Rough Country RC800 User Manual
92RC80000
09-12 Dodge 4WD 1500 1 1/4” Body Lift
Thank you for choosing Rough Country for all your suspension needs.
Rough Country recommends a certified technician install this kit. Attempts to install this kit without this knowledge and
expertise may jeopardize the integrity and/or operating safety of the vehicle. Please read instructions before beginning
installation. Check the kit hardware against the kit contents list page. Be sure you have all needed parts and know
where they go. Review tools needed list and make sure you have the tools needed to install the kit.
This kit is packaged to accommodate Dodge 09-10 Standard Bed, Crew Cab models. Please be advised that in
the event that this kit is installed on a standard cab or any other combination cab and bed, all body pucks may
not be used, This kit does fit all models and in these instructions a 4DR SWB vehicle installation is shown.
PRODUCT USE INFORMATION
We will not be responsible for any product that is altered. We will be happy to answer any questions concerning the design, function, and use of our products by calling 800-222-7023.
This body lift was developed using a 33x12.5x20 tire with factory wheels.
NOTICE TO DEALER AND VEHICLE OWNER
Any vehicle equipped with any Rough Country product should have a “Warning to Driver” decal installed on the inside of
the windshield or on the vehicle’s dash. The decal should act as a constant reminder of the vehicles unique handling
characteristics. These instructions should be kept in the vehicle for its service life.
Kit Contents:
2-Fr Bumper Relocation Brackets
2-Rr Bumper Relocation Brackets
1-Rr Bumper Center Reloc Brkt
8-Cab Spacers
6-Bed Spacers
4-Bed Spacers w/ stud
1-Poly Bag Containing:
16-3/8” x 2 1/4’ Bolts
32-3/8” Flat Washers
16-3/8” Lock nuts
2-Rr Spare Tire Winch Sleeves
2-8mm x 60mm Bolts
2-8mm Flat Washers
6-12mm x 65mm Bolts
6-12mm Flat Washers
Tools Needed:
Jack
Jack Stands
Wood Blocks (2x4)
Pliers
Hammer
Phillips Screwdriver
Drill Motor
1/4” Drill Bit
1/2” Drill Bit
Reciprocating Saw
8mm Socket
10mm Socket / Wrench
14mm Socket / Wrench
13mm Socket / Wrench
15mm Socket / Wrench
16mm Socket / Wrench
18mm Socket / Wrench
19mm Socket / Wrench
Hand Grinder
Clamp
CAB INSTALLATION INSTRUCTIONS
1. Raise hood disconnect positive and negative battery cable from the battery using 10mm wrench. This is done because of airbags. Check owners manual and remove airbag fuses to prevent accidental air bag deployment.
2. Remove clips holding radiator bezel by pulling up on bezel at each clip using pliers if needed. See Photo 1.
3. Remove four bolts holding grill on using 10mm pull on lower part of grill to remove from truck. See Photo 2.
PHOTO 1 PHOTO 2
REMOVE RADIATOR BEZEL CLIPS REMOVE THE GRILL BOLTS
4. Remove two bolts from headlights using 10mm. See Photo 3. Remove clip from inner fender well to gain access to
rear of headlamp. See Photo 4.
PHOTO 3
REMOVE HEADLIGHT BOLTS REMOVE CLIP FROM FENDER WHEEL
5. Push up on clip as seen in Photo 5 to release the headlight.
6. Unplug all wires and remover the headlamp from the truck. See Photo 6. Repeat for other side.
PHOTO 5 PHOTO 6
PHOTO 4
HEADLIGHT RELEASE SHOWN REMOVE WIRES FROM HEADLIGHT
7. Remove painted bumper cover using 10mm and 8mm socket. There are 8 bolts 1 behind each headl amp and four
on bottom of bumper and 2 bolts ( 8mm )on inner fender well. See Photo 7 & 8.
PHOTO 7 PHOTO 8
REMOVE THE BUMPER COVER
8. Remove clips that attach bumper to inner fender well (4 of these). See Photo 9. On topside of bumper there 9 tabs
that must be unclipped. See Photo 10.(Models with chrome bumper will not have 4 bolts on the bottom or clips on
fender wells). Remove the bumper cover from the vehicle.
PHOTO 9 PHOTO 10
REMOVE THE INNER FENDER UNCLIP TABS ON BUMPER
9. On driver side unplug and pull connector off of bumper above fog lamp. Then remove 6 nuts from bumper using
18mm wrench. (3 on each side). See Photo 11 & 12.
PHOTO 11
REMOVE BUMPER BOLTS
PHOTO 12
UNPLUG FOG LAMP CONNECTORS
REMOVE BUMPER BOLTS
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