Ryobi 18V ONE CORNER CAT FINISHING SANDER CCC180G User Manual

OPERATOR’S MANUAL
18 VOLT CORNER CAT™ FINISHING SANDER
CCC180L
BATTERIES AND CHARGERS SOLD SEPARATELY
Your Corner Cat™ Finish Sander has been engineered and manufactured to Ryobi’s high standard for dependability, ease of operation and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using
Thank you for buying a Ryobi product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
n Introduction ..................................................................................................................................................................... 2
n General Safety Rules....................................................................................................................................................3-4
n Specific Safety Rules....................................................................................................................................................... 4
n Safety Rules for Charger ................................................................................................................................................. 5
n Symbols........................................................................................................................................................................ 6-7
n Features........................................................................................................................................................................8-9
n Assembly......................................................................................................................................................................... 9
n Operation.................................................................................................................................................................. 10-14
n Maintenance.................................................................................................................................................................. 15
n Service........................................................................................................................................................................... 16
INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance and dependability have been given top priority in the design of this product making it easy to maintain and operate.
2
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS. Fail-
ure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS WORK AREA
n Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
n Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
n Keep bystanders, children and visitors away while
operating a power tool. Distractions can cause you to
lose control.
ELECTRICAL SAFETY
n A battery operated tool with integral batteries or a
separate battery pack must be recharged only with the specied charger for the battery. A charger that
may be suitable for one type of battery may create a risk of fire when used with another battery.
n Use battery operated tool only with specifically
designated battery pack. Use of any other batteries may
create a risk of fire.
n Use battery only with charger listed.
MODEL BATTERY PACK CHARGER
CCC180L ABP1801/1802 ACR1800
n Do not abuse the cord. Never use the cord to carry the
charger. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately.
Damaged cords may create a fire.
PERSONAL SAFETY
n Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use tool while tired or under the inuence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
n Dress properly. Do not wear loose clothing or jewelry.
Contain long hair. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long
hair can be caught in moving parts.
n Avoid accidental starting. Be sure switch is in the
locked or off position before inserting battery pack.
Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites ac­cidents.
n Remove adjusting keys or wrenches before turning
the tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in personal injury.
n Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enable better
control of the tool in unexpected situations.
n Use safety equipment. Always wear eye protection.
Dust mask, non-skid safety shoes, hard hat or hearing protection must be used for appropriate conditions.
n Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry or long hair can be drawn
into air vents.
n Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the tool in unexpected situations.
TOOL USE AND CARE
n Use clamps or other practical way to secure and sup-
port the workpiece to a stable platform. Holding the
work by hand or against your body is unstable and may lead to loss of control.
n Do not force tool. Use the correct tool for your
application. The correct tool will do the job better and
safer at the rate for which it is designed.
n Do not use tool if switch does not turn it on or off.
A tool that cannot be controlled with the switch is dangerous and must be repaired.
n Disconnect battery pack from tool or place the switch
in the locked or off position before making any adjust­ments, changing accessories or storing the tool. Such
preventive safety measures reduce the risk of starting the tool accidentally.
n Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands
of untrained users.
n When battery pack is not in use, keep it away from
other metal objects like: paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting
the battery terminals together may cause sparks, burns or a fire.
n Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp
cutting edges are less likely to bind and are easier to control.
n Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by
poorly maintained tools.
n Use only accessories that are recommended by the
manufacturer for your model. Accessories that may be
suitable for one tool may create a risk of injury when used on another tool.
n Keep the tool and its handle dry, clean and free from
oil and grease. Always use a clean cloth when clean-
ing. Never use brake fluids, gasoline, petroleum-based products or any strong solvents to clean your tool. Fol­lowing this rule will reduce the risk of loss of control and deterioration of the enclosure plastic.
3
GENERAL SAFETY RULES
SERVICE
n Tool service must be performed only by qualied re-
pair personnel. Service or maintenance performed by
unqualified personnel may result in a risk of injury.
SPECIFIC SAFETY RULES
n Hold tool by insulated gripping surfaces when per-
forming an operation where the cutting tool may con­tact hidden wiring. Contact with a “live” wire will also
make exposed metal parts of the tool “live” and shock the operator.
n Know your power tool. Read operator’s manual
carefully. Learn its applications and limitations, as well as the specic potential hazards related to this tool. Following this rule will reduce the risk of electric
shock, re or serious injury.
n Always wear safety glasses with side shields.
Everyday glasses have only impact resistant lenses. They are NOT safety glasses. Following this rule will reduce the risk of eye injury.
n Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
n Protect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
n Battery tools do not have to be plugged into an
electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Following this rule will reduce the risk of
electric shock, re or serious personal injury.
n When servicing a tool, use only identical replacement
parts. Follow instructions in the Maintenance section of this manual. Use of unauthorised parts or failure to fol-
low Maintenance Instructions may create a risk of shock or injury.
n Do not place battery tools or their batteries near re
or heat. This will reduce the risk of explosion and pos-
sibly injury.
n Never use a battery that has been dropped
orreceived a sharp blow. A damaged battery is subject
to explosion. Properly dispose of a dropped or damaged battery immediately.
n Batteries vent hydrogen gas and can explode in the
presence of a source of ignition, such as a pilot light.
To reduce the risk of serious personal injury, never use any cordless product in the presence of open ame. An exploded battery can propel debris and chemicals. If exposed, ush with water immediately.
n Do not charge battery tool in a damp or wet location.
Following this rule will reduce the risk of electric shock.
n For best results, your battery tool should be charged
in a location where the temperature is more than 0°C but less than 37°C. Do not store outside or in vehicles.
n Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets into your eyes, ush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the
risk of serious personal injury.
4
SAFETY RULES FOR CHARGER
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS.
Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
n Before using battery charger, read all instructions and
cautionary markings in this manual, on battery charger, battery and product using battery to prevent misuse of the products and possible injury or damage.
CAUTION:
To reduce the risk of electric shock or damage to the charger and battery, charge only nickel-cadmium rechargeable batteries as specifically designated on your charger. Other types of batteries may burst, causing per­sonal injury or damage.
n Do not use charger outdoors or expose to wet or damp
conditions. Water entering charger will increase the risk
of electric shock.
n Use of an attachment not recommended or sold by the
battery charger manufacturer may result in a risk of re, electric shock or injury to persons. Following this
rule will reduce the risk of electric shock, fire or serious personal injury.
n Do not abuse cord or charger. Never use the cord to
carry the charger. Do not pull the charger cord rather than the plug when disconnecting from receptacle. Damage to the cord or charger could occur and create an electric shock hazard. Replace damaged cords immediately.
n Make sure cord is located so that it will not be stepped
on, tripped over, come in contact with sharp edges or moving parts or otherwise subjected to damage or stress. This will reduce the risk of accidental falls, which
could cause injury and damage to the cord, which could result in electric shock.
n Keep cord and charger away from heat to prevent
damage to housing or internal parts.
n Do not let gasoline, oils, petroleum-based products
etc. come in contact with plastic parts. They contain
chemicals that can damage, weaken or destroy plastic.
n An extension cord should not be used unless
absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock. If extension cord must be used, make sure:
a. That pins on plug of extension cord are the
same number, size and shape as those of plug on charger.
b. That extension cord is properly wired and in
good electrical condition;
c. That wire size is large enough for AC ampere
rating of charger.
n Do not operate charger with a damaged cord or plug,
which could cause shorting and electric shock. If dam­aged, have the charger replaced by an authorised service agent.
n Do not operate charger if it has received a sharp blow,
been dropped or otherwise damaged in any way. Take
it to an authorised service agent for electrical check to determine if the charger is in good working order.
n Do not disassemble charger. Take it to an authorised
service agent when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
n Unplug charger from outlet before attempting
any maintenance or cleaning to reduce the risk of electric shock.
n Disconnect charger from the power supply when
not in use. This will reduce the risk of electric shock or
damage to the charger if metal items should fall into the opening. It also will help prevent damage to the charger during a power surge.
n Risk of electric shock. Do not touch uninsulated portion
of output connector or uninsulated battery terminal.
n Save these instructions. Refer to them frequently
and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also to prevent misuse of the product and possible injury.
n The appliance is not intended for use by young chil-
dren or inrm persons without supervision.
n Young children should be supervised to ensure that
they do not play with the appliance/charger.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints
• crystalline silica from bricks and cement and other masonry products
• arsenic and chromium from chemically-treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
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