3 General description ............................................................................................................................. 5
3.1 Power supply ...................................................................................................................................... 5
3.4 Analog output signals ......................................................................................................................... 6
3.5 Direct RTD option (XB2 and XB3) ...................................................................................................... 6
3.6 Service connector ............................................................................................................................... 7
7.1 Service cable .................................................................................................................................... 20
7.2 Location of the service connector (mini USB type) ........................................................................... 21
9 Technical data .................................................................................................................................... 24
This manual applies to all ins tr uments of the XB transmitter series with firmware version 3.0 or higher. Changes
to the last digit of the versi on n umber reflect minor firmware changes that do not affect the manner in w hich th e
instrument should be operated.
1 Overview
The XB transmitter measures temper ature , re lative humid ity and the dew or fr ost p oint and is designed f or OEM
applications. The XB transmitter consists of a probe that is hard wired to a small open board with a 2 m / 6.5 ft
cable. Humidity is measured with the ROTRONIC HYGROMER IN-1 capacitive humidity sensor. This sensor
offers fast response and ex cep tiona l stabi lity, ev en in hi gh humidi ty env ironment s. Se nsor d urabilit y ha s proven
to be excellent in a wide range of applications.
The XB transmitter i s suit abl e for measuring humidity within the range of 0 to 100 %R H and temperature within
the range of -100 to 200 °C (-100 to 392 °F) at the probe. At temperature values above 80°C, the maximum
humidity to which the humidity sensor can be exposed is gradually limited. Both the probe and sensor survive
exposure to temperature within the range of -100 to 200°C / -148 to 392°F.
The probe of the XB transmitter is equipped with a Pt100 RTD temperature sensor. Data from this sensor is
used to compensate the effect of temperature on the humidity sensor so as to maintain accurate humidity
measurements over a wide range of temperature values. Depending on the model (see ordering codes), data
from the RTD is also used to provide a linear temperature output signal
As an option, the pr obe of the XB transmitter can be equipped w ith an addi tional Pt100 RTD tempera ture sensor .
In that case, the XB transmitter is equipped with a 4-position terminal block for direct connection to the
temperature sensor.
Two basic types of electronic circuit are available: XB2: 2-wire, loop powered (4…20 mA current signal) and
XB3: 3-wire (voltage or current signal). The analog output signal is linear and can be transmitted over a length
of cable to a remote dis play , r e corder , co ntro ller or data processing unit. Digital signal proce ssi ng within the XB
transmitter ensures consistent product performance and also facilitates the task of field maintenance:
Based on the ROTRONIC AirChip 3000 digital technology, the XB transmitter series offers the following user
functions which can only be accessed with the HW4 software:
• User configurable settings
• Calculation of the dew or frost point
• Humidity temperature calibration and adjustment
• Simulator mode
• Automatic humidity sensor test and drift compensation
• Sensor failure mode
• Data recording
The ability for the user to easily update the AirChip 3000 firmware means that instruments of the XB series can
be kept up-to-date regarding any future functionality improvement.
Depending on the circuit type, the XB transmitter requires the following power supply:
a) XB2 (2-wire, loop pow ered): 10…28 VD C - depending on the load c onnected to the output(s). T he minimum
supply voltage can be determined as follows:
V min = 10 V + (0.02 x Load*) *Load resistance in ohms.
For the maximum load of 500 Ω, the minimum supply voltage is 10 + (0.02 x 500) = 20 VDC. With both
output circuits closed, the maximum current consumption is 40 mA.
b) XB3 (3-wire w ith anal og out put s): 15 t o 40 VD C ( see not e bel ow ) or 12 to 28 VAC. With both output cir cuit s
closed, the maximum current consumpt ion is 50 mA.
Note: depending on the type of output signal, the XB3 will operate with the following minimum voltage
0…1 V outputs: 6 VDC or 5 VAC
0…5 V outputs: 10 VDC or 8 VAC
0…10 V outputs: 18 VDC or 13 VAC
0…20 mA or 4 …20 mA outputs: 6 VDC or 5 VAC with 0 Ω load 18 VDC or 13power with 500 Ω load
3.2 Measured parameters
The XB transmitter measures relative humidity with a ROTRONIC Hygromer® IN1 capacitive sensor and
temperature with a Pt100 RTD.
3.3 Calculated parameters
Using the ROTRONIC HW4 software, the XB transmitter can be configured by the user to calculate either the
dew point or the frost point.
With the ROTRONIC HW4 software any of the two analog output signals can be made to correspond to one of
the following:
• Relative humidity
• Temperature
• Dew or frost point
Any output can also be disabled.
The scale of each analog output can be set within the numerical limits of -999.99 and 9999.99.
The D/A converters used to generate the analog output signals feature a 16-bit resolution and exhibit a small
positive offset at the bottom of the signal range as indicated below:.
XB3
The ROTRONIC HW4 software allows changing the type of output signal to one of the following: 0…20 mA,
4…20 mA, 0…1V, 0…5V or 0… 10V. Both output si gnals are automati cally c onfigured w ith the same sig nal type .
No calibration or adjustment is required after changing the type of output signal.
In the case of voltage output signals, load requirements apply to the external device or circuit connected to the
XB3 transmitter. These requirements are defined in the “Operation” chapter
3.5 Direct RTD option (XB2 and XB3)
The standard XB tr ansmitt er is equip ped w ith on e Pt 100 R TD. When ordered with t he dire ct R TD opt ion, the X B
transmitter is supplied w ith a second Pt100 RT D installed on the probe. T his additional RT D is directly connecte d
to a terminal block. (4-wire connection)
The service connector is a UART digital interface (Universal Asynchronous Receiver Transmitter) with a miniUSB type connector. This allows connecting the XB transmitter ei ther to a PC ru nning the ROTRO NIC HW4
software or to a probe input of another instru me nt that is compatible w ith the HygroClip 2 (HC 2) pr ob es. In bot h
cases a service cable is required. See “Maintenance” for the location of the service connector and for the type
of service cable to be used.
• Connecting the XB transmitter to a PC is used to configure the transmitter, gain access to the transmitter
functions such as humidi ty and temperatur e adjustment, read data from the transmitter on the PC and update
the AirChip 3000 firmware.
• Connecting the XB transmitter to the probe input of another instrument is useful only when the other
instrument has its own display and keypad, and has an internal menu equivalent to the menu of the HP23
hand-held calibrator. The connection allows showing the data measured by the XB transmitter on the other
instrument display and also allows using the other instrument internal menu to do for example a humidity
and temperature adjustment of the XB transmitter.
3.7 Sensor protection (dust filter)
A dust filter is required to protect the sensors against dust particles and high air velocity. The probe of the XB
transmitter is equipped with a with a metal filter base mod. NSP-ME. The filter cartridge must be ordered
separately (see Accessories 11.5). Filter cartridge mod. SP-M15 is suitable for most applications.
o 1-point or multi-point humidity calibrat ion or adjus tme nt
o Generate calibration and adjustment protocols
► Automatic humidity sensor test
Tests the humidity sensor for drift caused by contaminants
for drift) or Bad (defective)
► Data recording
The data recording function differs from a true data logging
HW4 software, time stamped and viewed
AirChip 3000 Functions
Description
► Simulator mode
Used to make the XB transmitter generate fixed values for
configured, enabled or disabled
Document code Unit
Rotronic AG
Bassersdorf, Switzerland
XB Humidity Temperature Transmitter
User Guide
Document title
Instruction Manual
Page
8 of 29
Document Type
User configurable set ti ngs a nd f unctions
The XB transmitter ship s conf i gured as spe cif ied on the cust omer order . The analog outputs can be used just
as with any conventional humidity and temperature transmitter and most users will never need to use the XB
transmitter configurable settings and functions.
Making use of the XB transmitter configurable settings and functions is entirely up to the user and the
appropriate settings depend on the user application. We have provided below a short description of the XB
transmitter functions and also indicated the factory default settings.
3.8 Function overview
MEASUREMENT ACCURACY AND RELIABILITY
o 1-point or 2-point temperature calibrat ion or adjus tme nt
o Generate a time stamp for calibrations and adjust ment s
o Retain and view last adjustment date and adjustment
values
and optional drift compensation
MEASUREMENT LOOP VALIDATION
and can be used to automatically apply a correction. The test
is automatically carried out at regular intervals of time. Can
be configured, enabled, or disabled
The humidity sensor status can be verified either with the
HW4 software and is shown as Good, SQ-tuned (corrected
function in the sense that the AirChip 3000 does not time
stamp the data. This data recording function can be used to
investigate events such as a sensor malfunction as well as to
retrieve data that would otherwise be lost
o Start or stop data recording - up to 2000 value pairs
(%RH and temperature). Starting a recording session
erases all previously recorded data
o The recording mode and log interval can be specified
o When the device is powered off, the recording session is
paused but not ended As long as the recording session
has not been ended, the device automatically resumes
recording data when powered up again
o The recorded data can be downloaded to a PC with the
Configuration of the XB transmitter by the user and access to its functions requires a PC with the ROTRONIC
HW4 software (version 2.1.1 or higher) installed. Service cable AC3006 or AC3009 is used to connect the XB
service connector to a USB port of the PC (see Maintenance > Service Cable).
Output 2 parameter, scale and unit XB2, XB3
Data recording XB2, XB3
•For a detailed description of all AirChip 3000 / XB transmitter main functions see document
E-T-AC3000-DF-V1
•Instructions regarding the configuration of the XB transmitter and access to its functions are provided in
Relative humidity is extremely dependent on temperature. Proper measurement of relative humidity requires
that the probe and its sensors be at exactly the temperature of the environment to be measured. Because of
this, the location where you choose to install the probe can have a significant effect on the performance of the
instrument. The following guidelines should guarantee good instrument performance:
a) Select a representative location: install the probe where humidity, temperature and pressure
conditions are representative of the envir on me nt to be meas ured.
b) Provide good air movement at the probe: air velocity of at least 200 ft/ minute (1 meter/second)
facilitates adaptation of the probe to changing temperature.
c) Avoid the following: (1) Close proximity of the probe to a heating element, a cooling coil, a cold or
hot wall, direct ex posure to sun rays, etc. ( 2) Close proximity of the probe to a stea m injector, humidifier ,
direct exposure to precipitation, etc. (3) Unstable pressure conditions resulting from excessive air
turbulence.
d) Immerse as much of the probe as possible in the environment to be measured.
e) Prevent the accu mulation of condensation wat er at the le vel of the sensor leads. Instal l the probe
so that the probe tip is looking downward. If this is not possible, install the probe horizontally.
Insufficient probe immersion typically creates errors in the measurement of both humidity and temperature and
may even cause a malfunction.
•Standard 100 mm (3.9”) probe: this probe is generally not suitable for through wall installation and is
designed for full immersion in the environment to be measured. At least 15 to 20” of the probe cable should
be inserted together with the probe.
•Optional 250 mm (9.8”) probe: this probe is designed for through wall installation. To facilitate probe
installation and removal, we recommend using a probe holder mod. QMA-15. This holder is a mounting
flange that is equipped with a compression fitting.
Make sure that about 230 mm (9”) of the probe are immersed in the environment to be measured.
Document code Unit
Rotronic AG
Bassersdorf, Switzerland
XB Humidity Temperature Transmitter
User Guide
Document title
Instruction Manual
Page
12 of 29
Document Type
-M
Installation Note: You may want to provide an orifice at a distance of about 3” from the probe of the transmitter
for future use by a reference probe and HygroPalm indicator.
Mounting hardware:
Part AC 1306 is a flange and part AC1304-M is a compression fitting designed to hold the probe of the XB
transmitter when mounted through a wall (see Accessories).
Heavy machinery and instru mentation shoul d not share the sa me power supply w iring. If this cannot be avoided,
noise filters and surge protectors should be used. Most UPS devices have those features already integrated.
General guidelines for signal cables
The following guidelines are derived from European Standard EN 50170 for the transmission of signals by
copper wires. When planning an installation, the rules provided by EN 50170 should be followed under
consideration of local circumstances to determine the position of machines and equipment.
All ROTRONIC produc ts are t e sted for Electromagnetic C om patib ili ty ac cord ing t o EMC Directive 2004/10 6/EG
and following European stand ards:
- EN 61000-6-1: 2001, EN 61000-6-2: 2005
- EN 61000-6-3: 2005, EN 61000-6-4: 2001 + A11
Whenever the level of electromagnetic interference is expected to be high, both the instruments and signal
cables should be placed as far away as possible from the source of interference.
In general, signal cables should be installed in bundles or channels / conduits, separate from other cables as
indicated in the table below:
• Bus signals such as RS485
• Data signals for PCs, printers etc.
• shielded analog inputs
• unshielded direct current (<= 60V)
• shielded process signals (<= 25 V)
• unshielded alternate current (<= 25V)
•
• direct current from 60 V to 400 V
(unshielded)
•alternate current from 25V to 400 V
(unshielded)
in common bundles or channels / conduits
in separated bundles or channels /
conduits, without minimum distance
•direct and alternate current > 400 V
(unshielded)
• Telephone lines
• lines leading into EX-rated areas
Lightning protection
Cabling in areas with a risk of lightning requires a lightning protection. For cabling underground in between
buildings, we recommen d th e use of special fiber opti c cabl e s. If this is not possible, us e c o pper cables that are
suitable for underground installation.
in separated bundles or channels /
conduits, without minimum distance
E-M-XB-V1_25
Document code Unit
Rotronic AG
Bassersdorf, Switzerland
XB Humidity Temperature Transmitter
User Guide
Document title
5.2 Wiring and terminal block diagrams
5.2.1 XB2: 2-wire, loop powered transmitter
Electrical diagram
The maximum permissib le cable length connecting th e
XB2 to other devices is determined by the total
resistance resulting from the addition of the cable
resistance and that of the devices connected in series
with the unit. This resistance should not exceed 500
ohms.
Connect the + of the pow er su pply to only one of the V+ terminals. The two terminals marked H +V a nd T+V are
internally connected.
Measuring humidity or temperature only
Unless configured to measure either humidity only or temperature only, proper operation of the XB2 requires
both current loops to be close d. The XB2 can be directly orde r ed fro m the f ac tory to m eas ure either humidity or
temperature only. When necessary, any unused output of the XB2 can be disable d wit h t he RO TRON IC HW4
software. When the XB2 is configured with one of the two outputs disabled, close only the loop that is being
used.
The maximum permissible cable length can be determined under consideration of the voltage drop caused by
the current flowing to the devices connected to the unit. The voltage drop in the cable depends both on cable
resistance and on th e e quiv al e nt re si stan ce of the devices connected i n para lle l to the unit. T he total r e sist an ce
connected to each unit output should be at lea st 1000 ohms . C able res ist anc e shou ld not be more t han 1/100 0
of the load resistance.
Minimum load requirements apply to the external device or circuit connected to the XB3 trans mitter. These
requirements are defined in the “Operation” cha pter
Electrical diagram for current outputs
The maximum permissible cable length, connecting
the unit to other devices, is determined by the total
resistance resulting from the addition of the cable
resistance and that of the devices connected in series
with the unit. This resistance should not exceed 500
ohms.
Operation of the XB3 does not require both current loops to be closed. When using the XB3 to measure either
humidity only or temperature only, close only the loop that is being used.
Using the ROTRONIC HW4 software, any unused output of the XB3 can be disabled.
5.2.3 Optional terminal block - Pt100 direct (XB2 and XB3)
Terminal block K3 is present only when the XB transmitter is equipped with an additional Pt100 RTD installed
on the probe
K3-1
K3-2
K3-3
K3-4
Pt100 direct - R
Pt100 direct - AR
Pt100 direct – AS
Pt100 direct – S
5.2.4 Grounding
We generally recommend grounding the (-) side of the power supply, especially if the electronics will be
subjected to a low humidity environment (35 %RH or less).
6.1 Minimum load requirements for the XB3 with voltage outputs
The following requirement s apply to any ex ter nal device or ci rcuit connect ed to the X B3 t ransmitter w ith v oltage
outputs:
In the situation where the external device uses an internal pull-up resistor the value of this resistor should meet
the requirements show n below. It is al so nece ssary to add a p ull-dow n resis tor RL c onnect ed to gr ound in order
to be able to read 100% of the range of the XB3 voltage output.
6.2 XB2 and XB3 transmitters (analog outputs)
If so desired, use the HW4 software to configure the XB transmitter. Complete the mechanical and electrical
installation and simply power up the transmitter.
•Use service cable AC3009 with the 2-wire, loop powered XB transmitter. This cable powers up the
transmitter via the service connector. Do not use any other method for powering the transmitter when
using this cable AC3009 as this will create a ground loop and damage the transmitter. For the same
reasons do not use cable AC3006 with a 2-wire, loop powered transmitter.
•Use service cable AC3006 with the 3-wire XB transmitter. This cable does not provide power to the
transmitter and the transmitter should powered separately when using this cable
•Both cables AC3006 and AC3009 convert UART (service connector) to USB and are used to connect
the transmitter to a USB port of a PC running the ROTRONIC HW4 software. Prior to using any of
these cables, the ROTRONIC USB driver must be installed on the PC. Both the driver and the
installation instructions (document E-M-HW4v3-Main) are located on the HW4 CD.
•As an alternative, cable AC2001 is used to connect the XB transmitter to a probe input of the HP23
hand-held calibrator. For service purposes, the HP23 offers essentially the same functionality as the
HW4 software.
Both the Pt 100 RTD temperat ure sensor a nd asso ciated el ectron ics ar e very stable and should n ot requ ire any
calibration after the initial facto ry adjustme nt.
Long term stability of the ROTRONIC Hygromer humidity sensor is typically better than 1 %RH per year. For
maximum accuracy, calibra tion of the XB tr ansmitter should be v erified every 6 to 12 months. Applicati ons where
the XB transmitter is exposed to significant pollution may require more frequent verifications.
Procedure for adjusting the XB transmitter with the ROTRONIC HW4 software:
•Use the appro pr iat e mo del of s er v ice cable (see Maintenance > S erv ice Cabl e) to connect the service
connector of the XB transmitter to a USB port of a PC with the HW4 software installed. Note that the
ROTRONIC USB driver must be installed on the PC as explained in the HW4 manual E-M-HW4v3-Main.
•Start HW4 on the PC and search for the XB transmitter (HW4 Main Menu Bar > Devices and Groups
> Search for USB Masters).
•After finding the XB transmitter with HW4, expand the device tree to see the XB transmitter functions.
Select Probe Adjustment. Instructions for using the ROTRONIC calibration devices and humidity
standards are provided in document E-M-CalBasics
•For further instructions see HW4 manual E-M-HW4v3-A2-001
7.4 Cleaning or replacing the dust filter
Depending on the conditions of measurement, the filter should be checked from time to time. Corroded,
discolored or clogged filters should be repla ced .
The probe of the XB transmitter has a removable filter cartridge. Simply replace the cartridge (leave the metal
base on the probe).
7.5 Validation of the output signals transmission
If so desired, tran smis sion of the XB transmitter output signals can be val idated by using the si mul ator f un cti on.
The HW4 software is required to enable and configure this function. When this function is enabled the XB
transmitter generates fixed digital and analog signals as specified by the user. For instructions see document
E-M-HW4v3-F2-009
Firmware updates w ill be avail able on the R OTRONIC website for dow nloading. F irmware files are given a name
that shows both to which device the file applies and the version number of the firmware. All firmware files have
the extension HEX. Procedure for updating the firmware:
• Use the appropriate model of s erv ice c able (see Maintenance > S erv ice Cabl e) to connect the service
connector of the XB transmitter to a USB port of a PC with the ROTRONIC HW4 software installed.
Note that the ROTRONIC USB driver must be installed on the PC as explained in the HW4 manual E-M-HW4v3-Main.
• Copy the firmware update file from the ROTRONIC website to the PC.
• Start HW4 software on the PC and search for the XB transmitter (HW4 Main Menu Bar > Devices and
Groups > Search for USB Masters).
• After finding the XB transmitter, expand the device tree to see the XB transmitter functions. S elect
Device Manager. In the Device Manager menu bar select Tools > Firmware Update. For instructions
see document E-M-HW4v3-F2-009
The XB transmitter c an be con figure d to calc ulate eit her the d ew point or frost p oint bas ed on the me asurem ent
of relative humidity and temperature. The accuracy of this conversion varies, depending on the humidity and
temperature conditions as shown in the graph below:
Example:
At a temperature of 20 ˚C, a dew point value of -37 ˚C is measured with an accuracy of ±1.0 ˚C or better.
HW4 software version 3: General instructions and functions common to
all devices
HW4 software version 3: Probe Adjust ment fun ctio n AirChip 3000
devices
HW4 software version 3: Data Recording Function AirChip 3000
Devices
Temperature and humidity adjustment basics
Instructions for using the ROTRONIC humidity standards
Document code Unit
Rotronic AG
Bassersdorf, Switzerland
XB Humidity Temperature Transmitter
User Guide
Document title
Instruction Manual
Page
28 of 29
Document Type
10 Accessories
For accessories and parts such as the HW4 configuration software, service cables, calibration accessories
and spare dust filters, please see document E-M-HC2-accessories
11 Supporting documents
E-M-HC2-accessories
E-T-AC3000-DF-V1
E-M-HW4v3-DIR
E-M-HW4v3-Main
Accessories and parts for probes, indicators and transmitters
AirChip 3000 Description and Main Functions
List of the HW4 manuals
E-M-HW4v3-F2-009
E-M-HW4v3-A2-001
E-M-HW4v3-DR-001
E-M-AC3000-CP
E-M-CalBasics
E-T-HumiDefs
Note: All document file names have an extension corresponding to the document release number. This
extension is not shown in the above table.
HW4 software version 3: Device Manager - XB transmitter