ROTRONIC MBW 973 User Manual

Dew Point Mirror 973

Operation and
Maintenance Manual
MBW Calibration Ltd.
Seminarstrasse 57
CH-5430 Wettingen / Switzerland
+41 56 426 21 33 phone
0Hwww.mbw.ch
info@mbw.ch
Warranty
MBW Calibration Ltd. (MBW) warrants the products it manufactures or distributes to be free of defects in material and workmanship under normal use and service when operated within the specified design limitations for a period of 12 months from date of initial shipment. Under this Warranty, MBW will, at its discretion, repair or replace any component that upon examination by MBW or its duly authorized representatives proves to be defective during the warranty period provided the system is returned to the factory for inspection and repair shipping prepaid. Improper or unauthorized maintenance, storage, repair, or alteration of any kind by personnel other than MBW or its duly authorized representatives may void all warranties. Warranty may also be voided for misuse, neglect, accident, corrosion, and improper installation. This Warranty is exclusive and in lieu of any and all other warranties of merchantability, fitness for a particular purpose, or any other warranty, expressed or implied, and all other liabilities and obligations on the part of MBW. MBW will not be liable for any other claims or damages, either direct, indirect, or consequential arising out of the use of its products.

Table of Contents

Table of Contents ..................................................................................................................... i
Welcome................................................................................................................................... 1
How to Use This Manual ......................................................................................................... 1
For More Information ............................................................................................................. 1
OPERATION.........................................................................................................3
Getting Started......................................................................................................................... 3
Turning the 973 On and Off................................................................................................... 3
What You See........................................................................................................................ 3
The Touch Screen.................................................................................................................. 5
The Measuring Head Assembly.............................................................................................9
Dew Point Measurement........................................................................................................ 9
System Configuration ........................................................................................................... 12
Menu Options....................................................................................................................... 12
Display Parameters.............................................................................................................. 13
Graphing Data...................................................................................................................... 13
Control Setup....................................................................................................................... 15
Changing Units..................................................................................................................... 18
Changing Color.................................................................................................................... 19
Analog Outputs .................................................................................................................... 20
Back Panel Connections....................................................................................................... 22
Power Plug........................................................................................................................... 22
Power Switch ....................................................................................................................... 22
RS-232................................................................................................................................. 22
External Temperature.......................................................................................................... 22
Analog Outputs .................................................................................................................... 23
Gas Input and Output........................................................................................................... 23
Barometric Pressure Input................................................................................................... 23
Measurement Tips................................................................................................................. 24
Understand the Measuring Range....................................................................................... 24
Connecting Hoses................................................................................................................ 24
Cooling Requirements ......................................................................................................... 26
INSTALLATION..................................................................................................27
Facility Requirements ........................................................................................................... 27
Environmental...................................................................................................................... 27
Power................................................................................................................................... 27
Preparation for Use ............................................................................................................... 27
Benchtop Use....................................................................................................................... 27
Preparation for Shipping or Transportation ....................................................................... 27
i
REMOTE COMMUNICATION ............................................................................29
Introduction............................................................................................................................ 29
Hardware Connection & Cabling.......................................................................................... 29
Communications Settings .................................................................................................... 30
Command Syntax .................................................................................................................. 30
General Usage..................................................................................................................... 30
Termination Characters ....................................................................................................... 30
Leading and Trailing Spaces ............................................................................................... 31
Case Sensitivity.................................................................................................................... 31
Numeric Values.................................................................................................................... 31
Command Reference............................................................................................................. 32
Commands Listed By Functional Group.............................................................................. 33
MAINTENANCE .................................................................................................
Mirror Cleaning...................................................................................................................... 37
Exterior Cleaning................................................................................................................... 38
Front Panel........................................................................................................................... 38
Rear Fan Grills..................................................................................................................... 38
37
ii

Welcome

Congratulations! With the 973 Dew Point Mirror you will be able to perform precision dew point and frost point measurements as well as measurements of other parameters such as relative humidity. The 973 utilizes a full color active matrix liquid crystal display with an integral touch panel. It has a high contrast ratio and a wide viewing angle for easy readability. Data is displayed in large easy to read fonts. Using the on screen buttons and menus, you can easily configure each line of the display for a variety of humidity, temperature, and pressure parameters that may be viewed in either SI or non-SI units.

How to Use This Manual

If you have the time and inclination, you can read this manual from front to back. Since we realize your time is valuable and that you may not wish to do that yet, we recommend the following approach to familiarize yourself with the 973 and start using it right away.
1. With the 973 at hand, go straight to the you can quickly learn to use the 973 to make a dew point measurement.
2. Next, read the configure the system to meet your preferences.
3. Finally, read the identifies all the electrical and gas connections available on the back panel and explains how and when to use them.
System Configuration section beginning on page 12 to learn how to
Back Panel Connections section beginning on page 22. That section
Getting Started section on page 3. From there,

For More Information

For a more thorough understanding of the 973 and other humidity measurement information, please read the remaining sections of this manual.
Installation section covers bench space, environmental, and power requirements.
The
Remote Communication section discusses the RS-232 interface both from a hardwa re
The and software perspective. It gives details relating to cabling to connect the 973 to a computer, and gives the syntax and examples of each of the commands that the 973 recognizes.
Maintenance section covers topics such as Mirror Cleaning and general maintenance
The required to keep your 973 performance at its best.
If the information you seek is not in one of the manual’s included sections, never hesitate to contact us with your questions. Relevant phone, fax, and email contact information is on the front page of this manual.
Welcome 1

Operation

Getting Started

This section allows you to set up and start using the 973 right away. You’ll turn the system on and quickly familiarize yourself with the layout and features of the display and touch screen. Next, you’ll learn about the optical mirror assembly for later care and cleaning that may be required. Finally, you’ll use the 973 to measure the dew point temperature. Set your 973 on the bench and let’s get started!

Turning the 973 On and Off

The 973 needs a source of normal AC power. Have a look at the label on the back panel of the instrument for the voltage required. Ensure that the required voltage matches that of your standard laboratory power receptacles.
1. Using the supplied AC power cord, supply the proper voltage to the instrument by plugging the cord into the back of the instrument, then into an AC receptacle of the proper voltage.
2. The power switch is located on the back panel next to the power cord input. Turn it ON.
The display should become visible within a few seconds. If nothing seems to happen, check the power source. There may also be some fuses located next to the power switch. You can remove and replace them with known good ones. Suspect fuses can be tested for continuity with an ohmmeter.

What You See

When power is applied to the 973, the display will activate within a few seconds. A typical display configuration is depicted below. If you or someone else previously configured your system, it may look slightly different. But don’t worry, we’ll show you how to set it up the way you like.
Relative Humidity
10.00
25.41
Data Lines
-8.41
14.695
Fixed Function Keys
Getting Started 3
Pump
Mirror
Check
% External Temp
°C Frost Point
°C At m Pr e ss u r e
psia
M irror
Cleaning
Dew/Frost
Control
Menu Keys
Data Lines
The first four lines of the display are for numeric or graphic representation of the measured data. We refer to those first four lines as data lines.
If numeric, a data line contains the value to the
10.00
Relative Humidity %
left, with the parameter description and units to the right.
-9.8
If graphic, a data line shows a simple graph of the data over time.
Time Span 20.16.30
-10.2
-9.65
Time Span 00:30:00
The choice of which parameter is shown on which data line, as well as whether a data line is viewed as numeric or graphic, is easily selectable. You’ll see how to make these selections shortly.
Status Bar
Balance Indicator
+
STABLE
-
Frost Density
Hi
0
Mirror Residue
Hi
Flow Rate
0
60 30
0
The status bar contains balance, density, contamination, and flow rate indicators. The configuration of the status line is fixed and never changes.
Fixed Function Keys
Pump
Mirror
Check
Mirror
Cleaning
Dew/Frost
Control
The bottom line of the display contains a row of fixed function keys. You’ll use these keys to start and stop the pump, enable and disable measurement of dew point, and other things. The function of each of these keys never changes, and they are always available for use.
Menu Keys
To the right side of the display is a column of menu keys. Each of these keys changes function as needed.
Notice that the bottom key in this column is different from the rest. The bottom key is used to cycle the upper keys through the various menu options. The text on the bottom key changes to indicate the currently selected menu option. The text of the upper keys change based on the functions available in the menu.
Use this key to change menus
4 Getting Started

The Touch Screen

The 973 utilizes a touch screen for user interaction. To activate a menu option or toggle a function on or off, simply touch the screen directly over the key or object desired.
Calibrate the Touch Screen
Before using the 973 for the first time, you may need to calibrate the touch screen to your finger positioning preference. Here’s how –
1. Press and hold the enter key on the numeric keypad for 3 or 4 seconds. If you’ve done it correctly, you’ll hear two loud short beeps. If not, release the key and try again.
2. With the tip of your finger, press the center of the yellow key in the upper right corner of the touch screen. It is labeled ‘Touch This Key’. Once you touch it, the yellow color goes away and another key turns yellow.
3. Now, touch the yellow key that’s in the lower left corner of the touch screen. Once you touch it, the yellow color goes away and you have successfully calibrated the touch screen.
4. Test your new touch screen calibration by pressing each of the six blank menu keys on the right side of the touch screen several times. If they seem not to work well, just repeat the calibration steps again from the beginning.
You may recalibrate the touch screen as often as needed, however, it is rarely required.
Getting Started 5
Navigating the Menus
The various menus of the right column of keys are navigated by using the key in the lower right corner of the touch screen. Each time you press the lower right key, a new menu appears on the keys directly above it. The menu is circular, meaning that once you go past the last menu, the first one appears again and the process starts over. You can use the +/- key on the keypad to move backward through the menus. Use the enter key to clear the menu.
Selecting Parameters to Display
Selecting which parameters to display on the data lines is easy. It is done with the Parameter menu.
1. Use the lower right menu key to select the Parameter menu. ‘Parameter’ appears on the key, and the keys above get left pointing arrows. Notice that each key corresponds to the data line it points toward.
2. Press the arrow key corresponding to the data line you wish to change. Notice that each time you press the arrow key, the parameter of the data line changes. The parameter selection is circular, meaning that once you reach beyond the last available parameter the first one is again displayed and the cycle starts over.
3. Change the parameters on any of the other data lines with the same method.
4. If you like, you may clear the menu keys when finished by cycling through all the menus using the lower right key on the touch screen, or by pressing the enter key once. Note that this is not required and nothing is wrong with leaving the Parameter menu (or any other menu) on the screen.
6 Getting Started
Selecting Graph vs. Numeric Data
Any data line may be viewed either as numeric or as a graph. The Numeric/Graphic menu is used to toggle any data line between numeric and graph mode.
1. Use the lower right menu key to select the Numeric/Graphic menu. ‘Numeric/Graphic’ appears on the key, and the keys above contain left pointing arrows. Notice that each key corresponds to the data line it points toward.
2. Press the arrow key corresponding to the data line you wish to change. Notice that the data line toggles between numeric or graph mode each time you press the key.
3. Select numeric or graph mode on any of the other data lines with the same method.
Notice that if a line is currently displaying the Status
[
Bar, no arrow appears on the adjacent menu key. The Status Bar is not changeable in the Numeric/Graphic
menu.
]
4. If you like, you may clear the menu keys when finished by cycling through all the menus using the lower right key on the touch screen, or by pressing the enter key once. Note that this is not required and nothing is wrong with leaving the Numeric/Graphic menu (or any other menu) on the screen.
Getting Started 7
Selecting Units
The data may be viewed in any of the many available units. There are two Units menus used to change the units of displayed data.
1. Use the lower right menu key to select the Units menu. ‘Units’ appears on the key, and the keys above contain current units indications such as ‘Temp °C’. Notice that each of the keys contain different types of units. In this case, the keys do not correspond to the adjacent data lines, but rather to different units types.
2. To change temperature units, press the key labeled ‘Temp’. Notice that the corresponding units change each time the key is pressed. Also notice that any data line that is currently indicating temperature data also changes to reflect the newly selected units.
3. Change other units (such as pressure, flow rate, etc.) with the same method.
4. Note that there are two Units menus since there are so many types of units that may be changed. The second Units menu is obtained by pressing the lower right menu key again.
5. If you like, you may clear the Units keys when finished by cycling through all the menus using the lower right key on the touch screen, or by pressing the enter key once. Note that this is not required and nothing is wrong with leaving the Units menu (or any other menu) on the screen.
8 Getting Started

The Measuring Head Assembly

The heart of the 973 Dew Point Mirror instrument is the measuring head assembly. It is designed to be highly sensitive and accurate, yet rugged and easily accessible for periodic mirror cleaning. Although not required prior to initial operation, you may wish to familiarize yourself with the location and accessibility of the mirror and the other optical components within this assembly.
For further discussion of the measuring head, and the mirror cleaning procedure, refer to Cleaning on page
37.
Mirror

Dew Point Measurement

When you power the 973 on, it begins in an idle state. In this state, it measures and displays temperature, pressure, and flow transducers, but does not yet provide any meaningful humidity related data. In order to provide humidity data (dew point, frost point, %RH, etc.), the Dew/Frost Control mode must be enabled and gas must be flowing across the mirror. If %RH is desired, note also that an external temperature probe must be connected. For external temperature probe use, see
External Temperature on page 22.
Flow Rate
60 30
0
Pump
Dew/Frost
Control
Starting / Stopping the Pump
Some gas flow is required over the mirror when measuring the dew or frost point temperature. The nominal gas flow desired is approximately 20 to 60 liters/hour (0.2 to 1.0 liters/minute). If your 973 is equipped with an internal gas pump, you can use it to provide the necessary gas flow. If not, then you may need to provide for gas flow in some manner.
Use the Pump key on the bottom row of the touch screen to toggle the pump on/off. The Flow Rate indicator on the status line should indicate that gas is flowing. The actual rate of flow is not critical, but is best when within the limits previously mentioned. The gas flow may be adjusted with an external valve, or by changing the pump control parameters. See
17.
page
Pump Control on
Measuring the Room Ambient Dew Point Temperature
Enable Control
Lets use the 973 to measure the dew point temperature of the room by enabling the portion of the system responsible for cooling and maintaining the mirror at the dew or frost point temperature. Do so by pressing the Dew/Frost Control key. When enabled, a green bar on the key illuminates and any dew or frost point temperature indication begins to drop as the mirror cools toward the dew or frost point temperature. See
6 to select one of those parameters for display.
page
What You’ll See
When the Dew/Frost Control is enabled, have a look at the Status Bar (if you have your screen set up to show it). The Status Bar has visual bar graphs that represent Balance, Density, Mirror Residue, and Flow Rate.
Selecting Parameters to Display on
Getting Started 9
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