Rough Country 695N2 User Manual

92169500
WJ JEEP 2” Front and 2” Rear Spacer Kit
Thank you for choosing Rough Country for all your suspension needs.
Rough Country recommends a certified technician install this system. In addition to these instructions, professional knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to install this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle.
Please read instructions before beginning installation. Check the kit hardware against the kit content list. Be sure you have all needed parts and know where they go. Also please review tools needed list and make sure you have the nec­essary tools to install this kit.
PRODUCT USE INFORMATION
As a general rule, the taller a vehicle is, the easier it will roll. Seat belts and shoulder harnesses should be worn at all times. Avoid situations where a side rollover may occur.
Generally, braking performance and capability are decreased when larger/heavier tires and wheels are used. Take this into consideration while driving. Do not add, alter, or fabricate any factory or after-market parts to increase vehicle height over the intended height of the Rough Country product purchased. Mixing component brands is not recommended.
Due to differences in manufacturing, dimension and inflated measurements, tire and wheel combinations should be test fit prior to installation. This suspension system was developed using a 30 X 9.50 tire with factory wheels. If bigger/wider tire are used with the factory wheels or factory offset wheels you must carefully check the clearance during turning be­tween the tires and the lower control arm and the front sway bar link before driving. Installing wider than recommended tires can cause the tire to come in contact with the rear shock. Always double check for clearance on all tire / wheel packages.
With the installation of all lift kits and larger tires it is important to check the condition of your steering stabilizer. If the stabilizer is worn or is leaking it should be replaced. Steering stabilizers are designed to restrain “bump steer” and front­end vibration, giving added life to tires, ball joints, and other steering components. A large bore off-road stabilizer kit is highly recommended for vehicles equipped with larger tires, please contact your Rough Cou ntry distributor for details.
We hope installing your Rough Country lift kit is a positive experience. Please note that varia tions in construc­tion and assembly in the vehicle manufacturing process will virtually ensure that some parts may seem difficult to install. If you are uncertain about some aspect of the installation process, please feel free to call our tech support department at 800-222-7023. We do not recommend that you modify the Rough Country parts in any way as this will void any warranty expressed or implied.
IMPORTANT PRE—INSTALLATION INSTRUCTIONS
Prior to beginning this installation it is always good to use a penetrating oil and spray all fasteners that will be removed. Typically the cross member, control arm bolts and the pitman arm are difficult to remove without hav­ing done this step.
13mm Socket / Wrench
15mm Socket / Wrench
Tools Needed:
18mm Socket / Wrench
Floor Ja ck
Jack Stands
Spring Comp resso r
Torque Specs:
Size Grade 5 Grade 8 7/16” 45 ft/lbs 60 ft/lbs 1/2” 65 ft/lbs 90 ft/lbs 9/16” 95 ft/lbs 130 ft/lbs
Class 8.8 Class 10.9 10MM 32ft/lbs 45ft/lbs 12MM 55ft/lbs 75ft/lbs 14MM 85ft/lbs 120ft/lbs
FRONT INSTALLATION INSTRUCTIONS
1. Chock the rear wheels and jack up the front of the vehicle and support the vehicle with jack st ands.
2. Support the front axle with a floor jack.
3. Remove the lower sway bar link bolt using a 15mm & 18mm wrench. See Photo 1. Retain hardware for reuse.
4. Remove the shocks using a 13mm wrench/socket for the bottom mount. Retain the hardware for reuse.
5. Lower the axle using the floor jack and remove the coil springs.
6. Remove the upper coil spring isolator and install onto the coil spring spacers.
7. Starting on the Passenger Side of the vehicle install the coil spring spacer onto the frame and secure to the frame using the supplied 1/2” self tapping bolt. Tighten using a 19mm socket. Note the position of the spring as it seats into the lower coil spring isolator on the axle so that it is at its stop. It must be seated into the coil spring isolator. See
Photo 2, passenger side shown.
Photo 1
Remove Lower Sway Bar Link from Axle Mount
Coil with isolator installed on vehicle
Photo 2
8. Reinstall the upper coil isolator as shown on the new coil spacer. See Photo 3.
9. Install the coil springs. A coil spring compressor may be needed to install the coil on the Passenger side of the vehi­cle. NOTE: The front track bar may be disconnected from the axle to allow the coil spring to be installed.
10. Jack up the axle and install the supplied 5/16” x 1” lower shock bolts, washers and nuts that secure the new shock (if purchased with kit) to the axle. Tighten hardware using a 13mm socket.
11. Install the front tires/wheels.
12. Lower the vehicle onto the ground and reattach the track bar to the axle if disconnected. Tighen using a 15mm wrench.
13. Torque shock bolts, track rod and sway bar link to factory specifications.
Photo 3 Photo 4
Reinstall the coil isolator Reinstall the coil spring
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