Page 1
VACATION
WARNING
VERY
HOT
WARM
A B C
COOLER
HOTTER
VACATION
WARNING
VERY
HOT
WARM
A B C
COOLER
HOTTER
!
Warning: This water heater is not
suitable for use in manufactured (mobile) homes!
Residential Gas
Use & Care Manual
With Installation Instructions for the Installer
PowerDirectVent
Residential 40, 50, 65 & 75 Gallon Models
The purpose of this manual is twofold: one, to provide the installer with the basic directions
and recommendations for the proper installation and adjustment of the water heater; and two,
for the owner–operator, to explain the features, operation, safety precautions, maintenance
and troubleshooting of the water heater. This manual also includes a parts list.
It is very important that all persons who are expected to install, operate or adjust this
water heater read the instructions carefully so they may understand how to perform
these operations. If you do not understand these instructions or any terms within it, seek
professional assistance.
Any questions regarding the operation, maintenance, service or warranty of this water heater
should be directed to the seller from whom it was purchased. If additional information is
required, refer to the section on “If you need service.”
Do not destroy this manual. Please read carefully and keep in a safe place for future
reference.
Recognize this symbol as an indication of Important Safety Information!
!
California Proposition 65 Warning: This product contains chemicals known to the
!
State of California to cause cancer, birth defects or other reproductive harm.
Water Heaters
!
WARNING: If the information in these instructions is not followed exactly,
a fire or explosion may result causing property damage, personal injury or death.
!
FOR YOUR SAFETY!
— Do not store or use gasoline or other
flammable vapors or liquids or other
combustible materials in the vicinity of this or
any other appliance. To do so may result in an
explosion or fire.
— WHAT TO DO IF YOU SMELL GAS
● Do not try to light any appliance.
● Do not touch any electrical switch; do not
use any phone in your building.
● Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
Printed in USA
● If you cannot reach your gas supplier, call
the fire department.
● Do not return to your home until authorized
by the gas supplier or fire department.
— Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, personal injury, or death. Refer to
this manual. Installation and service must be
performed by a qualified installer, service
agency or the gas supplier.
I
S
G
E
N
D
C
E
D
R
E
I
T
F
I
®
AP14896-1 (01/10)
Page 2
Safety Information
Safety Precautions . . . . . . . 3–6
LP Gas Models . . . . . . . . . . . 5
Installing the Water Heater
Location . . . . . . . . . . . . . . . . . 7
Water Supply Connections . . 8
Gas Supply . . . . . . . . . . . . . . 10
Vent and Combustion
Air-Inlet . . . . . . . . . . . . . .11-22
Wiring Diagram . . . . . . . . . . .23
Pipe Insulation . . . . . . . . . . . .24
Heat Traps . . . . . . . . . . . . . . .25
Installation Checklist . . . . . . .26
Potable/Space Heating . . . . 27
Operating Instructions
Lighting Instructions . . . . . . 28
Water Temperature . . . . 29, 30
FOR YOUR RECORDS
Write the model and serial numbers here:
#
#
You can find them on a label on the appliance.
Staple sales slip or cancelled check here.
Proof of the original purchase date is needed to obtain service under
the warranty.
READ THIS MANUAL
Inside you will find many helpful hints on how to use and maintain
your water heater properly. A little preventive care on your part can
save you time and money over the life of your water heater.
You’ll find many answers to common problems in the
Troubleshooting Guide. If you review the chart of Troubleshooting
Tips first, you may not need to call for service.
Care and Cleaning
Draining . . . . . . . . . . . . . . . . 32
Maintenance . . . . . . . . . . . . . 32
Vent System Inspection . . . . 33
Burner Inspection . . . . . . . . 33
Extended Shut-Down . . . . . .33
Troubleshooting Tips
Before You Call
For Service . . . . . . . . . . . 34, 35
Customer Service
Parts List . . . . . . . . . . . . . . . . 37
If You Need Service . . . . . . .38
READ THE SAFETY INFORMATION
Your safety and the safety of others are very important. There
are many important safety messages in this manual and on your
appliance. Always read and obey all safety messages.
This is the safety alert symbol. Recognize this symbol
as an indication of Important Safety Information!
!
This symbol alerts you to potential hazards that can
kill or hurt you and others.
All safety messages will follow the safety alert symbol and
either the word “DANGER”, “WARNING”, “CAUTION” or
“NOTICE”.
These words mean:
!
DANGER
WARNING
!
!
CAUTION
Notice:
An imminently hazardous situation
that will result in death or serious
injury.
A potentially hazardous situation that
could result in death or serious injury
and/or damage to property.
A potentially hazardous situation that
may result in minor moderate injury.
Attention is called to observe a
specified procedure or maintain a
specific condition.
2
Page 3
IMPORTANT SAFETY INFORMATION
READ ALL INSTRUCTIONS BEFORE USING
Be sure to read and understand the entire Use and Care Manual before attempting to install or operate this water
heater. It may save you time and money. Pay particular attention to the Safety Instructions. Failure to follow these
warnings could result in serious bodily injury or death. Should you have problems understanding the instructions in
this manual, or have any questions, STOP, and get help from a qualified service technician, or the local gas utility.
NOTICE: This water heater is equipped with a flammable vapor sensor that will automatically shut
down the water heater in the presence of gasoline vapors and some other flammable vapors. If the
flammable vapor sensor shuts down the water heater, contact a qualified service technician. Clear any
hazardous materials and ventilate the area around the water heater. Do not turn off the appliance
or adjust the ON/OFF switch in any way. Do not tamper with the flammable vapor sensor. Do not
submerse the flammable vapor sensor in water. Do not allow the flammable vapor sensor to come into
contact with any substances such as bleach or cleaners. See the “Gas Valve LED Code” Section of this
manual for a list of diagnostic codes.
DANGER!
PROPERLY VENT THE WATER HEATER
Failure to properly vent the water heater as outlined in the Vent and Combustion Air-Inlet
Section of the Installation Instructions in this manual can result in unsafe operation of the
water heater. To avoid the risk of fire, explosion, or asphyxiation from carbon monoxide,
never operate this water heater unless both the vent and combustion air-inlet systems are
properly installed. Be sure to inspect both the vent and combustion air-inlet for proper
installation at initial start-up; and at least periodically thereafter. Refer to the Care and
Cleaning section of this manual for more information regarding vent and combustion airinlet system inspection.
WARNING!
Gasoline, as well as other flammable materials and liquids (which include but are not
limited to adhesives, solvents, paint thinners etc.), and the vapors they produce are
extremely dangerous. DO NOT handle, use or store gasoline or other flammable or
combustible materials anywhere near or in the vicinity of a water heater or any other
appliance. Be sure to read and follow warning label pictured below and other labels on the
water heater, as well as the warnings printed in this manual. Failure to do so can result in
property damage, bodily injury or death.
W A R N I N G
!
FLA MMABLE S
!
Do not store or use gasoline or other flammable vapors and liquids
in the vicinity of this or any other appliance. Storage of or use of gasoline
or other flammable vapors or liquids in the vicinity of this or any other
appliance can result in serious injury or death.
Flammable Vapors
FIRE AND EXPLOSION HAZARD
Can result in serious injury or death.
3
Page 4
!
IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING
DANGER!
WATER TEMPERATURE SETTING
Safety and energy conservation are factors to be considered when selecting the water
temperature setting of a water heater’s gas control. Water temperatures above 125°F (52°C)
can cause severe burns or death from scalding. Be sure to read and follow the warnings
outlined on the label pictured below. This label is also located on the water heater.
Time/Temperature Relationship in Scalds
!
D A N G E R
HOT
Water Temperature Time To Produce a Serious Burn
120°F (49°C) More than 5 minutes
125°F (52°C) 11/2 to 2 minutes
130°F (54°C) About 30 seconds
135°F (57°C) About 10 seconds
140°F (60°C) Less than 5 seconds
145°F (63°C) Less than 3 seconds
150°F (66°C) About 11/2 seconds
155°F (68°C) About 1 second
Table courtesy of Shriners Burn Institute
The chart shown above may be used as a guide in
determining the proper water temperature for your
home.
!
DANGER: Households with small children, disabled,
or elderly persons may require a 120°F (49
control (thermostat) setting to prevent contact with "HOT"
water.
°C) or lower gas
BURN
Water temperature over 125°
can
cause severe burns
instantly or
death from scalds.
Children, disabled and elderly are
at highest risk of being scalded.
See instruction manual before
setting temperature at water
heater.
Feel water before bathing or
showering.
Temperature limiting valves are
available, see manual.
Notice: Mixing valves are available for reducing point of
use water temperature by mixing hot and cold water in
branch water lines. Contact a licensed plumber or the local
plumbing authority for further information.
4
F
Maximum water temperatures occur just after the
burner has shut off. To find water temperature being
delivered, turn on a hot water faucet and place
a thermometer in the water stream and read the
thermometer. (See pages 29 and 30 for more details.)
The temperature of the water in the heater can be
regulated by pressing the "COOLER" or "HOTTER"
arrow buttons on the front of the combination
gas control. To comply with safety regulations
the combination gas control was set at its lowest
setting before the water heater was shipped from the
factory. The desired water temperature must be set.
The illustration below details the approximate
water temperature for each LED indicator of the
VACATION
WARM
COOLER
WARM = approx. 70°F (21°C)
▼ = approx. 120°F (49°C)
A = approx. 130°F (54°C)
B = approx. 140°F (60°C)
C = approx. 150°F (66°C)
C-Flashing = approx. 160°F (71°C)
A B C
VERY
HOT
HOTTER
WARNING
Temperature Setting
Combination Gas Control's
display.
DANGER: Hotter water
increases the potential for
Hot Water SCALDS.
Display
▼ A B C
● ○ ○ ○ ○ ○
○ ○ ● ○ ○ ○
○ ○ ○ ● ○ ○
○ ○ ○ ○ ● ○
○ ○ ○ ○ ○ ●
○ ○ ○ ○ ○ ●
Burns on Adult Skin
--------------------
More than 5 minutes
About 30 seconds
Less than 5 seconds
About 1-1/2 seconds
About 1/2 seconds
Page 5
DANGER!
!
LIQUEFIED PETROLEUM (LP PROPANE OR BUTANE)
AND NATURAL GAS MODELS
LP and Natural gas have an odorant added to aid in detecting a gas leak. Some people
may not physically be able to smell or recognize this odorant. If you are unsure or
unfamiliar with the smell of LP or natural gas, ask the gas supplier. Other conditions,
such as “odorant fade”, which causes the odorant to diminish in intensity, can also hide or
camouflage a gas leak.
● Water heaters utilizing LP gas are
different from natural gas models. A
natural gas water heater will not function
safely on LP gas and vice versa.
● No attempt should ever be made to
convert the water heater from natural
gas to LP gas. To avoid possible
equipment damage, personal injury or
fire, do not connect the water heater to a
fuel type not in accordance with the unit
data plate. LP for LP units. Natural gas
for natural gas units. These units are not
certified for any other fuel type.
● LP appliances should not be installed
below grade (for example, in a basement)
if such installation is prohibited by
federal, state and/or local laws, rules,
regulations or customs.
● LP gas must be used with great caution.
It is heavier than air and will collect first
in lower areas making it hard to detect at
nose level.
DANGER: If a gas leak is present or
suspected:
● Do not attempt to find the cause
yourself.
● Do not try to light any appliance.
● Do not touch any electrical switch.
● Do not use any phone in your building.
● Leave the house immediately and make
sure your family and pets leave also.
● Leave the doors open for ventilation
and contact the gas supplier, a qualified
service agency or the fire department.
● Stay away from the house (or building)
until the service call has been made, the
leak is corrected and a qualified agency
has determined the area to be safe.
● Before attempting to light the water
heater, make sure to look and smell for
gas leaks. Use a soapy solution to check
all gas fittings and connections. Bubbling
at a connection indicates a leak that must
be corrected. When smelling to detect a
gas leak, be sure to sniff near the floor
also.
● Gas detectors are recommended in LP
& natural gas applications and their
installation should be in accordance
with the detector manufacturer’s
recommendations and/or local laws,
rules, regulations or customs.
● It is recommended that more than one
method, such as soapy solution, gas
detectors, etc., be used to detect leaks in
gas applications.
5
Page 6
IMPORTANT SAFETY INFORMATION.
!
READ ALL INSTRUCTIONS BEFORE USING
WARNING!
For your safety, the information in this manual must be followed to minimize the risk of
fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of
life.
FOR INSTALLATIONS IN THE STATE OF CALIFORNIA
California Law requires that residential water heaters must be braced, anchored or
strapped to resist falling or horizontal displacement due to earthquake motions. For
residential water heaters up to 52-gallon capacity, a brochure with generic earthquake
bracing instructions can be obtained from: Office of the State Architect, 1102 Q Street,
Suite 5100, Sacramento, CA 95814 or you may call 916-445-8100 or ask a water heater
dealer.
SAFETY PRECAUTIONS
Have the installer show you the location of the gas shut-off valve and how to shut it off
if necessary. Turn off the manual shut-off valve if the water heater has been subjected to
overheating, fire, flood, physical damage or if the gas supply fails to shut off.
● Read this manual entirely before installing
or operating the water heater.
● Use this appliance only for its intended
purpose as described in this Use and Care
Manual.
● Be sure your appliance is properly installed
in accordance with local codes and the
provided installation instructions.
● Do not attempt to repair or replace any part
of your water heater unless it is specifically
recommended in this manual. All other
servicing should be referred to a qualified
technician.
READ AND FOLLOW THIS SAFETY INFORMATION
CAREFULLY.
SAVE THESE INSTRUCTIONS
IMPORTANT
Carefully inspect the water heater for damage before proceeding with the installation. Of specific
interest should be any dents in the long blue cover panel for the combustion air-inlet, PVC pipe; or
damages to the blower and the combustion air-inlet, PVC pipe assembly. If you find damage, DO
NOT install or attempt any repair to the water heater. Contact the manufacturer as detailed under "IF
YOU NEED SERVICE" on page 36
6
Page 7
Installing the Water Heater
!
This water heater must be installed in accordance with these instructions, local codes, utility company
requirements, and/or in the absence of local codes, use the latest edition of the American National
Standard/National Fuel Gas Code. A copy can be purchased from either the American Gas Association,
400 N. Capitol Street NW, Washington, DC 20001 as ANSI standard Z223.1 or National Fire Protection
Association, 1 Batterymarch Park, Quincy, MA 02269 as booklet NFPA 54.
Location
Max.
2.75 in.
(7 cm)
Flammable
Vapor
Sensor
The auxiliary catch pan
installation MUST conform
with local codes.
Diameter of water
heater plus 2 in.
(5.1 cm) min.
Notice: DO NOT allow
the catch pan to obstuct
the flammable vapor
sensor.
Notice: DO NOT allow
the flammable vapor
sensor to become
submerged in water.
Make sure the catch pan
is properly drained.
WARNING: Combustible
construction refers to
adjacent walls and ceilings
and should not be confused
with combustible or
flammable products and
materials. Combustible
and/or flammable products
and materials should never
be stored in the vicinity of
this or any gas appliance.
The water heater should not be located in an
area where leakage from the tank or connections
will result in damage to the area adjacent to the
heater or to lower floors of the structure.
When such areas cannot be avoided it is recommended that a suitable catch pan, adequately
drained, must be installed under the water
heater.
The water heater must be centered in the catch
pan.
Catch pan kits are available from the store
where the water heater was purchased, or any
water heater distributor.
Make certain the floor underneath the water
heater is strong enough to sufficiently support
the weight of the water heater once it is filled
with water.
This gas fired water heater or any other appliance should not be installed in a space where
liquids which give off flammable vapors are
to be used or stored. Such liquids include
gasoline, LP gas (butane or propane), paint or
adhesives, thinners, solvents and/or combustible
removers.
DO NOT obstruct or block the Flammable
Vapor Sensor.
Because of natural air movement in a room or
other enclosed space, flammable vapors can
be carried some distance from where liquids
which give off flammable vapors are to be used
or stored. The open flame of the water heater’s
main burner can ignite these vapors creating a
shut down condition which will not allow the
water heater to ignite.
The water heater must be located so it is not
subject to physical damage, for example, by
moving vehicles, area flooding, etc.
Rheem Water Heating FVIR certified gas water
heaters can be installed on a residential garage
floor without the use of an 18-inch stand in
accordance with the National Fuel Gas Code,
NFPA 54, ANSI Z223.1, unless otherwise directed by State and Local code requirements. The
water heater must be located so it is not subject
to physical damage, for example, by moving
vehicles, area flooding, etc
● The water heater should be installed so as
to minimize the length of plastic vent pipe
and the number of vent connection fittings
required.
● Hot water lines should be insulated to conserve water and energy.
● Protect the water heater and water lines from
exposure to freezing temperatures.
● Do not install this water heater outdoors.
● Minimum clearances from combustible con-
struction:
Front✶
5 in.
(12.7 cm)
✶ "Front" Clearance dimension is measured
from the water heater jacket to the closet
door.
✶✶ "Top" clearance dimension is measured
from the jacket top of the water heater to
the ceiling.
● If the water heater is to be installed directly on
carpeting , the water heater shall be installed
on a metal or wood panel extending beyond
the full width and depth of the water heater
by at least 3 in. (7.6 cm) in all directions or, if
the water heater is to be installed in an alcove
or closet, the entire floor must be covered by a
wood or metal panel.
Sides Rear
0 in.
(0 cm)
0 in.
(0 cm)
Top✶✶
12 in.
(30.5 cm)
7
Page 8
Installing the Water Heater
Corrosive Atmospheres
NOTICE: The water heater
must not be installed near
an air supply containing
halogenated hydrocarbons.
The air in beauty shops, dry cleaning
establishments, photo processing labs,
and storage areas for liquid and powdered
bleaches or swimming pool chemicals
often contain halogenated hydrocarbons.
An air supply containing halogenated
hydrocarbons may be safe to breathe,
but when it passes through a gas flame
corrosive elements are released that
Thermal Expansion
Determine if a check valve exists in the inlet
water line. Check with your local water utility company. It may have been installed in
the cold water line as a separate back flow
preventer, or it may be part of a pressure
reducing valve, water meter or water softener.
A check valve located in the cold water inlet
line can cause what is referred to as a “closed
water system”. A cold water inlet line with no
check valve or back flow prevention device is
referred to as an “open” water system.
As water is heated, it expands in volume and
creates an increase in the pressure within the
water system. This action is referred to as
“thermal expansion”. In an “open” water system, expanding water which exceeds the capacity of the water heater flows back into the city
main where the pressure is easily dissipated.
A “closed water system”, however, prevents
the expanding water from flowing back into
the main supply line, and the result of “thermal
expansion” can create a rapid and dangerous
pressure increase in the water heater and sys-
will shorten the life of any gas burning
appliance.
Propellants from common spray cans
or gas leaks from A/C and refrigeration
equipment are highly corrosive after passing through a flame.
The water heater warranty is voided when
failure of the heater is due to operation in
a corrosive atmosphere.
tem piping. This rapid pressure increase can
quickly reach the safety setting of the relief
valve, causing it to operate during each heating
cycle. Thermal expansion, and the resulting
rapid, and repeated expansion and contraction
of components in the water heater and piping
system can cause premature failure of the relief
valve, and possibly the heater itself. Replacing
the relief valve will not correct the problem!
The suggested method of controlling thermal
expansion is to install an expansion tank in
the cold water line between the water heater
and the check valve (see illustration on page
9). The expansion tank is designed with an air
cushion built in that compresses as the system
pressure increases, thereby relieving the over
pressure condition and eliminating the repeated
operation of the relief valve. Other methods of
controlling thermal expansion are also available. Contact your installing contractor, water
supplier or plumbing inspector for additional
information regarding this subject.
IMPORTANT: Do not apply
heat to the HOT or COLD
water connections. If sweat
connections are used, sweat
tubing to adapter before
fitting adapter to the cold
water connections on heater.
Any heat applied to the cold
water supply fittings will
permanently damage the
dip tube and heat traps.
8
Water Supply Connections
Refer to the illustration below for suggested
typical installation. The installation of unions
or flexible copper connectors are recommended
on the hot and cold water connections so that
the water heater may be easily disconnected
for servicing if necessary. The HOT and COLD
water connections are clearly marked and are
3/4” NPT on all models. Install a shut-off valve
in the cold water line near the water heater.
Page 9
NOTICE: The National
Fuel Gas Code (NFGC)
mandates a manual gas
shut-off valve: See (NFGC)
for complete instructions.
Local codes or plumbing
authority requirements
may vary from the instructions or diagrams provided
and take precedent over
these instructions.
Typical Installation
Vent connector
Union (Optional)
Heat trap
6 in. (15.2 cm) min.
Hot water outlet to
fixtures
Water Heater Jacket
Temperature and pressure
relief valve
Manual gas shut-off
To gas supply
Union
Sediment trap
Cap
Thermostatic gas valve
Jacket door
Flammable Vapor Sensor
Optional catch pan
(if required).
Drain Pan Pipe
to suitable drain.
1/8 in. per foot (10 mm per meter)
maximum slope down for horizontal
venting.
Combustion Air-In Connector
Blower assembly
Union (Optional)
Heat trap
6 in. (15.2 cm) min.
Shut-off
valve
Thermal expansion
tank (if required)
Drain
valve
6 in. (15.2 cm) min. Air gap
To cold water
supply
Shut-off valve
Relief valve discharge
line to suitable open
drain.
A new combination temperature and pressure relief valve, complying with the Standard for Relief Valves
and Automatic Gas Shut-Off Devices for Hot Water Supply Systems, ANSI Z21.22 /CSA 4.4, is factory
installed and must remain in the opening provided and marked for the purpose on the water heater. No
valve of any type should be installed between the relief valve and the tank. Local codes shall govern the
installation of relief valves.
Relief Valve
The pressure rating of the relief valve
must not exceed 150 PSI psi (1,034 kPA),
the maximum working pressure of the
water heater as marked on the rating plate.
The Btuh rating of the relief valve must
equal or exceed the Btuh input of the
water heater as marked on its rating plate.
Position the outlet of the relief valve
above a suitable open drain to eliminate
potential water damage. Piping used
should be of a type approved for hot water
distribution.
The discharge line must be no smaller
than the outlet of the valve and must pitch
downward from the valve to allow complete drainage (by gravity) of the relief
valve and discharge line.
The end of the discharge line should not
be threaded or concealed and should be
protected from freezing. No valve of any
type, restriction, or reducer coupling must
be installed in the discharge line.
9
Page 10
Installing the Water Heater
To Fill the Water Heater
WARNING: The tank
must be full of water before
the water heater is turned
on. The water heater
warranty does not cover
damage or failure resulting
from operation with an
empty or partially empty
tank.
Make certain that the drain valve is
closed, then open the shut-off valve in the
cold water supply line.
Open each hot water faucet slowly to
allow the air to vent from the water
heater and piping.
Condensation
Condensation can form on the tank
when it is first filled with water.
Condensation might also occur with a
heavy water draw and very cold inlet
water temperatures.
Drops of water falling on the burner can
produce a sizzling or pinging sound.
This condition is not unusual, and will
disappear after the water becomes heated.
A steady flow of water from all hot water
faucet(s) indicates a full water heater.
Do not allow the flammable vapor sensor
to become submerged in water.
If, however, the condensation continues,
examine the piping and fittings for possible leaks.
NOTICE: Additional information on this
subject may be found at www.rheem.com,
under Rheem Water Heating, "Support",
scroll down to the Technical Service
Section and to Bulletins 1400 Series
Section and choose Bulletin #1402.
WARNING: Do not
attempt to convert this water
heater for use with a
different type of gas other
than the type shown on the
rating plate. Such conversion
could result in hazardous
operating conditions.
Gas Supply
The branch gas supply line to the water
heater should be clean properly sized steel
pipe or other approved gas piping material.
A union or ANSI design certified semirigid or flexible gas appliance connector
should be installed in the gas line close to
the water heater. The National Fuel Gas
Code (NFGC) mandates a manual gas
shut-off valve: See (NFGC) for complete
instructions.
If flexible connectors are used, the maximum length shall not exceed
36" (91.4 cm) and must meet the requirements in ANSI Z21.24/CSA 6.10Connectors for Gas Appliances.
Compound used on the threaded joints of
the gas piping must be of the type resistant
to the action of LP gas. Use compound
sparingly on male threads only.
Where a sediment trap is not incorporated as part of the appliance, a sediment
trap shall be installed downstream of the
equipment shutoff valve as close to the
inlet of the appliance as practical at the
time of the appliance installation.
The sediment trap shall be either a tee fitting with a capped nipple in the bottom
outlet or other device recognized as an
effective sediment trap.
”Do not use excessive force over 31.5 ft.
lbs. (42.7 Nm) in tightening the pipe joint
at the combination gas control inlet, particularly if teflon pipe compound is used,
as the valve body may be damaged.
The inlet gas pressure to the water heater
must not exceed 14.0 in. w.c. (3.5 kPa)
w.c. for natural gas, or 14.0 in. w.c. (3.5
kPa) w.c. for LP gas. For purposes of
input adjustment, the minimum inlet gas
pressure (with main burner on) is shown
on the water heater rating plate. If high or
low gas pressures are present, contact your
gas supplier for correction.
10
Page 11
WARNING: Never use
!
an open flame to test for
gas leaks, as property
damage, personal injury, or
death could result.
Leak Testing
The water heater and its gas connections
must be leak tested at normal operating
pressures before it is placed in operation.
Turn on the manual gas shut-off
valve near the water heater.
Use a soapy water solution to test for
leaks at all connections and fittings.
Bubbles indicate a gas leak that must
be corrected.
The factory connections to the combination gas control should also be leak tested
after the water heater is placed in operation.
Pressure Testing the Gas Supply System
The water heater and its individual shutoff valve must be disconnected from the
gas supply piping system during any
pressure testing of that system at test
pressures in excess 1/2 psi (3.5 kPA).
The water heater must be isolated from
the gas supply piping system by closing
its individual manual gas shutoff valve
during any pressure testing of the gas
supply at test pressures equal to or less
than 1/2 psi (3.5 kPa).
WARNING: Failure to
install a water heater suitable
for the altitude at the location
it is intended to serve, can
result in improper operation
of the appliance resulting
in property damage and/or
producing carbon monoxide
gas, which could result in
personal injury, or death.
DANGER: Failure to
properly install the vent and
combustion air-inlet systems as
outlined in the Vent and
Combustion Air-Inlet section of
this manual will result in
unsafe operation of the water
heater causing bodily injury,
explosion, fire or death.
To avoid the risk of fire,
explosion, or asphyxiation from
carbon monoxide, NEVER
operate the water heater unless
it is properly vented and the
vent and combustion air-inlet
systems are properly installed
as detailed in the "Vent and
Combustion Air-Inlet" section
of this manual.
The vent and combustion air
inlet pipes must overlap a
minimum of 1/2 in. (1.3 cm)
at each joint. It is important
that the vent and combustion
air-inlet pipes engage fully into
any pipe fitting and be kept in
that position until the adhesive
has fully cured. DO NOT drill
or punch holes in the plastic
pipe or fittings.
High Altitude
Input rating of this water heater is based
on sea level operation. At higher elevations the actual input rate may be lower
than the value listed on the rating label
due to the derating of Natural Gas and LP
Gas. For Power Direct Vent models listed
in the venting tables that do not show
Vent and Combustion Air-Inlet
This water heater is a direct vent appliance and must be installed so that all air
for combustion is derived directly from
the outside atmosphere and all flue gases
are discharged to the outside atmosphere.
For proper installation of the vent and
combustion air-inlet systems, follow the
instructions as detailed in this manual.
DO NOT connect this water heater to
an existing vent or chimney - it must be
vented separately from all other appliances.
NOTICE: This water heater is approved
to use the following materials for pipe of
the vent and Combustion Air-Inlet systems:
PVC (Schedule 40, Cellular Core,
ASTM-F891)
PVC (DWV, ASTM-D2665 or CSA
B181.2)
PVC (Schedule 40, ASTM-D1785 or CSA
B137.3)
PVC (SDR Series, ASTM-D2241 or CSA
B137.3)
venting configurations above 7,700 ft.
(2,347 m), contact the water heater manufacturer for a required High Altitude Kit
that will allow the specific water heater
model to operate at altitudes between
7,700 ft. (2,347 m) and 10,200 ft. (3,109
m),(see page 40).
CPVC (CPVC 4120, ASTM-D2846 or
CSA B137.6)
CPVC (Schedule 40, ASTM-F441 or CSA
B137.3)
CPVC (SDR Series, ASTM-F442)
ABS (Schedule 40, DWV, ASTM-D2661
or CSA B181.1)
ABS (Schedule 40, DWV, Cellular Core,
ASTM-F628)
This water heater is approved to use the
following materials for the fittings of the
vent and combustion air-intake systems:
PVC (Schedule 40 DWV, ASTM D2665)
CPVC (Schedule 40, ASTM F438)
ABS (Schedule 40 DWV, ASTM D2661)
DO NOT mix ABS pipe and fittings
with PVC or CPVC pipe fittings. Note:
It is acceptable to interchange PVC and
CPVC pipe and fittings.
Vent and combustion air-inlet systems
must be adequately supported along both
vertical and horizontal lengths.
11
Page 12
Installing the Water Heater
Vent and Combustion Air-Inlet continued -
The vent and combustion air-inlet
NOTICE: This unit
is equipped with a
Flammable Vapor Sensor.
Do not supply electrical
power to the water heater
until enough time has
passed to allow the vapors
from the primer and
cement to dissapate.
systems of this water heater may be
installed horizontally through a wall or
vertically through the roof
Maximum unsupported length is recommended to be no more than 4 feet
(1.22 m).
It is imperative that the first hanger be
located on the horizontal length immediately adjacent to the first
90-degree elbow from the vertical rise
of vent pipe connected to the water
heater.
The support method used should
isolate the vent and combustion airinlet pipes from floor joists or other
structural members to help prevent the
transmission of noise and vibration.
Do not support, pin or otherwise secure
the vent and combustion air-inlet systems in a way that restricts the normal
thermal expansion and contraction of
the chosen venting material.
If the water heater is being installed as
a replacement for an existing power
direct vent water heater, a thorough
inspection of the existing vent and
combustion air-inlet systems must be
performed prior to any installation
work.
.
Verify that the correct materials as
specified in this manual have been
used, and that the minimum or maximum vent and combustion air-inlet
lengths and terminal locations as
detailed in this manual have been
met.
Carefully inspect the entire vent and
combustion air-inlet systems for any
signs of cracks or fractures, particularly at the joints between elbows or
other fittings and the straight length
of vent pipe.
Check the vent and combustion air-
inlet for signs of sagging or other
stresses in the joints as a result of
misalignment of any components in
the systems.
If any of the conditions above are
found, they must be corrected in
accordance with the instructions in
this manual before completing the
installation and putting the water
heater into service.
Additional installation information for The Commonwealth of Massachusetts is located on the
back page of this manual.
12
Maximum and Minimum Vent and Combustion Air-Inlet
Lengths for Power Direct Vent Models:
40 Gallon with Inputs of 40,000 & 38,000 BTU/Hr.
50 Gallon with Input of 40,000 BTU/Hr.
Connect the vent system piping to the
blower assembly using the already
installed 2 in. (5.1 cm) diameter rubber coupling and clamps. Connect
the combustion air-inlet system piping to the combustion air-inlet piping
tee using the 2 in. (5.1 cm) already
installed rubber coupling and clamps
(See Figure 1). For vent and combustion air-inlet terminals, use the two (2),
2 in. (5.1 cm) diameter, Schedule 40,
PVC, 90°, 1/4 standard bend elbows
and wire mesh screen assemblies supplied with the water heater.
This water heater may also be installed
with 3 in. (7.6 cm) diameter pipe and
fittings for the vent and combustion
air-inlet systems. When using 3 in.
(7.6 cm) diameter pipe, two (2), 2 in.
(5.1 cm) to 3 in. (7.6 cm) diameter
pipe increaser fittings are required for
connection of the vent system piping to
the blower assembly and combustion
air-inlet system piping to the combustion air-inlet piping tee couplings (See
Figure 2). For vent and combustion
air-inlet terminals, 3 in. (7.6 cm)
diameter, Schedule 40, PVC, 90°, 1/4
standard bend elbows (not supplied)
along with the two (2) wire mesh
screens (supplied) must be installed.
DO NOT use unequal sizes except as
defined previously for the vent and
combustion air-inlet systems.
Page 13
IMPORTANT: Ensure that all the coupling
clamps are firmly tight, then leak test the vent
system joints using a soap and water solution.
Repair any leak before allowing the water
heater to operate.
When using CPVC or ABS pipe and fittings,
use 90° elbows of the corresponding size and
material for the vent and combustion air-inlet
terminals. Install supplied wire mesh screens
into the CPVC or ABS vent and combustion
air-inlet terminal elbows.
The vent and combustion air-inlet terminals of
the water heater must be installed in the same
atmospheric pressure zone.
The minimum and maximum equivalent
lengths for the vent and combustion air-inlet
systems are shown in Table 1. Maintain a
minimum vertical height of 1 foot (3.5 cm) of
pipe from the blower exhaust before transitioning in any elbow. The vent and combustion air-inlet terminations are not included in
the equivalency calculations.
Notice: One (1), 90°, 1/4 standard bend elbow
is equivalent to 5 feet (1.52 meters) of straight
pipe and quantity one (1), 45°, 1/8 standard
bend elbow is equivalent to 2.5 feet (0.76
meters) of straight pipe.
DO NOT use short bend elbows.
2 in.
(5.1cm)
Figure 1
2 in. (5.1 cm)
Vent
Vent
3 in. (7.6 cm)
Combustion
Air-Inlet
2 in.
(5.1cm)
Combustion
Air-Inlet
3 in. (7.6 cm)
2 in.
(5.1cm)
Figure 2
13
Page 14
Installing the Water Heater
Table 1
From Sea Level through 5,999 Ft. (1,828 m) Above Sea Level
Model
40 Gallon, 40,000
& 38,000 Btu/hr.
Models
Vent & Combus-
tion Air-Inlet
System Diameter
Inches Feet Meters Feet Meters
2 7 2 30 9 90° Elbows Concentric
3 7 2 60 18 90° Elbows Concentric
Min. Allowed Equivalent
Vent & Combustion Air-
Inlet Lengths (Each Pipe
Run)
Max. Allowed Equivalent
Vent & Combustion Air-
Inlet Lengths (Each Pipe
Run)
Vent and Combustion Air-Inlet System
Termination(s)
50 Gallon, 40,000
Btu/hr. Models
Model
40 Gallon, 40,000
& 38,000 Btu/hr.
Models
50 Gallon, 40,000
Btu/hr. Models
Model
40 Gallon, 40,000
& 38,000 Btu/hr.
Models
2 7 2 30 9 90° Elbows Concentric
3 7 2 60 18 90° Elbows Concentric
From 6,000 Ft. (1,828 m) Above Sea Level through 7,700 Ft. (2,347 m) Above Sea Level
Vent & Combus-
tion Air-Inlet
System Diameter
Inches Feet Meters Feet Meters
2 7 2 15 4.5 90° Elbows
2 7 2 30 9 Concentric
3 7 2 60 18 90° Elbows Concentric
2 7 2 15 4.5
3 7 2 60 18 90° Elbows Concentric
From 7,701 Ft. (2,347 m) Above Sea Level through 10,200 Ft. (3,109 m) Above Sea Level
Vent & Combus-
tion Air-Inlet
System Diameter
Inches Feet Meters Feet Meters
2 7 2 15 4.5 Concentric
3 7 2 60 18 90° Elbows Concentric
Min. Allowed Equivalent
Vent & Combustion Air-
Inlet Lengths (Each Pipe
Run)
Min. Allowed Equivalent
Vent & Combustion Air-
Inlet Lengths (Each Pipe
Run)
Max. Allowed Equivalent
Vent & Combustion Air-
Inlet Lengths (Each Pipe
Run)
Max. Allowed Equivalent
Vent & Combustion Air-
Inlet Lengths (Each Pipe
Run)
Vent and Combustion Air-Inlet System
Termination(s)
Vent and Combustion Air-Inlet System
Termination(s)
50 Gallon, 40,000
Btu/hr. Models
14
3 7 2 60 18 90° Elbows Concentric
Page 15
Maximum and Minimum Vent and Combustion Air-Inlet Lengths For
Power Direct Vent Models:
50 Gallon With Inputs of 65,000 & 47,000 BTU/Hr.
65 Gallon With Inputs of 65,000 & 56,000 BTU/Hr.
75 Gallon With Inputs of 75,100 & 70,000 BTU/Hr.
Connect the vent system piping to the blower
assembly using the already installed 3 in. (7.6 cm)
diameter rubber coupling and clamps. Connect
the combustion air-inlet system piping to the
combustion air-inlet piping tee using the 3 in. (7.6
cm) already installed rubber coupling and clamps
(See Figure 3). For vent and combustion air-inlet
terminals, use the two (2), 3 in. (7.6 cm) diameter,
Schedule 40, PVC, 90°, 1/4 standard bend elbows
and wire mesh screen assemblies supplied with
the water heater.
This water heater may also be installed with 4 in.
(10.2 cm) diameter pipe and fittings for the vent
and combustion air-inlet systems. When using 4
in. (10.2 cm) diameter pipe, two (2), 3 in. (7.6 cm)
to 4 in. (10.1 cm) diameter pipe increaser fittings
are required for connection of the vent system
piping to the blower assembly and combustion
air-inlet system piping to the combustion air-inlet
piping tee couplings (See Figure 4). For vent and
combustion air-inlet terminals, 4 in. (10.1 cm)
diameter, Schedule 40, PVC, 90°, 1/4 standard
bend elbows (not supplied) along with the two (2)
wire mesh screens (supplied) must be installed.
DO NOT use unequal sizes except as defined
previously for the vent and combustion air-inlet
systems.
IMPORTANT: Ensure that all the coupling
clamps are firmly tight, then leak test the vent system joints using a soap and water solution. Repair
any leak before allowing the water heater to operate.
When using CPVC or ABS pipe and fittings, use
90° elbows of the corresponding size and material
for the vent and combustion air-inlet terminals.
Install supplied wire mesh screens into the CPVC
or ABS vent and combustion air-inlet terminal
elbows.
The vent and combustion air-inlet terminals of the
water heater must be installed in the same atmospheric pressure zone.
The minimum and maximum equivalent lengths
for the vent and combustion air-inlet systems are
shown in Table 2. Maintain a minimum vertical
height of 1 foot (3.5 cm) of pipe from the blower
exhaust before transitioning in any elbow. The
vent and combustion air-inlet terminations are not
included in the equivalency calculations.
Notice: One (1), 90°, 1/4 standard bend elbow is
equivalent to 5 feet (1.52 meters) of straight pipe
and quantity one (1), 45°, 1/8 standard bend elbow
is equivalent to 2.5 feet (0.76 meters) of straight
pipe.
DO NOT use short bend elbows.
3 in.
(7.6 cm)
Figure 3
Vent
Combustion
Air-Inlet
3 in.
(7.6 cm)
3 in. (7.6 cm)
Figure 4
Vent
4 in. (10.2 cm)
Combustion
Air-Inlet
4 in. (10.2 cm)
3 in. (7.6
cm)
15
Page 16
Installing the Water Heater
Table 2
Model
50 Gallon, 65,000 &
47,000 Btu/hr. Models
65 Gallon, 65,000 &
56,000 Btu/hr. Models
75 Gallon, 75,100
&70,000 Btu/hr. Models
From Sea Level through 2,000 ft. (609 m) Above Sea Level
Vent &
Combustion
Air-Inlet System
Diameter
3 7 2 55 17 90° Elbows Concentric
4 7 2 100 30 90° Elbows
3 8 2.5 60 18 90° Elbows
3 8 2.5 50 15 Concentric
4 8 2.5 100 30 90° Elbows
3 8 2.5 50 15 90° Elbows
3 8 2.5 40 12 Concentric
4 8 2.5 100 30 90° Elbows
Min. Allowed
Equivalent Vent &
Combustion Air-Inlet
Lengths (Each Pipe
Run)
Max. Allowed Equivalent
Vent & Combustion Air-
Inlet Lengths (Each Pipe
Run)
Vent and Combustion Air-Inlet
System Termination(s)Inches Feet Meters Feet Meters
From 2,000 Ft. (609 m) Above Sea Level through 5,999 Ft. (1,828 m) Above Sea Level
Model
50 Gallon, 65,000 &
47,000 Btu/hr. Models
65 Gallon, 65,000 &
56,000 Btu/hr. Models
75 Gallon, 75,100 &
70,000 Btu/hr. Models
Vent &
Combustion
Air-Inlet System
Diameter
3 7 2 55 17 90° Elbows Concentric
4 7 2 100 30 90° Elbows
3 8 3 40 12 90° Elbows
3 8 3 30 9 Concentric
4 8 3 100 30 90° Elbows
3 8 3 25 8 90° Elbows
3 8 3 20 6 Concentric
4 8 3 100 30 90° Elbows
Min. Allowed
Equivalent Vent &
Combustion Air-Inlet
Lengths (Each Pipe
Run)
Max. Allowed Equivalent
Vent & Combustion Air-
Inlet Lengths (Each Pipe
Run)
Vent and Combustion Air-Inlet
System Termination(s)Inches Feet Meters Feet Meters
16
Page 17
Table 2 - Continued
From 6,000 Ft. (1,829 m) Above Sea Level through 7,700 Ft. (2,347 m) Above Sea Level
Model
50 Gallon, 65,000 &
47,000 Btu/hr. Models
65 Gallon, 65,000 &
56,000 Btu/hr. Models
75 Gallon, 75,100
&70,000 Btu/hr. Models
From 7,701 Ft. (2347 m) Above Sea Level through 10,200 Ft. (3,109 m) Above Sea Level
Model
50 Gallon, 65,000 &
47,000 Btu/hr. Models
Vent &
Combustion
Air-Inlet System
Diameter
3 7 2 55 16.5 90° Elbows
3 7 2 45 13.5 Concentric
4 7 2 100 30 90° Elbows
4 8 3 50 15 90° Elbows
4 8 3 50 15 90° Elbows
Vent &
Combustion
Air-Inlet System
Diameter
3 7 2 70 12 90° Elbow
3 7 2 35 10.5 Concentric
4 7 2 100 30 90° Elbow
Min. Allowed
Equivalent Vent &
Combustion Air-Inlet
Lengths (Each Pipe
Run)
Min. Allowed
Equivalent Vent &
Combustion Air-Inlet
Lengths (Each Pipe
Run)
Max. Allowed Equivalent
Vent & Combustion Air-
Inlet Lengths (Each Pipe
Run)
Max. Allowed Equivalent
Vent & Combustion Air-
Inlet Lengths (Each Pipe
Run)
Vent and Combustion Air-Inlet
System Termination(s)Inches Feet Meters Feet Meters
Vent and Combustion Air-Inlet
System Termination(s)Inches Feet Meters Feet Meters
17
Page 18
Installing the Water Heater
Direct Vent Terminal Clearances
D
E
V
B
V
L
F
V Vent Terminal X Air Supply Inlet Area Where Terminal Is Not Permitted
A = Clearance above grade, veranda, porch,
deck or balcony
B = Clearance to window or door that may be
opened
C = Clearance to permanately closed window *
D = Vertical clearance to ventilated soft lo-
cated above the terminal within a horizontal
distance of 2 feet (61 cm) from the center
line of the terminal
E - Clearance to unventilated soft *
F - Clearance to outside corner *
G - Clearance to inside corner *
H - Clearance to each side of centerline extend-
ed above meter/regulator assembly
I - Clearance to service regulator vent outlet *
J - Clearance to nonmechanical air supply inlet
to building or the combustion air inlet to any
other appliance
K - Clearance to a mechanical air supply inlet 3 feet (91 cm) above if within 10 feet (3 m) horizontally
L - Clearance above paved sidewalk or paved
driveway located on public property
M - Clearance under veranda, porch, deck, or
balcony
1
In accordance with the current ANSI Z223.1/ NFPA 54 National Fuel Gas Code
* For clearances not specied in ANSI Z223.1/ NFPA 54 the following statement shall be included:
"Clearance in accordance with local installation codes and the requirements of the gas supplier and the manufacturer's installation
instructions".
G
v
A
B
C
FIXED
v
CLOSED
ERAB
P
O
v
B
B
LE
US Installations
B
FIXED
CLOSED
PERABLE
O
v
v
J
B
A
1
H
X
v
I
X
v
K
M
12 inches (30 cm)
6 inches (15 cm) for appliances ≤ 10,000 Btuh (3 kW), 9
inches (23 cm) for appliances > 10,000 Btuh (3kW) and ≤
50,000 Btuh (15 KW), 12 inches (30 cm) for appliances>
50,000 Btuh (15 kW)
*
*
6 inches (15 cm) for appliances ≤ 10,000 Btuh (3 kW), 9
inches (23 cm) for appliances > 10,000 Btuh (3kW) and ≤
50,000 Btuh (15 KW), 12 inches (30 cm) for appliances>
50,000 Btuh (15 kW)
*
*
18
Page 19
Additional Considerations
If soffit vent is too close,
block off and install new vent
at another location
Inside
corner
Caulk
Caulk
Caulk
6 ft. (1.8 m)
Caulk zone
or to edge of window etc.,
starting within 6 ft. (1.8 m)
Rising moisture will
collect under eves
4 ft.'
6 ft. (1.8 m)
Caulk
zone
6 ft.
(1.8 m)
Vent
Combustion
DO NOT install the vent terminal under any patio or deck.
To help prevent moisture from freezing on walls and under
eaves, do not locate the vent terminal on the side of a building with prevailing winter winds.
When terminating the vent and combustion air-inlet pipes
through brick or masonry surfaces, the installation of a rustresistant sheet metal backing plates behind the vent and combustion air-inlet terminals are recommended.
DO NOT locate the vent terminal too close to shrubbery, as
flue gasses may damage them.
Caulk all cracks, seams and joints within six feet (1.83
meters) of the vent and combustion air-inlet terminals.
Insulate vent pipe exposed to cold conditions (attics, crawl
WARNING: Moisture in the flue gas will condense as it
leaves the vent terminal. In cold weather this condensate can
freeze on the exterior wall, under the eaves and on surrounding
objects. Some discoloration to the exterior of the building is to
be expected. However, improper location or installation can
result in severe damage to the structure or exterior finish of the
building
spaces, etc.) with inflammable material to help prevent
moisture from accumulating in the vent pipe.
Support horizontal sections of the vent and combustion
air-inlet pipe every 4 feet (1.22 meters). DO NOT rigidly
secure the vent system. Provisions must be made to allow
for expansion and contraction of the vent system.
Horizontal Vent and Combustion Air-Inlet Terminal Installation
Determine the locations for the vent and combustion air-inlet terminals then make two (2) holes through the exterior wall to accommodate the vent and combustion air-inlet pipes. Maintain a minimum
distance of 12 in. (30.5 cm) between the vent and combustion air-inlet
terminal centerlines.
Insert lengths of vent and combustion air-inlet pipes through the wall
as shown. Allow sufficient length of pipe to extend beyond the exterior wall of the building for attachment of the vent and combustion
air-inlet terminals.
Place the supplied ½ in. (1.3 cm) mesh metal screens inside each terminal fitting and connect the terminals to the vent and combustion airinlet pipes which are extending out of the building. Ensure that the
back of the supplied terminals are flush with the outside wall surface.
Complete the installation of the remainder of the vent system and
attach it to the vent connector fitting on the water heater’s blower
assembly. Horizontal lengths of the vent system must slope downward away from the water heater a minimum of 1/8 in. per foot (10
mm per meter).
Complete the installation of the remainder of the combustion air-inlet
system and attach it to the combustion air-inlet connector fitting on
the water heater’s combustion air-inlet tube assembly. Horizontal
lengths of the combustion air-inlet system must slope downward
away from the water heater a minimum of 1/8 in. per foot (10 mm per
meter).
Support vertical and horizontal lengths of the vent and combustion
air-inlet systems as previously mentioned.
For 75 Gallon Power Direct Vent Models ONLY:
These water heater models are supplied with two (2) vent and combustion air-inlet termination restrictors. These restrictors help the
water heater achieve peak efficiency when the water heater is installed
using 3 in. (7.6 cm) diameter pipe at the minimum equivalent vent
and combustion air-inlet lengths specified in Table 2. The termination
restrictors must be installed in the same location as the supplied vent
and combustion air-intake terminal screens. IMPORTANT: Do not
install the termination restrictors in equivalent vent and/or combustion air-inlet lengths longer than 8 feet (2.44 meters) or on any other
Power Direct Vent model.
Vent and/or combustion air inlet
Pipe
From
Water Heater
Inside of
Building
12 in. (30.5 cm) Min.
Exhaust Vent
Terminal
Outside of
Building
2' x 2' (60 m x 60 m)
Sheet Metal Shield
on Brick or Masonry
Walls
Terminals
with ½” Mesh
Protective Screen
and Termination
Restrictor Inside.
Note: Termination
Restrictors used on
75 Gallon models
ONLY.
Combustion AirInlet Terminal
19
Page 20
Installing the Water Heater
Vertical Vent and Combustion Air-Inlet Installation
Combustion
Air-Inlet
Min. 12 in. (30.5 cm)
Above Roof
Min. 12 in .(30.5 cm )
Above Anticipated Snow
Level.
Max. 24 in. (61 cm) Above
Roof (Without Additional
Support)
Exhaust Vent
Terminals with ½” Mesh Protective
Screen and Termination Restrictor
Inside. Note: Termination Restrictors
used on 75 Gallon models ONLY.
Short Piece of Pipe
Vent Pipe or
Combustion
Air-Inlet
Through Roof
Elbow
Vent and/or Combustion
Air-Inlet Terminal
The location of the vent and combustion air-inlet terminals depends on the following minimum clearances and
considerations.
Minimum 12 in. (30.5 cm) above roof.
Minimum 12 in. (30.5 cm) above anticipated snow
level.
Maximum 24 in. (61cm) above roof level without
additional support for vent.
Four (4) ft. (1.22 m) from any gable, dormer or other
roof structure with building interior access (i.e., vent,
window, etc.).
Ten (10) ft. (3.05m) from any forced air inlet to the
building. Any fresh or make-up air inlet such as a
dryer or furnace area is considered to be a forced air
inlet.
Maintain a minimum distance of 12 in. (30.5 cm)
between the vent and combustion air-inlet terminal centerlines.
Important: The vent terminal must not terminate below
the combustion air-inlet terminal.
20
Determine the locations for the vent and combustion air-inlet terminals then make two (2)
holes through the roof and interior ceiling(s)
to accommodate the vent and combustion airinlet pipes. Maintain a minimum distance of
16 in. (40.6 cm) between the vent and combustion air-inlet terminals.
Install the vent system and attach it to the vent
connector fitting on the water heater’s blower
assembly. Horizontal lengths of the vent
system must slope downward away from the
water heater a minimum of 1/8 in. per foot (10
mm per meter).
Install the combustion air-inlet system and
attach it to the combustion air-inlet connector
fitting on the water heater’s combustion airinlet tube assembly. Horizontal lengths of the
combustion air-inlet system must slope downward from the water heater a minimum of 1/8
in. per foot (10 mm per meter).
Support vertical and horizontal lengths of the
vent and combustion air-inlet systems as previously mentioned.
Determine the vent and combustion air-inlet
terminal heights and cut the pipe accordingly.
Insert lengths of vent and combustion airinlet pipes through the ceiling wall as shown.
Install adequate flashing where the vent and
combustion air-inlet pipes pass through the
roof.
Place the supplied ½ in. (1.3 cm) mesh metal
screens inside each terminal fitting then connect a short piece of pipe approximately 3 in.
(7.6 cm) to the terminals and elbows.
For 75 Gallon Power Direct Vent Models
ONLY:
These water heater models are supplied with
two (2) vent and combustion air-inlet termination restrictors. These restrictors help maintain the efficiency of the water heater when
installed using 3 in. (7.6 cm) diameter pipe
at the minimum equivalent vent and combustion air-inlet lengths specified in Table 2.
The termination restrictors must be installed
in the same location as the supplied vent
and combustion air-intake terminal screens.
IMPORTANT: Do not install the termination
restrictors in equivalent vent and/or combustion air-inlet lengths longer than 8 feet (2.44
meters) or on any other Power Direct Vent
model.
Page 21
Horizontal Vent- Alternate Concentric, and Combustion Air-Inlet
Terminal Installation:
Kit information, see If You Need Service section.
Determine the location for the concentric vent and combustion air-inlet terminal then make a hole through the
exterior wall to accommodate the terminal (see Figure 5).
Insert the concentric vent and combustion air-inlet terminal assembly through the wall as shown. Ensure that
the back of the supplied terminal is ush with the outside
wall surface.
Complete the installation of the remainder of the vent
system and attach it to the vent connector tting on the
water heater’s blower assembly. Horizontal lengths of
the vent system must slope downward away from the
water heater a minimum of 1/8 in. per foot (10 mm per
meter).
Contact Manufacturer's National Service Department for
Complete the installation of the remainder of the combustion air-inlet system and attach it to the combustion
air-inlet connector tting on the water heater’s combustion air-inlet tube assembly. Horizontal lengths of the
combustion air-inlet system must slope downward away
from the water heater a minimum of 1/8 in. per foot (10
mm per meter). The terminal may be installed with the
Combustion Air-inlet Connection orientated in any position from upward vertical (see Figure 5) to 90° horizontal
(see Figure 6). DO NOT install the terminal with the
Combustion Air-Inlet Connection angled downward.
Support vertical and horizontal lengths of the vent and
combustion air-inlet systems as previously mentioned.
Combustion Air-Inlet
Connection
Vent
Connections
Figure 5
Combustion Air-Inlet
Connection
Vent
Connections
Figure 6
Vertical Vent - Alternate Concentric, and Combustion Air-Inlet Installation:
Contact Manufacturer's National Service Department for Kit information, see If You Need Service
section.
Terminals with ½” Mesh Protective
Screen and Termination Restrictor
Inside. Note: Termination Restrictors
used on 75 Gallon models ONLY.
Short Piece of Pipe
NOTICE: All pipe, fittings, solvent cement, primers
and procedures must conform to American National
Standards Institute and American Society for Testing and
Materials (ANSI/ASTM) standards.
The location of the vent and combustion air-inlet terminals depends on
the following minimum clearances and considerations.
Vent
Min. 12 in. (30.5m) Above
Roof
Min. 12 in. (30.5m) Above
Above Anticipated Snow
Level
Max. 24 in. (61 cm) Above
Roof (Without Additional
Support)
18
Concentric Vent and
Combustion Air-Inlet
Through Roof
Minimum 12 in. (30.5 cm) above roof.
Minimum 12 in. (30.5 cm) above anticipated snow level.
Maximum 24 in. (61 cm) above roof level without additional
support for vent.
Four feet (1.22 m) from any gable, dormer or other roof struc-
ture with building interior access (i.e., vent, window, etc.).
Ten (10) ft. (3.05 m) from any forced air inlet to the building.
Any fresh or make-up air inlet such as a dryer or furnance area
is considered to be a forced air inlet.
Important: The vent terminal must not terminate below the
combustion air-inlet terminal.
21
Page 22
Installing the Water Heater
Determine the location for the concentric
vent and combustion air-inlet terminal
then make a hole through the roof and
interior ceiling(s) to accommodate the
terminal, vent and combustion air-inlet
system pipes. Insert the concentric vent
and combustion air-inlet terminal assembly through the roof and interior ceiling(s)
as shown. Install the vent system and at-
tach it to the vent connector tting on the
water heater’s blower assembly. Horizontal lengths of the vent system must slope
downward away from the water heater a
minimum of 1/8 in. per foot (10 mm per
meter). Install the combustion air-inlet
system and attach it to the combustion
air-inlet connector tting on the water
heater’s combustion air-inlet tube assembly. Horizontal lengths of the combustion
air-inlet system must slope downward
from the water heater a minimum of 1/8
in. per foot (10 mm per meter). Support
vertical and horizontal lengths of the vent
and combustion air-inlet systems as previously mentioned. Determine the vent and
combustion air-inlet terminal heights and
cut the pipe accordingly. Refer to Figure
9 for the proper terminal heights. Insert
lengths of vent and combustion air-inlet
pipes through the ceiling wall as shown.
Install adequate ashing where the vent
and combustion air-inlet pipe passes
through the roof. Place the supplied ½
in. (1.3 cm) mesh metal screens inside the
terminal tting then connect a short piece
of pipe approximately 3 in. (7.6 cm) to the
terminal and elbows.
WARNING: DANGER
OF FIRE OR BODILY
INJURY - Solvent cements
and primers are highly
flammable. Provide adequate
ventilation and do not
assemble near heat source or
open flame. Do not smoke.
Avoid skin or eye contact.
Observe all cautions and
warnings on material
containers.
CAUTION:
For proper installation:
DO NOT use solvent cement
that has become curdled,
lumpy or thickened.
DO NOT thin solvent
cement. Observe shelf
precautions printed on the
containers.
For applications below
32°F (0°C) use only low
temperature type solvent
cement.
Appropriate solvent and
cleaner must be used for the
type of pipe used (PVC, CPVC
or ABS).
Cementing Joints
All joints in the vent piping must be
properly sealed and the following
materials are recommended:
PVC materials should use ASTM
D2564 grade cement.
CPVC materials should use ASTM
F493 grade cement.
ABS materials should use ASTM
D2235 grade cement.
Cleaner-Primer and Medium Body
Solvent Cement:
Cut pipe end square, remove jagged
edges and burrs. Chamfer end of
pipe, then clean fitting socket and
pipe joint area of all dirt, grease or
moisture.
After checking pipe and socket for
proper fit, wipe socket and pipe
with cleaner-primer. Apply a liberal
coat of primer to inside surface of
socket and outside of pipe. Do not
allow primer to dry before applying
cement.
Apply a thin coat of cement evenly
in the socket. Quickly apply a
heavy coat of cement to the pipe
end and insert pipe into fitting with
a slight twisting motion until it bottoms out.
NOTICE: Cement must be fluid; if not,
recoat.
Hold the pipe fitting for 30 seconds
to prevent the tapered socket from
pushing the pipe out of the fitting.
Wipe all excess cement from the
joint with a rag. Allow 15 minutes
before handling. Cure time will
vary according to fit, temperature
and humidity.
NOTICE: Stir the solvent cement
frequently while using. Use a
natural bristle brush or the dauber
supplied with the can.
NOTICE: This unit is equipped
with a Flammable Vapor Sensor.
Do not apply power until enough
time has passed to allow the vapors
from the primer and cement to
dissipate.
22
Page 23
Wiring
If local codes permit, the water heater may
be connected to electric service with the
power cord provided (DO NOT use an
extension cord). A grounding receptacle is
required.
If local codes do not permit the use of
cord connections, a 120 V, 50/60 Hz
power supply, with suitable disconnecting
means, must be connected to the black and
white leads in the heater control enclosure.
The maximum current draw is less than
5.0 amps.
The water heater must be electrically
grounded in accordance with local codes,
or, in the absence of local codes, in accordance with latest edition of the National
Electric Code ANSI/NFPA No. 70. Refer
to the figures below for water heater internal wiring.
CONNECTOR DIAGRAM
SCHÉMA DES CONNEXIONS
120 VAC PLUG FOR POWERVENT
BLOWER ASSEMBLY
PRISE DE 120 VCA POUR
L’ENSEMBLE DE
SOUFFLEUR D’ÉVENT MÉCHANIQUE
BLOWER
SOUFFLEUR
POWER
VENT BLOWER
ASSEMBLY
ENSEMBLE DU
SOUFFLEUR
D’ÉVENT
MÉCANIQUE
GAS VALVE
SOUPAPE DE GAZ
GND
INTELLI-VENT ELECTRONIC CONTROL
ANY REPLACEMENT IGNITOR CABLE MUST BE RATED AT 250º C
TOUT CÂBLE D’ALLUMAGE DE REMPLACEMENT DOIT ÊTRE
ÉTALONNÉ Á 250º C
H
G
N
TEMPERATURE
SWITCH NC
CHANGEMENT DE
MOT
TEMPÉRATURE
SCREW
GND VIS
DE MISE
À LA TERRE
FLAMMABLE
VAPOR SENSOR
DÉTECTEUR DE
VAPEUR
INFLAMMABLE
FV
W
1
BK
2
BK
3
W
4
J2
BL
1
1
2
2
R
3
3
R
4
4
Y
5
5
W
6
6
CONTRÔLE ÉLECTRONIQUE INTELLI-VENT
G
BK
G
W
VAC
VAC
SW NO
SW NC
CONTACTEUR À
DÉPRESSION
6 PIN CONNECTOR
CONNECTEUR À
6 BROCHES
IGNITER AND
FLAME SENSOR
ALLUMEUR ET
CAPTEUR DE
FLAMME
W
N/C
WIRE HARNESS THAT RUNS FROM BLOWER ASSEMBLY
TO WIPER CONTROL GAS VALVE
FAISCEAU DE CÂBLAGE ENTRE L’ENSEMBLE DU
SOUFFLEUR ET LA INTELLI-VENT DE LA SOUPAPE DE
CONTRÔLE DU GAZ
ON/OFF SWITCH
CONTACTEUR
MARCHE/ARRÉT
BK R Y BL G
W
1 2 3 4 5 6
1 2 3 4 5 6
W R R Y BL G
H
ON/OFF
SWITCH
CONTACTEUR
MARCHE/ARRÉT
NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THE APPLIANCE
MUST BE REPLACED, IT MUST BE REPLACED WITH A 18 GA, 600 V,
105º C WIRE.
REMARQUE: SI UNE PARTIE QUELCONQUE DU CÂBLAGE ORIGINAL
H N
FOURNI AVEC L’APPAREIL DOIT ÊTRE REMPLACÉE, ELLE DOIT ÊTRE
REMPLACÉE AVEC UN FIL DE CALIBRE 18, 600 VCA, 105º C.
SCHEMATIC DIAGRAM
SCHÉMA DE CABLÂGE
120 VAC
IGNITER
ALLUMEUR
W
1
W
BK
2
3
4
BL
1
N/C
2
R
3
GAS VALVE
SOUPAPE DE GAZ
R
4
Y
5
W
INTELLI-VENT ELECTRONIC CONTROL
CONTRÔLE ÉLECTRONIQE INTELLI-VENT
6
BK = BLACK/NOIR
BL = BLUE/BLEU
G = GREEN/VERT
R = RED/ROUGE
W = WHITE/BLANC
Y = YELLOW/JAUNE
FLAMMABLE VAPOR SENSOR
BK
DÉTECTEUR DE VAPEUR INFLAMMABLE
W
TEMPERATURE
SWITCH NC
CHANGEMENT DE
TEMPÉRATURE
MOT
FLAME SENSOR
CAPTEUR DE FLAMME
VAC
SW NO
CONTACTEUR
À DÉPRESSION
BLOWER
SOUFFLEUR
GND
VAC
SW NC
N
CAUTION! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING!
23
Page 24
Installing the Water Heater
Insulation Blankets
Insulation blankets, available to
WARNING: If local
codes require external
application of insulation
blanket kits the
manufacturer’s instructions
included with the kit must
be carefully followed.
the general public, for external use
on gas water heaters are not necessary. The purpose of an insulation
blanket is to reduce the standby heat
loss encountered with storage tank
heaters. This water heater meets
or exceeds the National Appliance
Energy Conservation Act standards
with respect to insulation and standby loss requirements making an
insulation blanket unnecessary.
The manufacturer’s warranty does
not cover any damage or defect
caused by installation, attachment
or use of
any type of energy saving or other
unapproved devices (other than
those authorized by the manufacturer) into, onto or in conjunction with
the water heater. The use of unauthorized energy saving devices may
shorten the life of the water heater
and may endanger life and property.
The manufacturer disclaims any
responsibility for such loss or injury
resulting from the use of such unauthorized devices.
CAUTION: If local codes
require the application of an
external insulation blanket to this
water heater, pay careful attention
to the following so as not to
restrict the proper function and
operation of the water heater:
● Do not cover the operating or
warning labels attached to the
water heater or attempt to relocate them on the exterior of insulation blanket.
Do not apply insulation to the top
of the water heater. This will interfere with the safe operation of the
blower assembly.
Do not cover the burner access
door, jacket door, gas control
(thermostat)/gas valve or pressure
and temperature relief valve.
Do not apply insulation to the
area where the Flammable Vapor
Sensor is located. This area must
be unobstructed so as not to
restrict air flow to the sensor.
Inspect the insulation blanket fre-
quently making certain it has not
sagged and it is not restricting the
air flow to the Flammable Vapor
sensor located around the lower
perimeter of the water heater jacket. This could result in an unsafe
operating condition.
24
Hot and Cold Pipe Insulation Installation
Typical vertical piping arrangement
For increased energy efficiency,
some water heaters have been supplied with
two 24 in. (61 cm) long sections of
Typical horizontal piping arrangement
pipe insulation.
Please install the insulation, according to the illustrations above, that
best meets your requirements.
Page 25
Heat Traps
VACATION
VERY
HOT
WARM
A B C
COOLER
HOTTER
For increased energy efficiency, some
water heaters have been supplied with factory installed 3/4” NPT heat traps in the
hot outlet line and cold water inlet line.
These heat traps may require a minimum
of one (1) 90° 3/4” NPT elbow and may
require an additional 90° 3/4” NPT elbow
or a 3/4” coupling depending on your
installation needs. See Illustration of
nipples and heat traps on page 35.
During Installation of this water heater...........
DO
❑ DO check inlet gas pressure to ensure
that it is within the range specified on the
rating plate.
❑
DO maintain proper clearances to com-
bustibles as specified on the rating plate.
❑
DO allow enough time for joint cement
vapors to dissipate BEFORE applying
power to the water heater.
❑
DO ensure that the venting system complies with the guidelines found in the Use
and Care Manual and National Fuel Gas
Code.
❑
DO contact a qualified service technician if the main burner will not stay lit. The
burner chamber is designed to be sealed utilizing a gasket and tamper resistant screws.
Burner Access
Door Grommet
Flammable
Vapor Sensor
Sight Glass
DON’T
❑
DON’T block or restrict the Flammable
Vapor Sensor located around the lower portion of the water heater jacket.
❑
DON’T remove the Burner Access Door
unless absolutely necessary. This should
only be done by a qualified service technician. A new burner access door gasket must
be installed on any burner access door that
has been removed.
❑
DON’T install this water heater where
standing water may occur. The base of the
water heater is meant to be mounted on a dry
surface.
❑ DON’T allow cleaners, solvents, or other
materials to come into contact with the
Flammable Vapor Sensor.
❑ DON’T operate the water heater if the
sight glass or burner access door grommet is
damaged or broken (see to the left).
25
Page 26
Installation Checklist
A. Water Heater Location
❑
In a location where the vent and combustion
air-inlet systems will be within the requirements
specified in this manual.
❑
Indoors and protected from freezing temperatures.
❑
Proper clearance from combustible surfaces
observed and water heater not installed on carpeted floor.
❑
Air supply free of corrosive elements and flammable vapors.
B. Water Supply
❑
Water heater completely filled with water.
❑
Air purged from water heater and piping.
C. Gas Supply
❑
Gas line equipped with shut-off valve, union and
sediment trap.
❑
Approved pipe joint compound used.
❑
Provisions made to protect area from water
damage.
❑
Sufficient room to service the water heater.
❑
Combustible materials, such as clothing, cleaning materials, rags, etc. clear of the base of the
water heater.
❑
Flammable vapor sensor is not blocked.
❑
Water connections tight and free of leaks.
❑
Soap and water solution used to check all connections and fittings for possible gas leak.
❑
Gas Company inspected installation (if required).
D. Relief Valve
❑
Temperature and Pressure Relief Valve properly
installed and discharge line run to open drain.
❑
Discharge line protected from freezing.
E. Venting and Combustion Air-Inlet Systems
❑
Water Heater vented separately from all other
appliances.
❑
Flue baffle properly hung in top of water heater’s
flue.
❑
Blower assembly properly installed.
❑
Proper materials and techniques used in the
installation of the vent and combustion air-inlet
systems.
❑
Vent pipe properly secured to the exhaust connec-
tor of the blower assembly.
❑
Vent and combination air-inlet systems supported
at required intervals.
❑
Appropriate minimum clearances observed.
❑
Precautions taken to prevent moisture damage
around vent termination.
❑
Vapors from non-metalic pipe cement and
primer have dissipated prior to applying electrical power.
F. Wiring
❑
Correct power supply (120 VAC).
❑
Electrical connections tight.
❑
Water Heater properly grounded and proper
polarity observed.
26
Page 27
Supplemental Instructions for Gas Water Heaters
Vacuum Relief Valve
(Not Supplied)
If required, install per local codes
and valve manufacturer’s
instructions.
Installed in Potable Water/Space Heating Applications
Local codes or plumbing authority requirements may vary from the instructions or diagrams provided
in this manual and take precedent over these instructions.
Hot water
Combination Potable Water and Space Heating Application
supply to
house
Hot water
supply to
heating
unit
From HOT
outlet on
water heater
Tee fitting for vertical hot
water supply lines.
Hot water
supply to
house
From HOT
outlet on
water heater
Hot water supply
to heating unit
Tee fitting for horizontal hot
water supply lines.
Typical Piping Diagram for Combination Potable/Space Heating Installation
Nominal 3/4" size mixing or tempering valve
(refer to warning above). Follow mixing or
tempering valve manufacturer’s instructions for
installation of the valve.
Spring loaded check valve in heating unit
hot water supply line and cold water return
line (not supplied with water heater)
NOTE: This check valve is incorporated
in some heating units. Refer to the
installation instructions supplied with
specific heating unit to determine if it is
Isolation valve in hot water supply line
to heating unit (not supplied with water
See diagrams above for proper
pipe application for vertical
or horizontal supply lines.
Temperature and Pressure Relief
Valve, tie to location approved by
required.
heater)
local code
Minimum of 2 ft. (61 cm) developed
length of 3/4" pipe.
Tee fitting must be installed as shown.
This ensures that any air in the water lines
will be purged through the domestic water
faucets and showers.
DANGER: When this system
requires water for space heating at
elevated temperatures (above 125°F
[52°C.]), a mixing or tempering valve
must be installed in the hot water
supply line to the house in order to
reduce the scald hazard potential.
DANGER: Any piping or components
used in the installation of this water
heater in a combination potable and
space heating application must be
suitable for use with drinking water.
3/4" Tempered
domestic hot water
Air vent
3/4" ShutOff Valve
(Typ.)
supply to house.
Heat Trap
6 in. (15.2
cm) Min.
3/4" Shut-Off Valve (Typ.)
2 Gallon Thermal
Expansion Tank (if
required-not supplied
with water heater)
140° F (60° C)
120° F to 130° F
49° C to 54° C
DANGER: If this water heater is
installed in an application intended to
supply domestic hot water needs and
hot water for space heating purposes,
do not connect the heater to an existing
heating unit or components of a heating
system that have previously been used
with a non drinking water system. Toxic
chemicals such as those used for boiler
treatment may be present and will
contaminate the drinking water supply
causing possible health risks. Never
introduce toxic chemicals, such as those
used for boiler treatment, into this
system.
Notice: 50 ft. (15.2 m) maximum
distance from water heater to fan
coil (developed length) is required
for Massachusetts State.
Pressure Gauge
3/4" Check Valve with 1/8" Hole
3/4" Shut-Off Valve (Typ.)
3/4" cold water supply
Hot water
to space heater
Hot water coil
All bronze pump.
Check valve
internal in pump.
Air bleed valve.
Water Sample Tap.
Water Heater to be in accordance with
the Local and State Energy Code
All water piping shall be insulated in
accordance with Local and State Energy
Code.
Gas line to water heater
Temperature and pressure relief
Water Heater drain pan installed in
accordance with the Local and State
valve discharge line
Gas Control (Thermostat)
Code
22
Gas Fired
Water Heater
Isolation valve in
cold water return line
from heating unit (not
supplied with water
heater)
Gas Direct Vent discharge
must comply with Local
and State Codes
6 in. (15.2 cm)
Air Gap
3/4" HWS & HWR
to Heating Coil.
Drain valve
(not supplied with
water heater)
To HVAC Unit.
T
Air Handler
Electronically controlled pump timer.
Activates every 6 hours for 60 seconds.
Wire to bronze pump.
27
FAN
ON
OFF
HEAT
COOL
Page 28
Lighting the Water Heater
FOR YOUR SAFETY READ BEFORE OPERATING
OPERATING INSTRUCTIONS
TO TURN GAS OFF TO THE APPLIANCE
WARNING:
If you do not follow these instructions and the Use & Care
Manual instructions exactly, a re or explosion may result causing property
damage, personal injury or loss of life.
If you cannot reach your gas
supplier, call the re department.
C.
Do not use this appliance if any part has
been under water. Immediately call a
qualied installer or service agency to
replace a ooded water heater. Do not
attempt to repair the unit! It must be
replaced!
Use only your hand to push in the gas
control buttons. Never use tools. If the
control buttons will not push in, don’t try
to repair them, call a qualied service
technician. Force or attempted repair
may result in re or explosion.
D.
gas supplier’s instructions.
10.
11.
1.
2.
3.
VACATION
WARNING
VERY
HOT
WARM
A B C
COOLER
HOTTER
This appliance does not have a pilot. It is
equipped with an ignition device which automatically lights the burner. Do NOT try to light
the burner by hand.
A.
BEFORE PUTTING THIS APPLIANCE INTO
SERVICE - Smell all around the appliance
area for gas. Be sure to smell next to the
oor because some gas is heavier than air
and will settle on the oor.
B.
Immediately call your gas supplier
from a neighbor’s phone. Follow the
Do not try to light any appliance.
Do not touch any electric switch; do
not use any phone in your building.
WHAT TO DO IF YOU SMELL GAS
Turn o all elec trical power to the appliance.
Set the thermostat to the lowest setting by rst depressing the COOLER and HOTTER
buttons at the same time and holding for (1) second. Depress the COOLER button
until only the WARM indicator light is lit.
Stop! Read the safety information above
on this label.
Toggle the “ON/OFF” switch located on th e
blower assembly to the “OFF” position.
Turn o all electrical powe r to the appliance.
This appliance is equipped with a Hot
Surface Ignition System which automatically lights the burner. Do NOT open
the inner door of this appliance and try to
light the burner by hand!
Wait ve (5) minutes to clear out any gas.
If you smell gas, STOP! Follow “B” in the
safety information above on this label. If
you do not smell gas, go ahead to the nex t step.
Turn on all electrical power to the appliance.
Toggle the “ON/OF F” switch located on the
blower assembly to the “ON” position.
Set thermostat to the desired temperature
setting by pressing the COOLER and
HOT TER buttons at the same time and
holding them for (1) second. Depress the
HOT TER button until the desired
temperature display setting is lit. The
preferred starting point for temperature
setting is indicated by on the the rmo stat.
If the appliance will not operate, follow
the instructions “TO TURN OFF GAS TO
APPLIANCE” and call your service
technician or gas supplier.
1.
4.
3.
5.
6.
7.
8.
9.
Set the thermostat to the lowest setting
by pressing the COOLER and HOTTER
buttons at the same time and holding
them for (1) second. Depress the COOLER
button until only the WARM indicator
light is lit.
Toggle the “ON/OFF” switch located on the blower assembly to the “OFF” position.
Toggle the “ON/OF F” switch located on the
blower assembly to the “ON” position.
2.
Before operating this water heater, be sure to read and follow the instructions on the label pictured
below and all other labels on the water heater, as well as the warnings printed in this manual. Failure
to do so can result in unsafe operation of the water heater resulting in property damage, personal
injury, or death. Should you have any problems reading or following the instructions in this manual,
STOP, and get help from a qualified person.
28
Page 29
Operating the water heater
!
CAUTION: Hydrogen gas can be produced in a hot water system served by this water heater that has not been used for a
long period of time (generally two weeks or more). HYDROGEN GAS IS EXTREMELY FLAMMABLE!! To dissipate such
gas and to reduce risk of injury, it is recommended that the hot water faucet be opened for several minutes at the kitchen sink
before using any electrical appliance connected to the hot water system. If hydrogen is present, there will be an unusual sound
such as air escaping through the pipe as the water begins to flow. Do not smoke or use an open flame near the faucet at the
time it is open.
Safety Precautions
Do turn off manual gas shut-off valve if water heater
has been subjected to over heating, fire, flood, physical damage or if the gas supply fails
to shut off.
Do Not turn on water heater unless it is completely
filled with water.
Do Not turn on water heater if cold water supply
shut-off valve is closed.
Do Not allow combustible materials such as newspa-
per, rags or mops to accumulate near
water heater.
Operating Procedure
This water heater is equipped with a hot
surface ignitor to light the main burner.
There is no pilot light to be lit, but on initial
start-up, it is recommended that the outer
door be removed (leave inner door in place
for safety) to view through the sight glass if
the hot surface ignitor and main burner are
operating properly.
Once filled with water, it is only necessary
to plug the power cord in and make sure the
“ON/OFF” switch located on the blower
assembly is in the “ON” position to put the
water heater into operation. Within seconds
the hot surface ignitor should heat up, then
Do Not store or use gasoline or other flammable
vapors and liquids, such as adhesives or paint thinner,
in vicinity of this or any other appliance.
If such flammables must be used, open doors
and windows for ventilation, and all gas burning
appliances in the vicinity should be shut off including
their pilot burners, to avoid vapors lighting.
NOTICE: Flammable vapors can be drawn by air
currents from surrounding areas to the water heater.
If there is any difficulty in understanding or following
the Operating Instructions or the Care and Cleaning
section, it is recommended that a qualified person or
serviceman perform the work.
the gas valve should open and the main
burner ignite. After the main burner ignites,
replace the outer door. If no main burner
flame is established, the gas control will go
through three trials for ignition before going
into a lock-out. A warning light will alert the
user of this lock-out condition. If this happens, refer to “Troubleshooting Guide.”
TO SHUT OFF WATER HEATER – Turn
switch on the blower assembly to the “OFF”
position.
Water Temperature Setting
DANGER: Hotter water
increases the Potential
for Hot Water SCALDS
Households with small
children, disabled, or elderly
persons may require a 120°F
(49°C ) or lower gas control
(thermostat) setting to
prevent contact with unsafe
water temperatures.
.
The temperature of the water in the water
heater can be regulated by pressing the
buttons on the front of the gas control
(thermostat).
Safety and energy conservation are factors
to be considered when selecting the water
temperature setting of the water heater’s
gas control (thermostat(s)). The lower the
temperature setting, the greater the savings
in energy and operating costs.
To comply with safety regulations, the gas
control (thermostat) was set at its lowest
setting before the water heater was shipped
from the factory. The recommended
starting point temperature is 120°F (49°C).
Water temperatures above 125°F (52°C)
can cause severe burns or death from
scalding. Be sure to read and follow the
warnings outlined in this manual and on
the label located on the water heater near
the gas control thermostat.
Mixing valves are available for reducing
point of use water temperature by mixing
hot and cold water in branch water lines.
Contact a licensed plumber or the local
plumbing authority for further information.
The chart on the next page may be used
as a guide in determining the appropriate
water temperature for your home.
29
Page 30
!
Operating the Water Heater
Water Temperature Setting…
Maximum water temperatures occur just after the burner has shut off. To determine the water temperature,
turn on a hot water faucet and place a thermometer in
the water stream.
To avoid any unintentional changes in water
temperature settings, the combination gas control
(thermostat) has a tamper resistant feature for changing
the temperature setting. To change the temperature
setting follow these instructions.
1. "Wake Up" the temperature indicators by holding
down both "COOLER" and "HOTTER" temperature
adjustment buttons at the same time for one second,
see Figure below. One or two of the temperature
indicators will light up. These indicators will only
remain on for 30 seconds if no further buttons are
pressed. After 30 seconds the control will go back to
"sleep" mode.
2. Release both of the temperature buttons.
a. To decrease the temperature press and release
the "COOLER" button until the desired setting is
reached.
b. To increase the temperature press and release
the "HOTTER" button until the desired setting is
reached.
NOTE: Holding down the button will not continue to
lower or raise the temperature setting. The button must
be pressed and released for each temperature change
desired.
A condition known as “stacking” or “layering” can
occur when a series of short and frequent hot water
draws are taken.
The hottest temperature water will be at the top of the
tank, closest to the outlet pipe delivering hot water to
the home.
Stacking can cause this top layer of water to be hotter
than the water toward the bottom of the tank near
the combination gas control (thermostat). Therefore,
always remember to test the water temperature with
your hand before use and remember that hotter water
increases the risk of scald injury.
Also, always supervise young children or others who
are incapacitated.
The combination gas control (thermostat) is constructed
with a built in safety shut-off device designed to shut
off the gas supply to the burner if the main burner is
extinguished for any reason.
The gas control (thermostat) is also equipped with a
single use gas shut off device that will shut off the gas
supply to the burner if the water heater exceeds normal
operating temperatures. Refer to the Before You Call
For Service section of this manual, or contact your
dealer.
WARNING: Should overheating occur or the gas
supply fail to shut off, turn off the manual gas control
valve to the appliance.
If the water heater has been subjected to fire, flood or
physical damage, turn off the manual gas control (shutoff) valve, and do not operate the water heater again
until is has been checked by a qualified service technician.
Time/Temperature Relationship in Scalds
Water Temperature Time To Produce a Serious Burn
120°F (49°C) More than 5 minutes
125°F (52°C) 11/2 to 2 minutes
130°F (54°C) About 30 seconds
135°F (57°C) About 10 seconds
140°F (60°C) Less than 5 seconds
145°F (63°C) Less than 3 seconds
150°F (66°C) About 11/2 seconds
155°F (68°C) About 1 second
Table courtesy of Shriners Burn Institute
VACATION
WARM
COOLER
A B C
WARNING
VERY
HOTTER
HOT
Temperature Setting
WARM = approx. 70°F (21°C)
▼ = approx. 120°F (49°C)
A = approx. 130°F (54°C)
B = approx. 140°F (60°C)
C = approx. 150°F (66°C)
C-Flashing = approx. 160°F (71°C)
Display
▼ A B C
● ○ ○ ○ ○ ○
○ ○ ● ○ ○ ○
○ ○ ○ ● ○ ○
○ ○ ○ ○ ● ○
○ ○ ○ ○ ○ ●
○ ○ ○ ○ ○ ●
Burns on Adult Skin
--------------------
More than 5 minutes
About 30 seconds
Less than 5 seconds
About 1-1/2 seconds
About 1/2 seconds
30
Page 31
Sequence of Operation
During initial start-up or a call for heat,
the control will verify the vacuum switch
is open.
Once the control verifies the vent pressure switch is open, the control will energize the blower motor for the pre-purge
sequence (approximately 5 seconds).
The control will verify that the vent pressure switch has closed, ensuring that the
blower is functioning properly and that
the venting system is not blocked.
The control will then proceed through a
sequence of self-diagnostics before initiating a trial for ignition.
During the trial for ignition, the hot surface ignitor will warm up.
Once the hot surface ignitor warms up,
the main gas valve will open allowing
gas to flow to the main burner.
Once the main burner ignites, the control
will verify that the burner flame is
present through the flame sense circuit.
The hot surface ignitor will then turn off.
The blower motor will stay energized
for an additional 30 seconds after the
control verifies that the burner flame is
extinguished in order to clear combustion
gases from the water heater.
After the post-purge sequence, the control will de-energize the blower motor
and go into a stand-by mode awaiting the
next call for heat.
This water heater is equipped with a
flammable vapor sensor that is monitored
continuously by the electronic control in
all modes of operation.
In the event that flammable vapors are
detected, the control will automatically
shut down the water heater and prevent
the water heater from being started again.
The following is a list of materials that
will cause the Flammable Vapor Sensor
to shut down the water heater.
Vapors of Gasoline.
Vapors of certain flammable paints,
stains, and thinners.
The main burner will remain lit
throughout the heat cycle until the water
temperature setting is reached.
Once the water temperature setting is
reached, the control will close the main
gas valve which will extinguish the main
burner flames.
Vapors of vent pipe Cement &
Solvents.
Bleach (direct contact with flammable
vapor sensor).
Some other flammable materials and
their vapors.
If the flammable vapor sensor shuts
down the water heater, then the electronic
control will display the appropriate error
code and you should then promptly contact a qualified service technician.
Refer to the “Notice” on page 3 for additional information.
31
Page 32
Care and Cleaning of the Water Heater
!
Draining the Water Heater
DANGER: Before
manually operating the
relief valve, make certain
no one will be exposed to
the danger of the hot
water released by the
valve. The water may be
hot enough to create a
scald hazard. The water
should be released into a
suitable drain to prevent
injury or property damage.
DANGER: Hotter water
increases the potential for
Hot Water Scalds.
DANGER: Failure to
perform the recommended
Routine Preventative
Maintenance can harm the
proper operation of this
water heater, which can
cause carbon monoxide
dangers, excessive hot
water temperatures and
other potentially
hazardous conditions.
!
CAUTION: Shut off gas to the water
heater at the manual gas shut-off valve
before draining water.
!
DANGER: Before manually operating the
temperature and pressure relief valve, make
certain no one will be exposed to the hot
water released by the valve. The water
drained from the tank may be hot enough to
present a scald hazard and should be
directed to a suitable drain to prevent injury
or damage.
Before turning off the cold water supply
to the water heater, open a hot water
faucet allowing sufficient cold water
into the tank to prevent the risk of a
scald injury while draining the water
heater. Once the water in the tank is
no longer hot, turn off the cold water
supply to the water heater. Open a hot
water faucet or lift the handle on the
relief valve to admit air to the tank.
Attach a garden hose to the drain
valve on the water heater and direct
the stream of water to a drain. Open
the valve.
Routine Preventative Maintenance
Properly maintained, your water heater
will provide years of dependable troublefree service.
It is recommended that a periodic inspection of the gas control (thermostat), burner,
relief valve, internal flue-way and venting
system should be made by service personnel qualified in gas appliance repair.
It is suggested that a routine preventative
maintenance program be established and
followed by the user.
Inspect the combustion air-inlet and vent
systems. Make certain that all joints are
secure and that combustion air-inlet and
vent pipe supports are all in place. Check
the outdoor combustion air-inlet and
vent terminals to see that they are free of
obstructions, and that there is no damage
nearby caused by condensate.
Periodically, lift and release the lever
handle on the temperature pressure relief
valve, located near the top of the water
heater, to make certain the valve operates freely. Allow several gallons to flush
through the discharge line to an open drain.
NOTICE: If the temperature and pressure
relief valve on the water heater discharges
periodically, this may be due to thermal expansion in a closed water system.
Contact the water supplier or your plumbing contractor on how to correct this.
DO NOT plug the relief valve outlet.
A water heater’s tank can act as a settling
basin for solids suspended in the water. It
is therefore not uncommon for hard water
deposits to accumulate in the bottom of
the tank. If allowed to accumulate, these
solids can cover the gas control (thermostat) sensors, causing the sensors to operate
erratically. Because accumulated solids
can prevent the gas control (thermostat)
sensors from accurately reading the water
temperature, the water at the fixture can
be hotter than the gas control (thermostat)
setting. It is suggested that a few quarts of
water be drained from the water heater’s
tank every month to clean the tank of these
deposits.
Rapid closing of faucets or solenoid valves
in automatic water using appliances can
cause a banging noise heard in a water
pipe. Strategically located risers in the
water pipe system or water hammer arresting devices can be used to minimize the
problem.
The anode rod should be removed from the
water heater’s tank periodically,for inspection and replaced when more than 6 in.
(15.2 cm) of core wire is exposed at either
end of the rod.
Make sure the cold water supply is turned
off before removing anode rod.
This water heater incorporates a combustion shut off device that shuts the operation
of the water heater down if undesirable
combustion conditions occur, such as the
presence of flammable vapors or blockage
of the combustion air-inlet and/or vent systems. Please contact a Qualified Service
Technician if this occurs.
32
Page 33
!
Care and cleaning of the water heater
Housekeeping
DANGER: Combustible
materials, such as clothing,
cleaning materials, or
flammable liquids, etc., must
not be placed against or next
to the water heater.
Representative burner flame
pattern
Make sure the Flammable Vapor Sensor is
not blocked or obstructed.
DO NOT expose the Flammable Vapor
Sensor to cleaning agents.
Combustion Air-Inlet and Vent System Inspection
The water heater’s internal flue must be
inspected periodically to be certain it is
clean by removing the blower assembly
and flue baffle.
When reinstalling the flue baffle make
certain it is hung securely by its hanger at
the top of the flue way.
Reinstall the blower assembly.
Burner Inspection
Visually inspect the hot surface ignitor
and main burner periodically.
Through the sight glass, inspect the hot
surface ignitor with the main burner off
and inspect the main burner while firing.
If any unusual burner operation is noted,
the water heater should be shut off
until qualified service assistance can be
obtained.
Inspect the combustion air-inlet and vent
systems. Make certain that all joints are
secure and that combustion air-inlet and
vent system supports are all in place.
Check the outdoor combustion air-inlet and
vent system terminals to see that they are
free of obstructions, and that there is no
damage nearby caused by condensate.
!
CAUTION: For your safety, cleaning of
the burner must be performed only by
qualified service personnel, as it involves the
disconnection of gas piping and leak testing.
The burner chamber is a sealed area. If the
burner access door is removed, the burner
access door gasket must be replaced.
For cleaning, remove the burner from the
water heater. A vacuum cleaner can be
used on the burner and floor shield inside
the water heater. The burner can also be
cleaned by scrubbing with mild detergent.
NOTICE: Refer to the
Hydrogen Gas Caution in the
Operating Instructions.
NOTICE: Do not remove
the anode rod from the water
heater’s tank, except for
inspection and/or replacement,
as operation with the anode
rod removed will greatly
shorten the life of the glass
lined tank and will exclude
warranty coverage.
Vacation and Extended Shut-Down
If the water heater is to remain idle for an
extended period of time, the power and
water to the appliance should be turned off
to conserve energy and prevent a build-up
of dangerous hydrogen gas.
The water heater and piping should be
drained if they might be subjected to
freezing temperatures.
After a long shut-down period, the water
heater’s operation and controls should be
checked by qualified service personnel.
Make certain the water heater is completely filled again before placing it
in operation.
Anode Rod
This water heater is equipped with an
anode rod designed to prolong the life
of the glass lined tank. The anode rod is
slowly consumed, thereby eliminating or
minimizing corrosion of the glass lined
tank.
Water sometimes contains a high sulfate
and/or mineral content and together with
cathodic protection process can produce
a hydrogen sulfide, or rotten egg odor in
the heated water. Chlorination of the water
supply should minimize the problem.
33
Page 34
Before You Call for Service
Troubleshooting Tips
Save time and money! Review the charts on the following pages first and you may not need to call for service.
This water heater incorporates shut off devices that shuts the operation of the water heater down if undesirable
combustion conditions occur, such as the presence of flammable vapors or blockage of the vent
inlet systems. Please contact a Qualified Service Technician if this occurs.
Problem Possible Causes What To Do
and/or combustion air-
Condensation This usually happens when a new
heater is filled for the first time.
This is normal, after the water in
the tank warms up, the condensation will disappear. Refer to page
10 for more information.
Moisture from the products of
combustion condensing on the
tank surface.
An undersized water heater will
cause condensation.
This is normal and will disappear
in time. Refer to page 10 for more
information.
Use a water heater size that meets
the requirements of your needs.
Yellow flame or soot Scale on top of the burner. Contact a qualified service techni-
cian to remove scale.
Vent and/or combustion air-inlet
systems are blocked.
Remove obstruction or debris from
vent and/or combustion air-inlet
systems.
Unable to light the main burner Air in gas line. Contact a qualified service techni-
cian to purge the air from the gas
line.
Blocked vent system. Contact a qualified service techni-
cian to evaluate vent system for
blockage.
Blocked combustion air-inlet system
Contact a qualied service technician to evaluate the combustion
air-inlet system for blockage.
Pressure Switches Make sure the pressure switch
hoses are not "kinked".
Wire Connection(s) not fully
secured.
Combustion Shut-off Device
tripped.
Contact a qualified service technician to confirm wire connections.
Combustion Shut-off Device(s)
should be inspected by a qualified
service technician.
Gas Control Problem Contact a qualified service techni-
cian.
Main burner does not Energy shut off device open. The combination gas control (ther-
mostat) should be replaced by a
qualified service technician.
Combustion Shutoff Device
Tripped.
The combustion shutoff device
should be inspected by a qualified
service technician.
CAUTION: label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING.
CAUTION: For your safety DO NOT attempt repair of gas piping, combination gas control (thermostat), burners, vent and/
or combustion air-inlet systems or other safety devices. Refer repairs to qualified service personnel.
34
Page 35
Before You Call For Service
Troubleshooting Tips
Save time and money! Review the charts on the following pages first and you may not need to call for service.
This water heater incorporates shut off devices that shut the operation of the water heater down if undesirable
combustion conditions occur, such as the presence of flammable vapors or blockage of the vent and /or
combustion air-inlet systems. Please contact a Qualified Service Technician if this occurs.
Problem Possible Causes What to Do
Rumbling noise
Relief valve producing popping
noise or draining
Not enough or no
hot water
Water is too hot
Scale and sediment Drain the water heater to remove scale and
sediment from the tank. Refer to page 28.
Pressure build up caused by thermal
expansion in a closed system.
This is an unacceptable condition and must
be corrected. Contact the water supplier or
plumbing contractor on how to correct this.
Do not plug the relief valve outlet.
Water usage may have exceeded the
capacity of the water heater.
Wait for the water heater to recover after an
abnormal demand.
Low gas pressure. Check gas supply pressure and manifold pres-
sure.
The combination gas control (thermostat) may be set too low.
See the "Water Temperature Setting"of the
water heater section of this manual.
Leaking or open hot water faucets. Make sure all faucets are closed.
Check valve error codes. Refer to gas valve error code table on page 36.
"ON / OFF" switch turned off. Turn "ON".
Blower unplugged. Plug in. verify power supply (120 VAC).
Combustion Shutoff System tripped. Contact a qualied service technician.
The combination gas control (thermostat) is set too high.
Combination gas control (thermostat)
is defective.
See the "Water Temperature Setting"of the
water heater section of this manual
Contact a qualied service technician to replace the combination gas control (thermostat)
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING.
CAUTION: For your safety DO NOT attempt repair of gas piping, combination gas control (thermostat), burners, vent
and or combustion air-inlet systems or other safety devices. Refer repairs to qualified service personnel.
35
Page 36
Gas Valve LED Codes
LED Status Problem Solution
○ ○ ▼ A B C
● ○ ○ ● ○ ○
○ ○ ▼ A B C
● ○ ● ○ ● ○
○ ○ ▼ A B C
● ○ ● ○ ○ ○
○ ○ ▼ A B C
● ○ ● ○ ○ ●
○ ○ ▼ A B C
● ○ ● ○ ● ●
○ ○ ▼ A B C
● ○ ○ ● ● ○
○ ○ ▼ A B C
● ○ ○ ○ ● ●
○ ○ ▼ A B C
● ○ ● ● ● ○
○ ○ ▼ A B C
● ● ● ● ● ●
○ ○ ▼ A B C
● ○ ○ ○ ● ○
○ ○ ▼ A B C
● ○ ○ ● ● ●
○ ○ ▼ A B C
● ○ ● ● ○ ○
○ ○ ▼ A B C
● ○ ● ● ○ ●
○ ○ ▼ A B C
● ○ ○ ● ○ ●
○ ○ ▼ A B C
● ○ ○ ○ ○ ●
An open earth ground circuit to the
ignition system.
Wiring error or a high resistance to
earth ground.
Pressure switch remained closed longer than 5 seconds after the call for
heat began.
Pressure switch remained opened longer than 5 seconds after the combustion blower was energized.
Error in the hot surface ignitor circuit. 1. Check that all wiring is correct and secure.
System in lockout.
Problem in the combination gas valve
driver circuit.
Problem with the internal circuit. 1. Turn power to the water heater off for 10 seconds and
Problem with the internal circuit. 1. Turn power to the water heater off for 10 seconds and
Flame signal sensed out of
proper sequence.
ECO activated. 1. Replace the combination gas control (thermostat).
One of the temperature adjust
buttons stuck closed.
Water temperature sensor is either
open or short circuited.
Unit shuts down. 1. Check for correct wiring to FV sensor.
Unit shuts down and in lockout.
1. Check that the earth ground connection is properly
connected.
2. Check that the ground conductor on the water heater
is properly connected.
1. Check proper connection of line neutral and hot
wires.
2. Check that the water heater is securely connected to
earth ground.
1. Verify that the wiring to the pressure switch(es) is
correct.
2. Replace the pressure switch(es).
1. Verify that the wiring to the pressure switch(es) is
correct.
2. Verify that the wiring to the pressure switch(es) is
connected correctly.
3. Check the vent and / or combustion air-inlet systems
for obstructions.
2. Replace hot surface ignitor.
1. Gas supply is off or too low to operate. Turn on the
gas supply and / or increase the inlet gas supply pressure.
2. Hot surface ignitor not positioned correctly.
3. Low voltage to the water heater. Increase supply voltage to rated voltage.
4. Electric polarity to unit is incorrect - test and correct.
5. Check the vent and /or combustion air-inlet systems
for obstructions.
1. Turn power to the water heater off for 10 seconds and
then back on.
2. Replace the combination gas control (thermostat).
then back on.
2. Replace the combination gas control (thermostat).
then back on.
2. Replace the combination gas control (thermostat).
1. Replace the combination gas control. (thermostat)
1. Press and release each of the buttons once.
2. Replace the combination gas control (thermostat).
1. Check that all wiring is correct and secure.
2. Replace the combination gas control (thermostat).
2. Check for open circuits to FV sensor.
3. Replace FV sensor.
1. FV sensor detected presence of ammable vapors.
2. Contact a service agency.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING.
CAUTION: For your safety DO NOT attempt repair of gas piping, combination gas control thermostat, burners, vent
and/or combustion air-inlet systems or other safety devices. Refer repairs to qualified service personnel.
36
Page 37
Replacement Parts
For 40, 50, 65, and 75 Gallon Models equipped for use with Natural or Liquified Petroleum/LP gas.
Instructions For Placing a Parts Order
Rubber
Coupling
Blower
Assembly
** Heat
Trap
All parts orders should include:
The model and serial number of the
water heater from the rating plate.
Specify type of gas (Natural or
Liquified Petroleum/LP gas)
as marked on the rating plate.
Part description (as noted below) and
number of parts desired.
Refer to page 40.
** Heat Trap Nipple
Flue Baffle
CAUTION: For your safety, DO
NOT attempt repair of gas piping,
gas control (thermostat), burners,
vent connectors or other safety devices.
Refer repairs to qualified service
personnel.
Use only original equipment
replacement parts.
*Burner Assembly Kit
Nipple
Anode Rod
Combustion
Air-Inlet
Assembly
Dip Tube
Dip Tube Gasket
Temperature and Pressure
Relief Valve
The kit provides extra speed clips
and tamper resistant screws.
** May differ in actual appearance.
Drain Valve
Combination
Gas Control (Thermostat)
*Burner
*Burner Supply Tube
Flammable Vapor Sensor
*Burner Access Door Gasket
*Burner Orifice
*Igniter
*Burner Access Door
*Sight Glass
Jacket Door
*Burner Access Door Grommet
37
Page 38
Notes
38
Page 39
Notes
39
Page 40
IF YOU NEED SERVICE
1. Should you have any questions about your new water heater, or if it requires adjustment, repair, or routine maintenance, it is suggested that you first contact your installer, plumbing contractor or previously agreed upon service agency.
In the event the firm has moved, or is unavailable, refer to the telephone directory, commercial listings or local utility for
qualified service assistance.
2. Should your problem not be solved to your complete satisfaction, you should then contact the Manufacturer’s National
Service Department at the following address:
1241 Carwood Court
Montgomery, Alabama 36117
Phone: 1-800-432-8373
When contacting the manufacturer, the following information will be requested:
a. Model and serial number of the water heater as shown on the rating plate attached to the jacket of the heater.
b. Address where the water heater is located and physical location.
c. Name and address of installer and any service agency who performed service on the water heater.
d. Date of original installation and dates any service work was performed.
e. Details of the problems as you can best describe them.
f. List of people, with dates, who have been contacted regarding your problem.
Important Instructions for the Commonwealth of Massachusetts
The Commonwealth of Massachusetts requires compliance with regula-
5.08: Modications to NFPA-54, Chapter 10 : 248 CMR 4.00
tion
and 5.00 for installation of through – the – wall vented gas appliances as
follows:
(1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows:
Existing chimneys shall be permitted to have their use continued when a gas
conversion burner is installed, and shall be equipped with a manually reset
device that will automatically shut off the gas to the burner in the event of a
sustained back-draft.
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in
every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and
where the side wall exhaust vent termination is less than seven (7) feet above
nished grade in the area of the venting, including but not limited to decks
and porches, the following requirements shall be satised:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time
of installation of the side wall horizontal vented gas fueled equipment, the
installing plumber or gastter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level
where the gas equipment is to be installed. In addition, the installing plumber
or gastter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property owner to secure the
services of qualied licensed professionals for the installation of hard wired
carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is
installed in a crawl space or an attic, the hard wired carbon monoxide detec-
tor with alarm and battery back-up may be installed on the next adjacent oor
level.
b. In the event that the requirements of this subdivision can not be met at the
time of completion of installation, the owner shall have a period of thirty (30)
days to comply with the above requirements; provided, however, that during
said thirty (30) day period, a battery operated carbon monoxide detector with
an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon
monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently
mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read,
in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and
signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1
through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To
Be Vented" in the most current edition of NFPA 54 as adopted by the Board;
and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING
SYSTEM PROVIDED. When the manufacturer of Product Approved side
wall horizontally vented gas equipment provides a venting system design or
venting system components with the equipment, the instructions provided
by the manufacturer for installation of the equipment and the venting system
shall include:
1. Detailed instructions for the installation of the venting system design or
the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING
SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fueled equipment does not provide the parts
for venting the ue gases, but identies "special venting systems", the following requirements shall be satised by the manufacturer:
1. The referenced "special venting system" instructions shall be included with
the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board,
and the instructions for that system shall include a parts list and detailed
installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall
horizontally vented gas fueled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion of the installation.
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