Ryobi 1500W TABLE SAW 254MM ETS1526AL User Manual

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ETS-1526AL TABLE SAW OWNER’S OPERATION MANUAL
N197
THANK YOU FOR BUYING A RYOBI TABLE SAW
Your new table saw has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble free performance.
CAUTION: Carefully read through this entire owner's manual before using your
TABLE SAW.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your saw properly and only for what it is intended, you will enjoy years of safe, reliable
service. Thank You again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
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Fig. 0
C
A
D
E
F
G
21
22
15
12
1
10
9
18
17
20
7
86
11
5
19
3
14
13
2
4
B
16
24
H
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2-5mm
Fig. 1
Fig. 3 Fig. 4
Fig. 6
Fig. 2
13
15
20
7
15
20
19
5
6
Fig. 7
3
6
3
Fig. 5
Fig. 5a
24
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Fig. 10
Fig. 12
Fig. 13
Fig. 14
Fig. 15
12
45
o
2
13
23
9
10
10
23
Fig. 9
4
9
Fig. 11
14
Fig. 8
15
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Fig. 17
Fig. 18
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 16
15
15
10
9
156
16
16
6
M6
7
15
22
Fig. 23
M6
M5
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Fig. 25
Fig. 24
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WARNING!
When using electric tools basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury. Read all these instructions before attempting to operate your product. Save these instructions for future reference.
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite dust or fumes.
Children, visitors and pets should be kept a safe distance from the work area.
Avoid wearing loose clothing, jewellery or anything that could get caught in moving parts. Long hair should be tied back. Use of safety goggles is recommended (normal glasses are not sufficient for eye protection). Face or dust masks should be used if dust is produced or working overhead. Ear protection is advised during periods of extended operation.
Do not overreach. Keep proper footing and balance at all times; wear oil-resistant rubber footwear. Keep floor clear of oil, scrap and other debris.
Do not force the tool. Do not attempt to use the tool for a purpose for which it was not designed. The tool will give much better service if you do not use excessive force.
Disconnect the plug when not in use, or when changing accessories, making adjustments, cleaning or working on tool. Always unplug when leaving the tool unattended. All tools should be kept out of the reach of children when not in use. Do not expose the tool to rain and moisture.
Only use accessories that are recommended by the manufacturer of your model. Accessories that may be suitable for one tool may create a risk of injury when used on another tool.
Guard
against electric shocks – avoid body contact with earthed surface (e.g. radiators, pipes, dishwashers, refrigerators). Hold the tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring.
GENERAL SAFETY PRECAUTIONS
Make sure the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage or stress.
Avoid accidental start-ups, make sure that the power switch is in “OFF” position before plugging in the power.
Maintain tools properly. Always keep tools clean and in good working order. Follow instructions for lubricating and changing accessories.
Check damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, improper mounting, or any other condition that may affect the tools operation. Any part that is damaged should be properly repaired or replaced.
Never use solvents to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. Only a soft damp cloth should be used to clean plastic parts.
Always use in a well ventilated area. Remove sawdust frequently. Clean out sawdust from the interior of the saw to prevent a potential fire hazard.
Despite the machine being operated in conformity with the intended conditions of use and under observance of all relevant safety regulations, due to the design required by the nature of work to be carried out with it, some residual risks remain possible. These risks including contact with the revolving blade in the cutting area, kickback of the workpiece or parts thereof, breaking of the saw blade with the broken parts being ejected from the machine, contact with live parts when checking electrical components opened for inspection, emission of harmful wooden dusts when operated without a dust collector.
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Always hold the work firmly against the mitre gauge or fence.
Never perform any operation “free hand”. Always use either the fence or the mitre gauge to position and guide.
Rebating or grooving should not be carried out.
Saws shall not be used for slotting (stopped groove).
Use only saw blades for which the maximum possible speed is not less than the maximum spindle speed of the tool and the material to be cut.
Never stand or have any parts of your body in line with the path of the saw blade. Keep your hands out of the line of the saw blade.
Move the rip fence out of the way when cross cutting.
Feed the work into the blade or cutter AGAINST the direction of rotation only.
Never use the fence as a cut-off gauge when crosscutting.
Never attempt to free a stalled blade without first turning the saw OFF. Turn off the power switch immediately to prevent motor damage.
When transporting the machine use only transportation devices and never use guards for handling or transportation.
During transportation the upper part of the saw blade should be covered; for example by the guard.
Use an extension table for supporting long workpieces during cutting operation.
Ensure that polyfoam packaging is removed before use.
Ensure that the yellow warning label is removed from the table before use.
ADDITIONAL SAFETY PRECAUTIONS FOR TABLE SAW
Do not use saw blades which are damaged or deformed.
Replace table insert when worn. Use only saw blades recommended by the
manufacturer. When changing the saw blade be aware that
the width of the cut will be wider than the body of the blade,which in turn should be not be wider than the thickness of the riving knife.
Take care that the selection of the saw blade is suitable for the material to be cut.
Wear suitable personal protective equipment when necessary, this could include
- hearing protection to reduce the risk of induced
hearing loss,
- respiratory protection to reduce the risk of inhalation of harmful dust,
- wear gloves when handling saw blades and rough material. Saw blades shall be carried in a holder whenever practicable.
Dust developing during operation can be harmful to your health, inflammable or explosive. Never cut metals or materials which may make hazardous dust.
Do not use High speed steel blades. Use the push stick when required. Always use
a push stick for ripping narrow timber. Refer to ripping applications in this Instruction Manual where use of the push stick is covered in detail. The push stick should always be stored with the machine when not in use.
Always use the saw blade guard and riving knife for every operation, including through sawing. Through sawing operations are those in which the blade cuts completely through the work piece when ripping or crosscutting.
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DESCRIPTION(FIG. 0)
1. Body
2. ON/OFF Switch
3.
Rip Fence Lock Handle
4.
Live Tool Indicator
5. Rip Fence Lock Knob
6. Rip Fence
7. Blade Guard
8.
Table Top
9. Mitre Gauge
10.
Mitre Gauge Lock
11. Bevel Lock Knob
12. Bevel Angle Indicator
13. Elevating Handle
14. Reset Button
15.
Saw Blade
16. Push Stick
17. Table Insert/Throat Plate
18. Mitre Fence
19. Sliding Block
20. Riving Knife
21. Stand (Optional)
22.
Dust Port
23. Tilting Handle(Fig. 9&13)
24. Rear extension table
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A: Mitre gauge assembly
B: Rip fence assembly
C:
Blade guard assembly
D: Leg stand (4pcs)
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SPECIFICATION
Input voltage 240V ~ 50Hz
Watts 1500W
Blade diameter
254mm
Bore siz
e 15.9mm
No load speed
4500min-1
Depth of cut at 90°
80mm
Depth of cut at 45°
55mm
Main tab
le size 720mm(W) x 520mm(L)
Rear extension table size 440mm(W) x 125mm(L)
Sound pressure le
vel 99 dB(A)
Net w
eight 23.5 kg
WARNING!
Noise can be a health hazard. When the noise level exceeds 85 db (A) be sure to wear ear protection.
PROPER USE OF MACHINE
This machine is designed to rip and cross cut wood exclusively up to maximum thickness of
RESTRICTIONS OF USE
DO NOT cut timber greater than 80mm
DO NOT cut metal, stone, rubber, plastic bones, etc.
DO NOT cut logs or round timber.
DO NOT use to rebate, mould or trench.
DO NOT fit any other tool or combination of blades.
DO NOT use as a bench or work rest.
DO NOT weld machine.
DO NOT modify the machine or its guards/ controls
DO
NOT run the machine before removing
all packaging.
DO NOT use with any covers/guards removed.
DO NOT use High Speed Steel (HSS) blades.
DO NOT use the saw for slotting (stopped groove).
LOOSE PART LIST
80mm. For correct operation it must be fixed and operated as explained in this manual.
E: Cross Brace (4pcs)
F: Push stick
G: Blister pack with screws
H:
Extension table
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MOUNT THE ELEVATING AND LOWERING HANDLE
AND THE TILTING HANDLE (FIG. 1)
Mount the elevating handle(13) on the shaft on the left hand side of the saw and fix it by
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MOUNT THE RIVING KNIFE (FIG. 4&5)
If in place, remove the table insert(17)by removing the four phillips flat head screws.
Insert the riving knife(20), so that the long slots in the riving knife fit around the hexagon socket head end screws (Fig.4). Adjust the riving knife(20) so that the clearance between riving knife(20) and blade(15) is between 2
to 5mm (Fig.5); then tighten the hexagon socket headed screws. Check to ensure the riving knife(20) and saw blade(15) is in line. Then check again that the blade is securely tightened and remount the table insert.
Then mount the blade guard(7). (Fig. 5)
MOUNT THE RIP FENCE (FIG. 6&7)
Loosen the rip fence lock knobs(5) on the sliding block(19), then slide the fence(6) onto the bolt heads and tighten the rip fence lock knobs(5) (Fig. 6)
To lock the rip fence(6), slide the rip fence assembly until the indicator is pointing to
the desired setting. Then press rip fence lock handle (3) downwards (Fig.7), to lock the fence into position.
Ensure the fence is locked before operating the saw.
Remove the table insert(17) by removing the four Philips flat head screws.
Turn the elevating handle(13) (Fig.1) in the counterclockwise direction to raise the blade shaft to its highest position (fig.3). Remove the blade fixing nut by turning in a counterclockwise direction, then pull the outer flange from the shaft and the outer arbor. Mount the blade(15) (be sure that the teeth are facing downwards at the front side of the saw). Replace the outer flange and re-
fit the blade fixing bolt. Check that the blade is correctly seated before tightening the bolt.
Check again that the blade(15) is securely tightened and re-fit or adjust riving knife as necessary, before re-mounting the table insert(17).
WARNING!
Replace table insert when worn.
MOUNT THE BLADE (FIG. 1, 2&3)
tightening the set screw in the handle (fig.1).
ASSEMBLE EXTENSION TABLE (FIG. 5a)
Align the 3 holes of rear extension table (24) with 3 M6 x12, flat washer, spring
washer and secure the rear extension table(24) to the main table.
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ADJUSTMENT OF SAW BLADE (FIG. 8, 9&10)
WARNING:
• Do not use saw blades which are damaged or deformed.
• Use only saw blades recommended by the manufacturer.
• Take care that the selection of the saw blade depends on the material to be cut.
The Blade(15) has been adjusted at the f
actory, use a square to check that the blade
is at a 90o angle to the table (Fig.8)
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If adjustment is needed turn the tilting lock nut (while holding the adjustment in position) to fix the adjustment.
Then loosen the indicator fixing screw, set the indicator of the scale(12) on the " 0
o
" marked
then tighten the fixing screw(Fig.9)
After the 90
o
setting of the blade has been adjusted turn the tilting handle to the 45o (Fig.10) side and adjust the 45
o
angle.
Turn the adjustment nut so that the blade is on the 45
o
position and then tighten the lock
nut.
OPERATION ON/OFF MAGNETIC SWITCH (FIG. 11)
The magnetic switch (2) is a safety feature of the machine. Should the supply be interrupted the switch will automatically default to the “OFF” position preventing a dangerous unexpected startup of the machine when the supply is restored.
Press the ‘ON’ button to start the machine.
Press the ‘OFF’ button to stop the machine.
WARNING: Before turning the machine ON, make sure the blade guard is correctly installed and operating properly.
OVERLOAD RESET BUTTON (FIG. 11)
Your table saw features an overload reset button(14). In the event that your saw turns off during operation, turn the saw off and allow the motor to cool down for approximately 3 minutes. Push the reset button(14) and attempt to turn the saw on again. If the saw does not turn on, turn the switch off and
check all cords for proper connection and retry. If it turns on and then cuts off while you are working, you may be trying to feed the workpiece too quickly or may be operating with a dull blade or may be trying to operate on an insufficient voltage.
I
O
Live Indicator (FIG. 11)
When the machine is connected with the power supply, the live indicator (4) will glow.
If not, please check if the power plug is well connected.
ELEVATING HANDLE (FIG. 12)
Elevating handle (13) is used to raise and lower the blade. Turn it clockwise to lower and counterclockwise to raise it.
Please note - this handle will move sideways as the tilt or bevel is adjusted.
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CROSSCUTTING (FIG. 14)
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Crosscutting is cutting wood across the grain at 90° or square with both the edge and the flat side of the wood. This is done with the mitre gauge(9) set at “0”. Before using it, make sure it is locked(10). The mitre gauge
(9) can be used on either of the grooves in the table. To change groove,slide the mitre gauge assembly out of its groove and into the other groove .Adjust it to the desired setting before operating.
MITRE CROSSCUTTING (FIG. 15)
Mitre crosscutting is cutting the wood at an angle other than 0° with the edge of the wood on the mitre gauge(9). Follow the same
procedures as you would for crosscutting. Adjust the Mitre gauge (9) to the desired angle.
BEVEL CUTTING (FIG. 16)
Bevel crosscutting is similar to crosscutting except that the wood is cut at an angle other
than the 90° with the flat side of the wood or table. Adjust the blade to the desired angle.
COMPOUND MITRE CUTTING (FIG. 17)
Compound mitre cutting is a combination of mitre cutting and bevel crosscutting. The cut is made at an angle other than 90° to both the edge and the flat side of the wood. Adjust
the mitre gauge(9) and the blade(15) to the desired angle and ensure the mitre gauge(9) is locked by using the mitre gauge lock(10).
REPETITIVE CUTTING (FIG. 18&19)
Repetitive cutting is cutting a number of pieces the same length without having to mark each piece. Do not feed the workpiece with your hand (Fig.18). Guide it and make sure that it does not bind or pinch the saw
blade (Fig.19). Never use the rip fence (6) as a length stop because the cutoff piece could bind between the fence (6) and the blade (15) causing a kickback.
USING RIP FENCE (FIG. 19&20)
The rip fence (6) is used for all ripping operations. Never rip freehand without the fence in place and securely locked. Ripping is cutting a piece of wood with the grain or length wise(Fig.19). This is done using the rip fence(6). Position the fence by to the desired width of the rip and lock it in place. Before starting to rip, be sure the rip fence is
parallel to the saw blade (15) and the riving knife is properly aligned with the saw blade. When ripping long boards or large panels, always use a work support. Hold the piece against the fence (6) and feed it through the blade (15) with a smooth, steady pressure. Always use the push stick (16) to feed the workpiece until it is clear of the table. (Fig. 20)
MITRE GAUGE (FIG. 14)
The head is locked in the desired position for crosscutting or mitre cutting by tightening the mitre gauge lock(10). Always lock it securely
when in use by turning the mitre gauge lock(10).
TILTING HANDLE (FIG. 13)
The tilting handle(23) is used to tilt the blade for bevel cutting. Turn it clockwise to tilt toward
the left and counterclockwise to tilt toward the right.
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BEVEL RIPPING (FIG. 20)
When bevel ripping material of 6” (150mm) or narrower, use only the push stick(16) to feed
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DUST COLLECTION (FIG. 21)
Fasten your dust collector to the back side of the table to the dust port(22) (Fig. 21).
The dust efficiency measurement is 45%.
MOUNT THE TABLE SAW TO THE STAND (FIG. 22&23)
Do not make any adjustment while the motor is in motion. Always make sure the machines plug has been removed from the mains power source before changing brushes, lubricating or when doing any works or maintenance on the machine. After each use, check your machine for damage or broken parts and keep it in top working condition by repairing
or replacing parts immediately. Clean out accumulated dust. To assure safety and reliability, all repairs with the exception of externally accessible brushes should be performed by an AUTHORISED SERVICE CENTRE. Faults in the machine, including guards or saw blades, should be reported as soon as they are discovered.
MAINTENANCE
Turn stand(21) u pr ight as shown.
Insert the cr os s head screws, spring washers and flat washer t o assembl e the fou r legs and cross braces first. (Fig. 23) leave all bolts f in ger tig ht - do not f ul ly tighten until as se mbly is co mp le te.
Remove the lower extension table brace bolts Ca re fully place table saw on t op of stand. Align holes i n t he tabl e saw ba se with holes in st an d (F ig. 2 3) .
Fully tighte n al l bolts to the st an d before operation.
WARNING!
The stand consists of 4 holes for mounting to the ground. Always ensure your table saw with stand is securely mounted to the ground. If however, you have decided not to mount your table saw onto the stand, please refer to the 4 holes on the table saw and mount the unit to the workbench. Always ensure the table saw is mounted securely either to the stand or the workbench. Failure to do so, will cause serious personal injury.
the workpiece past the saw blade.
WARNING!
The dust from some types of wood can be harmful.
For instance, beech and oak dusts are especially detrimental to health and therefore may be worked only with dust collector.
MOUNT THE JIGSAW MOUNTING PLATE TO THE TABLE SAW (FIG. 24)
For details, p le ase re fer t o the Manual of
HBT250/139 Jigsaw Mounting P la te.
MOUNT THE ROUTER MOUNTING PLATE TO THE TABLE SAW (FIG 25)
For details, p le ase re fer t o the Manual of
HBT250/NCF Route r Mo un ting Kit.
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RYOBI TECHNOLOGIES AUSTRALIA PTY. LTD.
GUARANTEE
RYOBI TECHNOLOGIES AUSTRALIA PTY. LTD.
A.B.N. 98 002 277 509
Contact during normal business hours.
RYOBI NEW ZEALAND PTY. LTD.
AUCKLAND: 27 Clemow Drive, Mt Wellington, N.Z.
Contact during normal business hours.
Subject to the guarantee condition below, this Ryobi tool (hereinafter called “the product”) is guaranteed by Ryobi (hereinafter called “the Company”) to be free from defects in material or workmanship for a period of 24 months from the date of original purchase covering both parts and labour. Under the terms of this guarantee, the repair or replacement of any part shall be the opinion of the Company or its authorised agent. Should service become necessary during the warranty period, the owner should contact the RYOBI HELPLINE 1300 361 505 or contact the retailer from whom the product was purchased. In order to obtain guarantee service, the owner must present the sales docket and Guarantee Certificate to confirm date of purchase. This product is sold by the dealer or agent as principal and the dealer has no authority from the Company to give any additional guarantee on the Company’s behalf except as herein contained or herein referred to.
Guarantee Conditions This guarantee only applies provided that the Product has been used in accordance with the manufacturer’s recommendations under normal use and reasonable care (in the opinion of the Company) and such
guarantee does not cover damage, malfunction or failure resulting from misuse, neglect, abuse, or used for a purpose for which it was not designed or is not suited and no repairs, alterations or modifications have been attempted by other than an Authorised Service Agent. This guarantee will not apply if the tool is damaged by accident or if repairs arise from normal wear and tear. The Company accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the Product or parts to and from the service dealer or agent - such costs are not included in this guarantee. Certain legislation, including the Trade Practices Act, 1974 (as amended) and other state and territorial laws give rights to the buyer and impose liability on the seller in certain circumstances. Nothing herein shall have the effect of excluding, restricting or modifying any condition, guarantee, right or liability imposed, to the extent only that such exclusion, restriction or modification would render any term herein void.
BRISBANE : All enquiries Tel : 1300 361 505 TOWNSVILLE: All enquiries Tel : 1300 361 505 MELBOURNE: 960 Stud Road, Rowville,Vic. 3178
Tel : (03) 9764 8656
HOBART: All enquiries Tel : 1300 361 505 ADELAIDE: All enquiries Tel : 1300 361 505 PERTH: 33-35 Sorbonne Cres. Canning Vale, W.A. 6155
Address Of Dealer
Present This Form With Your Purchase Docket When Guarantee Service Is Required.
Tel: 1300 361 505 - Fax: 1800 807 993 - www.ryobi.com.au
Tel: (09) 573 0230 - Free Call: 0800 279 624 - Fax: (09) 573 0231 - www.ryobi.co.nz
SYDNEY: Building B, Rosehill Industrial Estate, 3 - 5 Shirley Street, Rosehill N.S.W. 2142
Tel : (08) 9455 7775
This Guarantee Form Should Be Retained By The Customer At All Times
For your record and to assist in establishing date of purchase (necessary for in-guarantee service)
please keep your purchase docket and this form completed with the following particulars.
Date Model No Serial No
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