Royal Consumer G31 User Manual

0102 095 50261

6/,0/,1(67$1'$5'

USERS INSTRUCTIONS

THIS CAT I

ON PROPANE GAS G31 AT A SUPPLY

PRESSURE OF 37 mbar IN GB & IE

HAND THESE INSTRUCTIONS TO THE USER

APPLIANCE IS FOR USE

3P

DESCRIPTION

This Royal Cozy Fires Decorative Fuel Effect gas fire has been developed to give a realistic coal burning
appearance with the instant control and convenience of gas. The fire has been constructed to enable it to be
installed into applications where the warmth and comfort of an open fire and high radiant heat is required. This
appliance is intended for decorative purposes, the coal bed uses ceramic simulated coals to give a realistic
appearance and to allow secondary air to be entrained into the bed to ensure clean combustion. An aerated single
port steel burner is used running parallel across the front of the fire. A single gas control with a variable high to
low setting is used with a Flame Supervision Device (FSD). This is fitted to ensure that should the pilot flame be
extinguished for any reason, (including turning off the appliance), the gas supply to the burner is cut off until a
full lighting sequence is repeated. A separate Piezo igniter is used to ignite an Oxy/Pilot sensor (ODS) which will
cause the appliance to ’shut off’ in the event of continued spillage occurring under hazardous or blocked flue
conditions. The fire bed consists of ceramic fibre components and coals all of that are removable for cleaning
purposes when required. It is important when relaying the coal bed and coals to follow the instructions correctly.

TECHNICAL DATA

TYPE OF GAS G31 only
SETTING PRESSURE 37 mbar +/- 1 mbar (cold)

GAS INPUTS (Gross) Max 6 kW (20470 Btu/h)

Min 3.5 kW (11940 Btu/h)
Pilot 0.26 kW (890 Btu/h)

IMPORTANT NOTES

This appliance is intended for decorative purposes, it is designed and manufactured to the requirements of the BS
5258 Pt 16: 1991 and is for use on Propane Gas Only.

All gas appliance installations must be carried out by a competent person in accordance with the Gas Safety
(installation & Use) Regulations 1994 (as amended) or the rules in force and in accordance with the Manufacturers
Installation Instructions. Failure to comply could lead to prosecution.

The chimney or flue (unless new) must be swept before installation. It is recommended that the appliance be
serviced annually by a competent person and that the flue is checked for satisfactory clearance of products and
there is no excessive build up of soot. The curing effect of heating the coals will cause an initial odour which,
although not harmful, may require additional ventilation until the odour has disappeared.

Ventilation is required for this appliance with a minimum cross sectional area of 100 sq. cms and should be
checked regularly to e nsure tha t it is free from obstruc tion.

The appliance has a naked flame, a fireguard conforming to BS 6539 or BS 6778 should be used for the
protection of the very young, elderly and infirm. Combustible materials should not be put on or left in the hearth
nor should the coal bed be used to burn rubbish or other materials.

Care must be taken on the selection of wall coverings within close proximity of the fire as some vinyl and
embossed materials may be become discoloured by convected heat. Soft furnishings must be kept clear from the
radiant heat of the fire and from impinging the hearth area. The hearth must not be covered by any combustible
materials such as carpets etc.

This product uses fuel effect pieces, gaskets and insulation material containing Refractory Ceramic Fibre
(RCF), which are man-made vitreous silicate fibres. Excessive exposure to these materials may cause
temporary irritation to eyes, skin and respiratory tract, consequently, it makes sense to take care when handling
these articles to ensure that the release of dust is kept to a minimum.

This fire will run for 2.2 hours on one kilogram of gas with the gas control on the high setting .

Page 2

One type of fire front and fret suggested is shown in Fig 1, this has a perforated fret to allow air to be drawn into
the coal bed for combustion and over the controls for cooling purposes. If other fronts and frets are to be used they
must have a minimum open area in the fret of 20 sq. cms and 60 sq. cms in the front. See Fig 1

This appliance is fitted with an Oxy-pilot which in the event of the flue being blocked, or hazardous conditions
causing the appliance to spill products of combustion, will shut ‘OFF’ the gas supply to the appliance. If the
sequence is repeated the appliance must be turned ’OFF’ and not used until expert advice has been obtained.

Clearance to Side

Minimum clearance required to any combustible material to the side of the a pplianc e must be 150mm.

Clearance to Shelves

Minimum clearance to the underside of a 150mm deep combustible shelf from the hearth must be 790mm, add

12.5mm to this dimension for every 25mm increase in the depth of the shelf.

To light the appliance

Remove the fret (controls cover) to gain access.
Press and turn the gas control knob anti-clockwise until the indicator dot is opposite IGN. Keep the gas control

fully depressed.
Press and release the piezo igniter until the pilot flame situated in the centre behind the simulated coal front has lit.

Keep the gas control depressed for a further 10 to 15 seconds.
Release the gas control and che ck tha t the pilot flame rema ins lit. Refe r to Fig 2 to vie w pilot.

Note: For convenience the unit can be operated with the pilot only, i.e. with the control knob set in the IGN
position.

Push in the gas control slightly and turn anti-clockwise so that the indicator dot is at the required setting. Replace
the fret (controls cover).

To turn off the appliance and pilot, turn the gas control clockwise from any position - until the indicator dot is
opposite ’OFF’.

IMPORTANT: After turning OFF or if the pilot and the appliance goes out for any reason, wait for three minutes
before attempting to relight.

Dismantling the Fire Bed for Cleaning

Allow the appliance to cool for 1 hour before handling any components.
Remove the coals, lift off the simulated coal front and the coal support shelf. Take out the lower fibre back and

side cheeks. Once all the fibre components have been removed from the firebed check that no debris has fallen in
or lodged the burner slots (both front and rear). If any debris is present it may be easily removed by using a small
piece of thin cardboard to ease out any foreign matter. Be sure to remove the cardboard after use. Should any soot
accumulation become excessive, the fuel effect pieces should be removed from the fire for cleaning. Cleaning
should be carried out in a well-ventilated area or in the open air, by gently brushing with the pieces held away
from your face so that you avoid inhaling the dust. We do not recommend the use of a normal domestic vacuum
cleaner , whi ch ma y blow d ust b ack into th e air . Any sooty deposit on the thermocouple probe can be cleaned of
using a non-fluffy cloth.

Page 3

It is very important that the coals and the coal bed components are laid as shown no extra coals or material may be
used. If any of the items become lost or damaged, replacements must be obtained before further use of the
appliance.

Relaying the Coal Bed

Fit the coal support shelf (ensuring that the front edge sits behind the three tabs) and the simulated coal front. Fig
2

Referring to figures 2, 3 and 4 lay the coals as follows:

1. Place 4 large round coals between the simulated coal front and the support shelf. Fig 3

2. Place 3 round coals between the gaps in the front row. Fig 3

3. Place the 5 small round coals between the gaps formed in the coals laid in 1 & 2 above. Fig 4

Cleaning the Front of the Appliance

The fire must be turned off and allowed to cool. The paintwork should be cleaned with a soft cloth or soapy water;
the brass trim has a clear lacquer coating to preserve the polished finish.

Spares and Service

For spares and service contact your local supplier, installer or direct to the manufacturer stati ng that the appli ance
is a Slimline De Luxe and quoting the serial number from the data label located on the fascia panel.

Advantage should be taken of regular servicing and inspection of gas appliances to ensure their continued safe
operation.

Short Parts List

Description Crosslee Pt No

Coal Support Shelves 42587
Front Simulated Coal 42769
Set of Coals 0102 078 01361

Page 4

Page 5

REGISTRATION RECORD

Purchaser’s Name__________________________________________________

and Address __________________________________________________

__________________________________________________

Supplier’s Name __________________________________________________

and Address __________________________________________________

__________________________________________________

Installer’s name__________________________________________________

and Address __________________________________________________

__________________________________________________

Date of Purchase__________________________________________________

Serial Number __________________________________________________

Please return this section with any components that are faulty under g uarantee.

MAXIMUM HEAT INPUT

6 kW - 20470 Btu/h (Gross)

Royal Cozyfires are manufactured by:

CROSSLEE plc

Aber Park Industrial Estate,

Aber Road, Flint, Flintshire. CH6 5EX

Spares Tel [phone]

Fax: [phone]

Service (GSA Ltd) 01703 516611

Customer Service 01422 200660

Fax [phone]

*Technical Help Line 0906 8633268

*Calls charged at 50p per minute

0102 095 50251

6/,0/,1(67$1'$5'

INSTALLATION and

SERVICING INSTRUCTIONS

THIS CAT I

ON PROPANE GAS G31 AT A SUPPLY

PRESSURE OF 37 mbar IN GB & IE

HAND THESE INSTRUCTIONS TO THE USER

APPLIANCE IS FOR USE

3P