast charging mode.
n Green LED on = Fully charged and in maintenance
charge mode.
n Green LED on = When battery pack is inserted
intocharger, indicates hot battery pack or that battery
pack is out of normal temperature range.
n Yellow and Green LEDs on = Deeply discharged
ordefective battery pack.
n No LED on = Defective charger or battery pack.
CHARGING THE BATTERY PACK
Battery packs for this tool are shipped in a low charge
condition to prevent possible problems. Therefore, you
should charge it until the green LED on the front of the
charger comes on.
NOTE: Batteries will not reach full charge the first time they
are charged. Allow several cycles (operation followed by
recharging) for them to become fully charged.
CHARGING A COOL BATTERY PACK
If battery pack is within normal temperature range, the red
LED on charger will come on.
NOTE: If the charger does not charge the battery pack
under normal circumstances, return both the battery pack
and charger to your nearest Ryobi Authorised Service
Centre forelectrical check.
n Charge the battery pack only with the charger
provided.
n Make sure the power supply is normal household
voltage, 240 volts, 50 Hz, AC only.
n Connect the charger to the power supply.
n Place the battery pack in the charger aligning raised rib
on the battery pack with the groove in the charger. See
Figure 2.
n Press down on the battery pack to be sure contacts on
the battery pack engage properly with contacts in the
charger.
n Normally the red LED on charger will come on. This
indicates the charger is in fast charging mode.
n Red LED should remain on for approximately 1 hour
then the green LED will come on. Green LED on
indicates battery pack is fully charged and charger is in
maintenance charge mode.
NOTE: The green LED will remain on until the battery
pack is removed from the charger or charger is
disconnected from the power supply.
n If both yellow and green LEDs come on, this indicates
a deeply discharged or defective battery pack. Allow
the battery pack to remain in the charger for 15 to 30
minutes. When the battery pack reaches normal voltage
range, the red LED should come on. If the red LED
does not come on after 30 minutes, this may indicate a
defective battery pack and should be replaced.
n After normal usage, a minimum of 1 hour of charging
time is required to fully recharge battery pack.
n The battery pack will become slightly warm to the touch
while charging. This is normal and does not indicate a
problem.
n Do not place the charger and battery pack in an area
of extreme heat or cold. They will work best at normal
room temperature.
NOTE: The charger and battery pack should be placed
in a location where the temperature is more than 0°C but
less than 37°C.
n When batteries become fully charged, unplug the
charger from power supply and remove the battery
10
OPERATION
pack.
CHARGING A HOT BATTERY PACK
When using the tool continuously, the batteries in the
battery pack will become hot. You should let a hot battery
pack cool down for approximately 30 minutes before
attempting to recharge. When the battery pack becomes
discharged and is hot, this will cause the green LED to
come on instead of the red LED. After 30 minutes, reinsert
the battery pack in the charger. If the green LED continues
to remain on, return battery pack to your nearest Ryobi
Authorised Service Centre for checking or replacing.
NOTE: This situation only occurs when continuous use of
the tool causes the batteries to become hot. It does not
occur under normal circumstances. Refer to “CHARGING
A COOL BATTERY PACK” for normal recharging of
batteries. If the charger does not charge your battery pack
under normal circumstances, return both the battery pack
and charger to your nearest Ryobi Authorised Service
Centre for electrical check.
INSTALLING THE BATTERY PACK
See Figure 2.
GREEN
LIGHT
YELLOW
LIGHT
BATTERY PACK
CHARGER
ACR1800
RED LIGHT
CHARGER
ACR1800
WARNING:
Always be sure the switch is in the OFF (O) position before
installing the battery pack. Failure to do so could cause
accidental starting, leading to serious personal injury.
NOTE: The battery pack is shipped in a low charge
condition. Therefore, it must be charged prior to use.
Refer to page 10, “CHARGING THE BATTERY PACK” for
charging instructions.
n Place the battery pack in the sander. Align the raised rib
on the battery pack with the groove inside the sander,
then slide the battery pack into the sander.
n Make sure the latches on each side of your battery pack
snap into place and the battery pack is secured in the
sander before beginning operation.
CAUTION:
When placing battery pack in the tool, be sure raised
rib on battery pack aligns with the bottom of the sander
and latches into place properly. Improper installation of
the battery pack can cause damage to internal components.
BATTERY PACK SHOWN IN CHARGER
BATTERY PACK
Fig. 2
LATCHES
REMOVING THE BATTERY PACK
See Figure 4.
n Locate the latches on the side of the battery pack and
depress them to release the battery pack from the
sander.
n Remove battery pack from the sander.
11
DEPRESS LATCHES TO
RELEASE BATTERY PACK
Fig. 3
OPERATION
WARNING:
Battery tools are always in operating condition. Therefore,
switch should always be locked when not in use orcarrying at your side.
SANDING SHEET AND PAD SELECTION
Selecting the correct size grit and type sandpaper is an
extremely important step in achieving a high quality sanded
finish. Aluminum oxide, silicon carbide and other synthetic
abrasives are best for power sanding. Natural abrasives,
such as flint and garnet, are too soft for economical use in
power sanding.
In general, coarse grit will remove the most material and finer
grit will produce the best finish in all sanding operations. The
condition of the surface to be sanded will determine which
grit will do the job. If the surface is rough, start with a coarse
grit and sand until the surface is uniform. Medium grit may
then be used to remove scratches left by the coarser grit
and finer grit used for finishing of the surface. Always
continue sanding with each grit until surface is uniform.
Sheet/Pad Recommended Use
Heavy scrubbing pad Paint and rust removal
(Part no. 019001001026)
Light scrubbing pad Light scrubbing and cleaning
(Part no. 019001001027)
Polishing pad Polishing
(Part no. 019001001028)
60-grit sanding sheet Coarse sanding
(Part no. 019001001023)
120-grit sanding sheet Light sanding
(Part no. 019001001024)
240-grit sanding sheet Finish sanding
(Part no. 019001001025)
FUZZY SIDE
HOOK-AND-LOOP
PAD
SANDING SHEET
Fig. 4
WARNING:
Always remove the battery pack when attaching, changing or rotating sanding sheets. Failure to do so could
cause accidental starting, leading to serious personal
injury.
ATTACHING SANDING SHEETS, SCRUBBING
PADS AND POLISHING PADS
See Figure 4.
n
Align the pointed tip and rounded edges of the sanding
sheet or pad with the pointed tip and rounded edges of
the hook-and-loop pad. Carefully press the fuzzy side of
the sanding sheet against the pad as tightly as possible.
NOTE: Sanding sheets can be reused for the life of the
sanding abrasive. It is recommended that you keep the
sanding sheet backing pad clean to provide for best
adhesion. Clean occasionally by brushing lightly with a
small brush.
ON (I)
OFF (O)
ON (I) / OFF (O) SWITCH
TURNING THE SANDER ON (I) / OFF (O)
See Figure 5.
n
Install the battery pack.
n
To turn ON the sander: push the ON (I) / OFF (O) switch
to the left.
n
To turn OFF the sander: push the ON (I) / OFF (O) switch
to the right.
12
Fig. 5
OPERATION
OPERATING THE SANDER
See Figure 6 - 7.
n Secure the workpiece to prevent it from moving under
the sander.
WARNING:
Unsecured workpieces could be thrown towards the
operator, causing injury.
WARNING:
Keep your head away from the sander and the sanding
area. Your hair could be drawn into the sander causing
serious injury.
n Place the sander on the workpiece so that all of the
sanding sheet surface is in contact with the workpiece.
CAUTION:
To avoid damaging the motor from overheating, be careful
not to let your hand cover the air vents.
SANDING IN CIRCULAR MOTIONS
WORKPIECE
Fig. 6
n Turn on the sander and move it slowly over the
workpiece.
Hold the sander in front and away from you, keeping it clear
of the workpiece. Start sander and let the motor build to its
maximum speed, then gradually lower the sander onto the
workpiece. Move the sander slowly across the workpiece
using small circular motions.
Do not force. The weight of the unit supplies adequate
pressure, so let the sanding sheet and sander do the
work. Applying additional pressure only slows the motor,
rapidly wears sanding sheet and greatly reduces sander
speed. Excessive pressure will overload the motor causing
possible damage from motor overheating and can result in
inferior work. Any finish or resin on wood may soften from
the frictional heat. Do not allow sanding on one spot too
long, as the sander’s rapid action may remove too much
material, making the surface uneven.
Extended periods of sanding may tend to overheat the
motor. If this occurs, turn sander off and wait until sanding
sheet comes to a complete stop, then remove it from
workpiece. Remove your hand from vent area, remove
sanding sheet, then with your hand removed from vent
area, turn sander on and run it free without a load to cool
motor. For detail sanding such as corners and crevices,
use the tip of the sanding pad with small back and forth
motions.
13
SANDING IN CORNERS
Fig. 7
OPERATION
CHANGING SANDING SHEETS AND PADS
See Figure 8.
The sander is packed with sanding sheets and scrubbing
pads designed for a variety of uses. To change sheets and
pads, simply pull the used sheet off the base and attach the
desired sheet by pressing the sheet or pad onto the base
of the sander.
ROTATING THE SANDING SHEETS
See Figure 9.
The majority of wear in a precision sanding application
occurs at the tip of the sanding sheet. The unique Tri-Flex
design of the sanding sheets allows you to detach and rotate
the top two thirds of each and extend the life of the sheet.
To rotate the top of the sheet, simply remove the top two
thirds along the perforation. Rotate the sheet so that a
clean corner is located at the tip of the base. Press the
sheet firmly onto the pad.
NOTE: Scrubbing and polishing pads are not perforated
and cannot be rotated.
HOOK-AND-LOOP
PAD
SANDING
SHEET
ROTATING SANDING SHEET
Fig. 8
14
Fig. 9
MAINTENANCE
WARNING:
When servicing, use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.
WARNING:
Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing
dust. If operation is dusty, also wear a dust mask.
WARNING:
To avoid serious personal injury, always remove the
battery pack from the tool when cleaning or performing
any maintenance.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which may result in serious personal
injury.
Only the parts listed in this manual are intended to be repaired or replaced by the customer. All other parts should
be replaced at a Ryobi Authorised Service Centre.
CLEANING THE SCRUBBING PADS
To ensure longer life and optimum performance, periodically clean all sanding residue and foreign materials from the
scrubbing and polishing pads. This can be done simply by
rinsing the pad with warm water until all foreign material has
been washed away. After cleaning, gently squeeze the pad
to remove excess water and allow pad to dry. Always store
pads and sanding sheets flat in a cool dry location.
CLEANING THE SANDING SHEETS
The sanding sheets that came with the sander are made to
be re-used. Therefore, it is important that they be cleaned
periodically to remove sanding residue and foreign material
that can accumulate over time.
To clean sanding sheets, rub the sheets with a hard rubber
block. You can also use the clean rubber sole of a shoe.
WARNING:
Always remove the scrubbing pad or sanding sheet from
the sander before cleaning. Failure to do so could cause
serious personal injury.
BATTERIES
The battery pack for this tool is equipped with nickel-cadmium
rechargeable batteries. Length of service from each charging
will depend on the type of work you are doing.
The batteries for this tool have been designed to provide
maximum trouble-free life. However, like all batteries, they
will eventually wear out. Do not disassemble battery pack
and attempt to replace the batteries. Handling of these
batteries, especially when wearing rings and jewelry, could
result in a serious burn.
To obtain the longest possible battery life, we suggest the
following:
n Remove the battery pack from the charger once it is fully
charged and ready for use.
n Store battery pack removed from the tool.
For battery storage longer than 30 days:
n Store the battery pack where the temperature is below
27°C.
n Store battery packs in a “discharged” condition.
WARNING:
Upon removal, cover the battery pack’s terminals with heavy-duty adhesive tape. Do not attempt to destroy or disassemble battery pack or
remove any of its components. Nickel-cadmium
batteries must be recycled or disposed of properly. Also,
never touch both terminals with metal objects and/or
body parts as short circuit may result. Keep away from
children. Failure to comply with these warnings could
result in fire and/or serious injury.
15
16
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