Rudd RHAL-24 User Manual

FORM NO. H11-533 REV. 1
Supersedes Form No. H11-533
AIR HANDLERS
AIR HANDLERS
RHBL- High Efficiency X-13 (ECM)
featuring Industry Standard R-410A Refrigerant
RHAL- Standard Efficiency – PSC
Features/Accessories
Front or Bottom Return
Flow Check Piston for cooling or heat pump operation
Wall-hanging brackets
Built in Filter Rack
Suitable for R-410A or R-22 Refrigerants (RHAL Only)
AHRI Certified
UL Certified
Molex Plug Connections for field installed heater kits
Dual Voltage Direct Drive Blower with multi-speed motor
Thermoplastic Drain Pan with bottom primary and secondary connections
Optional Decorative Grill for front return applications
Optional Factory Installed Condensate Float Switch which shuts off the outdoor unit in event the condensate pan becomes clogged
2 Rheem Heating, Cooling and Water Heating
Engineering Features
GENERAL TERMS OF LIMITED WARRANTY
Rheem will furnish a replacement for any part of this product which fails in normal use and service within the applicable periods stated, in accordance with the terms of the limited warranty.
Conditional Parts* (Registration Required)........Ten (10) Years
*For Complete Details of the Limited Warranty, Including Applicable
Terms and Conditions, See Your Local Installer or Contact the Manufacturer for a Copy.
RHAL/RHBL- Series
The most compact unit design available, all standard heat air handler models only 36" [915 mm].
Rugged wall steel cabinet construction, designed for added strength and versatility.
1.0" foil faced insulation for excellent thermal and sound performance.
Four leg blower motor mount.
Traditional open wire element design for heat applications.
Indoor coil design provides low air side pressure drop, high performance and extremely compact size.
[ ] Designates Metric Conversions
Coils are constructed of aluminum fins and internally grooved copper tubing.
Molded polymer corrosion resistant condensate drain pan is provided for all indoor coils.
Connection point for high voltage wiring is inside the air handler cabinet. Low voltage connection is made on the outside of the air handler cabinet.
Concentric knockouts are provided for power connection to cabinet. Installer may pull desired hole size up to 1
3
/8 inch
inches [35 mm] for
7
/8 inch [22 mm] conduit.
Rheem Heating, Cooling and Water Heating 3
R H A L — FR 24 P J N 00 A 000
Options
417 = Float Switch
Design Variation
Electric Heat
00 = NO HEAT 03 = 3 kW 05 = 5 kW 08 = 8 kW 10 = 10 kW
Disconnect Configuration
N = None B = Breaker
Voltage
J = 208/240/1/60
Metering
P = Piston (R22 or R410A) T = TXV (R410A)
Capacity
18 = 18,000 BTU/H [5.30 kW] 24 = 24,000 BTU/H [7.03 kW] 30 = 30,000 BTU/H [8.80 kW] 36 = 36,000 BTU/H [10.6 kW]
FR = Front Return
Refrigerant
L = 410A
Front Return/Wall Mount
A = PSC Motor –
Standard Efficiency
Classification
H = Air Handler
Rheem
Model Identification
Available Models at J Voltage
RHAL-FR18PJ RHAL-FR24PJ RHAL-FR30PJ RHAL-FR36PJ RHAL-FR36TJ RHBL-FR24TJ RHBL-FR36TJ
• Supply circuit protective devices may be fuses or “HACR” type circuit breakers.
• Largest motor load is included in single circuit.
• If non-standard fuse size is specified, use the next larger fuse size.
• J Voltage (230V) single-phase air handler is designed to be used with single or three phase 230 volt power. In the case of connecting 3-phase power to the air handler terminal block, bring only two leads to the terminal block. Cap, insu­late and fully secure the third lead.
• The air handlers are shipped from the factory with the proper indoor coil installed, and cannot be ordered without a coil.
R H B L — FR 24 T J N 00 A 000
Options
417 = Float Switch
Design Variation
Electric Heat
00 = NO HEAT 03 = 3 kW 05 = 5 kW 08 = 8 kW 10 = 10 kW
Disconnect Configuration
N = None B = Breaker
Voltage
J = 208/240/1/60
Metering
T = TXV (R410A only)
Capacity
24 = 24,000 BTU/H [7.03 kW] 36 = 36,000 BTU/H [10.6 kW]
FR = Front Return
Refrigerant
L = 410A
Front Return/Wall Mount
B = X13 (ECM) Motor – High Efficiency
Classification
H = Air Handler
Rheem
[ ] Designates Metric Conversions
4 Rheem Heating, Cooling and Water Heating
Unit Dimensions
Unit Dimensions & Weights
[ ] Designates Metric Conversions
Dimensional Data
Model
RHAL-18 20 [508] 600 [283] 80 [36] / 90 [41] RHAL-24 20 [508] 800 [378] 80 [36] / 90 [41] RHAL-30 23 [584.2] 1000 [472] 95 [43] / 105 [48]
RHBL-24 20 [508] 600 [283] 800 [378] 95 [43] / 105 [48] RHBL-36 23 [584.2] 1000 [472] 1200 [566] 95 [43] / 105 [48]
(A) Unit
Width
In. [mm]
211/2 [546.1] 211/2 [546.1] 241/2 [609.6] 241/2 [609.6] 36 [914.4]RHAL-36 23 [584.2] 1200 [566] 95 [43] / 105 [48] 211/2 [546.1] 241/2 [609.6]
(B) Unit
Height
In. [mm]
36 [914.4] 36 [914.4] 36 [914.4]
36 [914.4] 36 [914.4]
(C) Unit
Depth
In. [mm]
17 [431.8] 17 [431.8] 21 [533.4] 21 [533.4] 17 [431.8] 21 [533.4]
(D) Return
Air Opening
Width
In. [mm]
(E) Return
Air Opening
Height
In. [mm]
177/16 [442.9] 177/16 [442.9] 213/88 [542.9] 213/88 [542.9] 177/16 [442.9] 213/88 [542.9]
Air Flow
CFM (Nom.) [L/s]
Low High
Unit Weight/
Shipping Weight (Lbs.) [kg]
Rheem Heating, Cooling and Water Heating 5
Unit Dimensions
[ ] Designates Metric Conversions
11/2 & 2 TON [5.28 & 7.03 kW] MODELS 21/2 & 3 TON [8.79 & 10.6 kW] MODELS
6 Rheem Heating, Cooling and Water Heating
Airflow Performance
Airflow performance data is based on cooling performance with a coil and filter in place. Select performance table for
appropriate unit size, voltage and number of electric heaters to be used. Make sure external static applied to unit allows opera­tion within the minimum and maximum limits shown in table
below for both cooling and electric heat operation. For optimum blower performance, operate the unit in the .3 [8 mm] to .7 inches [18 mm] W.C. external static range. Units with coils should be applied with a minimum of .1 inch [3 mm] W.C. external static range.
Airflow Operating Limits
[ ] Designates Metric Conversions
Cooling BTUH x 1,000 Cooling Tons Nominal
Heat Pump or Air Conditioning Maximum Heat/Cool CFM [L/s] (37.5 CFM [18 L/s]/1,000 BTUH) (450 CFM [212 L/s]/Ton Nominal)
Heat Pump or Air Conditioning Nominal Heat/Cool CFM [L/s] (33.3 CFM [16 L/s]/1,000 BTUH) (400 CFM [189 L/s]/Ton Nominal)
Heat Pump or Air Conditioning Minimum Heat/Cool CFM [L/s] (30.0 CFM [14 L/s]/1,255 BTUH) (360 CFM [170 L/s]/Ton Nominal)
Maximum kW Electric Heating & Minimum Electric Heat CFM [L/s]
Maximum Electric Heat Rise °F [°C] 54 [12] 44 [7] 44 [7] 44 [7]
-18
1.5
675
[319]
600
[283]
540
[255]
8
450 [212]
-24 2
900
[425]
800
[378]
720
[340]
10
690 [326]
-30
2.5
1125 [531]
1000 [472]
900
[425]
10
808 [381]
-36 3
1350 [637]
1200 [566]
1080 [510]
10
976 [461]
Rheem Heating, Cooling and Water Heating 7
208V/240V Airflow Performance Data—RHAL (PSC Motor)
Notes: • All 208/240V PSC motors have voltage taps for 208 and 240 volts.
• All 208/240V PSC motors are shipped on high speed and 240 volts.
• If the application external static is less than 0.5" WC, adjust the motor speed to the low static speed as described below:
• Unplug the black motor wire off the relay on the control board and plug in the red motor wire.
• Replace the cap on the black motor wire.
• Voltage change (208/240V motors):
• Move the orange lead to transformer 208V tap from 240V tap. Replace the wire cap on 240V tap.
• Unplug the purple motor wire off the transformer and plug in the yellow motor wire.
• Replace the cap on the purple motor wire.
• The above airflow table lists the airflow information for air handlers with maximum heater allowed for each model.
[ ] Designates Metric Conversions
Nominal
Cooling
Capacity
Tons
1.5
2
2.5
3
Manufacturer Recommended Air-Flow Range
(Min/Max) CFM
850/450 CFM [401/212 L/s]
1016/690 CFM
[479/326 L/s]
1190/808 CFM
[562/381 L/s]
1330/976 CFM
[628/461 L/s]
Blower Size/
Motor
HP [W]
# of Speeds
10x6
1/5 HP [149]
2 Speed
Dual Voltage
10x6
1/5 HP [149]
2 Speed
Dual Voltage
10x8
1/4 HP [186]
2 Speed
Dual Voltage
10x8
1/3 HP [186]
2 Speed
Dual Voltage
Motor
Speed
From
Factory
High
High
High
High
Motor
Speed
High
Low
High
Low
High
Low
High
Low
0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17]
CFM 850 [260] 807 [271] 763 [283] 723 [283] 644 [295] 568 [295] 538 [295]
RPM 948 970 989 1003 1021 1037 1046
Watts 269 262 252 245 238 226 221
CFM 642 [271] 606 [260] 575 [366] 521 [366] 450 [366]
RPM 766 798 817 864 912
Watts
CFM 1016 [389] 966 [389] 927 [389] 885 [389]
RPM 1083
Watts 380 365 360 349 338 328 311
CFM 830 [425] 805 [425] 772 [425] 735 [425] 690 [425]
RPM
Watts 270 262 253 244 235
CFM 1190 [566] 1116 [566] 1058 [578] 997 [578] 927 [566] 851 [566] 762 [566]
RPM 900 927 950 974 997 1018 1038
Watts 374 361 346 331 320 307 290
CFM 1034 [566] 983 [555] 931 [555] 868 [566] 808 [578]
RPM 836 860 892 921 944
Watts
CFM 1330 [566] 1262 [566] 1184 [767] 1066 [779] 968 [779] 871 [779]
RPM 1029 1047 1060 1082 1095 1104
Watts 478 456 437 403 376 355
CFM 1189 [791] 1135 [779] 1054 [779] 976 [767]
RPM 958 984 1012 1037
Watts 402 385 362 341
175 170 168 158 149
932 950 974 994 1014
300 291 281 269 260
External Static Pressure-Inches W.C. [kPa]
1090
1096
1101 1109 1114 1121
PSC CFM wet coil with filter and heaters
834 [413] 780 [425] 718 [425]
8 Rheem Heating, Cooling and Water Heating
208V/240V Airflow Performance Data—RHBL (X-13 (ECM) Motor)
Notes: X-13 motor speed changes. All X-13 motors have 5 speed taps. Speed tap 1 is for continuous fan. Speed tap 2 (low static) and speed tap 3 (high static) are for lower tonnage. Speed tap 4 (low static) and speed tap 5 (high static) are for higher tonnage. X-13 air handlers are always shipped from factory at speed tap 5. To change to 1.5-ton or 2.5-ton airflow, move the blue wire to speed tap 2 or 3 on the X-13 motor. The low static speed tap 2 (lower tonnage) and 4 (higher tonnage) are used for external static below 0.5" WC. The high static speed tap 3 (lower tonnage) and 5 (higher tonnage) are used for external static exceeding 0.5" WC. Move the blue wire to the appropriate speed tap as required by the application needs.
• The airflow for continuous fan (speed tap 1) is 50% of the speed tap 4 airflow.
• The above airflow table lists the airflow information for air handlers with maximum heater allowed for each model.
[ ] Designates Metric Conversions
Nominal
Cooling
Capacity
Tons
1.5
2
2.5
3
Manufacturer Recommended Air-Flow Range
(Min/Max) CFM
827/474 CFM [390/224 L/s]
977/708 CFM [461/334 L/s]
1170/897 CFM
[552/423 L/s]
1316/1049 CFM
[621/495 L/s]
Blower Size/
Motor
HP [W]
# of Speeds
10x6
1/3 HP [249]
2 Speed
Dual Voltage
10x6
1/3 HP [249]
2 Speed
Dual Voltage
10x8
1/2 HP [373]
2 Speed
Dual Voltage
10x8
1/2 HP [373]
2 Speed
Dual Voltage
Motor
Speed
From
Factory
5
5
5
5
5
5
5
5
Motor
Speed
3
2
5
4
3
2
5
4
0.1 [.02] 0.2 [.05] 0.3 [.07] 0.4 [.10] 0.5 [.12] 0.6 [.15] 0.7 [.17]
CFM 827 [390] 804 [379] 779 [368] 740 [349] 708 [334] 659 [311] 608 [287]
RPM 1020 1035 1068 1095 1119 1138 1147
Watts 198 207 206 204 211 205 189
CFM 599 [283] 578 [273] 544 [257] 509 [240] 474 [224]
RPM 832 875 905 935 963
Watts
CFM 977 [461] 930 [439] 898 [424] 850 [401]
RPM 1120
Watts 294 271 266 257 239 231 214
CFM 811 [383] 785 [370] 759 [358] 726 [343] 708 [334]
RPM
Watts 177 186 182 188 189
CFM 1170 [552] 1127 [532] 1085 [512] 1048 [495] 1012 [478] 973 [459] 943 [445]
RPM 886 921 958 986 1022 1053 1083
Watts 267 275 287 290 301 305 315
CFM 1053 [497] 1003 [473] 969 [457] 928 [438] 897 [423]
RPM 835 864 903 933 973
Watts
CFM 1316 [621] 1275 [602] 1229 [580] 1191 [562] 1151 [543] 1093 [516] 1039 [490]
RPM 974 1006 1036 1063 1098 1120 1131
Watts 365 378 383 390 399 393 377
CFM 1208 [570] 1172 [553] 1125 [531] 1087 [513] 1049 [495]
RPM 906 938 968 1002 1030
Watts 284 299 306 315 322
95 96 108 102 112
982 1008 1026 1050 1081
212 216 227 232 242
External Static Pressure-Inches W.C. [kPa]
1132
1136
1141 1146 1153 1160
801 [378] 746 [352] 687 [324]
X-13 CFM wet coil with filter and heaters
Rheem Heating, Cooling and Water Heating 9
Piston Sizing Chart
Indoor Unit Factory Piston
RHAL-FR18PJ 0.047
RHAL-FR24PJ 0.053
RHAL-FR30PJ 0.061
RHAL-FR36PJ 0.065
SEER Rating
OD Unit
13 1.5 R410a 0.047 14 1.5 R410a 0.049 13 1.5 R22 0.049 12 1.5 R22 0.051 10 1.5 R22 0.053 13 2 R410a 0.053 14 2 R410a 0.057 13 2 R22 0.057 12 2 R22 0.061 10 2 R22 0.063 13 2.5 R410a 0.061 14 2.5 R410a 0.063 13 2.5 R22 0.065 12 2.5 R22 0.065 10 2.5 R22 0.065 13 3 R410a 0.065 14 3 R410a 0.068 13 3 R22 0.069 12 3 R22 0.070 10 3 R22 0.070
Nominal Tons Refrigerant Orifice Size
10 Rheem Heating, Cooling and Water Heating
RHAL/RHBL Electrical Data – Blower Motor Only – No Electric Heat
*Blower motors are all single phase motors.
RHAL/RHBL Electrical Data – with Electric Heat
Installation of the U.L. Listed original equipment manufacturer provided heater kits listed in the table below is recommended for all auxiliary heating requirements.
• Electric heater BTUH - (heater watts + motor watts) x 3.414 (see airflow table for motor watts.)
• Supply circuit protective devices may be fused or “HACR” type circuit breakers.
• If non-standard fuse size is specified, use next size larger standard fuse size.
• Largest motor load is included in single circuit or circuit 1 of multiple circuits.
• No electrical heating elements are permitted to be used with A Voltage (115V) air handler.
• J voltage (230V) single phase air handler is designed to be used with single or three phase 230 volt electric heaters. In the case of connecting 3 phase power to air handler terminal block without the heater, bring only two leads to terminal block, cap, insulate and fully secure the third lead.
• Do not use 480 volts electrical heaters on 230 volts air handler.
Electrical Wiring:
Power Wiring
• Field wiring must comply with the National Electrical Code (C.E.C. in Canada) and any applicable local ordinance.
• Supply wiring must be 75°C minimum copper conductors only.
• See electrical data for product Ampacity rating and Circuit Protector requirement.
Grounding
• This product must be sufficiently grounded in accordance with National Electrical Code (C.E.C. in Canada) and any applicable local ordinance.
• A grounding lug is provided.
Model/Nominal
Cooling Tons
RHAL18 208/230 1 60 1/5 [149] 1075 2 1.5 3 15 RHAL24 208/230 1 60 1/5 [149] 1075 2 1.5 3 15 RHAL30 208/230 1 60 1/4 [186] 1075 2 2.5 4 15 RHAL36 208/230 1 60 1/3 [249] 1075 2 2.5 4 15 RHBL24 208/230 1 60 1/3 [249] 300-1100 4 1.6 3 15 RHBL36 208/230 1 60 1/2 [373] 300-1100 4 2.7 4 15
Voltage Phase Hertz HP [W] RPM Speeds
Circuit Amps.
Minimum
Circuit
Ampacity
Maximum
Circuit
Protector
Cooling
Capacity Tons
RHAL
18
RHAL/RHBL
24
RHAL
30
RHAL/RHBL
36
Model
No.
RXHJ-21B/T03J RXHJ-21B/T05J RXHJ-21B/T08J RXHJ-21B/T03J 2.25/3.0 1/60 1-3.0 Single 10.8/12.5 1.5 16/18 20/20 RXHJ-21B/T05J 3.6/4.8 1/60 1-4.8 Single 17.3/20.0 1.5 24/27 25/30 RXHJ-21B/T08J 5.4/7.2 1/60 2-3.6 Single 26.0/30.0 1.5 35/40 35/40 RXHJ-21B/T10J 7.2/9.6 1/60 2-4.8 Single 34.6/40.0 1.5 46/52 50/60 RXHJ-24B/T03J 2.25/3.0 1/60 1-3.0 Single 10.8/12.5 2.5 17/19 20/20 RXHJ-24B/T05J 3.6/4.8 1/60 1-4.8 Single 17.3/20.0 2.5 25/29 25/30 RXHJ-24B/T08J 5.4/7.2 1/60 2-3.6 Single 26.0/30.0 2.5 36/41 40/45 RXHJ-24B/T10J 7.2/9.6 1/60 2-4.8 Single 34.6/40.0 2.5 47/54 50/60 RXHJ-24B/T03J 2.25/3.0 1/60 1-3.0 Single 10.8/12.5 2.5 17/19 20/20 RXHJ-24B/T05J 3.6/4.8 1/60 1-4.8 Single 17.3/20.0 2.5 25/29 25/30 RXHJ-24B/T08J 5.4/7.2 1/60 2-3.6 Single 26.0/30.0 2.5 36/41 40/45 RXHJ-24B/T10J 7.2/9.6 1/60 2-4.8 Single 34.6/40.0 2.5 47/54 50/60
Heater
kW
(208/240V)
2.25/3.0 1/60 1-3.0 Single 10.8/12.5 1.5 20/20
3.6/4.8 1/60 1-4.8 Single 17.3/20.0 1.5 25/30
5.4/7.2 1/60 2-3.6 Single 26.0/30.0 1.5 35/40
PH/Hz
No. Elements -
kW Per
Type Supply
Circuit
Circuit Amps.
Motor
Ampacity
Minimum
Circuit
Ampacity
16/18 24/27 35/40
Maximum
Protection
Circuit
Rheem Heating, Cooling and Water Heating 11
16.0 Accessories-Kits-Parts
Drain Pan Over Flow Switch RXHK-A01 is used to detect condensate drain blockage and will shut down the outdoor unit in order to prevent structural damage to the surrounding structures of the air handler.
Louvered Cabinet Grill RXHK- is used as decorative grill which covers the return air opening of the front return air handler.
Decorative Wall Grill RXHK-D01 is used in applications where the air handler is installed in a closet or interior wall and allows adequate return air back to the unit.
Bottom Return Conversion Kit RXHK- is used to divert the return air from the factory standard front return to a bottom return.
[ ] Designates Metric Conversions
Accessory Number
RXHK-B01
RXHK-B02
Indoor Unit
RHAL-FR18 RHAL-FR24 RHBL-FR24 RHAL-FR30 RHAL-FR36 RHBL-FR36
Accessory Number
RXHK-C01
RXHK-C02
Indoor Unit
RHAL-FR18 RHAL-FR24 RHBL-FR24 RHAL-FR30 RHAL-FR36 RHBL-FR36
Before proceeding with installation, refer to installation instructions packaged with each model, as well as complying with all Federal, State, Provincial, and Local codes, regulations, and practices.
Rheem Heating, Cooling and Water Heating
P.O. Box 17010, Fort Smith, AR 72917
“In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice.”
PRINTED IN U.S.A. 7-10 DC FORM NO. H11-533 REV. 1
Supersedes Form No. H11-533
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